Pouring device for soft soil layer box transformer substation installation construction
By designing a casting device including a mixing mechanism, the problem of large stones causing conduit blockage during the casting of box-to-foundation on the weak soil layer is solved, and the effect of improving casting efficiency and reducing structural instability is achieved.
Patent Information
- Application Number
- CN202411686992.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-28
AI Technical Summary
When building a box on a weak soil layer to a foundation, large pieces of stones during pouring may cause the conduit to be blocked and need to be cleaned immediately, resulting in interruption of pouring and affecting the stability of the structure.
A casting device including a conduit, a top support frame, a guide funnel, an annular support plate, a bottom tube and a stirring mechanism is designed. The mixing mechanism is composed of fast-rotating fan blades driven by a double-headed motor, which can screen large stones in concrete and reduce the probability of conduit blockage.
By performing secondary stirring of concrete and screening of large stones during the pouring process, the probability of conduit blockage and cleaning frequency are reduced, the pouring efficiency is improved, and the impact of weak soil layers on the structure is reduced.
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Figure CN119711487A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of box-type transformer installation, and in particular to a casting device for box-type transformer installation construction in soft soil layers. Background Art
[0002] Soft soil refers to the soil layer that is thickened, has high plasticity and low shear strength in terms of soil mechanical properties. Soft soil is mostly caused by long-term water infiltration or soil deformation caused by load. Soft soil is common in river alluvial plains, lakes, swamps, etc., and can also appear in rivers, coasts, dams, etc.
[0003] When building a box-type transformer foundation on a soft soil layer, if there is an interruption in the pouring process, the poured part will sink in the soil layer due to gravity during the interruption, which may cause deformation of the concrete structure under the soil layer and affect the integrity and stability of the structure when pouring again. During the pouring process, large stones passing through the conduit may cause the conduit to be blocked. The blocked conduit needs to be cleaned immediately, which will cause the pouring to be interrupted. Summary of the invention
[0004] The invention discloses a casting device for installation and construction of a box transformer in a soft soil layer, aiming to solve the technical problem that during the casting process, large stones passing through the conduit may cause the conduit to be blocked, and the blocked conduit needs to be cleaned immediately, which will cause casting interruption and affect the stability of the structure.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A casting device for installation and construction of a box-type transformer in a soft soil layer comprises a conduit, a top support frame is placed on the top of the conduit, a material guide funnel, a circular ring support plate and a bottom pipe are fixedly connected to the bottom end of the top support frame in order from top to bottom, an extension mechanism is arranged at the bottom end of the top support frame, and a contact pad is attached to the outer wall of the bottom end of the top support frame, an inner support buffer mechanism is arranged on the circular ring support plate and the bottom pipe, and a stirring mechanism is arranged in the bottom pipe; The stirring mechanism comprises a double-headed motor, and two output ends of the double-headed motor are respectively fixedly connected to a first support shaft and a second support shaft, a plurality of first fan blades are equidistantly arranged on the first support shaft, and a plurality of second fan blades are equidistantly arranged on the second support shaft, the first fan blade is located at the top of the second fan blade, and the spacing between two adjacent first fan blades is greater than the spacing between two adjacent second fan blades, a transition groove is fixedly connected to an inner wall of one side of the bottom tube, and a plurality of leakage grooves are penetrated through the bottom end of the transition groove, a guide plate is fixedly connected to an outer wall of one side of the transition groove, and the guide plate is located between the first fan blade and the second fan blade; A through groove is provided through the inner wall of one side of the bottom tube, and one side of the transition groove is connected to the outside of the through groove, and the inner wall of the bottom tube is fixedly connected to the first bearing frame and the second bearing frame at the same time; The first support shaft is connected to the first bearing frame, and the second support shaft is connected to the second bearing frame. The double-headed motor is fixedly connected to the outer wall of the bottom end of the first bearing frame.
[0006] By providing a stirring mechanism, which is placed on the top of the conduit located in the soft soil layer through a top support frame, the stirring mechanism can be placed in the conduit. When the pouring vehicle pours concrete into the conduit through the material guide funnel, the concrete sequentially passes through the first fan blade and the second fan blade which are driven by the double-headed motor to rotate rapidly. The first fan blade during the rotation process can stir and mix the concrete, and the rotating first fan blade can also cut off larger pieces of soft materials in the concrete. Larger pieces of stone pass through between the first fan blades after passing through the first fan blade without being broken, and fall onto the second fan blade, and are guided to one side of the guide plate until they fall into the transition trough for temporary storage. Under this structure, large stones can be screened out while providing secondary stirring for the concrete, thereby reducing the probability of conduit blockage, reducing the frequency of cleaning, and reducing the impact of the soft soil layer by improving the pouring efficiency.
