Discharging device of picosecond laser cracking-off machine
By designing the cutting device of the picosecond laser blowout machine, the problems of unevenness in the glass cup cutout and low production efficiency in the prior art are solved, automated transmission and more efficient blowout processing are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510013177.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-28
AI Technical Summary
The existing glass cup bleeders have not flushed in the cutting process, and subsequently require complex processes for grinding, chamfering, rinsing, drying and flame polishing, resulting in low production efficiency, high cost, high damage rate and low product quality.
A picosecond laser blower is designed to have a feeding device, including a frame, a clamping device, a flip assembly and a feeding assembly. The glass cup is clamped by a clamping device, the flip assembly is flipped 180 degrees, and the glass cup is placed on the paper conveyor belt to achieve automated transmission.
It improves the efficiency and speed of the glass cup bursting, reduces the error of human operation, and achieves higher production efficiency and better product quality.
Smart Images

Figure CN119707453A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glassware processing, in particular to a material unloading device of a picosecond laser cracking machine. Background Art
[0002] Glass is an indispensable vessel in daily life. In the manufacturing process of glass, after the glass raw materials are blown and formed, there is often excess material left on the edge of the finished cup mouth that needs to be removed. This removal process is called "burst". The traditional method is to use a high-temperature flame to locally heat the product, so that the local temperature reaches a state of melting and flow, and then cut it with a diamond blade. At present, the burst is mainly completed by manual operation. However, due to the cutting of glass stone and uneven heating, there are large errors in manual operation, high scrap rate, low work efficiency, high energy consumption, low product grade, low quality, and easy to have high and low cups, bumping mouth, drawing and other quality problems, affecting the appearance of the product. Chinese patent CN201610066000 provides a fully automatic glass bursting machine. Although it can realize the automatic and continuous bursting of glassware. However, it still adopts the traditional heating bursting method, which is easy to cause the entire glassware to burst.
[0003] At present, there are also laser blasting machines that use laser beams as cutting tools. The laser beams are focused through optical elements such as lenses or reflectors to achieve high energy density, thereby achieving the cutting of the risers of glass cups. Afterwards, the edges of the cuts are ground, chamfered, cleaned and polished to further process the glass products. For example, a laser blasting machine (CN114105449A) and a laser blasting machine (CN108483893A) used in the production of high-heeled glasses are disclosed in Chinese patents.
[0004] It can be seen that the principle of the existing laser blasting machine is to shine a focused laser beam on the workpiece, causing the irradiated area to heat up rapidly, melting or vaporizing the material, and at the same time the laser beam moves along the contour line to melt the material and achieve cutting; its disadvantages are: the incision is not flat enough, and the incision edge needs to be polished, chamfered, rinsed, dried, flame polished and other processes later, the process is complicated, the consumables are high, the production cost is high, the breakage rate is high, the mouth quality is average, and the production efficiency is low. In order to solve the above technical problems, the applicant has designed a material unloading device for a picosecond laser blasting machine, and the present application is for a material unloading device for the picosecond laser blasting machine. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a feeding device for a picosecond laser blasting machine.
[0006] To achieve the above object, the present invention provides the following technical solutions: A material unloading device for a picosecond laser blasting machine, characterized in that: it comprises a frame, a clamping device and a flip assembly are installed on the frame, a material unloading assembly is arranged on one side of the frame, and the flip assembly is arranged correspondingly to the clamping device and the material unloading assembly; The flip assembly includes a flip bracket, a first driving member is installed on the flip bracket, and a lifting plate is connected to the flip bracket through a slide rail. The first driving member is driven to connect to the lifting plate through a first transmission assembly, and a fixed frame and a second driving member are fixedly connected to the lifting plate. The fixed frame is rotatably connected to a rotating shaft, and the second driving member is driven to connect to the rotating shaft. A two-way support assembly is respectively installed on both sides of the rotating shaft, and the two-way support assembly includes a vacuum seat, and a supporting suction cup is connected to the vacuum seat, and the supporting suction cup is connected to a vacuum pump; The unloading assembly comprises a group of supporting leg assemblies, a unloading rack is mounted on the supporting leg assemblies, a circular conveyor belt is mounted on the unloading rack, and a third driving member for driving the circular conveyor belt is also mounted on the unloading rack.
