Branched polyethylene with high vulcanization speed and preparation method thereof
By controlling the polymerization conditions and using specific catalysts, fast-vulcanized branched polyethylene is prepared, which solves the problem of slow vulcanization in the prior art, improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202311269315.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2043-09-28
AI Technical Summary
In the prior art, when using peroxide for vulcanization, the vulcanization rate of branched polyethylene is slow, resulting in low production efficiency and high cost.
Branched polyethylene with rapid vulcanization rates were prepared by controlling specific polymerization conditions and using specific α-diimine nickel catalysts. The specific steps include polymerizing ethylene at a condition of 60-85°C, 0.2-1.2 MPa.
The vulcanization time of branched polyethylene is significantly shortened, production efficiency is improved, and production costs are reduced.
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Abstract
Description
Technical Field
[0001] The present invention relates to a branched polyethylene with a fast vulcanization speed and a preparation method thereof. The present invention also relates to the use of the branched polyethylene of the present invention in a peroxide vulcanization method. Background Art
[0002] As society continues to progress and science and technology develop at a rapid pace, the demand for high-performance materials is also increasing. Branched polyethylene has branches on its carbon chain. In solution and molten state, it has low viscosity and exhibits good mechanical properties, melt stretchability, transparency and good processing properties, becoming a major variety of polyolefin products.
[0003] Branched polyethylene has better processing performance, film-forming properties and film light transmittance than linear polyethylene. Moreover, when the degree of branching increases, the glass transition temperature Tg decreases. Therefore, at room temperature, branched polyethylene appears as a rubbery elastomer, and thus has great industrial application value.
[0004] At present, the conventional method for preparing branched polyethylene is to use a late transition metal catalyst. In 1995, Professor Brookhart of North Carolina State University in the United States first reported that the (α-diimine) nickel catalyst I shown below with chain walking ability can prepare high molecular weight, branched polyethylene. Subsequent researchers have synthesized catalysts with other structures (Catal. Sci. Technol. 2013, 3, 1172; Macromolecules 42, 2009, 7789; Angew. Chem. Int. Ed. 2004, 43, 1821; J. Am. Chem. Soc. 2013, 135, 16316; Organometallics 23, 2004, 3276-3283), such as the (α-diimine) nickel catalysts II to VII shown below, and the thermal stability of this type of catalyst has been improved to a certain extent.
[0005]
[0006] The use of peroxide vulcanization for rubber is a new trend in recent years. Compared with the sulfur vulcanization process, products vulcanized with peroxide have obvious advantages in terms of odor and tear strength. At the same time, the peroxide vulcanization speed is an important vulcanization index. A faster vulcanization speed can effectively improve production efficiency and reduce production costs. It has become a research hotspot for rubber practitioners in various countries. Summary of the invention
[0007] In view of the technical problems of the above-mentioned prior art, the inventors of the present invention conducted in-depth research and found that the branched polyethylene of the present invention can be prepared by controlling specific polymerization conditions and using specific polymerization catalysts. For the branched polyethylene of the present invention, when vulcanization is carried out using peroxide, vulcanization can be completed quickly and T90 can be significantly shortened. Thus, the present invention is completed.
[0008] Specifically, the present invention relates to the following aspects.
[0009] The method for preparing branched polyethylene is characterized by comprising the following steps:
[0010] The α-diimine nickel catalyst represented by the following formula (1) is used as a main catalyst; at least one selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, aryl boron, alkyl boron and borate is used as a co-catalyst, and ethylene is polymerized at a polymerization temperature of 60-85° C. (preferably 65-70° C.) and a polymerization pressure of 0.2 to less than 1.2 MPa (preferably 0.3-1.0 MPa) using a polymerization solvent containing a halogen organic solvent to obtain a branched polyethylene:
[0011]
[0012] In formula (1), R 1 and R 2 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, or R 1 and R 2 Together with the carbon atom to which it is bonded, it forms a 5-6 membered ring; R 3 , R 5 , R 7 , R 8 , R 10 , R 12 Each independently selected from C 3-10 Straight or branched hydrocarbon group, R 4 , R 6 , R 9 , R 11 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, X is a halogen.
[0013] The branched polyethylene of the present invention is used in a peroxide vulcanization method.
[0014] Technical Effects
[0015] Compared with traditional EPDM (ethylene propylene diene monomer rubber), the branched polyethylene prepared by the method of the present invention has a rapid vulcanization speed and a significantly shortened T90. DETAILED DESCRIPTION
[0016] The specific embodiments of the present invention are described in detail below, but it should be pointed out that the protection scope of the present invention is not limited by these specific embodiments, but is determined by the claims in the appendix.
[0017] In the context of this specification, except for the contents explicitly described, any matters or items not mentioned are directly applicable to those known in the art without any changes. Moreover, any embodiment described herein can be freely combined with one or more other embodiments described herein, and the technical solutions or technical ideas formed thereby are regarded as part of the original disclosure or original record of the present invention, and should not be regarded as new contents not disclosed or anticipated herein, unless a person skilled in the art considers that the combination is obviously unreasonable.
[0018] Unless otherwise specified, all percentages, parts, ratios, etc. mentioned in this specification are based on weight, unless the weight basis does not conform to the common understanding of those skilled in the art.
[0019] The specific embodiments of the present invention are described in detail below. However, it should be noted that the protection scope of the present invention is not limited by these specific embodiments, but is determined by the appended claims.
[0020] In the context of the present invention, unless otherwise specified, the physical properties of a substance (such as boiling point) are measured at normal temperature (25° C.) and normal pressure (101325 Pa).
