Sampling device for quality engineering detection

By designing a sampling device including electric telescopic columns, mobile racks, pulley systems and automatic cooling devices, the problems of low sampling automation and high temperature of the drill bit in the prior art are solved, and the effects of positioning, automatic sampling and automatic cooling are achieved.

CN119715001AInactive Publication Date: 2025-03-28德州市计量标准设备质量检查中心
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Patent Information

Application Number
CN202510217447.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing sampling devices have low degree of automation, the surface temperature rises when the drill bit rotates at high speed, which affects the service life, and it is troublesome to spray water to cool down manually.

Method used

A sampling device for quality engineering inspection is designed, using electric telescopic columns, mobile frames, driven pulleys, driving pulleys, belts, sampling drills and other components to realize positioning and automatic sampling, and automatic cooling is achieved through water storage tanks, water pumping mechanisms and water spray pipes.

Benefits of technology

Automatic positioning and sampling of sampling drill bits is realized, reducing the need for manual operation, and extending the service life of the drill bits through automatic cooling.

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Abstract

The invention relates to the technical field of quality engineering detection, and discloses a sampling device for quality engineering detection.The sampling device comprises a base, the upper side of the base is connected with a supporting box through an electric telescopic column, a battery pack is fixed in the supporting box, a sampling mechanism is fixed to the top of the supporting box, and the sampling mechanism comprises a sliding rail; a movable frame is slidably connected into the sliding rail, a first sleeve is rotatably connected to the movable frame, the first sleeve penetrates through the movable frame, and a sampling drill bit is fixed to one end of the first sleeve through a nut. According to the sampling device for quality engineering detection, the purpose of automatic cooling can be achieved, water is stored in a water storage tank, in the sampling process of a sampling drill bit, a movable rod and a first piston move left and right back and forth under the extrusion of an extrusion wheel and the jacking action of a second compression spring, the first piston repeatedly presses water rightwards, and a water spraying pipeline repeatedly sprays water; and the sampling drill bit can be cooled conveniently.
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Description

Technical Field

[0001] The invention relates to the technical field of quality engineering detection, in particular to a sampling device for quality engineering detection. Background Art

[0002] Engineering quality inspection is a key activity aimed at evaluating and ensuring that the quality of engineering projects meets predetermined standards and requirements. It involves inspecting, testing and evaluating materials, structures and construction processes to verify that they can meet design requirements and safety standards. In order to detect wall quality, it is necessary to use a sampling device to sample the wall material.

[0003] Existing sampling devices generally use a drill bit to sample the wall, but the drill bit generally needs to be handheld and needs to be manually pushed into the wall while the drill bit rotates. The degree of automation is not high, and when the drill bit rotates at high speed, its surface temperature will increase. High temperature will affect the service life of the drill bit, and manual water spraying for cooling is troublesome. In view of the above problems, the existing equipment needs to be improved. Summary of the invention

[0004] The purpose of the present invention is to provide a sampling device for quality engineering inspection to solve the problem that the existing sampling device proposed in the above background technology generally uses a drill bit to sample the wall, but the drill bit generally needs to be handheld, and the drill bit needs to be manually pushed into the wall while rotating, and the degree of automation is not high. When the drill bit rotates at high speed, its surface temperature will increase, and the high temperature will affect the service life of the drill bit. It is troublesome to manually spray water to cool it down.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sampling device for quality engineering inspection, comprising a base, the upper side of the base is connected to a support box through an electric telescopic column, a battery pack is fixed in the support box, a sampling mechanism is fixed on the top of the support box, the sampling mechanism comprises a slide rail, a mobile frame is slidably connected in the slide rail, a first sleeve is rotatably connected to the mobile frame, the first sleeve passes through the mobile frame, and a sampling drill bit is fixed to one end of the first sleeve through a nut.

[0006] Preferably, a first compression spring is fixed on an inner wall of the slide rail, and the movable frame is fixed to one end of the first compression spring.

[0007] Preferably, a driven pulley is fixed on the outer side of the first sleeve, a driving pulley is rotatably connected to an inner wall of the movable frame, and belts are wound around the outer sides of the driven pulley and the driving pulley.

[0008] Preferably, a water tank is fixed to the upper end surface of the movable frame, and a hole plug is threadedly connected to the top of the water tank, a pumping mechanism is fixed to the inner bottom of the water tank, and the pumping mechanism includes a pumping cylinder, a first piston is slidably connected to the water pumping cylinder, and opening and closing parts are symmetrically rotatably connected on the two inner walls of the first piston, the opening and closing parts are connected to the first piston through a volute spring, a first connecting pipe is fixed to one side of the pumping cylinder, a water spraying pipe is fixed in the first sleeve, and the water spraying pipe runs through the first sleeve, and the water spraying pipe is rotatably connected to the end of the first connecting pipe.