[0007] On the basis of the above scheme, the following technical scheme can also be adopted: The fixing frame comprises a bottom plate connected to the lifting plate, two vertical plates arranged in parallel are arranged on the bottom plate, and a fixing cylinder rotatably connected to a rotating shaft is arranged on the top of the two vertical plates.
[0008] A spring seat is installed on both sides of the vacuum seat which are symmetrical to each other. The supporting suction cup is connected to the spring seat through a pressing block. A spring which cooperates with the supporting suction cup is also arranged in the spring seat.
[0009] The rotating shaft is a stepped round rod, and two air paths are arranged on both sides of the rotating shaft. The openings at both ends of each air path are respectively on the end and the side wall of the rotating shaft. The air path openings at the ends of the rotating shaft are connected to the vacuum pump through air pipes.
[0010] The spring seat includes a spring sleeve, a second connecting wall is provided at one end of the spring sleeve, and a flange is provided at the other end. The flange is connected to the supporting suction cup through the pressing block. The pressing block is an L-shaped plate. One of the side plates of the pressing block is buckled on the flange, and the other side plate is connected and fixed to the supporting suction cup. The supporting suction cup is a circular disc, and an air hole is provided on the supporting suction cup. An insert sleeve is provided at the air hole, and the insert sleeve is correspondingly inserted into the spring sleeve.
[0011] The support leg assembly includes a screw barrel, three support legs are evenly distributed on the outer circumference of the screw barrel, a support screw is connected inside the screw barrel, and a U-shaped clamp is connected to the top of the support screw, and the two side plates of the U-shaped clamp are elastic pressure plates.
[0012] The beneficial effects of the present invention are as follows: the device is clamped and fixed by a clamping device. After the bursting is completed, the clamping device clamps the bottom of the glass cup so that the mouth of the glass cup is placed upside down on the supporting suction cup and fixed by vacuum adsorption. After adsorption and fixation, the glass cup is flipped 180 degrees by a flipping assembly, placed on a circular conveyor belt and transmitted to the next process. It has high efficiency, fast operating speed, and is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a basic structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the flip assembly; Figure 3 It is a schematic diagram of the exploded structure of the flip assembly; Figure 4 It is a schematic diagram of the exploded structure of the clamping device; Figure 5 is a schematic diagram of the structure of the clamping device; Figure 6 It is a schematic diagram of the structure of the supporting leg assembly. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0016] like Figure 1As shown, the present invention relates to a material unloading device for a picosecond laser blasting machine, comprising a frame 1, on which 6-12 clamping devices 2 are evenly distributed circumferentially. In this solution, the number of clamping devices 2 is preferably 8. The clamping device 2 can rotate on the frame 1 around its central axis on a horizontal plane. A flipping device 3 is also installed on the frame 1, and the flipping device 3 is correspondingly arranged below the clamping device 2. A material unloading component 7 is provided on one side of the frame 1, and the flipping component 3 is correspondingly arranged with the clamping device 2 and the material unloading component 7, and the flipping device 3 is arranged between the clamping device 2 and the material unloading component 7.
[0017] Combination Figure 2 and Figure 3 As shown, the flip assembly 3 includes a flip bracket 30, the bracket 30 is an L-shaped plate, a first driving member 31 is installed in the L-shaped groove of the flip bracket 30, the first driving member 31 is installed on the vertical plate of the bracket 30, and the first driving member 31 adopts a servo motor. Two vertically arranged slide rails 32 are connected by screws on the other side of the vertical plate of the bracket 30, and the two slide rails 32 are connected to the lifting plate 33. The first driving member 31 is driven to connect the lifting plate 33 through the second transmission assembly 34, and the second transmission assembly 34 and the slide rail 32 are arranged on the same side of the bracket 30, and the second transmission assembly 34 is composed of mutually meshing gears and racks, wherein the gear is connected to the first driving member 31, and the rack is connected and fixed on the lifting plate 33. When the height needs to be adjusted, the first driving member 31 drives the gear to rotate, and the gear drives the rack to move up and down, so as to achieve the purpose of adjusting the height of the lifting plate 33.