[0021] [Method for preparing branched polyethylene]
[0022] The present invention provides a method for preparing branched polyethylene, characterized in that it comprises the following steps:
[0023] The α-diimine nickel catalyst represented by the following formula (1) is used as a main catalyst; at least one selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, aryl boron, alkyl boron and borate is used as a co-catalyst, and ethylene is polymerized at a polymerization temperature of 60-85° C. (preferably 65-70° C.) and a polymerization pressure of 0.2 to less than 1.2 MPa (preferably 0.3-1.0 MPa) using a polymerization solvent containing a halogen organic solvent to obtain a branched polyethylene:
[0024]
[0025] In formula (1), R 1 and R 2 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, or R1 and R 2 Together with the carbon atom to which it is bonded, it forms a 5-6 membered ring; R 3 , R 5 , R 7 , R 8 , R 10 , R 12 Each independently selected from C 3-10 Straight or branched hydrocarbon group, R 4 , R 6 , R 9 , R 11 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, X is a halogen.
[0026] As the main catalyst of the present invention, an α-diimine nickel catalyst represented by the following formula (1) is used.
[0027]
[0028] In formula (1), R 1 and R 2 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, or R 1 and R 2 Together with the carbon atom to which it is bonded, it forms a 5-6 membered ring; R 3 , R 5 , R 7 , R 8 , R 10 , R 12 Each independently selected from C 3-10 Straight or branched hydrocarbon group, R 4 , R 6 , R 9 , R 11 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, X is a halogen.
[0029] In one embodiment of the present invention, R 1 and R 2 are each independently selected from hydrogen, C 1-4 Straight chain or branched chain alkyl.
[0030] In one embodiment of the present invention, R 1 and R 2 are each independently selected from hydrogen, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl and tert-butyl.
[0031] In one embodiment of the present invention, R 1 and R 2 are each independently selected from hydrogen, methyl and ethyl.
[0032] In one embodiment of the present invention, R 1 and R 2 Together with the carbon atom to which it is bonded, a 5-6 membered ring is formed. Thus, the compound of formula (1) can form a structure represented by the following formula (2) or formula (3):
[0033]
[0034] In one embodiment of the present invention, R 4 , R 6 , R 9 , R 11 are each independently selected from hydrogen, C 1-4 Straight chain or branched chain alkyl.
[0035] In one embodiment of the present invention, R 4 , R 6 , R 9 , R 11 Each is independently selected from hydrogen, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl and tert-butyl.
[0036] In one embodiment of the present invention, R 4 , R 6 , R 9 , R 11 Each is independently selected from hydrogen, methyl and ethyl.
[0037] In one embodiment of the present invention, R 3 , R 5 , R 7 , R 8 , R 10 , R 12 Each independently selected from C 3-10 Straight or branched alkyl, more preferably selected from C 3-6 Straight chain or branched chain alkyl.
[0038] In one embodiment of the present invention, R 3 , R 5 , R 7 , R 8 , R 10 , R 12 Each is independently selected from propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl and its isomers, hexyl and its isomers, heptyl and its isomers, octyl and its isomers, nonyl and its isomers, decyl and its isomers.
[0039] It should be noted that, unless otherwise specified, in the present invention, the molar amount of the main catalyst of the present invention is based on the molar amount of the Ni element.
[0040] In the present invention, the co-catalyst may be selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, borofluorane, alkyl boron, alkyl boron ammonium salt or a mixture thereof.
[0041] The aluminoxane used as a co-catalyst may be, for example, a linear aluminoxane represented by the following general formula (I): (R)(R)Al-(Al(R)-O) n -O-Al(R)(R), and a cyclic aluminoxane represented by the following general formula (II): -(Al(R)-O-) n+2 -.
[0042]
[0043] In the above general formulae (I) and (II), the groups R are identical or different (preferably identical) and are each independently selected from C 1 -C 8 The alkyl group is preferably a methyl group, an ethyl group, a propyl group, a butyl group and an isobutyl group, and the most preferred group is a methyl group and an isobutyl group; n is any integer in the range of 1-50, and preferably any integer in the range of 10-30.
[0044] As the aluminoxane, methylaluminoxane, ethylaluminoxane, isobutylaluminoxane and n-butylaluminoxane are preferred, and methylaluminoxane and isobutylaluminoxane are more preferred.
[0045] These aluminoxanes may be used alone or in combination of two or more in any ratio.
[0046] As the alkyl aluminum, for example, there can be mentioned the compound represented by the following general formula (III):
[0047] Al(R) 3 (III)
[0048] In the general formula (III), the groups R are the same or different (preferably the same) and are each independently selected from C 1 -C 8 The alkyl group is preferably methyl, ethyl, propyl, butyl and isobutyl, and most preferably methyl and isobutyl.
[0049] Specifically, as the alkyl aluminum, for example, trimethyl aluminum (Al(CH 3 ) 3 ), triethylaluminum (Al(CH 3 CH 2 ) 3 ), tri-n-propylaluminum (Al(C 3 H 7 ) 3 ), triisopropylaluminum (Al(iC 3 H7 ) 3 ), triisobutylaluminum (Al(iC 4 H 9 ) 3 ), tri-n-butylaluminum (Al(C 4 H 9 ) 3 ), triisopentylaluminum (Al(iC 5 H 11 ) 3 ), tri-n-pentyl aluminum (Al(C 5 H 11 ) 3 ), tri-n-hexyl aluminum (Al(C 6 H 13 ) 3 ), triisohexyl aluminum (Al(iC 6 H 13 ) 3 ), diethyl methylaluminum (Al(CH 3 )(CH 3 CH 2 ) 2 ) and dimethylethylaluminum ((Al(CH 3 CH 2 )(CH 3 ) 2 ) etc., among which trimethylaluminum, triethylaluminum, tripropylaluminum and triisobutylaluminum are preferred, and triethylaluminum and triisobutylaluminum are most preferred.
[0050] These aluminum alkyls may be used alone or in combination of two or more in any ratio.
[0051] As the halogenated alkyl aluminum, for example, there can be mentioned the compound represented by the following general formula (IV):
[0052] Al(R) n X 3-n (IV)
[0053] In the general formula (IV), the groups R are the same or different (preferably the same) and are each independently selected from C 1 -C 8 Alkyl, preferably methyl, ethyl, propyl, butyl and isobutyl, most preferably methyl and isobutyl; X represents fluorine, chlorine, bromine or iodine; n represents 1 or 2.
