Shuttlecock production process and shuttlecock prepared by same
By introducing assembly line treatment and indigo dye solution soaking in the badminton production process, the problem of feathers not white and yellow in badminton production is solved, and more efficient cleaning and reducing manual operation effects are achieved.
Patent Information
- Application Number
- CN202510161295.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-02-13
AI Technical Summary
In the existing badminton production process, the feathers need to be dried outdoors after cleaning, resulting in the feathers not white and yellow enough, and the process is cumbersome and time-consuming, which increases the work intensity of the staff.
A badminton production process including cleaning, rinsing, rinsing, feathering, threading and labeling packaging is adopted. The process uses a pre-treatment device to perform assembly line work, including a cleaning tank, a washing tank and a soaking tank. The feathers are dyed and rinsed through an indigo dye solution to enhance the whitening effect of the feathers and reduce manual operation through a drain basket and conveyor belt.
Through this process, badmintons are whiter and more durable, and their cleaning efficiency is greatly improved, saving time and manpower, reducing the situation of feathers turning yellow.
Smart Images

Figure CN119711213A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of sports goods, and more specifically, to a badminton production process and a badminton prepared by the process. Background Art
[0002] Badminton is a sport that can be played both indoors and outdoors. Because it is easy to carry and has no special requirements for the venue, it is popular among people of different ages and has become the first choice for people's daily exercise.
[0003] During the production process of badminton, it is usually necessary to pre-treat the feathers to keep them clean. However, the existing pre-treatment process has the following problems: 1. After cleaning, the feathers need to be placed outdoors in the sun for drying. Combined with the subsequent long-term use of badminton, the feathers are prone to not being white enough and turning yellow; 2. When drying, the feathers need to be spread on the ground or on plastic sheets, and flattened with a rake, so that the feathers can be naturally dried in the sun outdoors. However, since feathers are light, they are easily affected by external wind and scattered when they are dry. In addition, the transportation, drying and collection steps all require manual operation, which is time-consuming and laborious. 3. Since feathers need to be treated with soapy water and at least one clean water when cleaning, transportation between different pools also needs to be done manually, which greatly increases the workload of the staff and is also time-consuming.
[0004] Therefore, a new solution is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a badminton production process and a badminton prepared by the process in order to solve the above-mentioned problems.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A badminton production process, comprising the following steps: S1, cleaning feathers: collecting and arranging the feathers required for production, and putting the arranged feathers into a pre-treatment device for cleaning and drying. During the cleaning process, the feathers are dyed and rinsed using an indigo dye solution in the pre-treatment device; S2, punching and sorting: punching the cleaned feathers into feather pieces, and then classifying and screening the feather pieces according to the thickness and thickness of the feather pieces; S3, drilling holes and inserting feathers in the ball head: taking a suitable ball head, drilling a circle of circumferential array-distributed sockets on the end face of the ball head, and inserting the feathers into the sockets one by one, and then injecting glue on the end face of the ball head, waiting for the glue to solidify naturally, at which time the glue penetrates into the socket to increase the connection firmness between the feathers and the ball head; S4, wire bundling: hooking and wire bundling the feather part of the semi-finished badminton, and applying glue on the wire to increase its firmness; S5, labeling and packaging: labeling the finished badminton, and then packaging and putting it into a tube.
[0007] By briefly soaking the cleaned feathers in a lower concentration of indigo dye, indigo can produce a visual effect that makes the originally white feathers appear brighter and purer. The light blue dye can enhance the reflection of white light, making the feathers look whiter and reducing the yellowing of the feathers.
[0008] Preferably, the pre-treatment device includes a box body, a beam frame installed above the box body, and a drying mechanism installed on the side of the box body. The interior of the box body is divided into a cleaning tank for placing soapy water, a washing tank for placing clean water, and a soaking tank for soaking indigo dye solution in sequence through partition walls. The cleaning tank, the washing tank, and the soaking tank are all slidably fitted with a storage basket for holding feathers, and an adjustment mechanism for driving the storage basket to rise and fall is installed on the beam frame.
