Photoelectric separation safety lighting line, preparation method thereof and lighting system

By using photoelectric separation of safe lighting lines in the lighting system, using high-purity materials and LED lamp beads, the problems of halogen lamp heat generation and short life are solved, and low energy consumption, safe and reliable lighting effects are achieved.

CN119717119APending Publication Date: 2025-03-28WANG ON GRP LTD +1

Patent Information

Application Number
CN202510034471.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In the prior art, halogen lamps generate a lot of heat during long working hours, resulting in poor heat dissipation effect, loss of the lamp interior and reduced service life.

Method used

The optically separated safety lighting lines are used, including optical fibers and light sources. The optical fibers are composed of a core layer, cladding and protective layer. The core layer contains doped germanium silica, silicates and halides. The cladding uses high-purity silica, fluorine and plastic. The protective layer includes an insulating layer and sheath. The light source is connected to one end of the optical fiber and uses LED lamp beads.

Benefits of technology

It realizes photoelectric separation lighting lines with low energy consumption, safety and reliability, and high lighting brightness, eliminating the risk of electric shock from traditional wire connections, improving installation and use safety, avoiding heat generation, and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of illumination optical fiber manufacturing, in particular to a photoelectric separation safety illumination line, a preparation method thereof and an illumination system. The optical fiber comprises a core layer, a wrapping layer and a protective layer, the wrapping layer is coated on the outer surface of the core layer and adopts a resin coating layer, and the protective layer is arranged on the outer surface of the wrapping layer; the photoelectric separation lighting line which is low in energy consumption, safe, reliable and high in lighting brightness is provided, through the photoelectric separation design, optical fibers are connected to LED lamp beads, optical signals are received, safety and environmental protection are achieved, environmental protection is achieved, no electric spark is generated, no electromagnetic interference is generated, no heat is generated, and therefore the surrounding environment cannot be affected; potential safety hazards are avoided; wireless energy transmission between the power supply module and the light source is realized by adopting a magnetic resonance coupling or electromagnetic induction technology, so that the electric shock risk caused by traditional wire connection is eliminated, and the safety of installation and use is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of lighting optical fiber manufacturing, and in particular to a photoelectric separation safety lighting line and a preparation method and a lighting system thereof. Background Art

[0002] With the reduction of fossil energy such as oil and coal, the research and development of new energy and new materials is a feasible strategy to promote green and energy-saving transformation of cities and towns. Among them, photoelectric separation safety lighting technology is an advanced lighting technology. It converts electrical energy into light energy and uses transmission media such as optical fiber to transmit light energy to lighting equipment, thereby achieving photoelectric separation and ensuring the electrical safety of the lighting system. The safety and reliability of photoelectric separation are usually used in tunnels, mines, forest lighting, etc.

[0003] Traditional lighting technology generally uses halogen lamp lighting and plastic fiber optic lighting; halogen lamp lighting is a light source composed of gas discharge lamps. It is used in many fields because of its good color rendering, strong penetration and low energy consumption. However, the heat dissipation effect is poor, which causes damage to the inside of the lamp and reduces its service life; and because a power cord is set at one end of the halogen lamp, the power cord is hot and easy to age, leading to dangers such as electric shock and leakage. Plastic fiber optic lighting is composed of a light source, optical fiber and a drive device. Plastic fiber optic lighting is based on the phenomenon of total reflection of light. The light from the light source generator is transmitted to the designated area through the optical fiber to achieve lighting. Due to the non-conductivity of the optical fiber, it is safer in flammable and explosive environments. However, plastic fiber optic lighting is prone to oxidative degradation in high temperature environments, affecting its service life and stability.

[0004] In the current existing technology, in public places or warehouses, due to the long lighting time, halogen lamps will generate a lot of heat during long working hours. Halogen lamps have a simple structure and poor heat dissipation effect, which will cause damage to the inside of the lamp and reduce its service life. Therefore, a low-energy consumption, safe and reliable, high-brightness photoelectric separation lighting line is provided.