[0054] Specifically, as the alkyl aluminum halide, for example, dimethyl aluminum chloride (Al(CH 3 ) 2 Cl), dichloromethylaluminum (Al(CH 3 )Cl 2 ))、Diethylaluminum monochloride (Al(CH3 CH 2 ) 2 Cl), ethylaluminum dichloride (Al(CH 3 CH 2 )Cl 2 ), dipropylaluminum monochloride (Al(C 3 H 7 ) 2 Cl), dichloropropylaluminum (Al(C 3 H 7 )Cl 2 ))、di-n-butylaluminum monochloride (Al(C 4 H 9 ) 2 Cl), n-butylaluminum dichloride (Al(C 4 H 9 )Cl 2 ), diisobutylaluminum monochloride (Al(iC 4 H 9 ) 2 Cl), dichloroisobutylaluminum (Al(iC 4 H 9 )Cl 2 ), di-n-pentylaluminum monochloride (Al(C 5 H 11 ) 2 Cl), dichloropentylaluminum (Al(C 5 H 11 )Cl 2 ), diisopentylaluminum monochloride (Al(iC 5 H 11 ) 2 Cl), dichloroisopentylaluminum (Al(iC 5 H 11 )Cl 2 ), di-n-hexylaluminum monochloride (Al(C 6 H 13 ) 2 Cl), dichlorohexyl aluminum (Al(C 6 H 13 )Cl 2 ), diisohexylaluminum monochloride (Al(iC 6 H 13 ) 2 Cl), dichloroisohexylaluminum (Al(iC 6 H 13 )Cl 2 ), ethylaluminum monochloromethyl (Al(CH 3 )(CH 3 CH 2 )Cl), monochloromethylpropylaluminum (Al(CH 3 )(C3 H 7 )Cl), monochloromethyl n-butylaluminum (Al(CH 3 )(C 4 H 9 )Cl), monochloromethyl isobutyl aluminum (Al(CH 3 )(iC 4 H 9 )Cl), ethylpropylaluminum monochloride (Al(CH 2 CH 3 )(C 3 H 7 )Cl), ethyl n-butylaluminum monochloride (AlCH 2 CH 3 )(C 4 H 9 )Cl), monochloromethyl isobutyl aluminum (Al(CH 2 CH 3 )(iC 4 H 9 )Cl) and the like, among which diethylaluminum chloride, ethylaluminum dichloride, di-n-butylaluminum chloride, n-butylaluminum dichloride, diisobutylaluminum chloride, isobutylaluminum dichloride, di-n-hexylaluminum chloride, and n-hexylaluminum dichloride are preferred, diethylaluminum chloride, ethylaluminum dichloride and di-n-hexylaluminum chloride are further preferred, and diethylaluminum chloride is most preferred.
[0055] These alkylaluminum halides may be used alone or in combination of two or more in any ratio.
[0056] In the present invention, the alkyl boron and aryl boron may be compounds represented by the following general formula (V):
[0057] B(R') 3 (V)
[0058] In the general formula (V), each of the three R' groups may be the same or different from each other, and each R' is independently selected from C 1-6 Straight or branched alkyl and C 6-10 Aryl, each group is optionally substituted with one or more halogen atoms, halogenated C 1-6 Preferably, the R' is selected from methyl, ethyl, propyl, butyl, isobutyl, phenyl, tolyl, trifluoromethylphenyl and pentafluorophenyl.
[0059] Specific examples of alkylborons include trimethylboron, triethylboron, triisobutylboron, tripropylboron, or tributylboron. Specific examples of arylborons include triphenylboron, tris(pentafluorophenyl)boron, and tris[3,5-bis(trifluoromethyl)phenyl]boron.
[0060] These alkylboranes and arylboranes may be used alone or in combination of two or more in any ratio.
[0061] In the present invention, the borate may be a compound represented by the following general formula (VI):
[0062] [L] + [BE 4 ] m - (VI)
[0063] In the general formula (VI), L is a cationic group, each E may be the same or different, and each is independently selected from a halogen atom, C 6-10 Aryl, which is optionally substituted by one or more halogen atoms, C 1-6 Straight chain or branched alkyl, halogenated C 1-6 Straight or branched alkyl, C 1-6 The L group is substituted by a straight or branched alkoxy group or a phenoxy group. m represents the valence value of the group in the L portion. Preferably, the E is selected from fluorine, phenyl, trifluoromethylphenyl and pentafluorophenyl.
[0064] In the general formula (VI), [L] + The moiety may be a common cation in borates, for example, Li + 、Na + , K + , Ca 2+ Mg 2+ 、[Fe(C 5 H 5 ) 2 ] + (ferrocene group), etc. In addition, the L part can also be an organic amine, in which case the L part can be N(R') 3 Indicates that each R' is independently selected from H, C 1-6 Straight or branched alkyl and C 6-10 Aryl, but not H at the same time; or two R' and N can be bonded to each other to form an optionally C 1-6 A 5-7 membered nitrogen-containing heterocyclic ring substituted with a straight or branched alkyl group, preferably each R' is independently selected from H, C 1-4 A straight chain or branched alkyl group and a phenyl group, but not both H; or two R' and N may be bonded to each other to form a group optionally containing C 1-4 A 5-7 membered nitrogen-containing heteroaromatic ring or heterocyclic hydrocarbon substituted with a straight or branched alkyl group. For example, as the L part, methylamine, ethylamine, propylamine, butylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine, trimethylamine, triethylamine, tripropylamine, tributylamine, N,N-dimethylaniline, N,N-diethylaniline, imidazole, 1-butyl-3-methylimidazole, pyridine, piperidine, etc. can be cited. [L] +The moiety may also be a group carrying a carbenium ion, such as a trityl carbenium ion.