[0007] In a preferred solution, the internal support buffer mechanism includes an internal threaded sleeve, the upper outer wall of the bottom tube is provided with an external thread, and the internal threaded sleeve is engaged with the external thread; The outer wall of the internally threaded sleeve is fixedly connected with a plurality of protrusions at equal intervals, and the outer wall of the bottom end of the internally threaded sleeve is fixedly connected with an annular slide, and the bottom end of the internally threaded sleeve is movably connected with a support ring; The inner wall of the top end of the support ring is provided with an annular slide groove, and the annular slide is movably connected in the annular slide groove, and the outer wall of the support ring is hinged with a plurality of connecting rods at equal distances; One end of each connecting rod is hingedly connected to a T-shaped slide, and one side of the T-shaped slide is fixedly connected to a curved support plate, and a plurality of second slide grooves are evenly spaced and penetrated on the circular support plate; Each of the T-shaped slides is correspondingly clamped in the second slide groove, and the outer wall of the arc support plate is fitted with a soft pad, and the outer wall of each of the soft pads is respectively provided with a plurality of inclined grooves.
[0008] By providing an internal support buffer mechanism, the internal threaded sleeve can be manually rotated to rotate upward or downward along the external thread to drive the support ring to move upward or downward, and each connecting rod can be driven to change the inclination angle, so that multiple cushions are expanded outward or contracted inward. The expansion diameter of the cushions can be selected according to the different diameters of the conduits, and the extrusion force of the multiple cushions can be adjusted according to the pouring speed. A cushion can be placed between the bottom pipe and the conduit to play a buffering role, thereby avoiding the shaking of the bottom pipe during the pouring process to affect the connection of the device, thereby ensuring the service life of the device.
[0009] In a preferred solution, the extension mechanism includes a plurality of support rods, a plurality of grooves are equidistantly arranged at the bottom end of the top support frame, and the plurality of support rods are respectively located in the plurality of grooves; One end of each support rod is fixedly connected with a sliding rod, each groove is provided with a first sliding groove, and the sliding rod is movably connected in the first sliding groove, and one side of the support rod is provided with a grip groove.
[0010] By providing an extension mechanism and an inclined groove, in which the position of the grip groove on the support rod corresponds to the upward rotation direction of the inclined groove, the overall structure can be pushed in the direction of the grip groove by hand, which can drive multiple cushions to rotate upward based on the setting direction of the inclined groove, offsetting part of the soft cushion extrusion resistance, and further facilitating the disassembly of the structure.
[0011] As can be seen from the above, a casting device for installation and construction of a box transformer in a soft soil layer comprises a conduit, a top support frame is placed on the top of the conduit, and the bottom end of the top support frame is fixedly connected with a material guide funnel, a circular ring support plate and a bottom pipe in sequence from top to bottom, the bottom end of the top support frame is provided with an extension mechanism, and the outer wall of the bottom end of the top support frame is fitted with a contact pad, the circular ring support plate and the bottom pipe are simultaneously provided with an internal support buffer mechanism, and a stirring mechanism is provided in the bottom pipe; the stirring mechanism comprises a double-headed motor, and the two output ends of the double-headed motor are respectively fixedly connected with a first support shaft and a second support shaft, a plurality of first fan blades are equidistantly arranged on the first support shaft, and a plurality of second fan blades are equidistantly arranged on the second support shaft, the first fan blade is located at the top end of the second fan blade, and the spacing between two adjacent first fan blades is greater than the spacing between two adjacent second fan blades, a transition groove is fixedly connected to an inner wall on one side of the bottom pipe, and a plurality of leakage grooves are penetrated at the bottom end of the transition groove, a guide plate is fixedly connected to an outer wall on one side of the transition groove, and the guide plate is located between the first fan blade and the second fan blade. The pouring device for the installation and construction of a box-type transformer in a soft soil layer provided by the present invention can provide secondary mixing for the concrete and can also screen out large rocks, thereby reducing the probability of conduit blockage, reducing the cleaning frequency, and reducing the impact of the soft soil layer by improving the pouring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The present invention is a schematic diagram of the overall structure of a casting device for installation and construction of a box-type transformer in soft soil.
[0013] Figure 2 The present invention is a schematic diagram of the internal structure of a casting device for installation and construction of a box-type transformer in soft soil.
[0014] Figure 3 This is a schematic diagram of the internal structure of a casting device for installation and construction of a box-type transformer in soft soil layer proposed by the present invention.
