Full-automatic standard knot manufacturing method and system

Abstract

The invention discloses a full-automatic standard knot manufacturing method, which relates to the technical field of standard knot manufacturing, and comprises the following steps: S1, generating each part of a standard knot; s2, classifying and temporarily storing all parts of the generated standard knot; and S3, assembling the standard knots according to the classified and temporarily stored parts. The full-automatic production line has the beneficial effects that the full-process automation from raw materials to finished products can be realized, the production efficiency and the product quality are remarkably improved, the production cost is reduced, the personal error is reduced, the labor intensity of workers is reduced, and the intelligent and informatization management of the production process is realized.

Description

Technical Field

[0001] The invention relates to the technical field of standard joint manufacturing, and in particular to a fully automatic manufacturing method and system for standard joints. Background Art

[0002] In the traditional standard section manufacturing process, it usually relies on a large amount of manual operations, covering multiple links from the transportation of raw materials, the processing of parts, classification and temporary storage, assembly to final welding. This method has problems such as low production efficiency, high human error, high labor intensity and unstable quality.

[0003] With the development of industrial automation and intelligent manufacturing technology, more and more companies are looking for automation solutions to improve production efficiency, reduce costs and ensure the consistency of product quality. Although there are some automation equipment and technologies on the market that have been applied to standard section manufacturing, such as CNC machine tools, welding robots, handling robots, etc., these solutions can usually only solve part of the production process, and it is difficult to achieve full process automation from raw materials to finished products. Therefore, the development of a fully automatic manufacturing method and system that can fully cover the entire process of standard section manufacturing has important practical significance and market demand. Summary of the invention

[0004] In view of the above problems or problems existing in the prior art, the present invention is proposed.

[0005] Therefore, the purpose of the present invention is to provide a fully automatic manufacturing method for standard sections, which can realize the automation of the entire process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a fully automatic manufacturing method of a standard section, which comprises the following steps:

[0007] S1: Steps to generate various components of the standard section;

[0008] S2: a step of classifying and temporarily storing each component of the generated standard section;

[0009] S3: Steps for assembling the standard section according to the various components temporarily stored in categories.

[0010] As a preferred solution of the fully automatic manufacturing method of the standard section described in the present invention, the step S1 of generating the various components of the standard section is specifically: collecting raw materials, transporting the raw materials to the processing area, processing the raw materials according to the preset design specifications in the automated equipment, and producing the various components that constitute the standard section.

[0011] As a preferred solution of the fully automatic manufacturing method of the standard section described in the present invention, the components include a main chord tube, a main plate, a web plate, a connecting plate, and a diagonal web member.

[0012] As a preferred solution of the fully automatic manufacturing method of standard sections described in the present invention, the step S2 of classifying and temporarily storing the various components of the generated standard sections is specifically as follows: the generated components are transported to the cache area in batches, and the various components are grabbed by a handling robot and arranged on the corresponding cache racks.

[0013] As a preferred scheme of the fully automatic manufacturing method of standard sections described in the present invention, the step S3 of assembling the standard sections according to the classified and temporarily stored components is specifically as follows: the cache racks filled with various components are transported to the welding area in batches, the various components are placed at the preset welding positions by the handling robots, and the various components are welded into a complete standard section by the welding robots.

[0014] As a preferred solution of the fully automatic manufacturing method of standard sections described in the present invention, the step of transporting the cache racks filled with various components to the welding area in batches is as follows: the cache racks filled with corresponding components are placed on an automatic guided vehicle by a handling robot, and the automatic guided vehicle lifts the supporting platform at the bottom of the cache rack and transports the cache racks filled with corresponding components to the welding area according to a preset route.

[0015] The present invention also provides a fully automatic manufacturing system for a standard section, which includes a component generation unit, including a raw material transportation module, and a component processing module arranged on one side of the raw material transportation module;

[0016] The parts transport unit includes a transmission component and a handling component arranged on one side of the transmission component.