[0018] The fixing frame 35 and the motor support 97 are fixedly connected to the lifting plate 33. The fixing frame 35 includes a bottom plate connected to the lifting plate 33, two vertical plates arranged in parallel are arranged on the bottom plate, and a fixing cylinder is arranged on the top of the two vertical plates. The rotating shaft 37 is rotatably connected in the fixing cylinder through a bearing. The length of the rotating shaft 37 is greater than the length of the fixing cylinder. A two-way support assembly 96 is respectively installed on both sides of the rotating shaft 37, and two two-way support assemblies 96 are respectively arranged on both sides of the fixing cylinder.
[0019] The bidirectional support assembly 96 includes a vacuum seat 38 installed on the rotating shaft 37, and a spring seat 39 is installed on both sides of the vacuum seat 38 that are symmetrical to each other. The spring seat 39 is connected to a support suction cup 40 through three pressure blocks 41, and a spring 42 that cooperates with the support suction cup is also provided in the spring seat 39.
[0020] The rotating shaft 37 is a stepped round rod, and two air paths are provided on both sides of the rotating shaft 37. The two ends of each air path are opened on the end and side wall of the rotating shaft 37 respectively. The vacuum seat 38 includes a sleeve, and two square first connecting walls are provided on the mutually symmetrical side walls of the sleeve. A spring seat 39 is connected to each first connecting wall by screws, and a sealing ring is provided between the first connecting wall and the spring seat 39. The spring seat 39 includes a second connecting wall connected to the first connecting wall, and a spring sleeve is provided on the second connecting wall. The corresponding air path openings on the side wall of the rotating shaft 37 are correspondingly arranged in the spring sleeve, and a flange is provided at the end of the spring sleeve. The flange is connected to the support sucker 40 through a pressing block 41. The pressing block 41 is an L-shaped plate. One side plate of the pressing block 41 is buckled on the flange, and the other side plate is connected to the support sucker 40 by screws. The support sucker 40 is a disc, and an air hole is provided at the center of the support sucker 40. An insert is provided at the air hole. The insert is correspondingly inserted into the spring sleeve and sealed by a sealing ring. The air passage opening at the end of the rotating shaft 37 is connected to a vacuum pump through an air pipe. When fixing the glass, the glass is buckled on the air hole of the supporting suction cup 40, and air is sucked by the vacuum pump, so that the glass is fixed on the supporting suction cup 40.
[0021] The motor support 97 includes a bottom plate, two vertical plates arranged in parallel are also arranged on the bottom plate, an annular plate is arranged on the vertical plate, a second driving member 36 is fixedly connected inside the annular plate, and the second driving member 36 includes a servo motor, the servo motor is connected to a reducer, the reducer is fixedly connected to the annular plate, and the reducer is connected to the rotating shaft 37 through a coupling. The servo motor can control the rotation of the rotating shaft 37, thereby controlling the rotation of the bidirectional support assembly 96, so as to achieve the purpose of placing the glass cup clamped by the clamping device 2 on the unloading assembly 7.
[0022] Combination Figure 4 As shown, the clamping device 2 includes a first mounting plate 15 connected to the frame 1 by screws, and the first mounting plate 15 includes a flat plate connected to the rotating plate 13, and a step plate is provided on one side of the flat plate. When installed, the height of the step plate is higher than the flat plate, and two through holes are provided on the step plate, and a positioning cylinder 87 is fixedly connected to the lower side of each through hole. The clamping assembly 16 and the rotating assembly 17 are installed on the first mounting plate 15.