[0005] To this end, the present invention provides a photoelectric separation safety lighting line and a preparation method and a lighting system. Summary of the invention

[0006] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that halogen lamps generate a lot of heat during long-term operation. Halogen lamps have a simple structure and poor heat dissipation effect, which causes loss inside the lamp and reduces its service life.

[0007] In order to solve the above technical problems, the present invention provides a photoelectric separation safety lighting line, comprising:

[0008] optical fiber;

[0009] light source;

[0010] The optical fiber comprises a core layer, a cladding layer and a protective layer, wherein the cladding layer is coated on the outer surface of the core layer and adopts a resin coating layer, and the protective layer is arranged on the outer surface of the cladding layer; the relative refractive index difference ΔN1 of the core layer is between -0.200% and 0.200%; the relative refractive index difference ΔN2 of the cladding layer is between 0.130% and 0.200%; the refractive index difference between the core layer and the cladding of the optical fiber rises in an inclined plane; the core layer comprises germanium-doped silica, silicate and halide; the cladding adopts high-purity silica, fluorine and plastic; the protective layer comprises an insulating layer and a sheath, the insulating layer is an aramid reinforcement element, and the sheath is a low-smoke halogen-free flame-retardant polyolefin sheath and is coated on the outside of the aramid; the light source is connected to one end of the optical fiber, and the light source adopts an LED lamp bead.

[0011] In one embodiment of the present invention, a method for preparing a photoelectric separation safety lighting line comprises the following steps:

[0012] S1: Prepare the mandrel and clamp it in the blowtorch equipment;

[0013] S2: Use a blowtorch device to mix high-purity SiCl4, GeCl4 with oxygen and hydrogen and spray them into a high-temperature flame to obtain a preform core rod;

[0014] S3: Sintering the deposited preform core rod to remove residual moisture and obtain an optical fiber core layer;

[0015] S4: The cladding material is tightly wrapped on the optical fiber core layer by a coating device, and after curing, the cladding is obtained;

[0016] S5: The protective material is tightly wrapped on the optical fiber cladding by a wrapping device, and after curing, a protective layer is formed, thereby producing a lighting line.

[0017] In one embodiment of the present invention, the blowtorch equipment is fixedly connected to a workbench, and a control cabinet box is fixedly connected to the bottom of the workbench, and the control cabinet box includes a control cabinet and a gas cabinet; a deposition box is fixedly connected to the top of the workbench; a lifting frame is provided inside the deposition box, and reciprocating screw rods are threadedly connected to both sides of the lifting frame, and two fixed plates are fixedly connected to the two inner side walls of the deposition box, and both ends of the reciprocating screw rods are rotatably connected to the fixed plates through bearings; a rotating wheel is fixedly connected to the top of the reciprocating screw rods, and a belt is sleeved between the two rotating wheels; a second motor is fixedly connected to the bottom of the deposition box, and the output shaft of the second motor is fixedly connected to the bottom of one of the reciprocating screw rods; a plurality of distance sensors are fixedly connected to the top inner wall of the deposition box; three lamp holders are fixedly connected to the top of the lifting frame, and a plurality of blowtorches are installed on the lamp holders, and tail lights are installed at both ends of the lamp holders; a movable door is hinged on the front side wall of the deposition box, and transparent glass is installed on the movable door.

[0018] In one embodiment of the present invention, an electric push rod is fixedly connected to the rear outer wall of the deposition box, the output end of the electric push rod extends into the deposition box and is fixedly connected to a mounting plate, one end of the mounting plate is slidably connected to a first fixed box, three moving rods are slidably connected to the first fixed box, the other end of the mounting plate is fixedly connected to a second fixed box, three rotating rods are rotatably connected to the second fixed box, and the corresponding two moving rods coincide with the central axis of the rotating rod.

[0019] In one embodiment of the present invention, an electric slide rail is slidably connected to the inner side wall of the deposition box close to the first fixed box, and the first fixed box slides on the electric slide rail.

[0020] In one embodiment of the present invention, one end of the rotating rod extends to the interior of the second fixed box and is fixedly connected to a worm gear; a side plate is fixedly connected to the inside of the second fixed box, and a worm is rotatably connected between the side plate and the second fixed box via a bearing, and the worm is respectively engaged with the worm gear; a first motor is fixedly connected to the side plate, and an output shaft of the first motor is fixedly connected to one end of the worm.