[0017] A parts storage unit includes a support assembly having one side fixedly connected to the ground, a receiving assembly having one side slidably connected to one side of the support assembly, and a storage assembly having one side fixedly connected to one side of the receiving assembly; and,

[0018] The component assembly unit comprises a supporting component, a positioning component arranged on one side of the supporting component, and a welding component arranged on one side of the positioning component.

[0019] As a preferred solution of the fully automatic manufacturing system for standard sections of the present invention, the storage component includes a mounting component and a clamping component.

[0020] As a preferred solution of the fully automatic manufacturing system for standard sections of the present invention, the mounting parts are a group of protrusions or a group of grooves.

[0021] As a preferred solution of the fully automatic manufacturing system for standard sections of the present invention, the clamping part is a groove group.

[0022] The beneficial effects of the present invention are as follows: the present invention can realize the automation of the whole process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 The figure is an overall flow chart of the fully automatic manufacturing method of the standard section of the present invention.

[0025] Figure 2 It is the overall elevation view of the standard section fully automatic manufacturing system of the present invention.

[0026] Figure 3 It is an overall three-dimensional diagram of the standard section fully automatic manufacturing system of the present invention.

[0027] Figure 4 It is a schematic diagram of the connecting plate, diagonal web and main board storage assembly of the present invention.

[0028] Figure 5 It is a schematic diagram of the web and diagonal web rod storage assembly of the present invention.

[0029] Figure 6 It is a schematic diagram of the main chord tube storage assembly of the present invention.

[0030] Figure 7 It is a schematic diagram of an embodiment of the conveying member of the present invention.

[0031] In the figure: DETAILED DESCRIPTION

[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0034] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0035] Example 1

[0036] Reference Figure 1 to Figure 3 , which is the first embodiment of the present invention, provides a fully automatic manufacturing method for a standard section, which can realize the automation of the entire process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process.

[0037] The fully automatic manufacturing method of the standard section comprises the following steps:

[0038] Step S1: generating various parts of the standard section;

[0039] Step S2: Classify and temporarily store the components of the generated standard section;

[0040] Step S3: The step of assembling the standard section according to the various components temporarily stored by classification.

[0041] Specifically, in step S1 , the raw material transportation module 101 transports the raw materials required for generating various parts of the standard section to the parts processing module 102 , and unloads the raw materials into the parts processing module 102 for processing.

[0042] In the raw material storage area, the raw materials are transported from the storage area to the raw material transportation module 101 through automated equipment such as automatic transport vehicles. The raw material transportation module 101 transports the collected raw materials and unloads them to the parts processing module 102. The raw material transportation module 101 can be a conveyor belt or an automatic guided vehicle (AGV).

[0043] Before the raw materials enter the parts processing module 102, the size and quality of the raw materials are detected by sensors to ensure that they meet the processing requirements, and necessary surface treatment is performed on the raw materials, such as rust removal and cleaning, to improve the processing quality and welding effect.

[0044] The component processing module 102 uses a profile laser cutting machine and a stamping machine to accurately cut and process the raw materials to generate various components required for the standard section, such as the main chord, main plate, web, connecting plate and diagonal web.

[0045] In step S2, the generated standard section components are transported to the component storage unit 300 by the component transport unit 200, and the handling component 202 places the components on the corresponding storage components 303 according to categories. When a group of storage components 303 on the receiving component 302 is placed, the handling component 202 transports the receiving component 302 and the storage component 303 above it to the transmission component 201 and transports them to the support component 301 at the position of the component assembly unit 400.

[0046] It should be noted that the transport component 201 is a conveyor belt or an automatic guided vehicle (AGV).

[0047] In step S3 , the positioning component 402 is used to preferentially place the various components of the standard section at the preset welding positions on the supporting component 401 and align the various components, and the placed various components are welded by the welding component 403 .

[0048] In summary, the fully automatic manufacturing method of standard sections of the present invention can realize the automation of the entire process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process.

