Pipeline air supply flow adjusting system

By designing a diversion gateway, a circular through hole, a built-in cylinder and a control and sealing piston in the pipeline air supply flow regulation system, the problem of insufficient air flow regulation in the prior art is solved, and the rapid adjustment of air supply flow and flexibility in use is achieved.

CN119712861APending Publication Date: 2025-03-28WUHAN HANLIAN INTELLIGENT CONTROL TECH CO LTD
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Patent Information

Application Number
CN202510187124.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing pipeline air flow control devices are not flexible enough in air flow regulation, resulting in limited scope of application.

Method used

A pipeline air supply flow regulation system is designed, and the rapid adjustment of air supply flow is achieved by installing a diversion gate, a circular through hole, a built-in cylinder and a control and sealing piston on the air supply pipeline. The adjustment and sealing piston can be moved separately, and the opening and closing of the air supply pipe and flow adjustment are achieved through the cooperation of a small servo motor, Z-axis lifting track and lifting rod.

Benefits of technology

It realizes rapid adjustment of airflow, safe and flexible use, and greatly expands the scope of application.

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Abstract

The invention belongs to the technical field of flow adjustment, and particularly relates to a pipeline air supply flow adjusting system which comprises an air supply pipeline, a flow dividing gateway is fixedly installed in the air supply pipeline, three circular through holes distributed in an annular array are formed in the flow dividing gateway, a built-in cylinder is fixedly installed in each circular through hole, and a flow dividing valve is arranged in the built-in cylinder. And the upper ends of the built-in cylinders upwards extend out of the circular through hole, a vent hole is formed in each built-in cylinder, and an adjusting plugging piston is slidably mounted in each vent hole. In the invention, in the working period of the air supply pipeline, in order to avoid the obstruction of the adjusting plugging piston to the air flow, after the adjusting plugging piston is moved to move out of the vent hole, an external hand wheel is rotated, so that a linkage gear drives a transmission tooth to move, and then a U-shaped movable strip drives a lifting rod to move, so that the adjusting plugging piston moves into a contraction cover through a limiting sliding opening; and therefore, the wind resistance is reduced, and normal work can be realized.
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Description

Technical Field

[0001] The invention relates to an air supply flow rate regulating system, in particular to a pipeline air supply flow rate regulating system. Background Art

[0002] Gas flow control device, namely gas flow control, is a flow measuring instrument for measuring mass flow in pipeline. When the measured fluid is in the condition of great changes in pressure, temperature and other parameters, if only the volume flow is measured, the change in fluid density will bring great measurement error. In volumetric and differential pressure flow meters, the density of the measured fluid may change by 30%, which will cause 30-40% error in flow. With the improvement of automation level, many production processes have put forward new requirements for flow measurement. Chemical reaction process is controlled by the quality (not volume) of raw materials, and the heating and cooling effects of steam and air flow are also proportional to the mass flow.

[0003] The flow controller is connected to the pipeline through the connecting ends at both ends. The pipeline is usually made of metal pipes with poor ductility. During installation, different heights of pipeline connections require installation bases of different heights to align the connection ends with the height of the pipeline. Therefore, in order to adjust the installation height of the flow controller, a pipeline gas flow control device is proposed in the prior art. However, it was found in the study that it still has defects: it can monitor the flow, but the adjustment of the gas flow is not flexible enough, resulting in a large limitation in the scope of application. Summary of the invention

[0004] The main purpose of the present disclosure is to provide a pipeline gas flow regulation system to effectively solve the problems raised by the inventor in the above background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is as follows: A pipeline air flow regulation system includes an air supply pipeline, wherein a diverter gate is fixedly installed inside the air supply pipeline, and the diverter gate blocks the chamber of the air supply pipeline, and the diverter gate is provided with three circular through holes distributed in a ring array, and a built-in cylinder is fixedly installed inside each of the circular through holes, and the upper end of the built-in cylinder extends upward to the outside of the circular through hole, and a vent hole is provided inside each of the built-in cylinders, and an adjusting sealing piston is slidably installed in the vent hole, the lower end of the adjusting sealing piston is located in the built-in cylinder and is conical, and the top end of the adjusting sealing piston is located outside the vent hole, and each of the adjusting sealing pistons can be moved individually to adjust the air supply flow.