[0021] In one embodiment of the present invention, the rear side wall of the deposition box is provided with an exhaust assembly, and the exhaust assembly is used for exhausting the deposition box; the exhaust assembly includes an exhaust fan and a pressure gauge.

[0022] In one embodiment of the present invention, a photoelectric separation safety lighting system includes a photoelectric separation safety lighting line, and also includes a power module, a coupling module, a light guide module, a control module and an output module, wherein the coupling module is connected to the control module through the light guide module, and the control module is connected to the output module through the light guide module; the coupling module uses magnetic resonance coupling technology to perform wireless energy transmission between the power module and the photoelectric separation safety lighting line; the light guide module includes an optical fiber for transmitting light from the coupling module to the output module; the control module includes a control unit, a monitoring unit and a fault alarm unit, the control unit is used to remotely control the light source and adjust the brightness and color temperature, and the monitoring unit is used to monitor the working status of the light source, and when the light source no longer emits light, an alarm is issued through the fault alarm unit.

[0023] The above technical solution of the present invention has the following advantages compared with the prior art:

[0024] The photoelectric separation safety lighting line and its preparation method and lighting system described in the present invention provide a photoelectric separation lighting line with low energy consumption, safety and reliability, and high lighting brightness. Through the design of photoelectric separation, the optical fiber is connected to the LED lamp bead to receive the optical signal, which meets the technical problems of safety and environmental protection and environmental protection, and no electric sparks, electromagnetic interference, or heat are generated, so as not to affect the surrounding environment and there are no potential safety hazards. The material of the optical fiber is based on the characteristics of flame retardancy, environmental protection, and bending resistance, and is doped with some germanium ions. The germanium ions and the high molecular polymer are chemically fused to improve the bending resistance of the optical fiber, and the flame retardant effect is achieved by using flame retardants. The power part can be installed in a safe position away from the personnel activity area, and energy is transferred between the two in a wireless manner.

[0025] The photoelectric separation safety lighting line and its preparation method and lighting system described in the present invention cooperate with the mounting plate, the moving rod and the rotating rod. When the mandrel needs to be fixed, the electric push rod is turned on and the mounting plate, the first fixing box and the second fixing box are pulled outward through the output end of the electric push rod to facilitate the installation of the mandrel. The mandrel is installed between the moving rod and the rotating rod. The moving rod is convenient for clamping the mandrel, and the rotating rod is convenient for rotating the mandrel, thereby achieving the fixation and deposition of the mandrel; when clamping is required, the first fixing box is driven to move by the electric push rod, and the moving rod is driven to move by the first fixing box, and the moving rod clamps the mandrel between the moving rod and the rotating rod, and then the mandrel is stored in the deposition box by the electric push rod; during the deposition process, the first motor needs to be turned on, and the worm is driven to rotate by the output shaft of the first motor, the worm is driven to rotate by the worm, the rotating rod is driven to rotate by the worm, and the mandrel is driven to rotate by the rotating rod, thereby achieving the angle adjustment of the mandrel.

[0026] The photoelectric separation safety lighting line and its preparation method and lighting system described in the present invention, through the cooperation of a power module, a coupling module, a light guide module, a control module and an output module, adopt magnetic resonance coupling or electromagnetic induction technology to realize wireless energy transmission between the power module and the light source. This method eliminates the risk of electric shock caused by traditional wire connection and improves the safety of installation and use; the power module is installed in a safe position away from the human activity area, and energy is transferred between the two in a wireless manner; the control module monitors the working status of the light source through a monitoring unit, finds faults, and alarms through a fault alarm unit, and remotely controls the light source through a control unit to adjust the brightness and color temperature, thereby improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings.