[0009] By dividing the box into three different chambers and coordinating the lifting and lowering of the storage basket, the feathers can be washed in soapy water, cleaned with clean water, and soaked in indigo dye in sequence. The assembly line operation avoids transportation between different cleaning pools, which can greatly improve the cleaning efficiency, save time, and reduce the workload of staff.
[0010] Preferably, the adjustment mechanism includes a first motor and a second motor installed on the side of the beam frame, the output end of the first motor is fixedly connected to the first roller, a first steel wire rope is wound around the first roller, and the free ends of the two first steel wire ropes are fixedly installed at two ends on one side of the storage basket, the output end of the second motor is fixedly connected to the second roller, a second steel wire rope is wound around the second roller, and the free ends of the two second steel wire ropes are fixedly installed at two ends on the other side of the storage basket.
[0011] The first motor and the second motor can be operated synchronously to drive the storage basket to be raised and lowered stably, and the operation is simple and convenient.
[0012] Preferably, the storage basket includes a bottom plate, three fixed enclosures fixedly connected to the bottom plate, and a movable enclosure rotatably connected to the bottom plate, and the bottom plate is densely covered with a plurality of mesh holes. When the bottom plate rises to be higher than the top surface of the partition wall, the movable end of the movable enclosure flips over and abuts against the partition wall.
[0013] The storage basket is designed so that one side of it is set as a rotatable structure. When the storage basket rises to the point where the bottom surface is flush with or slightly higher than the bottom surface of the box, it stops, and then the first motor continues to operate, that is, one end of the storage basket continues to rise, making it inclined. At this time, the feathers move along the inclined surface under the action of their own weight and push the movable enclosure to flip open. The movable enclosure abuts against the partition wall, and then the feathers can slide into the groove in the next processing step, and so on, until the feathers enter the drying mechanism.
[0014] Preferably, the upper end of the fixed enclosure is folded outward to form a fixed flange, and the upper end of the movable enclosure is folded outward to form a movable flange. The outer end of the fixed flange is fixedly connected to a fixed smooth rod that cooperates with the gap in the inner wall of the box, and the outer end of the movable flange is fixedly connected to a movable smooth rod that cooperates with the gap in the side wall of the partition wall.
[0015] By providing a fixed flange, a movable flange, a fixed smooth rod and a movable smooth rod, the contact area between the storage basket and the inner wall of the box can be reduced, thereby reducing the friction between the two, making the lifting and lowering of the storage basket smoother, and the movable flange can also better fit the partition wall when the movable enclosure is flipped open, thereby improving the use effect.
[0016] Preferably, a stirring assembly for stirring the feathers is fixedly mounted on the storage basket located in the cleaning tank and the washing tank, and the stirring assembly includes a bracket fixedly connected to the storage basket, a stirring motor is fixedly mounted on the bracket, an output end of the stirring motor passes through the bracket and is fixedly connected to a stirring shaft extending into the storage basket, and a plurality of groups of obliquely arranged stirring blades are mounted on the stirring shaft.
[0017] By arranging a plurality of groups of obliquely arranged stirring blades, the feathers can be better allowed to enter soapy water or clean water during the stirring process, thereby improving the processing efficiency.
[0018] Preferably, the drying mechanism includes a frame, a drain basket rotatably connected to the side wall of the box and located above the frame, and a rotating motor fixedly installed on the side wall of the box and used to drive the drain basket to rotate, a water guide plate is fixedly installed between the drain basket and the frame, the frame is provided with a water collecting trough for collecting water, a conveyor belt for driving the feathers to move, and a collecting trough for collecting feathers, the conveyor belt is provided with a plurality of through holes, and a negative pressure component for negative pressure water absorption of the feathers is provided inside the frame.
[0019] By setting a drain basket, the feathers enter the drain basket for draining after being soaked in the indigo dye solution, and the drained water enters the water collecting trough along the water guide plate for collection and treatment, and then the drain basket rotates under the action of the rotating motor and enters the conveyor belt, and the feathers are flattened on the conveyor belt with a push rake. During the operation of the conveyor belt, the negative pressure component can absorb water from the feathers through the through holes and generate suction on the feathers, so that the feathers can be relatively stable on the conveyor belt, avoiding the situation where the feathers are scattered due to external factors when they are relatively dry, and the feathers can enter the collecting trough for storage when they move to the tail end of the conveyor belt, thereby reducing the steps of transportation and collection, reducing the frequency of manual operation, and saving time and labor.