[0009] Preferably, a movable rod is fixed to one side of the first piston, and the movable rod is connected to the water tank via a second compression spring.

[0010] Preferably, a motor is fixed to one side of the water tank, and an output end of the motor is connected to a driving pulley via a first rotating shaft.

[0011] Preferably, a first bevel gear is fixed to the outer side of the first rotating shaft, and the bottom of the first bevel gear is meshedly connected to the second bevel gear, the bottom of the second bevel gear is connected to the extrusion wheel through the second rotating shaft, and a second sleeve is fixed to the bottom of the extrusion wheel, a third compression spring is fixed to the inner top of the second sleeve, and a square column is fixed to the bottom of the third compression spring, the square column and the second sleeve form a telescopic structure, and a cylinder is fixed to the bottom of the square column, a third sleeve is fixed to the bottom of the cylinder, and a screw rod is engaged and connected in the third sleeve, a first oil cylinder is fixed to one side of the movable frame, the screw rod is rotatably connected in the first oil cylinder, and the outer side of the screw rod is threadedly connected to the second piston, and the second piston is slidably connected in the first oil cylinder.

[0012] Preferably, a lifting rod is rotatably connected to the outer side of the cylinder, a limiting column is fixed to the top of the first oil cylinder, and the limiting column passes through the lifting rod.

[0013] Preferably, a second oil cylinder is fixed on one side of the slide rail, and one side of the second oil cylinder is connected to the bottom of the first oil cylinder through a second connecting pipe, a third piston is slidably connected in the second oil cylinder, and the movable frame is fixed on one side of the third piston.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The sampling device for quality engineering inspection can achieve the purpose of positioning and automatic sampling through the coordinated use of the mobile frame, the first sleeve, the driven pulley, the driving pulley, the belt, the sampling drill, the first rotating shaft, the first bevel gear, the second bevel gear, the second rotating shaft, the extrusion wheel, the second sleeve, the square column, the cylinder, the third sleeve, the screw rod, the second piston and the third piston. After completing the positioning process of the sampling drill, the first rotating shaft rotates, and the first sleeve rotates under the driving action of the driven pulley, the driving pulley and the belt. At the same time, the extrusion wheel, the second sleeve, the square column, the cylinder, the third sleeve and the screw rod rotate under the driving action of the first bevel gear, the second bevel gear and the second rotating shaft, the second piston moves downward, the third piston and the mobile frame move right, the sampling drill rotates and moves right at the same time, and the sampling drill automatically drills into the wall for sampling. The rotation and translation of the sampling drill are driven by the same driving source, and the sampling operation is more energy-saving and efficient. 2. The sampling device for quality engineering inspection can achieve the purpose of automatic cooling through the coordinated use of the sampling drill bit, water storage tank, first piston, water spray pipe, movable rod, second compression spring and extrusion wheel. Water is stored in the water storage tank. During the sampling process using the sampling drill bit, the movable rod and the first piston move back and forth left and right under the extrusion of the extrusion wheel and the supporting action of the second compression spring. The first piston repeatedly presses water to the right, and the water spray pipe repeatedly sprays water, which is convenient for cooling the sampling drill bit. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front cross-sectional structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the structure of the sampling mechanism of the present invention; Figure 4 It is a schematic diagram of the connection structure of the water pump cylinder, the first piston, the opening and closing member, the first connecting pipe and the movable rod of the present invention; Figure 5 For the present invention Figure 1 The enlarged structural diagram at A in the middle; Figure 6 For the present invention Figure 3 Enlarged structural diagram at B in the middle.