[0015] Figure 4This is a schematic diagram of the disassembly of a mixing mechanism of a casting device for installation and construction of a box-type transformer in soft soil layer proposed by the present invention.
[0016] Figure 5 This is a schematic diagram of the disassembly of the extension mechanism of a casting device for installation and construction of a box-type transformer in soft soil layer proposed by the present invention.
[0017] In the figure: 1, guide tube; 2, top support frame; 3, extension mechanism; 4, internal support buffer mechanism; 5, bottom tube; 6, contact pad; 7, stirring mechanism; 8, guide funnel; 9, annular support plate; 301, first slide groove; 302, groove; 303, support rod; 304, slide rod; 305, grip groove; 401, second slide groove; 402, internal threaded sleeve; 403, bump; 404, annular slide; 405, cushion; 406, Inclined groove; 407, external thread; 408, support ring; 409, annular slide groove; 410, arc support plate; 411, connecting rod; 412, T-shaped slide; 701, transition groove; 702, first bearing frame; 703, first fan blade; 704, first support shaft; 705, through groove; 706, leakage groove; 707, guide plate; 708, second fan blade; 709, second support shaft; 710, double-headed motor; 711, second bearing frame. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] The invention discloses a casting device for installation and construction of a box-type transformer in a soft soil layer, which is mainly used in the casting scene of box-type transformer construction.
[0020] Reference Figure 1-Figure 4 A casting device for installation and construction of a box-type transformer in a soft soil layer comprises a conduit 1, a top support frame 2 is placed on the top of the conduit 1, a material guide funnel 8, a circular support plate 9 and a bottom pipe 5 are fixedly connected to the bottom end of the top support frame 2 in order from top to bottom, an extension mechanism 3 is arranged at the bottom end of the top support frame 2, and a contact pad 6 is attached to the outer wall of the bottom end of the top support frame 2, an inner support buffer mechanism 4 is arranged on the circular support plate 9 and the bottom pipe 5, and a stirring mechanism 7 is arranged in the bottom pipe 5; The stirring mechanism 7 includes a double-headed motor 710, and the two output ends of the double-headed motor 710 are respectively fixedly connected to the first support shaft 704 and the second support shaft 709, a plurality of first fan blades 703 are equidistantly arranged on the first support shaft 704, and a plurality of second fan blades 708 are equidistantly arranged on the second support shaft 709, the first fan blades 703 are located at the top of the second fan blades 708, and the spacing between two adjacent first fan blades 703 is greater than the spacing between two adjacent second fan blades 708, and the inner wall of one side of the bottom tube 5 is fixedly connected There is a transition groove 701, and a plurality of leakage grooves 706 are set through the bottom end of the transition groove 701. A guide plate 707 is fixedly connected to the outer wall of one side of the transition groove 701, and the guide plate 707 is located between the first fan blade 703 and the second fan blade 708. The top support frame 2 is placed on the top of the conduit 1 located in the soft soil layer, so that the stirring mechanism 7 can be placed in the conduit 1. When the pouring vehicle pours concrete into the conduit 1 through the guide funnel 8, the concrete sequentially passes through the first fan driven by the double-headed motor 710 to rotate rapidly. Blade 703 and second blade 708, the first blade 703 during the rotation process can stir and mix the concrete, and the larger soft materials in the concrete can also be cut off by the rotating first blade 703. Since the spacing between the second blades 708 is smaller than that between the first blades 703, larger stones and the like pass through the first blades 703 without being broken after passing through the first blades 703, and fall onto the second blades 708. Since the spacing between the second blades 708 is smaller, the large stones cannot be passed through by the second blades 708, and will bounce on the second blades 708 and contact one side of the guide plate 707 under the guidance of the rotation direction of the second blades 708 until they fall into the transition groove 701 for temporary storage, and the concrete that falls into the transition groove 701 can fall into the conduit 1 through the leakage groove 706. Under this structure, the large stones can be screened out while providing secondary mixing for the concrete, thereby reducing the probability of blockage of the conduit 1 and the frequency of cleaning, thereby reducing the impact of the soft soil layer by improving the pouring efficiency.
[0021] Reference Figure 4 In a preferred embodiment, a through groove 705 is provided through the inner wall of one side of the bottom tube 5, and one side of the transition groove 701 is connected to the outside of the through groove 705, and the inner wall of the bottom tube 5 is fixedly connected with the first bearing frame 702 and the second bearing frame 711 at the same time.