[0028] Figure 1 is a stereogram of the present invention;

[0029] Figure 2 is a three-dimensional diagram of a deposition box in the present invention;

[0030] Figure 3 is a three-dimensional diagram of a first fixing box and a second fixing box in the present invention;

[0031] Figure 4 is a stereoscopic diagram of the worm gear in the present invention;

[0032] Figure 5 is a stereogram of a blowtorch and a taillight in the present invention;

[0033] Figure 6 is a three-dimensional diagram of the exhaust assembly of the present invention;

[0034] Figure 7 It is a flow chart of a method for preparing a photoelectric separation safety lighting line in the present invention;

[0035] Figure 8 This is a framework diagram of a photoelectric separation safety lighting system in the present invention;

[0036] Explanation of the reference numerals in the specification: 1. workbench; 11. control cabinet body; 2. deposition box body; 21. movable door; 22. distance sensor; 23. exhaust assembly; 3. electric push rod; 31. mounting plate; 32. first fixed box; 33. second fixed box; 34. moving rod; 35. rotating rod; 351. worm gear; 352. worm; 353. side panel; 354. first motor; 36. electric slide rail; 4. lifting frame; 41. lamp holder; 42. blowtorch; 43. tail light; 44. fixed plate; 45. reciprocating screw; 46. rotating wheel; 47. belt; 48. second motor. DETAILED DESCRIPTION

[0037] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0038] See also Figure 1 - Figure 8 The present invention provides a photoelectric separation safety lighting line, comprising: an optical fiber, a light source; the optical fiber comprises a core layer, a cladding layer and a protective layer, the cladding layer is coated on the outer surface of the core layer, and a resin coating layer is used, and the protective layer is arranged on the outer surface of the cladding layer; the relative refractive index difference ΔN1 of the core layer is between -0.200% and 0.200%; the relative refractive index difference ΔN2 of the cladding layer is between 0.130% and 0.200%; the refractive index difference between the core layer and the cladding of the optical fiber rises in an inclined plane; the core layer comprises germanium-doped silica, silicate and halide; the cladding layer adopts high-purity silica, fluorine and plastic; the protective layer comprises an insulating layer and a sheath, the insulating layer is an aramid reinforcement element, and the sheath is a low-smoke halogen-free flame-retardant polyolefin sheath, and is coated on the outside of the aramid; the light source is connected to one end of the optical fiber, and the light source adopts an LED lamp bead.

[0039] Aiming at the defects of existing plastic optical fiber lighting and halogen lamp lighting, especially halogen lamp lighting, there are potential safety hazards and relatively high energy consumption. The photoelectric separation lighting technology provided by the present invention provides a photoelectric separation lighting line with low energy consumption, safety and reliability, and high lighting brightness when in use. Its purpose is to achieve the connection of optical fiber to LED lamp beads and receive optical signals through the design of photoelectric separation, so as to meet the technical problems of safety and environmental protection and environmental protection, and no electric sparks, no electromagnetic interference, no heat generation, so as not to affect the surrounding environment, and no potential safety hazards; the material of the optical fiber is based on the characteristics of flame retardancy, environmental protection, and bending resistance, and is doped with some germanium ions. The germanium ions and high molecular polymers are chemically fused to improve the bending resistance of the optical fiber, and the flame retardant effect is achieved by using flame retardants; the power part can be installed in a safe position away from the area where people are active, and energy is transferred between the two in a wireless manner.

[0040] Furthermore, if Figure 7 As shown, a method for preparing a photoelectric separation safety lighting line comprises the following steps:

[0041] S1: Prepare the mandrel and clamp it in the blowtorch equipment;

[0042] S2: Use a blowtorch device to mix high-purity SiCl4, GeCl4 with oxygen and hydrogen and spray them into a high-temperature flame to obtain a preform core rod;

[0043] S3: Sintering the deposited preform core rod to remove residual moisture and obtain an optical fiber core layer;

[0044] S4: The cladding material is tightly wrapped on the optical fiber core layer by a coating device, and after curing, the cladding is obtained;

[0045] S5: The protective material is tightly wrapped on the optical fiber cladding by a wrapping device, and after curing, a protective layer is formed, thereby producing a lighting line.