[0016] In the figure: 1, base; 2, electric telescopic column; 3, support box; 4, battery pack; 5, sampling mechanism; 501, slide rail; 502, first compression spring; 503, mobile frame; 504, first sleeve; 505, driven pulley; 506, driving pulley; 507, belt; 508, sampling drill; 509, nut; 510, water storage tank; 511, hole plug; 512, pumping mechanism; 5121, pumping cylinder; 5122, first piston; 5123, opening and closing member; 5124, first connecting pipe; 513, water spraying pipe; 514, movable rod; 515, second compression spring; 516, motor; 517, first rotating shaft; 518, first bevel gear; 519, second bevel gear; 520, second rotating shaft; 521, extrusion wheel; 522, second sleeve; 523, third compression spring; 524, square column; 525, cylinder; 526, third sleeve; 527, screw rod; 528, first oil cylinder; 529, second piston; 530, lifting rod; 531, limiting column; 532, second connecting pipe; 533, second oil cylinder; 534, third piston. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figures 1 to 6 The present invention provides a technical solution: a sampling device for quality engineering inspection, comprising a base 1, the upper side of the base 1 is connected to a support box 3 through an electric telescopic column 2, a battery pack 4 is fixed in the support box 3, a sampling mechanism 5 is fixed on the top of the support box 3, the sampling mechanism 5 comprises a slide rail 501, a mobile frame 503 is slidably connected in the slide rail 501, a first sleeve 504 is rotatably connected to the mobile frame 503, the first sleeve 504 penetrates the mobile frame 503, and a sampling drill bit 508 is fixed to one end of the first sleeve 504 through a nut 509.

[0019] In this embodiment, Figure 2 and Figure 3 As shown, a first compression spring 502 is fixed on an inner wall of the slide rail 501, and a movable frame 503 is fixed on one end of the first compression spring 502. When the movable frame 503 moves to the right, it can drive the first sleeve 504 and the sampling drill bit 508 to move to the right. The sampling drill bit 508 rotates while extending into the wall, which facilitates smooth sampling. After the sampling work is completed, the first compression spring 502 can assist the movable frame 503 to quickly reset.

[0020] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a driven pulley 505 is fixed to the outer side of the first sleeve 504, and a driving pulley 506 is rotatably connected to an inner wall of the movable frame 503. A belt 507 is wound around the outer sides of the driven pulley 505 and the driving pulley 506. When the driving pulley 506 rotates, the driven pulley 505 can rotate under the driving action of the belt 507, so that the first sleeve 504 and the sampling drill bit 508 rotate, which facilitates smooth sampling.

[0021] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a water tank 510 is fixed to the upper end surface of the mobile frame 503, and a hole plug 511 is threadedly connected to the top of the water tank 510, and a pumping mechanism 512 is fixed to the inner bottom of the water tank 510, and the pumping mechanism 512 includes a pumping cylinder 5121, a first piston 5122 is slidably connected to the pumping cylinder 5121, and an opening and closing member 5123 is symmetrically rotatably connected on the two inner walls of the first piston 5122, and the opening and closing member 5123 is connected to the first piston 5122 through a volute spring, a first connecting pipe 5124 is fixed to one side of the pumping cylinder 5121, and a water spraying pipe 5124 is fixed in the first sleeve 504. 13, and the water spray pipe 513 runs through the first sleeve 504, the water spray pipe 513 is rotatably connected to the end of the first connecting pipe 5124, when the sampling drill bit 508 is used to take samples, the first piston 5122 moves back and forth in the water pumping cylinder 5121, when the first piston 5122 moves to the left, the opening and closing member 5123 automatically opens, and when the first piston 5122 moves to the right, the opening and closing member 5123 automatically closes, and the first piston 5122 can repeatedly press water to the right when moving back and forth, and the water is pressed into the first connecting pipe 5124 and sprayed out through the water spray pipe 513, so as to facilitate the cooling treatment of the sampling drill bit 508.

[0022] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a movable rod 514 is fixed to one side of the first piston 5122, and the movable rod 514 is connected to the water tank 510 through a second compression spring 515. When the movable rod 514 is squeezed, it will move to the right, thereby driving the first piston 5122 to move to the right. When the movable rod 514 is not squeezed, it will automatically pop open under the action of the second compression spring 515, and the first piston 5122 will move to the left accordingly.

[0023] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, a motor 516 is fixed to one side of the water tank 510, and the output end of the motor 516 is connected to the driving pulley 506 through a first rotating shaft 517. The first rotating shaft 517 can rotate under the action of the motor 516, thereby driving the driving pulley 506 to rotate.