[0006] Preferably, three shrinking hoods distributed in a circular array are fixedly installed on the outside of the air supply duct, and three limiting slides distributed in a circular array are opened on the air supply duct, that is, the limiting slides correspond to the shrinking hoods one by one, and Z-axis lifting rails are slidably installed in the three limiting slides, and the proximal ends of the three Z-axis lifting rails are all located in the air supply duct, and the other ends of the three Z-axis lifting rails extend into the three shrinking hoods respectively.

[0007] Preferably, a lifting rod is fixedly connected to the top of the regulating and blocking piston, and the top ends of the three lifting rods are respectively connected to the parts of the three Z-axis lifting rails located in the air supply pipeline.

[0008] Preferably, a Z-axis adjusting screw is rotatably installed in each of the shrinking covers, the Z-axis lifting rail is threadedly installed on the Z-axis adjusting screw, a small servo motor is fixedly installed at the bottom of each of the shrinking covers, and the output end of the small servo motor is fixedly connected to the Z-axis adjusting screw.

[0009] Preferably, a displacement slide rail is provided on the Z-axis lifting track, and a U-shaped movable bar is slidably installed in the slide rail, and evenly distributed transmission teeth are fixedly installed on the inner wall of one side of the U-shaped movable bar. The top of the lifting rod is fixedly connected to the bottom of the U-shaped movable bar, and the shrinkage cover is provided with an adjustment mechanism for driving the U-shaped movable bar to move.

[0010] Preferably, the adjustment mechanism includes a guide slide, a driving shaft, a linkage gear and an external handwheel. The top of each shrinking cover is inlaid with a guide slide, and a circular driving shaft is movably installed in the guide slide. The bottom end of the driving shaft extends into the displacement slide rail and is fixedly connected to the linkage gear, and the top end of the driving shaft is located outside the shrinking cover and is fixedly connected to the external handwheel.

[0011] Preferably, a positioning stopper is fixedly installed in the displacement slide rail, and the positioning stopper is located above the built-in cylinder.

[0012] Preferably, the height of the limiting sliding opening is greater than the height of the regulating blocking piston.

[0013] Preferably, an air inlet joint is fixedly installed on the top of the air supply pipeline, and an air outlet joint is fixedly installed on the bottom of the air supply pipeline.

[0014] Preferably, the air inlet connector and the air outlet connector are both fixedly connected with mounting flanges.

[0015] In view of this, compared with the prior art, the beneficial effects of the present invention are: (I) In the present application, initially, the three regulating and blocking pistons are respectively located in the three vents, that is, the diversion gate is in a closed state, so that the air supply pipeline is in a closed state. When supplying air, one of the small servo motors works to drive the Z-axis adjusting screw to rotate, and then the Z-axis upgrade track moves upward, and drives the regulating and blocking piston to move upward through the lifting rod until the regulating and blocking piston moves out of the vent, thereby opening one of the vents, so that the air supply pipeline can carry out air supply operations. The air supply pipeline opening and air supply modes can be switched, which is safe and convenient to use.

[0016] (ii) In the present application, when adjusting the air flow rate, different numbers of adjusting and blocking pistons are moved according to demand, and the movement of each adjusting and blocking piston is performed independently without interfering with each other. When one adjusting and blocking piston is moved, the opening is the smallest, and the air flow rate is the smallest. When three adjusting and blocking pistons are moved, the opening is the largest, and the air flow rate is the largest, thereby realizing rapid adjustment of the air flow rate.

[0017] (III) In the present application, in order to avoid the obstruction of the air flow by the regulating plugging piston during the operation of the air supply pipeline, after the regulating plugging piston is moved out of the air vent, the external hand wheel is turned to make the linkage gear drive the transmission teeth to move, and then the U-shaped movable bar drives the lifting rod to move, so that the regulating plugging piston is moved into the shrinkage cover through the limit slide, thereby reducing the wind resistance and enabling it to work normally. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The figure shows the internal structure schematic diagram of the pipeline gas flow rate regulating system provided by the present invention; Figure 2 Shown Figure 1 A schematic diagram of one of the regulating and blocking pistons after it moves upward; Figure 3 Shown is a top view of the connection between the air supply duct and the shrink hood; Figure 4 Shown is a top view of the layout of the diversion gate and the Z-axis lifting track; Figure 5 Shown Figure 2 Schematic diagram of one of the regulating blocking pistons after horizontal movement.