[0020] Preferably, the negative pressure assembly includes a negative pressure box fixedly installed inside the frame, the negative pressure box is provided with a negative pressure cavity and a plurality of negative pressure holes for connecting the negative pressure cavity and the through hole, the plurality of negative pressure holes are distributed in an array, and the negative pressure box is connected to a negative pressure fan for exhausting air from the negative pressure cavity through a pipeline.
[0021] By providing a negative pressure box, the negative pressure in each negative pressure hole can be made relatively stable, thereby improving the use effect.
[0022] Preferably, a heating cover is installed in front of the opening of the collecting tank of the frame, and a heating pipe is installed in the heating cover to ensure that the internal temperature is 45-50 degrees Celsius.
[0023] By arranging a heating cover, the feathers can be dried to ensure the drying effect of the feathers.
[0024] A badminton is prepared by using the badminton production process as described above.
[0025] The badminton is made by utilizing the process, so that the badminton is whiter and more durable.
[0026] In summary, the present invention has the following beneficial effects: 1. By soaking the cleaned feathers in a low-concentration indigo dye solution for a short period of time, indigo can produce a visual effect that makes the originally white feathers appear brighter and purer. That is, the light blue dye can enhance the reflection of white light, making the feathers look whiter and reducing the yellowing of the feathers.
[0027] 2. By dividing the box into three different chambers and coordinating the design of the storage basket, that is, one side of the basket is set to a rotatable structure, when the bottom surface of the storage basket rises to be flush with or slightly higher than the bottom surface of the box, it stops, and then the first motor continues to operate, that is, one end of the storage basket continues to rise, making it inclined. At this time, the feathers move along the inclined surface under the action of their own weight and push the movable enclosure to flip open. The movable enclosure abuts against the partition wall, and then the feathers can slide into the groove in the next processing step, so that the feathers can go through the processes of rough washing with soapy water, washing with clean water, and soaking in indigo dye in sequence, working on an assembly line, avoiding transportation between different cleaning pools, which can greatly improve the cleaning efficiency, save time, and reduce the workload of staff.
[0028] 3. By setting a drain basket, the feathers enter the drain basket for draining after being soaked in the indigo dye solution, and the drained water enters the water collecting tank along the water guide plate for collection and treatment, and then the drain basket rotates under the action of the rotating motor and enters the conveyor belt, and the feathers are flattened on the conveyor belt with a push rake. During the operation of the conveyor belt, the negative pressure component can absorb water from the feathers through the through holes and generate suction on the feathers, so that the feathers can be more stably on the conveyor belt to avoid the situation where they are scattered due to external factors when they are relatively dry, and the feathers can enter the collecting tank for storage when they move to the tail end of the conveyor belt, so that the transportation, collection and other steps can be reduced, the frequency of manual operation can be reduced, and time and labor can be saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the pre-treatment device in the present invention; Figure 2 It is a schematic diagram of the internal structure of the box of the pre-treatment device in the present invention; Figure 3 It is a schematic diagram of the structure of the storage basket and stirring assembly of the pre-treatment device of the present invention; Figure 4 It is a schematic diagram of the structure of the storage basket of the pre-processing device in the present invention.