[0024] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, a first bevel gear 518 is fixed to the outer side of the first rotating shaft 517, and the bottom of the first bevel gear 518 is meshedly connected with a second bevel gear 519, the bottom of the second bevel gear 519 is connected to an extrusion wheel 521 through a second rotating shaft 520, and a second sleeve 522 is fixed to the bottom of the extrusion wheel 521, a third compression spring 523 is fixed to the inner top of the second sleeve 522, and a square column 524 is fixed to the bottom of the third compression spring 523, the square column 524 and the second sleeve 522 form a telescopic structure, and a cylinder 525 is fixed to the bottom of the square column 524, a third sleeve 526 is fixed to the bottom of the cylinder 525, and a screw rod 527 is engaged and connected in the third sleeve 526, and a first oil cylinder 528 is fixed to one side of the movable frame 503, and the screw rod 527 is rotatably connected to the first oil cylinder 528. The second piston 529 is threadedly connected to the outside of the first oil cylinder 528 and the screw rod 527. The second piston 529 is slidably connected to the first oil cylinder 528. When the first rotating shaft 517 rotates, the second rotating shaft 520 can rotate under the driving action of the first bevel gear 518 and the second bevel gear 519, thereby driving the extrusion wheel 521 to rotate. The movable rod 514 can move back and forth left and right under the squeezing of the extrusion wheel 521 and the supporting action of the second compression spring 515. The first piston 5122 can repeatedly pump water to the right. At the same time, the rotation of the extrusion wheel 521 drives the second sleeve 522 to rotate, thereby driving the square column 524, the cylinder 525 and the third sleeve 526 to rotate, and the screw rod 527 rotates. At this time, the second piston 529 slides downward under the limiting action of the screw rod 527 and the first oil cylinder 528.

[0025] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the outer side of the cylinder 525 is rotatably connected to a lifting rod 530, and a limiting column 531 is fixed on the top of the first oil cylinder 528, and the limiting column 531 passes through the lifting rod 530. After holding the lifting rod 530 to lift the square column 524, the cylinder 525 and the third sleeve 526 upward and making the third sleeve 526 leave the screw rod 527, the rotation of the cylinder 525 and the third sleeve 526 will not drive the screw rod 527 to rotate, and the limiting column 531 serves to limit the lifting rod 530.

[0026] In this embodiment, Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, a second oil cylinder 533 is fixed to one side of the slide rail 501, and one side of the second oil cylinder 533 is connected to the bottom of the first oil cylinder 528 through a second connecting pipe 532. A third piston 534 is slidably connected in the second oil cylinder 533. The movable frame 503 is fixed on one side of the third piston 534. The second connecting pipe 532 serves to connect the first oil cylinder 528 and the second oil cylinder 533. Hydraulic oil is stored in the first oil cylinder 528. When the second piston 529 moves downward, the third piston 534 slides to the right under the action of oil pressure, thereby driving the movable frame 503 to move to the right.

[0027] The use method and advantages of the present invention: The sampling device for quality engineering detection has the following working process: like Figures 1 to 6As shown: first, the device is placed at the desired location. The battery pack 4 converts DC power into AC power for the entire device under the action of the inverter. The electric telescopic column 2 is extended to drive the support box 3, the mobile frame 503, the first sleeve 504 and the sampling drill bit 508 to move up and down, which is convenient for positioning the sampling drill bit 508. The sampling drill bit 508 is fixed to the first sleeve 504 by a nut 509. The sampling drill bit 508 can be removed and replaced. After the positioning operation is completed, the first shaft 517 rotates, and the first sleeve 5 04 rotates under the driving action of the driving pulley 506, the belt 507 and the driven pulley 505, thereby driving the sampling drill bit 508 to rotate. At the same time, the second rotating shaft 520 rotates under the driving action of the first bevel gear 518 and the second bevel gear 519, thereby driving the extrusion wheel 521 and the second sleeve 522 to rotate, the square column 524, the cylinder 525 and the third sleeve 526 to rotate, and the screw rod 527 rotates to drive the second piston 529 to move downward. Hydraulic oil is stored in the first oil cylinder 528, and the third piston 534 is driven by the oil pressure. The movable frame 503 slides to the right under the action of the extrusion wheel 521, and the movable frame 503 slides to the right. The sampling drill bit 508 rotates and moves to the right at the same time. The sampling drill bit 508 drills into the wall to take samples. Water is stored in the water tank 510. When the extrusion wheel 521 rotates, the movable rod 514 and the first piston 5122 move back and forth left and right under the extrusion of the extrusion wheel 521 and the supporting action of the second compression spring 515. When the first piston 5122 moves to the right, the opening and closing member 5123 is automatically closed. When the first piston 5122 moves to the left, the opening and closing member 5123 is automatically opened. The piston 5122 repeatedly presses water to the right, thereby automatically pumping the water in the water tank 510 into the first connecting pipe 5124 and the water spray pipe 513 and spraying it out, thereby cooling the sampling drill bit 508. After completing the sampling operation, the lifting rod 530 is held and the square column 524, the cylinder 525 and the third sleeve 526 are lifted upward to make the third sleeve 526 leave the screw rod 527. The movable frame 503 is automatically reset under the action of the first compression spring 502, and the sampling drill bit 508 is automatically reset and pulled out of the wall.