[0046] When the preparation method provided by the present invention is used, it is necessary to prepare a core rod and clamp and fix the core rod in a blowtorch device; use the blowtorch device to mix high-purity SiCl4 and GeCl4 with oxygen and hydrogen and then spray them into a high-temperature flame to obtain a preformed core rod; sinter the deposited preformed core rod to remove residual moisture and obtain an optical fiber core layer; use a coating device to tightly wrap the cladding material on the optical fiber core layer, and after curing, obtain a cladding; use a wrapping device to tightly wrap the protective material on the optical fiber cladding, and after curing, obtain a protective layer; GeO2 generated by mixing SiCl4, GeCl4 with oxygen and hydrogen as a dopant can increase the refractive index, and the refractive index of the optical fiber can be flexibly changed by this gradient material combination method.

[0047] Furthermore, if Figure 1-Figure 6As shown, the blowtorch device is fixedly connected to a workbench 1, and a control cabinet box 11 is fixedly connected to the bottom of the workbench 1, and the control cabinet box 11 includes a control cabinet and a gas cabinet; a deposition box 2 is fixedly connected to the top of the workbench 1; a lifting frame 4 is arranged inside the deposition box 2, and both sides of the lifting frame 4 are threadedly connected with a reciprocating screw rod 45, and two fixing plates 44 are fixedly connected to the two inner side walls of the deposition box 2, and both ends of the reciprocating screw rod 45 are rotatably connected to the fixing plate 44 through bearings; the top of the reciprocating screw rod 45 is fixedly connected with a rotating wheel 46 A belt 47 is sleeved between the two rotating wheels 46; a second motor 48 is fixedly connected to the bottom of the deposition box 2, and the output shaft of the second motor 48 is fixedly connected to the bottom of one of the reciprocating screw rods 45; a plurality of distance sensors 22 are fixedly connected to the top inner wall of the deposition box 2; three lamp holders 41 are fixedly connected to the top of the lifting frame 4, and a plurality of blowtorches 42 are installed on the lamp holders 41, and tail lights 43 are installed at both ends of the lamp holders 41; a movable door 21 is hinged on the front side wall of the deposition box 2, and transparent glass is installed on the movable door 21.

[0048] When the rotating wheel 46 and the belt 47 provided by the present invention are in use and the height of the blowtorch 42 needs to be adjusted, the second motor 48 is turned on, and the reciprocating screw 45 is driven to rotate by the output shaft of the second motor 48, and the rotating wheel 46 is driven to rotate by the reciprocating screw 45, and the rotating wheel 46 drives another rotating wheel 46 to rotate through the belt 47, and the other rotating wheel 46 drives the reciprocating screw 45 to rotate, and the two reciprocating screws 45 drive the lifting frame 4 to reciprocate up and down, and the blowtorch 42 sprays the core rod, and the deposition thickness on the surface of the core rod is monitored by the distance sensor 22 to maintain uniform deposition; in addition, the stability of the blowtorch 42 and the ratio of the deposition gas flow rate are also important factors in controlling uniformity, which can ensure that the core coating ratio of the entire optical fiber preform is consistent, and avoid excessive differences in the core rod diameters, which cause fluctuations in the optical fiber drawing process and produce unqualified products.

[0049] Furthermore, if Figure 2 and Figure 3 As shown, an electric push rod 3 is fixedly connected to the rear outer wall of the deposition box 2, and the output end of the electric push rod 3 extends into the deposition box 2 and is fixedly connected to a mounting plate 31. One end of the mounting plate 31 is slidably connected to a first fixed box 32, and three moving rods 34 are slidably connected to the first fixed box 32. The other end of the mounting plate 31 is fixedly connected to a second fixed box 33, and three rotating rods 35 are rotatably connected to the second fixed box 33, and the corresponding two moving rods 34 coincide with the central axis of the rotating rod 35.

[0050] An electric slide rail 36 is slidably connected to the inner side wall of the deposition box 2 close to the first fixed box 32 , and the first fixed box 32 slides on the electric slide rail 36 .

[0051] When the movable rod 34 and the rotating rod 35 provided by the present invention are in use and need to fix the core rod, the electric push rod 3 is turned on and the mounting plate 31, the first fixing box 32 and the second fixing box 33 are pulled outward through the output end of the electric push rod 3 to facilitate the installation of the core rod. The core rod is installed between the movable rod 34 and the rotating rod 35. The movable rod 34 facilitates the clamping of the core rod, and the rotating rod 35 facilitates the rotation of the core rod, thereby achieving the fixation and deposition of the core rod.