[0030] Figure numerals: 1. Box body; 101. Cleaning tank; 102. Washing tank; 103. Soaking tank; 2. Beam frame; 3. Storage basket; 31. Bottom plate; 311. Mesh; 32. Fixed enclosure; 321. Fixed flange; 3211. Fixed smooth rod; 33. Movable enclosure; 331. Movable flange; 3311. Movable smooth rod; 41. First motor; 42. Second motor; 51. First roller; 52. Second roller; 61. First steel wire rope; 62. Second steel wire rope; 7. Stirring assembly; 71. Bracket; 72. Stirring motor; 73. Stirring blade; 8. Drain basket; 9. Rotating motor; 10. Water guide plate; 11. Conveyor belt; 12. Frame; 13. Heating hood; 14. Collecting tank; 15. Negative pressure assembly; 16. Water collecting tank. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Embodiment 1: Figure 1-Figure 4 As shown, a badminton production process comprises the following steps: S1. Cleaning feathers: collecting and arranging feathers required for production, and placing the arranged feathers into a pre-treatment device for cleaning and drying. During the cleaning process, the feathers are dyed and rinsed with an indigo dye solution in the pre-treatment device. The indigo dye is obtained by fermenting the leaves of the plant of the genus Indigo of the Leguminosae family. By placing the cleaned feathers into a very light indigo dye solution for a short time, the indigo can produce a visual effect, making the originally white feathers appear brighter and purer, that is, the light blue dye can enhance the reflection of white light, making the feathers look whiter, and can reduce the yellowing of the feathers; S2. Punching and sorting: Punch the cleaned feathers into feather pieces, and then grade and screen the feather pieces according to their coarseness and thickness; S3, ball head drilling and feather insertion: take a suitable ball head, drill a circle of holes distributed in a circumferential array on the end face of the ball head, and insert the feathers into the holes one by one, then inject glue on the end face of the ball head, wait for the glue to solidify naturally, and then the glue will penetrate into the holes to increase the firmness of the connection between the feather and the ball head; S4, stringing and bundling: Tie the feather part of the semi-finished badminton with hooks and wires, and apply glue on the wires to increase their firmness; S5. Labeling and packaging: Label the finished badminton balls, then pack them into tubes.
[0033] Furthermore, the pre-treatment device includes a box body 1, a beam frame 2 installed above the box body 1, and a drying mechanism installed on the side of the box body 1. The interior of the box body 1 is divided into a cleaning tank 101 for placing soapy water, a washing tank 102 for placing clean water, and a soaking tank 103 for soaking indigo dye solution by a partition wall. The cleaning tank 101, the washing tank 102, and the soaking tank 103 are all slidably fitted with a storage basket 3 for holding feathers. The beam frame 2 is installed with an adjusting mechanism for driving the storage basket 3 to rise and fall, thereby dividing the box body 1 into three different chambers. In conjunction with the lifting and lowering of the storage basket 3, the feathers can be sequentially subjected to processes such as rough washing with soapy water, washing with clean water, and soaking in indigo dye. The assembly line operation avoids transportation between different cleaning tanks, can greatly improve the cleaning efficiency, save time, and reduce the workload of the staff.
[0034] It is worth mentioning that one or more cleaning tanks 102 can be provided according to actual needs. When multiple cleaning tanks 102 are provided, the feathers pass through each cleaning tank 102 in turn to ensure the cleanliness of the feathers.
[0035] Furthermore, the storage basket 3 includes a bottom plate 31, three fixed enclosures 32 fixedly connected to the bottom plate 31, and a movable enclosure 33 rotatably connected to the bottom plate 31. The bottom plate 31 is densely covered with a number of mesh holes 311. When the bottom plate 31 rises to be higher than the top surface of the partition wall, the movable end of the movable enclosure 33 flips over and abuts against the partition wall, that is, the storage basket 3 is set to a unilateral rotatable structure. When the storage basket 3 rises to the point where the bottom surface is flush with or slightly higher than the bottom surface of the box bottom, it is tilted. At this time, the feathers move along the inclined surface under the action of their own weight and push the movable enclosure 33 to flip open. The movable end of the movable enclosure 33 flips over and abuts against the partition wall, and then the feathers can slide along the movable enclosure 33 into the storage basket 3 in the next washing tank 102, and so on.
[0036] It is worth mentioning that a rubber cushion is fixedly installed on the top surface of the partition wall to ensure the safety of the movable enclosure 33 when it contacts the partition wall, avoid damage to the movable enclosure 33 or collision noise, and improve the use effect.