[0028] In summary, the sampling device for quality engineering inspection achieves the purposes of positioning, automatic sampling and automatic cooling, and meets people's usage needs.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sampling device for quality engineering testing, comprising a base (1), characterized in that: The upper side of the base (1) is connected to the support box (3) via an electric telescopic column (2); a battery pack (4) is fixed inside the support box (3); a sampling mechanism (5) is fixed on the top of the support box (3); the sampling mechanism (5) comprises a slide rail (501); a movable frame (503) is slidably connected inside the slide rail (501); a first sleeve (504) is rotatably connected to the movable frame (503); the first sleeve (504) passes through the movable frame (503); and a sampling drill bit (508) is fixed to one end of the first sleeve (504) via a nut (509).

2. A sampling device for quality engineering detection according to claim 1, characterized in that: A first compression spring (502) is fixed on an inner wall of the slide rail (501), and the moving frame (503) is fixed on one end of the first compression spring (502).

3. A sampling device for quality engineering testing according to claim 1, characterized in that: A driven pulley (505) is fixed on the outer side of the first sleeve (504), a driving pulley (506) is rotatably connected to an inner wall of the movable frame (503), and belts (507) are wound around the outer sides of the driven pulley (505) and the driving pulley (506).

4. A sampling device for quality engineering testing according to claim 1, characterized in that: A water storage tank (510) is fixed to the upper end surface of the movable frame (503), and a hole plug (511) is threadedly connected to the top of the water storage tank (510). A water pumping mechanism (512) is fixed to the inner bottom of the water storage tank (510), and the water pumping mechanism (512) comprises a water pumping cylinder (5121), a first piston (5122) is slidably connected to the inside of the water pumping cylinder (5121), and opening and closing members (5123) are symmetrically rotatably connected to the two inner walls of the first piston (5122), and the opening and closing members (5123) are connected to the first piston (5122) via a volute spring, a first connecting pipe (5124) is fixed to one side of the water pumping cylinder (5121), a water spraying pipe (513) is fixed to the inside of the first sleeve (504), and the water spraying pipe (513) passes through the first sleeve (504), and the water spraying pipe (513) is rotatably connected to the end of the first connecting pipe (5124).

5. A sampling device for quality engineering testing according to claim 4, characterized in that: A movable rod (514) is fixed to one side of the first piston (5122), and the movable rod (514) is connected to the water storage tank (510) via a second compression spring (515).

6. A sampling device for quality engineering testing according to claim 4, characterized in that: A motor (516) is fixed to one side of the water storage tank (510), and the output end of the motor (516) is connected to the driving pulley (506) via a first rotating shaft (517).

7. A sampling device for quality engineering testing according to claim 6, characterized in that: A first bevel gear (518) is fixed to the outside of the first rotating shaft (517), and a second bevel gear (519) is meshedly connected to the bottom of the first bevel gear (518), and the bottom of the second bevel gear (519) is connected to an extrusion wheel (521) via a second rotating shaft (520), and a second sleeve (522) is fixed to the bottom of the extrusion wheel (521), and a third compression spring (523) is fixed to the inner top of the second sleeve (522), and a square column (524) is fixed to the bottom of the third compression spring (523), and the square column (524) is meshed with the first bevel gear (519). The two sleeves (522) form a telescopic structure, and a round column (525) is fixed at the bottom of the square column (524), a third sleeve (526) is fixed at the bottom of the round column (525), and a screw rod (527) is engaged and connected inside the third sleeve (526), ​​a first oil cylinder (528) is fixed on one side of the movable frame (503), the screw rod (527) is rotatably connected inside the first oil cylinder (528), and a second piston (529) is threadedly connected to the outer side of the screw rod (527), and the second piston (529) is slidably connected inside the first oil cylinder (528).

8. A sampling device for quality engineering testing according to claim 7, characterized in that: The outer side of the cylinder (525) is rotatably connected to a lifting rod (530), and a limiting column (531) is fixed on the top of the first oil cylinder (528), and the limiting column (531) passes through the lifting rod (530).

9. A sampling device for quality engineering testing according to claim 1, characterized in that: A second oil cylinder (533) is fixed to one side of the slide rail (501), and one side of the second oil cylinder (533) is connected to the bottom of the first oil cylinder (528) via a second connecting pipe (532). A third piston (534) is slidably connected inside the second oil cylinder (533), and the movable frame (503) is fixed to one side of the third piston (534).

Citation Information

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