Cable crimping device for power transmission line construction

By designing a cable crimping device for power transmission line construction including transverse rotating shafts, placement rollers and quick disassembly components, the problem that existing devices are difficult to adapt to cables of different sizes is solved, and the functions of automatic adjustment and rapid replacement are realized, meeting various construction needs.

CN119726288APending Publication Date: 2025-03-28湖南铭工智能装备股份有限公司
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Patent Information

Application Number
CN202411703362.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

The existing cable crimping devices for power transmission line construction can only adapt to fixed-size cables, and it is difficult to adapt to cables of different sizes. When the cable size changes, it is more troublesome to replace the workbench.

Method used

A cable crimping device including a bottom box, a transverse rotating shaft, a placement roller, an anti-reversal assembly, a support plate, a pressing assembly and a quick disassembly assembly are designed. The placement roller is rotated simultaneously by driving the lateral rotating shaft, adjust the position of the placement roller according to the cable diameter, and quickly replace the compression strip by quick disassembly assembly.

Benefits of technology

The device can adapt to crimping of cables of various sizes, automatically adjust the spacing between the placement roller and the compression strip, making it easy to quickly replace the compression strips of different sizes, and meet different construction needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is applicable to the field of power transmission lines, and provides a cable crimping device for power transmission line construction, which comprises a bottom box, a transverse rotating shaft rotatably mounted on the bottom box, a placement roller fixedly mounted in the middle of the transverse rotating shaft, and the placement roller synchronously rotates along with the transverse rotating shaft to adjust the position of the placement roller; the anti-reversion assembly is arranged in the shell at the side end of the bottom box and used for controlling the rotation angle of the transverse rotating shaft in real time; the supporting plates are symmetrically mounted at the top of the bottom box, and through holes are formed in the supporting plates; the pressing assembly is rotationally installed on the supporting plate, and the movable end of the pressing assembly is in sliding connection with the inner side of the supporting plate. The quick release assembly is installed on a movable plate of the pressing assembly and ascends and descends synchronously along with the movable plate. The cable crimping device can adapt to crimping work of cables of various sizes so as to meet different construction requirements, the distance between the placement roller and the pressing strip can be automatically adjusted according to needs during pressing, different pressing strips can be conveniently and rapidly replaced, and thus crimping of different cables is achieved.
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Description

Technical Field

[0001] The invention belongs to the field of power transmission lines, and in particular relates to a cable crimping device for power transmission line construction. Background Art

[0002] When constructing power transmission lines, the tightening and crimping of power cables is often involved. The cable crimping device currently used places the cable into the shell through the guide wheel, the first drive motor drives the two screws to rotate, the U-shaped frame drives the two second fixed plates to move respectively, the two fixed pulleys cooperate with the first fixed pulley to fix the cable, the second drive motor drives the rotating shaft, the first gear and the second gear to rotate in turn, and then drives the two racks to move synchronously, the rack drives the second workbench to move, and the second workbench cooperates with the first workbench to crimp the cable.

[0003] The above-mentioned cable crimping device can only crimp cables of fixed sizes, and is not convenient for crimping cables of different sizes. Moreover, when the cables change, it is troublesome to replace the crimping workbench. Summary of the invention

[0004] The purpose of the embodiments of the present invention is to provide a cable crimping device for power transmission line construction, aiming to solve the problems existing in the above-mentioned background technology.

[0005] The embodiment of the present invention is implemented as follows: a cable crimping device for power transmission line construction includes a bottom box and further includes:

[0006] A transverse rotating shaft, the transverse rotating shaft is rotatably mounted on the bottom box;

[0007] A placement roller, which is fixedly mounted at the middle of the transverse rotating shaft and rotates synchronously with the transverse rotating shaft to adjust its position;

[0008] An anti-reversal component, which is arranged in a housing at a side end of the bottom box and is used to control the rotation angle of the transverse rotating shaft in real time;

[0009] A support plate, the support plate is symmetrically mounted on the top of the bottom box, and a through hole is opened on the support plate;

[0010] A clamping assembly, the clamping assembly is rotatably mounted on the support plate, and a movable end of the clamping assembly is slidably connected to the inner side of the support plate;

[0011] A quick-release assembly is installed on the movable plate of the clamping assembly and rises and falls synchronously therewith.

[0012] Preferably, the side of the placement roller is provided with a plurality of flat sections, and each section is provided with a placement slot;

[0013] Wherein, the size of the card placement slot changes linearly in a clockwise or counterclockwise direction.

[0014] Preferably, the anti-reversal assembly comprises a driving ratchet, a braking pawl, a leaf spring and a pull rod;

[0015] The driving ratchet is fixedly mounted on the end of the transverse rotating shaft;

[0016] The side surface of the driving ratchet is in contact with a braking pawl installed in the housing, and the braking pawl abuts against a leaf spring fixedly arranged in the housing;

[0017] The pull rod is slidably mounted on the housing, and one end of the pull rod is hinged to the brake pawl.

[0018] Preferably, the transverse rotating shaft is driven by an external control disk so as to drive the placement roller to rotate synchronously, and the position of the placement roller is adjusted according to the diameter of the cable extending into the side of the support plate.

[0019] Preferably, the clamping assembly includes a driving member, a movable plate, a limiting block and a limiting groove;

[0020] The driving member is rotatably mounted on the support plate, and a movable plate is mounted on the driving member;

[0021] Wherein, limit blocks are fixedly installed on both sides of the movable plate, and the limit blocks are slidably connected with limit grooves opened on the inner side of the support plate.