[0037] Furthermore, the upper end of the fixed enclosure 32 is folded outward to form a fixed flange 321, and the upper end of the movable enclosure 33 is folded outward to form a movable flange 331. The outer end of the fixed flange 321 is fixedly connected to a fixed smooth rod 3211 that cooperates with the gap of the inner wall of the box body 1, and the outer end of the movable flange 331 is fixedly connected to a movable smooth rod 3311 that cooperates with the gap of the side wall of the partition wall. This can reduce the contact area between the storage basket 3 and the inner wall of the box body 1, thereby reducing the friction between the two, making the lifting and lowering of the storage basket 3 more stable, and the movable flange 331 can also better fit the partition wall when the movable enclosure 33 is flipped open, thereby improving the use effect.
[0038] Furthermore, the adjustment mechanism includes a first motor 41 and a second motor 42 installed on the side of the crossbeam frame 2, the output end of the first motor 41 is fixedly connected to the first roller 51, the first roller 51 is wound with a first steel wire rope 61, the free ends of the two first steel wire ropes 61 are fixedly installed at two ends on one side of the storage basket 3, the output end of the second motor 42 is fixedly connected to the second roller 52, the second roller 52 is wound with a second steel wire rope 62, the free ends of the two second steel wire ropes 62 are fixedly installed at two ends on the other side of the storage basket 3, when the first motor 41 and the second motor 42 act synchronously, the storage basket 3 can be driven to stably rise and fall in the groove, when the storage basket 3 rises to the bottom surface flush with or slightly higher than the bottom surface of the box bottom, the second motor 42 stops, and the first motor 41 continues to operate, thereby driving one end of the storage basket 3 to continue to rise to form a tilted state, at this time, the feather pushes the movable enclosure 33 to flip under the action of its own weight and slides into the next groove along the movable enclosure 33, and the operation is simpler and more convenient.
[0039] Furthermore, a stirring assembly 7 for stirring the feathers is fixedly installed on the storage basket 3 located in the cleaning tank 101 and the washing tank 102. The stirring assembly 7 includes a bracket 71 fixedly connected to the storage basket 3, and a stirring motor 72 is fixedly installed on the bracket 71. The output end of the stirring motor 72 passes through the bracket 71 and is fixedly connected to a stirring shaft extending into the storage basket 3. A plurality of groups of obliquely arranged stirring blades 73 are installed on the stirring shaft, which can better allow the feathers to enter soapy water or clean water during the stirring process, thereby improving the processing efficiency.
[0040] Furthermore, the drying mechanism includes a frame 12, a drain basket 8 rotatably connected to the side wall of the box body 1 and located above the frame 12, and a rotating motor 9 fixedly installed on the side wall of the box body 1 and used to drive the drain basket 8 to rotate, a water guide plate 10 is fixedly installed between the drain basket 8 and the frame 12, and the frame 12 is provided with a water collecting trough 16 for collecting water, a conveyor belt 11 for driving the feathers to move, and a collecting trough 14 for collecting feathers. The conveyor belt 11 is provided with a plurality of through holes, and a negative pressure component 15 for negative pressure water absorption of the feathers is provided inside the frame 12. The negative pressure component 15 includes a negative pressure box fixedly installed inside the frame 12, and the negative pressure box is provided with a negative pressure cavity and a plurality of negative pressure holes for conducting the negative pressure cavity and the through holes, and the plurality of negative pressure holes are distributed in an array, and the negative pressure box is connected to a negative pressure chamber through a pipeline. A negative pressure blower is used for exhausting air in the negative pressure chamber. When the feathers are soaked in the indigo dye solution and enter the drain basket 8 for draining, the drained water enters the water collecting trough 16 along the water guide plate 10 for collection and treatment. Then the drain basket 8 rotates under the action of the rotating motor 9 and enters the conveyor belt 11. The feathers are flattened on the conveyor belt 11 with a push rake. During the operation of the conveyor belt 11, the negative pressure component 15 can absorb water from the feathers through the through holes and generate suction on the feathers, so that the feathers can be more stably on the conveyor belt 11 to avoid the feathers being scattered due to external factors when they are relatively dry. Moreover, when the feathers move to the tail end of the conveyor belt 11, they can enter the collecting trough 14 for storage, thereby reducing the steps of transportation and collection, reducing the frequency of manual operation, and saving time and effort.