[0065] Specific examples of borates include trimethylammonium tetraphenylborate, triethylammonium tetraphenylborate, tripropylammonium tetraphenylborate, tributylammonium tetraphenylborate, trimethylammonium tetra(p-tolyl)borate, tripropylammonium tetra(p-tolyl)borate, trimethylammonium tetra(o-p-dimethylphenyl)borate, triethylammonium tetra(o-p-dimethylphenyl)borate, trimethylammonium tetra(p-trifluoromethylphenyl)borate, tributylammonium tetra(p-trifluoromethylphenyl)borate, tributylammonium tetra(pentafluorophenyl)borate, N,N-diethylanilinium tetraphenylborate, N,N-dimethylanilinium tetra(pentafluorophenyl)borate, N,N-diethylanilinium tetra(pentafluorophenyl)borate, triethylammonium tetra(pentafluorophenyl)borate, triphenylcarbon tetra(pentafluorophenyl)borate, 1-butyl-3-methylimidazolium tetrafluoroborate, and ferrocene tetrafluoroborate.
[0066] These borates may be used alone or in combination of two or more in any ratio.
[0067] In addition, according to the present invention, the co-catalyst may be used alone or in combination of multiple co-catalysts in any proportion as required. Moreover, there is no particular limitation on the proportion of each component in the mixture and it can be selected as required.
[0068] According to the present invention, the cocatalyst is generally used in the form of a solution. When preparing the solution of the cocatalyst, there is no particular limitation on the solvent used at this time, as long as it can dissolve the cocatalyst, and generally an alkane solvent such as n-pentane, isopentane, cyclopentane, neopentane, etc., or an aromatic solvent such as toluene, ethylbenzene, xylene, etc. is selected. According to the present invention, in order to facilitate subsequent separation, the same solvent as the polymerization solvent is preferred; or the same solvent as at least one solvent in the mixed solvent for polymerization.
[0069] It should be noted that, unless otherwise specified, in the present invention, when the co-catalyst is aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, or halogenated alkyl aluminum, the molar amount of the co-catalyst is calculated based on the molar amount of the Al element; when the co-catalyst is alkyl boron, aryl boron, or borate, the molar amount of the co-catalyst is calculated based on the molar amount of the B element.
[0070] In one embodiment of the present invention, the main catalyst is preferably selected from aluminoxane, alkylaluminum, halogenated alkylaluminum or a mixture thereof, and more preferably selected from alkylaluminum, halogenated alkylaluminum or a mixture thereof.
[0071] In one embodiment of the present invention, the molar ratio of the co-catalyst calculated in terms of aluminum and / or boron to the main catalyst calculated in terms of metal Ni is 50-500:1, preferably 80-300:1.
[0072] In the preparation of the branched polyethylene of the present invention, a chain transfer agent may be used or not. As the chain transfer agent, other metal alkyl compounds other than the co-catalyst of the present invention may be listed, for example, one or more of n-butyl lithium, diethyl zinc, dipropyl zinc, dibutyl zinc, diisobutyl zinc, diethyl magnesium, dibutyl magnesium or n-butyl ethyl magnesium may be listed.
[0073] In one embodiment of the present invention, when a chain transfer agent is used, the molar ratio of the amount of the chain transfer agent calculated as the metal content of the chain transfer agent to the main catalyst calculated as metal Ni is 5-300:1, preferably 10-200:1.
[0074] In the method for preparing branched polyethylene of the present invention, the polymerization solvent is a polymerization solvent comprising a halogenated organic solvent. More specifically, the polymerization solvent of the present invention is a polymerization solvent comprising a halogenated organic solvent among conventional polymerization solvents commonly used in the preparation of polyethylene.
[0075] The conventional polymerization solvent may be a commonly used polymerization solvent in polyethylene polymerization reaction, for example, including but not limited to C 4-10 Alkanes (such as butane, hexane, heptane, octane, nonane or decane, etc.), C 6-10 Aromatic hydrocarbon solvents (such as toluene and xylene), etc. Among them, hexane, heptane, toluene, etc. are preferably used as the general polymerization solvent.
[0076] The halogen organic solvent refers to an organic solvent containing a halogen element, and specifically, halogenated C 1-10 Alkanes, halogenated C 6-10 Aromatic hydrocarbons, preferably halogenated C 1-4 Alkanes, halogenated benzenes. The halogen element is selected from fluorine, chlorine, bromine, and iodine, and is more preferably chlorine.
[0077] As chloro-C 1-10 Examples of alkanes include methyl chloride, dichloromethane, trichloromethane, ethyl chloride, dichloroethane and its isomers (e.g., 1,1-dichloroethane, 1,2-dichloroethane), trichloroethane and its isomers (e.g., 1,1,1-trichloroethane, 1,1,2-trichloroethane, etc.). 6-10 Aromatic hydrocarbons include chlorobenzene, dichlorobenzene and its isomers, chlorotoluene, etc. 1-10 Alkanes, Fluorinated C 6-10 Aromatic hydrocarbons, brominated C 1-10 Alkanes, Brominated C 6-10Aromatic hydrocarbons, iodinated C 1-10 Alkanes, iodinated C 6-10 Aromatic hydrocarbons include the above-mentioned chlorinated C 1-10 Alkanes, Chloro-C 6-10 Compounds obtained by replacing the chlorine in aromatic hydrocarbons with fluorine, bromine, or iodine, respectively.
[0078] The inventors of the present invention surprisingly found that by including a halogenated organic solvent in the polymerization solvent, the prepared branched polyethylene exhibits a fast vulcanization rate in a vulcanization method using a peroxide, thereby effectively improving production efficiency and reducing production costs, and making the polymer more excellent in handling properties.