[0052] When clamping is required, the electric push rod 3 drives the first fixed box 32 to move, and the first fixed box 32 drives the moving rod 34 to move. The moving rod 34 clamps the core rod between the moving rod 34 and the rotating rod 35, and then the electric push rod 3 collects the core rod in the deposition box.

[0053] Furthermore, if Figure 3 and Figure 4 As shown, one end of the rotating rod 35 extends to the interior of the second fixed box 33 and is fixedly connected to a worm gear 351; a side plate 353 is fixedly connected to the inside of the second fixed box 33, and a worm 352 is rotatably connected between the side plate 353 and the second fixed box 33 through a bearing, and the worm 352 is respectively engaged with the worm gear 351; a first motor 354 is fixedly connected to the side plate 353, and the output shaft of the first motor 354 is fixedly connected to one end of the worm 352.

[0054] When the worm wheel 351 and worm 352 provided by the present invention are in use, during the deposition process, the first motor 354 needs to be turned on, and the worm 352 is driven to rotate by the output shaft of the first motor 354, the worm wheel 351 is driven to rotate by the worm 352, the rotating rod 35 is driven to rotate by the worm wheel 351, and the core rod is driven to rotate by the rotating rod 35, thereby achieving angle adjustment of the core rod.

[0055] Furthermore, if Figure 6 As shown, the rear side wall of the deposition box 2 is provided with an exhaust assembly 23, and the exhaust assembly 23 is used for exhausting the deposition box 2; the exhaust assembly 23 includes an exhaust fan and a pressure gauge.

[0056] When in use, the exhaust assembly 23 provided by the present invention automatically adjusts the gas flow inside the deposition box 2 so that the pressure inside the deposition box 2 is consistent with the environment during the production process, and also facilitates the dissipation of heat inside the deposition box 2.

[0057] Furthermore, if Figure 8As shown, a photoelectric separation safety lighting system includes a photoelectric separation safety lighting line, and also includes a power module, a coupling module, a light guide module, a control module and an output module. The coupling module is connected to the control module through the light guide module, and the control module is connected to the output module through the light guide module; the coupling module adopts magnetic resonance coupling technology to perform wireless energy transmission between the power module and the photoelectric separation safety lighting line; the light guide module includes an optical fiber for transmitting light from the coupling module to the output module; the control module includes a control unit, a monitoring unit and a fault alarm unit, the control unit is used to remotely control the light source and adjust the brightness and color temperature, the monitoring unit is used to monitor the working state of the light source, and when the light source no longer emits light, an alarm is issued through the fault alarm unit.

[0058] When the safety lighting system provided by the present invention is in use, a coupling module is arranged, and magnetic resonance coupling or electromagnetic induction technology is adopted to realize wireless energy transmission between the power module and the light source. This method eliminates the risk of electric shock caused by traditional wire connection and improves the safety of installation and use; the power module is installed in a safe position away from the activity area of ​​personnel, and energy is transferred between the two by wireless means; the control module monitors the working status of the light source through the monitoring unit, finds faults, and alarms through the fault alarm unit, and remotely controls the light source through the control unit to adjust the brightness and color temperature, thereby improving the convenience of use.

[0059] Working principle: By providing a low-energy, safe, reliable, and high-brightness photoelectric separation lighting line, its purpose is to achieve the connection of optical fiber to LED lamp beads and receive optical signals through the design of photoelectric separation, meet the technical issues of safety and environmental protection and environmental protection, and no electric sparks, no electromagnetic interference, no heat generation, so it will not affect the surrounding environment, and there are no potential safety hazards; the material of the optical fiber is based on the characteristics of flame retardancy, environmental protection, and bending resistance, and is doped with some germanium ions. The germanium ions and high molecular polymers produce chemical fusion, which improves the bending resistance of the optical fiber, and uses flame retardants to achieve flame retardant effects; the power part can be installed in a safe place away from the area where people are active, and energy is transferred between the two in a wireless manner;