[0022] Reference Figure 4 In a preferred embodiment, the first support shaft 704 is connected to the first bearing frame 702, and the second support shaft 709 is connected to the second bearing frame 711, and the double-headed motor 710 is fixedly connected to the bottom outer wall of the first bearing frame 702.
[0023] Reference Figure 3In a preferred embodiment, the internal support buffer mechanism 4 includes an internal threaded sleeve 402 , an external thread 407 is provided on the outer wall of the upper portion of the bottom tube 5 , and the internal threaded sleeve 402 is engaged with the outside of the external thread 407 .
[0024] Reference Figure 3 In a preferred embodiment, a plurality of protrusions 403 are fixedly connected to the outer wall of the internal threaded sleeve 402 at equal intervals, and an annular slide 404 is fixedly connected to the outer wall of the bottom end of the internal threaded sleeve 402, and a support ring 408 is movably connected to the bottom end of the internal threaded sleeve 402.
[0025] Reference Figure 3 In a preferred embodiment, an annular groove 409 is provided on the inner wall of the top end of the support ring 408, and the annular slide 404 is movably engaged in the annular groove 409, and a plurality of connecting rods 411 are equidistantly hinged on the outer wall of the support ring 408.
[0026] Reference Figure 3 In a preferred embodiment, one end of each connecting rod 411 is hinged with a T-shaped slide 412, and one side of the T-shaped slide 412 is fixedly connected with a curved support plate 410, and a plurality of second slide grooves 401 are equidistantly arranged on the circular support plate 9.
[0027] Reference Figure 3 In a preferred embodiment, each T-shaped slide 412 is respectively correspondingly connected to the second slide groove 401, and the outer wall of the arc support plate 410 is fitted with a cushion 405, and the outer wall of each cushion 405 is respectively provided with a plurality of inclined grooves 406, and the inner support buffer mechanism 4 is arranged on the outer periphery of the bottom pipe 5. When the device is installed, the internal threaded sleeve 402 can be manually rotated to rotate upward or downward along the external thread 407 to drive the support ring 408 to move up or down. Based on the movement of the T-shaped slide 412 in the second slide groove 401, each connecting rod 411 can be driven to change the inclination angle, so that the plurality of cushions 405 are expanded outward or contracted inward. The expansion diameter of the cushion 405 can be selected according to the catheter 1 of different diameters, and the extrusion force of the plurality of cushions 405 can also be adjusted according to the casting speed. By placing the cushion 405 between the bottom pipe 5 and the catheter 1, a buffering effect can be played to avoid the shaking of the bottom pipe 5 during the casting process to affect the connection of the device, thereby ensuring the service life of the device.
[0028] Reference Figure 5 In a preferred embodiment, the extension mechanism 3 includes a plurality of support rods 303 , a plurality of grooves 302 are equidistantly arranged at the bottom end of the top support frame 2 , and the plurality of support rods 303 are respectively located in the plurality of grooves 302 .
[0029] Reference Figure 5In a preferred embodiment, one end of each support rod 303 is fixedly connected to a sliding rod 304, and a first sliding groove 301 is respectively arranged in each groove 302, and the sliding rod 304 is movably connected to the first sliding groove 301, and a grip groove 305 is arranged on one side of the support rod 303, wherein the position of the grip groove 305 on the support rod 303 corresponds to the upward rotation direction of the inclined groove 406, and the overall structure is pushed by holding the grip groove 305 in the direction of the inclined groove 406, and the plurality of cushions 405 can be driven to rotate and rise based on the setting direction of the inclined groove 406, offsetting part of the squeezing resistance of the cushions 405, and further facilitating the disassembly of the structure, and the setting of the first sliding groove 301 and the groove 302 can make the support rod 303 stored in the groove 302, and slide along the first sliding groove 301, so that one end of the support rod 303 is placed on the catheter 1, completing the storage of the support rod 303, and avoiding the influence of concrete overflow on the connection of the support rod 303.
[0030] Working principle: The top support frame 2 is placed on the top of the conduit 1 located in the soft soil layer, so that the mixing mechanism 7 can be placed in the conduit 1. When the pouring vehicle pours concrete into the conduit 1 through the guide funnel 8, the concrete passes through the first blade 703 and the second blade 708 which are driven by the double-headed motor 710 to rotate rapidly in sequence. The first blade 703 during the rotation process can stir and mix the concrete, and the larger soft materials in the concrete can also be cut off by the rotating first blade 703. Since the spacing between the second blades 708 is smaller than that between the first blades 703, larger stones are not broken after passing through the first blades 703. After that, it passes through between the first blades 703 and falls onto the second blades 708. Since the spacing between the second blades 708 is small, the large stone cannot pass through the second blades 708, and will bounce on the second blades 708 and be guided by the second blades 708 in the direction of rotation to contact one side of the guide plate 707 until it falls into the transition trough 701 for temporary storage. The concrete that falls into the transition trough 701 can fall into the conduit 1 through the leakage groove 706. Under this structure, large stones can be screened out while providing secondary mixing for the concrete, thereby reducing the probability of blockage of the conduit 1, reducing the frequency of cleaning, and reducing the impact of the soft soil layer by improving the pouring efficiency.