[0079] In the present invention, the amount of the halogen organic solvent used relative to the conventional polymerization solvent (i.e., the polymerization solvent not mixed with the halogen organic solvent) is 0.001 to 0.2 parts by volume, preferably 0.003 to 0.1 parts by volume, and more preferably 0.005 to 0.05 parts by volume. In the present invention, if the content of the halogen organic solvent is too little, such a specific branched polyethylene of the present invention cannot be obtained. On the other hand, if the content of the halogen organic solvent is too much, it will have an adverse effect on the polymerization reaction and the post-treatment of the product, affecting the performance of the branched polyethylene.
[0080] In the present invention, the source of the halogenated organic solvent may be a halogenated organic solvent added to a conventional polymerization solvent alone, or may be a halogenated organic solvent added to a conventional polymerization solvent together with the main catalyst and / or co-catalyst as a solvent for the main catalyst and / or co-catalyst, as long as the polymerization solvent contains the halogenated organic solvent when the ethylene polymerization reaction is carried out.
[0081] In the present invention, it is preferred that the α-diimine nickel catalyst represented by formula (1) and at least one selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, aryl boron, alkyl boron and borate are dissolved in the above-mentioned halogen organic solvent of the present invention, and then added into the polymerization solvent to carry out ethylene polymerization reaction.
[0082] In the present invention, the polymerization reaction temperature is 60-85° C., preferably 62-75° C. If the polymerization temperature is too low, the activity of the catalyst cannot be exerted, and the obtained branched polyethylene cannot show the performance of rapid vulcanization. On the other hand, if the polymerization temperature is too high, the stability of the catalyst is greatly affected, and the branched polyethylene of the present invention cannot be obtained.
[0083] In the present invention, the polymerization pressure is 0.2 to less than 1.2 MPa, preferably 0.3-1.0 MPa. If the polymerization pressure is too low, the rapid vulcanization performance of the obtained branched polyethylene decreases, and if the polymerization pressure is too high, the effect of the branched polyethylene of the present invention cannot be achieved.
[0084] In the present invention, the time for ethylene polymerization is not particularly limited, and varies according to the amount of the catalyst system used, the amount of ethylene, and the polymerization temperature, and can be adjusted arbitrarily by those skilled in the art as needed. For example, it can be 10 minutes to 2 hours, 20 minutes to 90 minutes, 30 minutes to 1 hour, etc.
[0085] The method for preparing the branched polyethylene of the present invention is preferably carried out by solution polymerization.
[0086] In the present invention, it is preferred that only ethylene is used as the olefin raw material in the production method of the present invention. That is, in the production method of the present invention, ethylene is homopolymerized.
[0087] The inventors of the present invention surprisingly found that by using the main catalyst represented by the above formula (1) of the present invention, combined with the specific polymerization conditions and specific polymerization solvent of the present invention, the vulcanization rate of the prepared branched polyethylene is significantly improved and T90 is significantly shortened during the vulcanization process.
[0088] The method for preparing the branched polyethylene of the present invention can be carried out in a continuous polymerization mode or in a batch polymerization mode.
[0089] In the present invention, after the polymerization reaction is completed, the reaction can be terminated by a method known in the art. For example, ethanol hydrochloride can be used to terminate the polymerization reaction, and the ethanol hydrochloride is prepared by mixing concentrated hydrochloric acid and ethanol. The volume percentage of the concentrated hydrochloric acid relative to ethanol can be 1v / v%-25v / v%, or 3v / v%-20v / v%, for example, 5v / v%.
[0090] In the present invention, after the polymerization reaction is completed, the branched polyethylene can be obtained by separation in a conventional manner of the present invention.
[0091] The branched polyethylene obtained by the preparation method of the present invention has a low density, usually 0.85 g / cm 3 -0.87g / cm 3 .
[0092] The branched polyethylene of the present invention generally has a kinematic viscosity at 260° C. of 200,000 to 1.8 million CP.
[0093] [Vulcanization method]
[0094] The present invention provides a method for vulcanization using a peroxide, wherein the branched polyethylene of the present invention is vulcanized using a peroxide.
[0095] In the present invention, available peroxide vulcanizing agent comprises organic peroxide.The example of organic peroxide includes but is not limited to di-tert-butyl peroxide, dicumyl peroxide, tert-butyl cumyl peroxide, α, α-bis (tert-butyl peroxide) diisopropylbenzene, 2,5-dimethyl-2,5-di (tert-butyl peroxide) hexane (DBPH), 1,1-di (tert-butyl peroxide)-3,3,5-trimethylcyclohexane, n-butyl-4-4-bis (tert-butyl peroxide) valerate, benzoyl peroxide, lauroyl peroxide, dilauroyl peroxide, 2,5-dimethyl-2,5-di (tert-butyl peroxide) hexine-3 and its mixture.In addition, diaryl peroxide, ketone peroxide, peroxydicarbonate, peroxyester, dialkyl peroxide, hydroperoxide, peroxyketal and its mixture can be used. Peroxides useful in the dynamic vulcanization of thermoplastic vulcanizates and methods of using the same may be found in US Pat. No. 5,656,693.
[0096] The present invention also provides a use of the branched polyethylene of the present invention for vulcanization using peroxide.
[0097] Example
[0098] The present invention is further described in detail below using examples, but the present invention is not limited to these examples.
[0099] Vulcanization of polymer: The raw rubber and the additives were mixed on an open mill (XK-160A, Shanghai Rubber Machinery Factory) for 3 minutes, then thinned and passed 3 times to ensure uniform mixing, and the mixed rubber was obtained by sheeting. The uncured mixed rubber was tested for vulcanization properties using a vulcanizer (MDR2000, Wuxi Liyuan Electronic Chemical Equipment Co., Ltd.) at a test temperature of 170°C and a test time of 30 minutes, in accordance with international standard ISO 3417-2008 (disc oscillation vulcanizer method for determination of vulcanization properties of rubber compounds). The scorch time (T 10 ), positive curing time (T 90 ) and other information. Among them, the scorch time is defined as the time when the torque reaches [M L +(M H -M L )×10%], the positive vulcanization time is defined as the time required for the torque to reach [M L +(M H -M L )×90%] The experiments were conducted without adding carbon black, with adding carbon black N330, and with adding carbon black N774.