[0023] The clamping assembly 16 includes a fifth driving member 18 mounted on the first mounting plate 15. The fifth driving member 18 adopts a cylinder with a piston rod vertically arranged upward. The piston rod of the cylinder intersects one end of the swing rod 20. One end of the swing rod 20 is provided with an open groove. The piston rod of the cylinder is inserted into the open groove and connected by a cross shaft. After the connection, the swing rod can rotate around the cross shaft. The upper end of the push-pull rod 21 is connected by a ball nut 88 below the other end of the swing rod 20 relative to the open groove, and the push-pull rod 21 can rotate around the ball nut 88. The swing rod 20 is also connected to the cylinder seat of the cylinder through a second cross seat 19, and the swing rod 20 can swing with the second cross seat 19 as a fulcrum. The second cross seat 19 is two parallel long strips, which are arranged on both sides of the swing rod 20. The two ends of each long strip are respectively connected to the swing rod 20 and the cylinder seat of the cylinder through a cross shaft. The push-pull rod 21 passes through the positioning tube 87, and the lower end of the push-pull rod 21 is arranged below the positioning tube 87. The guide sleeve 22 is sleeved on the push-pull rod 21, and a spacer sleeve 10 and two bearings 89 are sleeved on the guide sleeve 22. The two bearings 89 are respectively arranged at the two ends of the spacer sleeve 10. The upper side bearing 89 is sleeved with a cover 90, which is a circular plate structure. The cover 90 is arranged above the first mounting plate 15 and is fixed by screws. The bottom between the push-pull rod 21 and the guide sleeve 22 is matched and connected with a clamping device 23.
[0024] Combination Figure 5 As shown, the clamping device 23 includes a sliding seat 27 arranged at the bottom of the push-pull rod 21, and the sliding seat 27 includes a circular plate 27.1 arranged at the end of the push-pull rod 21. An annular plate 27.2 is also arranged on the push-pull rod 21, and an annular cavity 27.3 is arranged between the circular plate 27.1 and the annular plate 27.2. A limiting cover 26 is arranged at the bottom of the guide sleeve 22, and the limiting cover 26 is a cylinder with an open bottom. The sliding seat 27 is arranged in the limiting cover 26, and three limiting grooves 26.1 are evenly distributed on the cylinder wall of the guide sleeve 22. The end of the limiting cover 26 is also connected to the limiting seat 91 by screws, and the limiting seat 91 blocks the sliding seat 27 in the cavity of the limiting cover 26. Three mutually cooperating clamping jaw assemblies 28 are movably connected between the limiting cover 26 and the sliding seat 27, and the three clamping jaw assemblies 28 are arranged on the outside of the limiting seat 91 and cooperate with it in limiting.
[0025] The limiting seat 91 includes a circular top plate 91.1 connected to the limiting cover 26 by screws, three upper limit grooves 91.5 are evenly distributed on the outer circumference of the top plate 91.1, and a circular limiting platform 91.2 is provided at the top center of the top plate 91.1 to cooperate with the limiting cover 26 cavity. The circular bottom plate 91.4 is connected to the bottom side of the top plate 91.1 through a central column 91.3, and three lower limit grooves 91.6 are evenly distributed on the outer circumference of the bottom plate 91.4, and each lower limit groove 91.6 is evenly arranged in correspondence with the upper limit groove 91.5. The upper side of each clamping jaw assembly 28 is arranged in the upper limit groove 91.5, and the lower side is arranged in the lower limit groove 91.6.