[0041] It is worth mentioning that the length of the conveyor belt 11 is 5-10 meters, so as to ensure the drying effect of the feathers; It is understandable that, since the conveyor belt 11 is relatively long, the negative pressure components 15 can be arranged in multiple groups to ensure the water absorption effect and further improve the drying effect.
[0042] Furthermore, a heating cover 13 is installed in front of the opening of the collecting tank 14 on the frame 12, which can dry the feathers to ensure the drying effect of the feathers. A heating pipe is installed in the heating cover 13 to ensure that the internal temperature is 45-50 degrees Celsius. This temperature can achieve the drying effect and avoid the adverse effects of excessive temperature on the feathers, thereby improving the quality of the feathers.
[0043] It can be understood that the overall operation process of the pre-treatment device is as follows: the feathers to be cleaned are first placed in the storage basket 3 of the cleaning tank 101, and the first motor 41 and the second motor 42 are used to operate synchronously to drive the storage basket 3 to move downward so that most of it is submerged in the water, and the corresponding stirring motor 72 is started to drive the stirring blade 73 to rotate, so that the feathers can be more fully in contact with the soapy water to achieve a cleaning effect. After the cleaning is completed, the stirring motor 72 stops, and the first motor 41 and the second motor 42 operate synchronously to drive the storage basket 3 to move upward until it is just moved out of the box 1 and then stops, and stops for a period of time according to actual needs, and then the first motor 41 continues to operate, so that one end of the storage basket 3 continues to move upward to form an inclined state. At this time, the feather moves along the inclined surface under the action of its own weight and pushes the movable enclosure 33 to flip open, and the movable end of the movable enclosure 33 flips and abuts against the partition wall, and then the feather slides into the cleaning tank 1 along the movable enclosure 33. 02. Similarly, the feathers in the basket 3 of the washing tank 102 are washed with clean water and then enter the basket 3 of the soaking tank 103. The basket 3 of the soaking tank 103 sinks into the water under the action of the first motor 41 and the second motor 42 and then moves upward. Similarly, the basket 3 is tilted so that the soaked feathers enter the drain basket 8 for draining. After draining for a period of time, the rotary motor 9 is started to drive the drain basket 8 to rotate so that the feathers inside it enter the conveyor belt 11. If they are not dumped clean, they can be taken out with tools such as rakes, and then the feathers are flattened with a push rake, and the transmission belt and the negative pressure component 15 are started. In the process of the conveyor belt 11 driving the feathers to move forward, the negative pressure component 15 uses the negative pressure state to absorb the moisture in the feathers and dry them, and then heats them through the heating cover 13 to further ensure the drying effect of the feathers. Finally, the feathers are brought into the collecting tank 14 driven by the conveyor belt 11 to complete the operation.
[0044] Embodiment 2: A badminton is prepared by using the badminton production process as described above, so that the badminton is whiter and more durable.
[0045] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A badminton production process, characterized in that: The steps include: S1. Cleaning feathers: collecting and arranging feathers required for production, and placing the arranged feathers into a pre-treatment device for cleaning and drying. During the cleaning process, the feathers are dyed and rinsed using an indigo dye solution in the pre-treatment device; S2. Punching and sorting: Punch the cleaned feathers into feather pieces, and then grade and screen the feather pieces according to their coarseness and thickness; S3, ball head drilling and feather insertion: take a suitable ball head, drill a circle of holes distributed in a circumferential array on the end face of the ball head, and insert the feathers into the holes one by one, then inject glue on the end face of the ball head, wait for the glue to solidify naturally, and then the glue will penetrate into the holes to increase the firmness of the connection between the feather and the ball head; S4, stringing and bundling: Tie the feather part of the semi-finished badminton with hooks and wires, and apply glue on the wires to increase their firmness; S5. Labeling and packaging: Label the finished badminton balls, then pack them into tubes.