[0019] icon: 1-air supply pipeline; 2-diversion gate; 3-built-in cylinder; 301-vent; 4-adjusting and blocking piston; 5-lifting rod; 6-shrinking cover; 7-Z-axis lifting track; 8-limiting slide; 9-Z-axis adjustment screw; 10-small servo motor; 11-air inlet connector; 12-air outlet connector; 13-mounting flange; 14-displacement slide rail; 15-U-shaped movable bar; 16-transmission teeth; 17-guide slide; 18-active shaft; 19-linkage gear; 20-external handwheel; 21-alignment block. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-5 , the present invention provides the following embodiments: A pipeline air flow regulation system includes an air supply pipeline, wherein a diverter gate is fixedly installed inside the air supply pipeline, and the diverter gate blocks the chamber of the air supply pipeline, and the diverter gate is provided with three circular through holes distributed in a ring array, and a built-in cylinder is fixedly installed inside each of the circular through holes, and the upper end of the built-in cylinder extends upward to the outside of the circular through hole, and a vent hole is provided inside each of the built-in cylinders, and an adjusting sealing piston is slidably installed in the vent hole, the lower end of the adjusting sealing piston is located in the built-in cylinder and is conical, and the top end of the adjusting sealing piston is located outside the vent hole, and each of the adjusting sealing pistons can be moved individually to adjust the air supply flow.

[0022] Specifically, three shrinking hoods distributed in a circular array are fixedly installed on the outside of the air supply pipe, and three limiting slides distributed in a circular array are opened on the air supply pipe, that is, the limiting slides correspond to the shrinking hoods one by one, and Z-axis lifting rails are slidably installed in the three limiting slides, and the proximal ends of the three Z-axis lifting rails are all located in the air supply pipe, and the other ends of the three Z-axis lifting rails extend into the three shrinking hoods respectively.

[0023] Specifically, a lifting rod is fixedly connected to the top of the regulating and blocking piston, and the top ends of the three lifting rods are respectively connected to the parts of the three Z-axis lifting rails located in the air supply pipeline.

[0024] Specifically, a Z-axis adjusting screw is rotatably installed in each shrinking cover, the Z-axis lifting track is threadedly installed on the Z-axis adjusting screw, a small servo motor is fixedly installed at the bottom of each shrinking cover, and the output end of the small servo motor is fixedly connected to the Z-axis adjusting screw.

[0025] Specifically, a displacement slide rail is provided on the Z-axis lifting track, and a U-shaped movable bar is slidably installed in the slide rail, and evenly distributed transmission teeth are fixedly installed on the inner wall of one side of the U-shaped movable bar. The top of the lifting rod is fixedly connected to the bottom of the U-shaped movable bar, and the shrinkage cover is provided with an adjustment mechanism for driving the U-shaped movable bar to move.

[0026] Specifically, the adjustment mechanism includes a guide slide, a driving shaft, a linkage gear and an external handwheel. The top of each shrinking cover is inlaid with a guide slide, and a circular driving shaft is movably installed in the guide slide. The bottom end of the driving shaft extends into the displacement slide rail and is fixedly connected to the linkage gear, and the top end of the driving shaft is located outside the shrinking cover and is fixedly connected to the external handwheel.

[0027] Specifically, a positioning stopper is fixedly installed in the displacement slide rail, and the positioning stopper is located above the built-in cylinder.

[0028] Specifically, the height value of the limiting sliding opening is greater than the height value of the regulating blocking piston.

[0029] Specifically, an air inlet joint is fixedly installed on the top of the air supply pipeline, and an air outlet joint is fixedly installed on the bottom of the air supply pipeline.

[0030] Specifically, the air inlet connector and the air outlet connector are both fixedly connected with mounting flanges for easy installation.