[0049] Example 2

[0050] Reference Figure 1 to Figure 7 Based on the above-mentioned fully automatic manufacturing method of standard sections, the present invention also provides a fully automatic manufacturing system for standard sections, which can realize the automation of the entire process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process.

[0051] The fully automatic manufacturing system for standard sections includes a parts generation unit 100 responsible for automatically processing and manufacturing various parts required for standard sections according to preset design requirements, a parts transportation unit 200 that transports the processed parts from the parts generation unit 100 to the parts storage unit 300 or directly to the parts assembly unit 400, a parts storage unit 300 that classifies and stores the transported parts to ensure that the required parts can be obtained quickly and accurately during assembly, and a parts assembly unit 400 that uses automated equipment to assemble the parts provided by the parts storage unit 300 into a complete standard section according to a predetermined design plan.

[0052] Specifically, the component production unit 100 includes a raw material transportation module 101 and a component processing module 102 disposed on one side of the raw material transportation module 101;

[0053] The parts transport unit 200 includes a transmission component 201 and a handling component 202 disposed on one side of the transmission component 201 .

[0054] It should be noted that the transport component 201 adopts an automatic guided vehicle (AGV) or an automated conveyor belt.

[0055] Automated Guided Vehicle (AGV): Equipped with laser navigation, magnetic strip navigation or vision navigation system, it can autonomously drive to the designated raw material storage area, pick up the raw materials and transport them to the processing module.

[0056] Automatic conveyor belt: A belt conveyor system driven by a motor, including chain conveyor belts and roller conveyors. The former consists of chains and rollers and is suitable for transmitting heavier parts. The latter consists of multiple rollers and is suitable for transmitting lightweight parts. The rollers can rotate independently to reduce friction and improve transmission efficiency. Raw materials can be transported directly from the warehouse to the processing location. Baffles are installed on both sides of the conveyor belt to prevent raw materials from slipping during transportation.

[0057] The handling component 202 uses a handling robot, including a six-axis industrial robot or a SCARA robot. The former has six degrees of freedom and can flexibly grasp and place parts. The end effector can replace different fixtures according to parts of different shapes; the latter has four degrees of freedom and is suitable for rapid movement in a plane. It is suitable for the handling of lightweight parts with high speed and precision.

[0058] The parts storage unit 300 includes a support assembly 301 having one side fixedly connected to the ground, a receiving assembly 302 having one side slidably connected to one side of the support assembly 301, and a storage assembly 303 having one side fixedly connected to one side of the receiving assembly 302; and,

[0059] The component assembly unit 400 includes a supporting component 401 , a positioning component 402 disposed on one side of the supporting component 401 , and a welding component 403 disposed on one side of the positioning component 402 .

[0060] It should be noted that the support components 301 in the parts storage unit 300 are distributed in the area of ​​the parts storage unit 300 and the area of ​​the parts assembly unit 400, the receiving component 302 is snap-connected with the support component 301, the receiving component 302 and the storage component 303 above it, and the various parts of the standard section placed in the storage component 303 are supported by the support component 301, the structure of the support component 301 can adopt steel structure columns and beams, and the structure of the receiving component 302 can adopt a platform with a certain thickness.

[0061] Furthermore, the storage assembly 303 includes a mounting member 303a and a clamping member 303b.

[0062] Furthermore, the mounting member 303a is a protrusion group or a groove group.

[0063] Furthermore, the clamping member 303b is a groove set.

[0064] It should be noted that the raised mounting parts 303a are specifically as follows: two groups of plate racks with a certain spacing are arranged on one side of the storage component 303, and multiple layers of protrusions are symmetrically arranged on the two groups of plate racks, which can be used to mount the main board, and the height and spacing of the protrusions can be adjusted according to the size of the main board; two groups of plate racks with a certain spacing are arranged on one side of the storage component 303, and multiple layers of protrusions are symmetrically arranged on the two groups of plate racks, two protrusions form a group and are symmetrically arranged on the two groups of plate racks, that is, one layer of protrusions has four, and the spacing between each group of protrusions is used to mount the main chord.