[0100] The main catalyst in the application examples and the comparative examples has the following structure. The catalyst is synthesized by conventional means in the art, for example, the method in CN201710919796.4 can be used.
[0101]
[0102] Application Example 1
[0103] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.3 MPa ethylene at 65°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 27.0 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0104] Application Example 2
[0105] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 33.51 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0106] Application Example 3
[0107] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.59 MPa ethylene at 65°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 36.02 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0108] Application Example 4
[0109] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and dichloroethylaluminum (3.96 mmol) to a 50 ml conical flask in turn, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in turn, pass 0.75 MPa ethylene at 65°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 38.05 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0110] Application Example 5
[0111] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.98 MPa ethylene at 65°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 69.18 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0112] Application Example 6
[0113] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (12 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 1.2 MPa ethylene at 65°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 75.48 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0114] Application Example 7
[0115] In a glove box, add M1 (16.04 μmol), 1,2-dichloroethane (5 ml) and dichloroethylaluminum (3.22 mmol) to a 50 ml conical flask in turn, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in turn, pass 0.5 MPa ethylene at 70°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 41.94 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0116] Application Example 8
[0117] In a glove box, M1 (13.02 μmol), dichloromethane (15 ml) and ethylaluminum dichloride (3.6 mmol) were added to a 50 ml conical flask in sequence, and the mixture was used as a catalyst solution. Hexane (1 L) and the above-prepared catalyst solution were added to a 2 L high-pressure polymerization reactor replaced with nitrogen in sequence, and 0.5 MPa ethylene was introduced at 75 ° C. The polymerization reaction was carried out under stirring at 300 rpm for 0.5 hours. The polymerization solution was terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer was vacuum dried at 50 ° C to constant weight to obtain 30.66 g of polymer. The obtained polymer was subjected to the vulcanization property test according to the above method.
[0118] Application Example 9
[0119] In a glove box, add M1 (16.04 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (4.32 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 80°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 22.62 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0120] Application Example 10
[0121] In a glove box, M1 (13.99 μmol), dichloromethane (15 ml) and ethylaluminum dichloride (2.85 mmol) were added to a 50 ml conical flask in sequence, and the mixture was used as a catalyst solution. Hexane (1 L) and the above-prepared catalyst solution were added to a 2 L high-pressure polymerization reactor replaced with nitrogen in sequence, and 0.5 MPa ethylene was introduced at 60 ° C. The polymerization reaction was carried out under stirring at 300 rpm for 0.5 hours. The polymerization solution was terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer was vacuum dried at 50 ° C to constant weight to obtain 32.39 g of polymer. The obtained polymer was subjected to the vulcanization property test according to the above method.
[0122] Application Example 11
[0123] In a glove box, add M2 (13.99 μmol), dichloromethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-prepared catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and react for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 38.54 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0124] Application Example 12
[0125] In a glove box, add M2 (13.99 μmol), o-dichlorobenzene (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-prepared catalyst solution in sequence, pass 1.15 MPa ethylene at 68°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 60.58 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0126] Application Example 13
[0127] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (3 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 33.42 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0128] Comparative Example 1
[0129] In a glove box, add M1 (16.04 μmol), 1,2-dichloroethane (15 ml) and dichloroethylaluminum (3.22 mmol) to a 50 ml conical flask in turn, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in turn, pass 1.8 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain a polymer of 77.71. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0130] Comparative Example 2
[0131] In a glove box, add M1 (16.04 μmol), 1,2-dichloroethane (15 ml) and dichloroethylaluminum (3.22 mmol) to a 50 ml conical flask in turn, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in turn, pass 0.15 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 12.83 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0132] Comparative Example 3
[0133] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-prepared catalyst solution in sequence, pass 1.0 MPa ethylene at 50°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 63.72 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0134] Comparative Example 4
[0135] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (15 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 1.0 MPa ethylene at 90°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 13.71 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0136] Comparative Example 5
[0137] The vulcanization characteristics of EPDM4045 were measured according to the above method.
[0138] Comparative Example 6
[0139] In a glove box, M1 (13.99 μmol), toluene (15 ml) and ethylaluminum dichloride (3.96 mmol) were added to a 50 ml conical flask in sequence, and the mixture was used as a catalyst solution. Hexane (1 L) and the above-prepared catalyst solution were added to a 2 L high-pressure polymerization reactor replaced with nitrogen in sequence, and 0.5 MPa ethylene was introduced at 60 ° C. The polymerization reaction was carried out under stirring at 300 rpm for 0.5 hours. The polymerization solution was terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer was vacuum dried at 50 ° C to constant weight to obtain 32.32 g of polymer. The obtained polymer was subjected to the vulcanization property test according to the above method.
[0140] Comparative Example 7
[0141] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (250 ml) and ethylaluminum dichloride (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 32.88 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0142] Comparative Example 8
[0143] In a glove box, add M1 (13.99 μmol), 1,2-dichloroethane (0.5 ml) and dichloroethylaluminum (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 32.74 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0144] Comparative Example 9
[0145] In a glove box, add M3 (13.99 μmol), 1,2-dichloroethane (15 ml) and dichloroethylaluminum (3.96 mmol) to a 50 ml conical flask in sequence, mix and use as a catalyst solution. In a 2L high-pressure polymerization reactor replaced with nitrogen, add hexane (1L) and the above-configured catalyst solution in sequence, pass 0.5 MPa ethylene at 60°C, and polymerize for 0.5 hours under stirring at 300 rpm. The polymerization solution is terminated with ethanol containing 5% hydrochloric acid. After filtering and washing, the polymer is vacuum dried at 50°C to constant weight to obtain 29.66 g of polymer. The obtained polymer is subjected to the vulcanization property test according to the above method.