[0031] The specific implementation of this embodiment is as follows: initially, the three regulating and blocking pistons 4 are respectively located in the three vents 301, that is, the diversion gate 2 is in a closed state, so that the air supply pipeline 1 is in a closed state. When supplying air, one of the small servo motors 10 works to drive the Z-axis regulating screw 9 to rotate, and then the Z-axis upgrade track 7 moves upward, and drives the regulating and blocking piston 4 to move upward through the lifting rod 5 until the regulating and blocking piston 4 moves out of the vent 301, so that one vent 301 is opened, so that the air supply pipeline 1 can perform air supply operation. The modes of opening and supplying the air supply pipeline 1 can be switched, which is safe and convenient to use; When adjusting the air flow rate, different numbers of adjusting and blocking pistons 4 are moved according to the needs, and the movement of each adjusting and blocking piston 4 is performed independently without interfering with each other. When one adjusting and blocking piston 4 is moved, the opening is the smallest, and the air flow rate is the smallest. When three adjusting and blocking pistons 4 are moved, the opening is the largest, and the air flow rate is the largest, thereby realizing the rapid adjustment of the air flow rate. During the operation of the air supply pipeline 1, in order to avoid the obstruction of the air flow by the adjusting and blocking piston 4, after moving the adjusting and blocking piston 4 out of the vent hole 301, the external hand wheel 20 is rotated to make the linkage gear 19 drive the transmission teeth 16 to move, and then the U-shaped movable bar 15 drives the lifting rod 5 to move, so that the adjusting and blocking piston 4 is moved into the shrinkage cover 6 through the limiting slide 8, thereby reducing the wind resistance and enabling it to work normally.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A pipeline air flow control system, characterized in that: It includes an air supply pipeline, a diversion gate is fixedly installed inside the air supply pipeline, and the diversion gate blocks the chamber of the air supply pipeline, the diversion gate is provided with three circular through holes distributed in a ring array, a built-in cylinder is fixedly installed inside each of the circular through holes, and the upper end of the built-in cylinder extends upward to the outside of the circular through hole, a vent is opened inside each of the built-in cylinders, and an adjusting sealing piston is slidably installed in the vent, the lower end of the adjusting sealing piston is located in the built-in cylinder and is conical, and the top end of the adjusting sealing piston is located outside the vent, and each of the adjusting sealing pistons can be moved individually to adjust the air supply flow rate.

2. A pipeline air flow control system according to claim 1, characterized in that: Three shrinking hoods distributed in a circular array are fixedly installed on the outside of the air supply pipe, and three limiting slides distributed in a circular array are opened on the air supply pipe, that is, the limiting slides correspond to the shrinking hoods one by one, and Z-axis lifting rails are slidably installed in the three limiting slides, and the adjacent ends of the three Z-axis lifting rails are all located in the air supply pipe, and the other ends of the three Z-axis lifting rails extend into the three shrinking hoods respectively.

3. A pipeline air flow control system according to claim 2, characterized in that: The top of the regulating and blocking piston is fixedly connected with a lifting rod, and the top ends of the three lifting rods are respectively connected to the parts of the three Z-axis lifting rails located in the air supply pipeline.

4. A pipeline air flow control system according to claim 3, characterized in that: A Z-axis adjusting screw is rotatably installed in each shrinking cover, and the Z-axis lifting track is threadedly installed on the Z-axis adjusting screw. A small servo motor is fixedly installed at the bottom of each shrinking cover, and the output end of the small servo motor is fixedly connected to the Z-axis adjusting screw.

5. A pipeline air flow control system according to claim 4, characterized in that: A displacement slide rail is provided on the Z-axis lifting track, and a U-shaped movable bar is slidably installed in the slide rail. Evenly distributed transmission teeth are fixedly installed on the inner wall of one side of the U-shaped movable bar. The top of the lifting rod is fixedly connected to the bottom of the U-shaped movable bar, and an adjustment mechanism for driving the U-shaped movable bar to move is provided on the shrinkage cover.

6. A pipeline air flow control system according to claim 5, characterized in that: The adjustment mechanism includes a guide slide, a driving shaft, a linkage gear and an external handwheel. A guide slide is inlaid on the top of each shrinking cover. A circular driving shaft is movably installed in the guide slide. The bottom end of the driving shaft extends into the displacement slide rail and is fixedly connected to the linkage gear, and the top end of the driving shaft is located outside the shrinking cover and is fixedly connected to the external handwheel.

7. A pipeline air flow control system according to claim 6, characterized in that: A positioning stopper is fixedly installed in the displacement slide rail, and the positioning stopper is located above the built-in cylinder.

8. A pipeline air flow control system according to claim 2, characterized in that: The height value of the limiting sliding opening is greater than the height value of the regulating blocking piston.

9. The pipeline air flow control system according to claim 1, characterized in that: An air inlet joint is fixedly installed on the top of the air supply pipeline, and an air outlet joint is fixedly installed on the bottom of the air supply pipeline.

10. A pipeline air flow control system according to claim 9, characterized in that: The air inlet connector and the air outlet connector are both fixedly connected with mounting flanges.