[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A casting device for installation and construction of a box-type transformer in a soft soil layer, comprising a guide tube (1), characterized in that: A top support frame (2) is placed on the top of the conduit (1); a material guide funnel (8), a circular support plate (9) and a bottom tube (5) are fixedly connected to the bottom of the top support frame (2) in order from top to bottom; an extension mechanism (3) is provided at the bottom of the top support frame (2); a contact pad (6) is attached to the outer wall of the bottom of the top support frame (2); an inner support buffer mechanism (4) is provided on the circular support plate (9) and the bottom tube (5); and a stirring mechanism (7) is provided inside the bottom tube (5); The stirring mechanism (7) comprises a double-headed motor (710), and two output ends of the double-headed motor (710) are respectively fixedly connected to a first support shaft (704) and a second support shaft (709); a plurality of first fan blades (703) are equidistantly arranged on the first support shaft (704), and a plurality of second fan blades (708) are equidistantly arranged on the second support shaft (709); the first fan blades (703) are located at the top ends of the second fan blades (708), and the spacing between two adjacent first fan blades (703) is greater than the spacing between two adjacent second fan blades (708); a transition groove (701) is fixedly connected to an inner wall of one side of the bottom tube (5), and a plurality of drain grooves (706) are penetrated through the bottom end of the transition groove (701); a guide plate (707) is fixedly connected to an outer wall of one side of the transition groove (701), and the guide plate (707) is located between the first fan blade (703) and the second fan blade (708).
2. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 1 is characterized in that: A through groove (705) is provided through the inner wall of one side of the bottom tube (5), and one side of the transition groove (701) is connected to the outside of the through groove (705). The inner wall of the bottom tube (5) is fixedly connected to the first bearing frame (702) and the second bearing frame (711).
3. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 2 is characterized in that: The first support shaft (704) is connected to the inside of the first bearing frame (702), and the second support shaft (709) is connected to the inside of the second bearing frame (711), and the double-headed motor (710) is fixedly connected to the outer wall of the bottom end of the first bearing frame (702).
4. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 1 is characterized in that: The inner support buffer mechanism (4) comprises an internal threaded sleeve (402), an outer wall of the upper portion of the bottom tube (5) is provided with an external thread (407), and the internal threaded sleeve (402) is meshed with the outside of the external thread (407).
5. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 4 is characterized in that: The outer wall of the internally threaded sleeve (402) is fixedly connected with a plurality of protrusions (403) at equal intervals, and the outer wall of the bottom end of the internally threaded sleeve (402) is fixedly connected with an annular slide (404), and the bottom end of the internally threaded sleeve (402) is movably connected with a support ring (408).
6. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 5 is characterized in that: An annular slide groove (409) is provided on the inner wall of the top end of the support ring (408), and the annular slide bracket (404) is movably engaged in the annular slide groove (409). A plurality of connecting rods (411) are hingedly connected at equal distances on the outer wall of the support ring (408).
7. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 6 is characterized in that: One end of each connecting rod (411) is hingedly connected to a T-shaped slide (412), and one side of the T-shaped slide (412) is fixedly connected to a curved support plate (410), and a plurality of second slide grooves (401) are equidistantly arranged on the circular support plate (9).
8. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 7 is characterized in that: Each of the T-shaped slides (412) is correspondingly snapped into the second slide groove (401), and the outer wall of the arc support plate (410) is fitted with a soft pad (405), and the outer wall of each of the soft pads (405) is provided with a plurality of inclined grooves (406).
9. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 1 is characterized in that: The extension mechanism (3) comprises a plurality of support rods (303), a plurality of grooves (302) are equidistantly arranged at the bottom end of the top support frame (2), and the plurality of support rods (303) are respectively located in the plurality of grooves (302).
10. The pouring device for installation and construction of a box-type transformer in soft soil layer according to claim 9 is characterized in that: One end of each support rod (303) is fixedly connected to a sliding rod (304), each groove (302) is provided with a first sliding groove (301), and the sliding rod (304) is movably engaged in the first sliding groove (301), and one side of the support rod (303) is provided with a grip groove (305).