[0026] The clamping jaw assembly 28 comprises a clamping jaw fixing seat 28.1, which is connected to a connecting plate 28.2 by screws, a clamping jaw 28.5 is connected to the end of the connecting plate 28.2 by screws, a limiting cover plate 28.3 is also connected to the connecting plate 28.2, and the limiting cover plate 28.3 is limitedly matched with the clamping jaw 28.5. The clamping jaw fixing seat 28.1 is an L-shaped plate, and the bent part of the clamping jaw fixing seat 28.1 is connected to the limiting groove 26.1 by a pin shaft 28.4, and the clamping jaw fixing seat 28.1 can rotate around the pin shaft 28.4. A circular roller matched with the annular cavity 27.3 is provided at one end of the clamping jaw fixing seat 28.1, an outer mounting groove is provided at the other end of the clamping jaw fixing seat 28.1, an inner mounting groove is provided at one side of the connecting plate 28.2, the outer mounting groove and the inner mounting groove are matched correspondingly, an end mounting groove is provided at the end of the clamping jaw fixing seat 28.1, and the clamping jaw 28.5 is correspondingly installed in the end mounting groove and fixed by screw connection. The upper side of the clamping jaw 28.5 is a square block and the lower side is a trapezoidal block. After installation and matching, the clamping jaw 28.5 is arranged below the bottom plate 91.4.
[0027] The rotating assembly 17 includes a fourth driving member 24, which adopts a servo motor. The fourth driving member 24 drives and connects two guide sleeves 22 through a first transmission assembly 25. The fourth driving member 24 and the two guide sleeves 22 are arranged at three corners of an equilateral triangle. The specific structure is: the fourth driving member 24 is installed on the first mounting plate 15 through a motor seat, and the motor seat is a U-shaped plate. The output shaft of the fourth driving member 24 is arranged vertically downward, and the fourth driving member 24 is connected to a reducer, and the reducer is fixed to the motor seat by screw connection. The first transmission assembly 25 adopts a belt 25.1 and a pulley that cooperate with each other. The pulley includes a driving wheel connected to the fourth driving member 24, and a driven wheel 25.2 that is sleeved and fixed on the guide sleeve 22, and the driving wheel is installed in the U-shaped groove of the motor seat. A keyway 22.1 is provided on the guide sleeve 22, and the guide sleeve 22 outside the keyway 22.1 is sleeved with the driven wheel 25.2, and the driven wheel 25.2 and the guide sleeve 22 are fixed by a key connection. A limit sleeve 92 is sleeved on the push-pull rod 21 on the upper side of the key, and the limit sleeve 92 is fixed by the key. A spring pressure plate 93 is sleeved on the push-pull rod 21 on the lower side of the ball nut 88, and a return spring 94 is also sleeved on the push-pull rod 21. The return spring 94 is arranged between the limit sleeve 92 and the spring pressure plate 93, and plays a role in resetting the swing rod 20.
[0028] When the clamping device 2 clamps the glass, the rotating assembly 17 first drives the clamping jaw 23 to rotate to a specified position, and the clamping assembly 16 drives the three clamping jaws 28.5 to work together to clamp the glass. For safety and aesthetics, the first mounting plate 15 is also connected to the cover 95 by screws, and all structures on the upper side of the first mounting plate 15 are arranged in the cover 95, which is a triangular shell structure.