2. The badminton production process according to claim 1, characterized in that: The pre-treatment device comprises a box (1), a crossbeam frame (2) installed above the box (1), and a drying mechanism installed on the side of the box (1); the interior of the box (1) is divided into a cleaning tank (101) for storing soapy water, a washing tank (102) for storing clean water, and a soaking tank (103) for soaking indigo dye solution by a partition wall; a storage basket (3) for storing feathers is slidably fitted in the cleaning tank (101), the washing tank (102), and the soaking tank (103); and an adjustment mechanism for driving the storage basket (3) to rise and fall is installed on the crossbeam frame (2).
3. The badminton production process according to claim 2, characterized in that: The adjustment mechanism comprises a first motor (41) and a second motor (42) mounted on a side of the crossbeam frame (2); the output end of the first motor (41) is fixedly connected to a first roller (51), a first steel wire rope (61) is wound around the first roller (51), and the free ends of the two first steel wire ropes (61) are fixedly mounted at two ends of one side of the storage basket (3); the output end of the second motor (42) is fixedly connected to a second roller (52), a second steel wire rope (62) is wound around the second roller (52), and the free ends of the two second steel wire ropes (62) are fixedly mounted at two ends of the other side of the storage basket (3).
4. The badminton production process according to claim 3, characterized in that: The storage basket (3) comprises a bottom plate (31), three fixed enclosures (32) fixedly connected to the bottom plate (31), and a movable enclosure (33) rotatably connected to the bottom plate (31), wherein the bottom plate (31) is densely covered with a plurality of mesh holes (311), and when the bottom plate (31) rises to a position higher than the top surface of the partition wall, the movable end of the movable enclosure (33) turns over and abuts against the partition wall.
5. The badminton production process according to claim 4, characterized in that: The upper end of the fixed enclosure (32) is folded outward to form a fixed flange (321), and the upper end of the movable enclosure (33) is folded outward to form a movable flange (331). The outer end of the fixed flange (321) is fixedly connected to a fixed smooth rod (3211) that matches the gap of the inner wall of the box body (1), and the outer end of the movable flange (331) is fixedly connected to a movable smooth rod (3311) that matches the gap of the side wall of the partition wall.
6. The badminton production process according to claim 2, characterized in that: A stirring assembly (7) for stirring feathers is fixedly mounted on the storage basket (3) located in the cleaning tank (101) and the washing tank (102); the stirring assembly (7) comprises a bracket (71) fixedly connected to the storage basket (3); a stirring motor (72) is fixedly mounted on the bracket (71); an output end of the stirring motor (72) passes through the bracket (71) and is fixedly connected to a stirring shaft extending into the storage basket (3); a plurality of groups of obliquely arranged stirring blades (73) are mounted on the stirring shaft.
7. The badminton production process according to claim 2, characterized in that: The drying mechanism comprises a frame (12), a drain basket (8) rotatably connected to the side wall of the box (1) and located above the frame (12), and a rotating motor (9) fixedly mounted on the side wall of the box (1) and used to drive the drain basket (8) to rotate, a water guide plate (10) fixedly mounted between the drain basket (8) and the frame (12), a water collecting trough (16) for collecting water, a conveyor belt (11) for driving the feathers to move, and a collecting trough (14) for collecting the feathers are arranged on the frame (12), a plurality of through holes are arranged on the conveyor belt (11), and a negative pressure component (15) for negative pressure water absorption of the feathers is arranged inside the frame (12).
8. The badminton production process according to claim 7, characterized in that: The negative pressure assembly (15) comprises a negative pressure box fixedly mounted inside the frame (12); the negative pressure box is provided with a negative pressure cavity and a plurality of negative pressure holes for conducting the negative pressure cavity and the through hole; the plurality of negative pressure holes are distributed in an array; the negative pressure box is connected to a negative pressure fan for exhausting air from the negative pressure cavity via a pipeline.
9. The badminton production process according to claim 7, characterized in that: A heating cover (13) is installed in front of the opening of the collecting tank (14) on the frame (12), and a heating pipe is installed in the heating cover (13) to ensure that the internal temperature is 45-50 degrees Celsius.
10. A badminton, characterized in that: The badminton is prepared by the badminton production process as described in any one of claims 1 to 9.
Citation Information
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