[0060] When the height of the blowtorch 42 needs to be adjusted, the second motor 48 is turned on, and the reciprocating screw rod 45 is driven to rotate by the output shaft of the second motor 48, and the reciprocating screw rod 45 drives the rotating wheel 46 to rotate, and the rotating wheel 46 drives another rotating wheel 46 to rotate through the belt 47, and the other rotating wheel 46 drives the reciprocating screw rod 45 to rotate, and the two reciprocating screw rods 45 drive the lifting frame 4 to reciprocate up and down, and the blowtorch 42 sprays the mandrel, and the deposition thickness on the surface of the mandrel is monitored by the distance sensor 22 to keep the deposition uniform;

[0061] When the mandrel needs to be fixed, the electric push rod 3 is turned on, and the mounting plate 31, the first fixing box 32 and the second fixing box 33 are pulled outward through the output end of the electric push rod 3, so as to facilitate the installation of the mandrel. The mandrel is installed between the moving rod 34 and the rotating rod 35. The moving rod 34 is convenient for clamping the mandrel, and the rotating rod 35 is convenient for rotating the mandrel, so as to achieve the fixation and deposition of the mandrel; when clamping is required, the first fixing box 32 is driven to move by the electric push rod 3, and the moving rod 34 is driven to move by the first fixing box 32, and the moving rod 34 is clamped between the moving rod 34 and the rotating rod 35, and then the mandrel is stored in the deposition box by the electric push rod 3; during the deposition process, the first motor 354 needs to be turned on, and the worm 352 is driven to rotate by the output shaft of the first motor 354, and the worm wheel 351 is driven to rotate by the worm 352, and the rotating rod 351 is driven to rotate by the worm wheel 351, and the mandrel is driven to rotate by the rotating rod 35, so as to achieve the angle adjustment of the mandrel;

[0062] When the safety lighting system is in use, a coupling module is set up, and magnetic resonance coupling or electromagnetic induction technology is used to achieve wireless energy transmission between the power module and the light source. This method eliminates the risk of electric shock caused by traditional wire connections and improves the safety of installation and use; the power module is installed in a safe location away from the area where people are active, and energy is transferred between the two wirelessly; the control module monitors the working status of the light source through the monitoring unit, detects faults, and alarms through the fault alarm unit, and remotely controls the light source through the control unit to adjust the brightness and color temperature, thereby improving convenience of use.

[0063] Obviously, the above embodiments are merely examples for clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the protection scope of the invention.

Claims

1. A photoelectric separation safety lighting line, comprising: optical fiber; light source; The invention is characterized in that: the optical fiber comprises a core layer, a cladding layer and a protective layer, the cladding layer is coated on the outer surface of the core layer, and adopts a resin coating layer, and the protective layer is arranged on the outer surface of the cladding layer; the relative refractive index difference ΔN1 of the core layer is between -0.200% and 0.200%; the relative refractive index difference ΔN2 of the cladding layer is between 0.130% and 0.200%; the refractive index difference between the core layer and the cladding of the optical fiber rises in an inclined plane; the core layer comprises germanium-doped silica, silicate and halide; the cladding adopts high-purity silica, fluorine and plastic; the protective layer comprises an insulating layer and a sheath, the insulating layer is an aramid reinforcement element, and the sheath is a low-smoke halogen-free flame-retardant polyolefin sheath and is coated on the outside of the aramid; the light source is connected to one end of the optical fiber, and the light source adopts an LED lamp bead.

2. A method for preparing a photoelectric separation safety lighting line, suitable for manufacturing a photoelectric separation safety lighting line according to claim 1, characterized in that: The preparation method comprises the following steps: S1: Prepare the mandrel and clamp it in the blowtorch equipment; S2: Using a blowtorch device, high-purity SiCl4, GeCl4, oxygen and hydrogen are mixed and sprayed into a high-temperature flame to obtain a preform core rod; S3: Sintering the deposited preform core rod to remove residual moisture and obtain an optical fiber core layer; S4: The cladding material is tightly wrapped on the optical fiber core layer by a coating device, and after curing, the cladding is obtained; S5: The protective material is tightly wrapped on the optical fiber cladding by a wrapping device, and after curing, a protective layer is formed, thereby producing a lighting line.