[0029] Combination Figure 6 As shown, the unloading device 7 includes a group of support leg assemblies 82, the support leg assembly 82 includes a screw barrel 82.1, three support legs 82.2 are evenly distributed on the outer circumference of the screw barrel 82.1, and the support leg 82.2 is an arc-shaped plate, and a support screw 82.3 is connected in the screw barrel 82.1. A U-shaped card plate 82.4 is welded on the top of the support screw 82.3, and the two side plates of the U-shaped card plate 82.4 are elastic pressure plates. A unloading rack 83 is installed on the support leg assembly 82, and the unloading rack 83 is composed of two parallel S-shaped plates. A group of transmission rollers are installed on the unloading rack 83, and a circular conveyor belt 84 is sleeved on all the transmission rollers. The circular conveyor belt 84 adopts a chain belt. The unloading rack 83 is also installed with a tenth driving member 85 for driving the circular conveyor belt 84. The tenth driving member 85 is a servo motor. The tenth driving member 85 drives one of the transmission rollers, and the transmission roller driven by the tenth driving member 85 can drive the circular conveyor belt 84.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A feeding device for a picosecond laser cracking machine, characterized in that: It comprises a frame (1), a clamping device (2) and a turning assembly (3) are mounted on the frame (1), a material discharge assembly (7) is provided on one side of the frame (1), and the turning assembly (3) is arranged corresponding to the clamping device (2) and the material discharge assembly (7); The flip assembly (3) comprises a flip bracket (30), a first driving member (31) is mounted on the flip bracket (30), a lifting plate (33) is connected to the flip bracket (30) via a slide rail (32), the first driving member (31) is driven to connect to the lifting plate (33) via a first transmission assembly (34), a fixed frame (35) and a second driving member (36) are fixedly connected to the lifting plate (33), the fixed frame (35) is rotatably connected to a rotating shaft (37), the second driving member (36) is driven to connect to the rotating shaft (37), a bidirectional support assembly (96) is mounted on both sides of the rotating shaft (37), the bidirectional support assembly (96) comprises a vacuum seat (38), a supporting suction cup (40) is connected to the vacuum seat (38), and the supporting suction cup (40) is connected to a vacuum pump; The material unloading assembly (7) comprises a group of supporting leg assemblies (82), a material unloading frame (83) is mounted on the supporting leg assemblies (82), a circular conveyor belt (84) is mounted on the material unloading frame (83), and a third driving member (85) for driving the circular conveyor belt (84) is also mounted on the material unloading frame (83).
2. The unloading device of the picosecond laser blasting machine according to claim 1 is characterized in that: The fixing frame (35) comprises a bottom plate connected to the lifting plate (33), two vertical plates arranged in parallel are provided on the bottom plate, and a fixing cylinder rotatably connected to a rotating shaft (37) is provided on the top of the two vertical plates.
3. The unloading device of the picosecond laser blasting machine according to claim 1 is characterized in that: A spring seat (39) is installed on both sides of the vacuum seat (38) symmetrically to each other, the spring seat 39 is connected to the support suction cup (40) via a pressure block (41), and a spring (42) supporting and cooperating with the support suction cup (40) is also provided in the spring seat (39).
4. The unloading device of the picosecond laser blasting machine according to claim 1 is characterized in that: The rotating shaft (37) is a stepped round rod, and two air paths are provided on both sides of the rotating shaft (37). The openings at both ends of each air path are respectively located on the end and the side wall of the rotating shaft (37). The air path openings at the ends of the rotating shaft (37) are connected to the vacuum pump via air pipes.
5. The unloading device of the picosecond laser blasting machine according to claim 1 is characterized in that: The spring seat (39) comprises a spring sleeve, a second connecting wall is provided at one end of the spring sleeve, and a flange is provided at the other end, the flange is connected to the supporting suction cup (40) via the pressing block (41), the pressing block (41) is an L-shaped plate, one side plate of the pressing block (41) is buckled on the flange, and the other side plate is connected and fixed on the supporting suction cup (40), the supporting suction cup (40) is a circular disc, an air hole is provided on the supporting suction cup (40), an insert sleeve is provided at the air hole, and the insert sleeve is correspondingly inserted into the spring sleeve.
6. The unloading device of the picosecond laser blasting machine according to claim 1 is characterized in that: The support leg assembly (82) comprises a screw barrel (82.1), three support legs (82.2) are evenly distributed on the outer circumference of the screw barrel (82.1), a support screw rod (82.3) is connected inside the screw barrel (82.1), and a U-shaped clamping plate (82.4) is connected to the top of the support screw rod (82.3), and two side plates of the U-shaped clamping plate (82.4) are elastic pressure plates.
Citation Information
Patent Citations
Fully automatic glass cracking-off machine
CN107021607A
Laser cracking-off machine
CN108483893A
Laser cracking-off machine applied to goblet production
CN114105449A