[0146] Table 1 Summary of results
[0147]
[0148] ① No carbon black added
[0149] ②Add carbon black N330
[0150] ③Add carbon black N774
[0151] The results of the above embodiments and comparative examples fully demonstrate that, through the specific aggregation mode of the present invention, not only the catalyst system exhibits excellent catalytic activity, but also the obtained branched polyethylene exhibits excellent vulcanization characteristics, and the vulcanization time using peroxide is short.
[0152] On the other hand, when the specific polymerization mode of the present invention is not satisfied, the catalyst system exhibits poor catalytic activity, and the obtained branched polyethylene has poor vulcanization characteristics and takes a long time to vulcanize using a peroxide.
[0153] Although the specific implementations of the present invention have been described in detail above in conjunction with the embodiments, it should be pointed out that the protection scope of the present invention is not limited by these specific implementations, but is determined by the appended claims. Those skilled in the art may make appropriate changes to these implementations without departing from the technical ideas and purposes of the present invention, and these changed implementations are obviously also included in the protection scope of the present invention.
Claims
1. A method for preparing branched polyethylene, characterized in that: The following steps are involved: The α-diimine nickel catalyst represented by the following formula (1) is used as a main catalyst; at least one selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, aryl boron, alkyl boron and borate is used as a co-catalyst, and ethylene is polymerized at a polymerization temperature of 60-85° C. (preferably 65-70° C.) and a polymerization pressure of 0.2 to less than 1.2 MPa (preferably 0.3-1.0 MPa) using a polymerization solvent containing a halogen organic solvent to obtain a branched polyethylene: In formula (1), R1 and R2 are each independently selected from hydrogen, C 1-4 A straight or branched hydrocarbon group, or R1 and R2 together with the carbon atom to which they are bonded form a 5-6 membered ring; R3, R5, R7, R8, R 10 , R 12 Each independently selected from C 3-10 Straight or branched hydrocarbon group, R4, R6, R9, R 11 are each independently selected from hydrogen, C 1-4 A straight chain or branched hydrocarbon group, X is a halogen.
2. The preparation method according to claim 1, characterized in that: R1 and R2 are each independently selected from hydrogen, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl; or R1 and R2 together with the carbon atom to which they are bonded form a 5-6 membered ring; R4, R6, R9, R 11 Each is independently selected from hydrogen, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl; R3, R5, R7, R8, R 10 , R 12 Each is independently selected from propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl and its isomers, hexyl and its isomers, heptyl and its isomers, octyl and its isomers, nonyl and its isomers, decyl and its isomers.
3. The preparation method according to claim 1 or 2, characterized in that: The α-diimine nickel catalyst represented by formula (1) is at least one compound selected from the group consisting of the following compounds represented by formula (2) or formula (3):
4. The preparation method according to any one of claims 1 to 3, characterized in that The aluminoxane is a linear aluminoxane represented by the following general formula (I) or a cyclic aluminoxane represented by the following general formula (II), In the general formulae (I) and (II), the groups R are identical or different (preferably identical), and are independently selected from C1-C8 alkyl, preferably methyl, ethyl, propyl, butyl and isobutyl, and most preferably methyl and isobutyl; n is any integer in the range of 1-50, preferably any integer in the range of 10-30, Preferably, the aluminoxane is at least one selected from methylaluminoxane, ethylaluminoxane, isobutylaluminoxane and n-butylaluminoxane.
5. The preparation method according to any one of claims 1 to 3, characterized in that The alkyl aluminum is a compound represented by the following general formula (III): Al(R)3(III) In the general formula (III), the groups R are identical or different (preferably identical) to each other, and are independently selected from C1-C8 alkyl, preferably methyl, ethyl, propyl, butyl and isobutyl, most preferably methyl and isobutyl, Preferably, the alkyl aluminum is selected from trimethyl aluminum (Al(CH3)3), triethyl aluminum (Al(CH3CH2)3), tri-n-propyl aluminum (Al(C3H7)3), triisopropyl aluminum (Al(i-C3H7)3), triisobutyl aluminum (Al(i-C4H9)3), tri-n-butyl aluminum (Al(C4H9)3), triisopentyl aluminum (Al(i-C5H 11 )3), tri-n-pentyl aluminum (Al(C5H 11 )3) Tri-n-hexyl aluminum (Al(C6H 13 )3) Triisohexyl aluminum (Al(i-C6H 13 )3), at least one of diethyl methyl aluminum (Al(CH3)(CH3CH2)2) and dimethyl ethyl aluminum ((Al(CH3CH2)(CH3)2).
6. The preparation method according to any one of claims 1 to 3, characterized in that The alkyl aluminum halide is a compound represented by the following general formula (IV): Al(R) n X 3-n (IV) In the general formula (IV), the groups R are identical or different (preferably identical) and are independently selected from C1-C8 alkyl, preferably methyl, ethyl, propyl, butyl and isobutyl, most preferably methyl and isobutyl; X represents fluorine, chlorine, bromine or iodine; n represents 1 or 2, Preferably, the alkyl aluminum halide is selected from dimethyl aluminum chloride (Al(CH3)2Cl), dimethyl aluminum dichloride (Al(CH3)Cl2)), diethyl aluminum chloride (Al(CH3CH2)2Cl), diethyl aluminum dichloride (Al(CH3CH2)Cl2), dipropyl aluminum chloride (Al(C3H7)2Cl), dipropyl aluminum dichloride (Al(C3H7)Cl2), di-n-butyl aluminum chloride (Al(C4H9)2Cl), di-n-butyl aluminum dichloride (Al(C4H9)Cl2), diisobutyl aluminum chloride (Al(i-C4H9)2Cl), diisobutyl aluminum dichloride (Al(i-C4H9)Cl2), di-n-pentyl aluminum chloride (Al(C5H 11 )2Cl), dichloropentylaluminum (Al(C5H 11 )Cl2), diisopentylaluminum monochloride (Al(i-C5H 11 )2Cl), dichloroisopentylaluminum (Al(i-C5H 11 )Cl2), di-n-hexylaluminum chloride (Al(C6H 13 )2Cl), dichlorohexyl aluminum (Al(C6H 13 )Cl2), diisohexylaluminum monochloride (Al(i-C6H 13 )2Cl), dichloroisohexylaluminum (Al(i-C6H 13 )Cl2), chloromethyl ethylaluminum (Al(CH3)(CH3CH2)Cl), chloromethyl propylaluminum (Al(CH3)(C3H7)Cl), chloromethyl n-butylaluminum (Al(CH3)(C4H9)Cl), chloromethyl isobutylaluminum (Al(CH3)(i-C4H9)Cl), chloroethyl propylaluminum (Al(CH2CH3)(C3H7)Cl), chloroethyl n-butylaluminum (AlCH2CH3)(C4H9)Cl), and chloromethyl isobutylaluminum (Al(CH2CH3)(i-C4H9)Cl).