3. The method for preparing a photoelectric separation safety lighting line according to claim 2, characterized in that: The blowtorch device is fixedly connected to a workbench (1); a control cabinet box (11) is fixedly connected to the bottom of the workbench (1), and the control cabinet box (11) includes a control cabinet and a gas cabinet; a deposition box (2) is fixedly connected to the top of the workbench (1); a lifting frame (4) is provided inside the deposition box (2), and both sides of the lifting frame (4) are threadedly connected to a reciprocating screw rod (45); two inner side walls of the deposition box (2) are fixedly connected to two fixed plates (44), and both ends of the reciprocating screw rod (45) are rotatably connected to the fixed plate (44) through bearings; the top of the reciprocating screw rod (45) is fixedly connected to a rotating wheel (46), and the two reciprocating screw rods (45) are fixedly connected to the fixed plates (44) through bearings; A belt (47) is sleeved between the rotating wheels (46); a second motor (48) is fixedly connected to the bottom of the deposition box (2), and the output shaft of the second motor (48) is fixedly connected to the bottom of one of the reciprocating screw rods (45); a plurality of distance sensors (22) are fixedly connected to the top inner wall of the deposition box (2); three lamp holders (41) are fixedly connected to the top of the lifting frame (4), and a plurality of blowtorches (42) are installed on each of the lamp holders (41), and tail lights (43) are installed at both ends of the lamp holders (41); a movable door (21) is hingedly connected to the front side wall of the deposition box (2), and transparent glass is installed on the movable door (21).

4. The method for preparing a photoelectric separation safety lighting line according to claim 3, characterized in that: An electric push rod (3) is fixedly connected to the rear outer wall of the deposition box (2), the output end of the electric push rod (3) extends into the deposition box (2) and is fixedly connected to a mounting plate (31), one end of the mounting plate (31) is slidably connected to a first fixed box (32), three moving rods (34) are slidably connected to the first fixed box (32), the other end of the mounting plate (31) is fixedly connected to a second fixed box (33), three rotating rods (35) are rotatably connected to the second fixed box (33), and the central axis of two corresponding moving rods (34) coincides with the central axis of the rotating rod (35).

5. The method for preparing a photoelectric separation safety lighting line according to claim 4, characterized in that: An electric slide rail (36) is slidably connected to the inner side wall of the deposition box (2) close to the first fixed box (32), and the first fixed box (32) slides on the electric slide rail (36).

6. The method for preparing a photoelectric separation safety lighting line according to claim 5, characterized in that: One end of the rotating rod (35) extends to the inside of the second fixed box (33) and is fixedly connected to a worm gear (351); a side plate (353) is fixedly connected inside the second fixed box (33); a worm (352) is rotatably connected between the side plate (353) and the second fixed box (33) via a bearing, and the worm (352) is respectively engaged with the worm gear (351); a first motor (354) is fixedly connected to the side plate (353), and an output shaft of the first motor (354) is fixedly connected to one end of the worm (352).

7. The method for preparing a photoelectric separation safety lighting line according to claim 6, characterized in that: The rear side wall of the deposition box (2) is provided with an exhaust assembly (23), and the exhaust assembly (23) is used for exhausting the deposition box (2); the exhaust assembly (23) comprises an exhaust fan and a pressure gauge.

8. A photoelectric separation safety lighting system, comprising the photoelectric separation safety lighting line according to claim 1, characterized in that: It also includes a power module, a coupling module, a light guide module, a control module and an output module. The coupling module is connected to the control module through the light guide module, and the control module is connected to the output module through the light guide module. The coupling module adopts magnetic resonance coupling technology to perform wireless energy transmission between the power module and the photoelectric separation safety lighting line. The light guide module includes an optical fiber for transmitting light from the coupling module to the output module. The control module includes a control unit, a monitoring unit and a fault alarm unit. The control unit is used to remotely control the light source and adjust the brightness and color temperature. The monitoring unit is used to monitor the working state of the light source. When the light source no longer emits light, an alarm is issued through the fault alarm unit.

Citation Information

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