[0065] The mounting parts 303a of the groove group are specifically as follows: two groups of plate racks with a certain spacing are arranged on one side of the storage component 303, and multiple grooves are symmetrically opened at the top of the two groups of plate racks for mounting diagonal webs. The depth and width of the grooves can be adjusted according to the radial size of the diagonal webs.

[0066] The clamping part 303b of the groove group is specifically as follows: a plurality of groups of placement partitions are arranged in an array on one side of the storage component 303, and each group of placement partitions is fixedly provided with a groove for inserting a connecting plate, and the shape and size of the groove match the shape and size of the connecting plate to ensure that the connecting plate is firmly placed.

[0067] In summary, the standard section fully automatic manufacturing system of the present invention can realize the automation of the entire process from raw materials to finished products, significantly improve production efficiency and product quality, reduce production costs, reduce human errors, reduce the labor intensity of workers, and realize intelligent and information management of the production process.

[0068] It is important to note that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A fully automatic manufacturing method for standard sections, characterized in that: include, Steps to generate each component of a standard section; Steps for classifying and temporarily storing various components of the generated standard section; The steps to assemble the standard section according to the various components temporarily stored in categories.

2. The fully automatic manufacturing method of the standard section according to claim 1, characterized in that: The steps of generating the various components of the standard section are: collecting raw materials, transporting the raw materials to a processing area, processing the raw materials according to design specifications preset in the automation equipment, and producing the various components that constitute the standard section.

3. The fully automatic manufacturing method of the standard section according to claim 2, characterized in that: The components include a main chord tube, a main plate, a web plate, a connecting plate, and a diagonal web member.

4. The fully automatic manufacturing method of the standard section according to claim 3, characterized in that: The step of classifying and temporarily storing the various components of the generated standard section is as follows: transporting the generated components to the cache area in batches, grabbing the various components by a handling robot and arranging them on corresponding cache racks.

5. The fully automatic manufacturing method of a standard section according to any one of claims 1 to 4, characterized in that: The steps of assembling the standard section according to the classified and temporarily stored parts are: transporting the cache racks filled with the parts to the welding area in batches, placing the parts at the preset welding positions by the handling robots, and welding the parts into a complete standard section by the welding robots.

6. The fully automatic manufacturing method of the standard section according to claim 5, characterized in that: The steps of transporting the cache racks filled with various components to the welding area in batches are: placing the cache racks filled with corresponding components on an automatic guided vehicle by a handling robot, and the automatic guided vehicle lifts the supporting platform at the bottom of the cache rack and transports the cache racks filled with corresponding components to the welding area according to a preset route.

7. A fully automatic manufacturing system for standard sections, characterized by: A component production unit (100) comprises a raw material transportation module (101) and a component processing module (102) arranged on one side of the raw material transportation module (101); The parts transport unit (200) comprises a transmission component (201) and a handling component (202) arranged on one side of the transmission component (201). A parts storage unit (300) comprises a support assembly (301) having one side fixedly connected to the ground, a receiving assembly (302) having one side slidably connected to one side of the support assembly (301), and a storage assembly (303) having one side fixedly connected to one side of the receiving assembly (302); and, The component assembly unit (400) comprises a supporting component (401), a positioning component (402) arranged on one side of the supporting component (401), and a welding component (403) arranged on one side of the positioning component (402).

8. The fully automatic manufacturing system for standard sections according to claim 7, characterized in that: The storage assembly (303) comprises a mounting member (303a) and a clamping member (303b).

9. The fully automatic manufacturing system for standard sections according to claim 8, characterized in that: The mounting member (303a) is a protrusion group or a groove group.

10. The fully automatic manufacturing system for standard sections according to claim 9, characterized in that: The clamping member (303b) is a groove set.

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