7. The preparation method according to any one of claims 1 to 3, characterized in that The alkyl boron and aryl boron are compounds represented by the general formula (V): B(R')3(V) In the general formula (V), each of the three R' groups may be the same or different from each other, and each R' is independently selected from C 1-6 Straight or branched alkyl and C 6-10 Aryl, each group is optionally substituted with one or more halogen atoms, halogenated C 1-6 The substituted straight or branched alkyl or phenoxy group, preferably, the R' is preferably selected from methyl, ethyl, propyl, butyl, isobutyl, phenyl, tolyl, trifluoromethylphenyl and pentafluorophenyl, Preferably, the alkyl boron is at least one selected from trimethyl boron, triethyl boron, triisobutyl boron, tripropyl boron or tributyl boron; Preferably, the arylborone is at least one selected from triphenylboron, tris(pentafluorophenyl)boron, and tris[3,5-bis(trifluoromethyl)phenyl]boron.
8. The preparation method according to any one of claims 1 to 3, characterized in that The borate is a compound represented by the following general formula (VI): [L] + [BE4] m - (WE) In the general formula (VI), L is a cationic group, each E may be the same or different, and each is independently selected from a halogen atom, C 6-10 Aryl, which is optionally substituted by one or more halogen atoms, C 1-6 Straight chain or branched alkyl, halogenated C 1-6 Straight or branched alkyl, C 1-6 is substituted by a straight-chain or branched alkoxy or phenoxy group, m represents the valence value of the group in the L portion, and the E is selected from fluorine, phenyl, trifluoromethylphenyl and pentafluorophenyl, Preferably, the borate is at least one selected from trimethylammonium tetraphenylborate, triethylammonium tetraphenylborate, tripropylammonium tetraphenylborate, tributylammonium tetraphenylborate, trimethylammonium tetra(p-tolyl)borate, tripropylammonium tetra(p-tolyl)borate, trimethylammonium tetra(o-p-dimethylphenyl)borate, triethylammonium tetra(o-p-dimethylphenyl)borate, trimethylammonium tetra(p-trifluoromethylphenyl)borate, tributylammonium tetra(p-trifluoromethylphenyl)borate, tributylammonium tetra(pentafluorophenyl)borate, N,N-diethylanilinium tetraphenylborate, N,N-dimethylanilinium tetra(pentafluorophenyl)borate, N,N-diethylanilinium tetra(pentafluorophenyl)borate, triethylammonium tetra(pentafluorophenyl)borate, triphenylcarbon tetra(pentafluorophenyl)borate, 1-butyl-3-methylimidazole tetrafluoroborate, and ferrocene tetrafluoroborate.
9. The preparation method according to any one of claims 1 to 8, characterized in that: The molar ratio of the co-catalyst calculated in terms of aluminum and / or boron to the main catalyst calculated in terms of metal Ni is 50-500:1, preferably 80-300:
1.
10. The preparation method according to any one of claims 1 to 9, characterized in that: The halogen organic solvent is selected from halogenated C 1-10 Alkanes, halogenated C 6-10 At least one of the aromatic hydrocarbons is preferably selected from at least one of monochloromethane, dichloromethane, trichloromethane, monochloroethane, dichloroethane and its isomers (e.g., 1,1-dichloroethane, 1,2-dichloroethane), trichloroethane and its isomers (e.g., 1,1,1-trichloroethane, 1,1,2-trichloroethane), chlorobenzene, dichlorobenzene and its isomers, and chlorotoluene.
11. The preparation method according to any one of claims 1 to 10, characterized in that: The polymerization solvent is selected from C 4-10 At least one of the alkane and aromatic hydrocarbon solvents is preferably at least one selected from hexane and toluene.
12. The preparation method according to any one of claims 1 to 11, characterized in that: The volume ratio of the halogenated organic solvent to the polymerization solvent is 0.001 to 0.2 parts by volume, preferably 0.003 to 0.1 parts by volume, and more preferably 0.005 to 0.05 parts by volume.
13. The preparation method according to any one of claims 1 to 11, characterized in that: Further comprising the steps of: After dissolving the α-diimine nickel catalyst represented by formula (1) and at least one selected from aluminoxane, modified aluminoxane, alkyl aluminum, alkyl aluminum hydrolyzate, halogenated alkyl aluminum, aryl boron, alkyl boron and borate in a halogenated organic solvent, a polymerization solvent is added to carry out an ethylene polymerization reaction.
14. Branched polyethylene, obtained by the preparation method according to any one of claims 1 to 13, having a density of 0.85 g / cm 3 -0.87g / cm 3 The kinematic viscosity at 260°C is 200,000-1.8 million CP.
15. A method for vulcanization using a peroxide, wherein: The branched polyethylene according to claim 14 is vulcanized using a peroxide.
16. Use of the branched polyethylene according to claim 14 for vulcanization using peroxides.
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