[0022] Preferably, pulleys are installed at the bottom ends of the driving members on both sides, and adjacent pulleys are connected by synchronous belt transmission;

[0023] The driving member on one side is connected to the shaft end of the driving motor externally arranged on the support plate through a coupling.

[0024] Preferably, the quick-release assembly comprises a compression strip, a threaded rod and a nut;

[0025] The pressing strip is arranged at the bottom of the movable plate, and a slot is provided at the bottom of the pressing strip;

[0026] A pair of threaded rods are installed on the upper surface of the pressing strip, and the threaded rods penetrate the movable plate and are locked by external nuts.

[0027] A cable crimping device for power transmission line construction provided in an embodiment of the present invention can adapt to the crimping work of cables of various sizes to meet different construction requirements, and can automatically adjust the distance between the placement roller and the compression strip as needed during compression. At the same time, it is convenient to quickly replace different compression strips, thereby realizing crimping of different cables. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1A schematic structural diagram of a cable crimping device for power transmission line construction provided by an embodiment of the present invention;

[0029] Figure 2 A three-dimensional structural diagram of a roller placed in a cable crimping device for power transmission line construction provided by an embodiment of the present invention;

[0030] Figure 3 A schematic structural diagram of an anti-reversal component in a cable crimping device for power transmission line construction provided by an embodiment of the present invention;

[0031] Figure 4 for Figure 1 A partial enlarged view of the middle part;

[0032] Figure 5 A transmission schematic diagram of adjacent driving members in a cable crimping device for power transmission line construction provided by an embodiment of the present invention;

[0033] In the attached drawings: 1- bottom box; 2- horizontal rotating shaft; 3- placement roller; 4- cross section; 5- placement slot; 6- control plate; 7- housing; 8- driving ratchet; 9- braking pawl; 10- leaf spring; 11- pull rod; 12- support plate; 13- driving member; 14- movable plate; 15- limit block; 16- limit groove; 17- through hole; 18- pulley; 19- synchronous belt; 20- driving motor; 21- pressing strip; 22- threaded rod; 23- nut. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0035] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0036] like Figure 1-Figure 5As shown, it is a structural diagram of a cable crimping device for power transmission line construction provided by an embodiment of the present invention, comprising a bottom box 1, a transverse rotating shaft 2, a placement roller 3, an anti-reversal component, a support plate 12, a clamping component and a quick-release component, wherein the transverse rotating shaft 2 is rotatably mounted on the bottom box 1; the placement roller 3 is fixedly mounted in the middle of the transverse rotating shaft 2, and the placement roller 3 rotates synchronously with the transverse rotating shaft 2 to adjust its own position; the anti-reversal component is arranged in the shell 7 at the side end of the bottom box 1, and is used to control the rotation angle of the transverse rotating shaft 2 in real time; the support plate 12 is symmetrically mounted on the top of the bottom box 1, and a through hole 17 is opened on the support plate 12; the clamping component is rotatably mounted on the support plate 12, and the movable end of the clamping component is slidably connected to the inner side of the support plate 12; the quick-release component is mounted on the movable plate 14 of the clamping component, and rises and falls synchronously with it.

[0037] In one example of the present invention, the cable is pre-passed through a through hole 17 formed on a support plate 12, and the position of the placement slot 5 is adjusted while the placement roller 3 is rotated to facilitate placement of the cable. The clamping assembly is driven to move by an external drive motor 20, and the clamping strip 21 cooperates with the placement roller 3 to crimp the cable.

[0038] like Figure 1 and Figure 2 As shown, as a preferred embodiment of the present invention, the side of the placement roller 3 is provided with a plurality of flat sections 4, and each section 4 is provided with a placement slot 5;

[0039] The size of the card slot 5 changes linearly in a clockwise or counterclockwise direction.

[0040] In one embodiment of the present invention, the transverse rotating shaft 2 is driven by an external control disk 6 so as to drive the placement roller 3 to rotate synchronously, and the position of the placement roller 3 is adjusted according to the diameter of the cable extending from the side of the support plate 12;

[0041] When in use, the control disk 6 is rotated in advance according to the size of the cable, and the control disk 6 drives the horizontal rotating shaft 2 to rotate along the bottom box 1, and the placement roller 3 and the placement slot 5 rotate synchronously therewith, and the cable passes through the through hole 17 and is placed on the placement slot 5.

[0042] like Figure 1 and Figure 3 As shown, as another preferred embodiment of the present invention, the anti-reversal assembly includes a driving ratchet 8, a braking pawl 9, a leaf spring 10 and a pull rod 11;

[0043] The driving ratchet 8 is fixedly mounted on the end of the transverse rotating shaft 2;

[0044] The side surface of the driving ratchet 8 contacts with a braking pawl 9 installed in the housing 7, and the braking pawl 9 abuts against a leaf spring 10 fixedly arranged in the housing 7;

[0045] The pull rod 11 is slidably mounted on the housing 7 , and one end of the pull rod 11 is hinged to the brake pawl 9 .

[0046] In one example of the present invention, when the transverse rotating shaft 2 rotates along the bottom box 1, the driving ratchet 8 rotates synchronously with the transverse rotating shaft 2. The braking pawl 9 and the leaf spring 10 are provided to prevent the driving ratchet 8 from rotating in the opposite direction during rotation. When it is necessary to unlock the driving ratchet 8, the pull rod 11 is pulled outward along the outer shell 7. The pull rod 11 pulls the braking pawl 9 to deflect along the outer shell 7, and the leaf spring 10 is elastically deformed under the force.

[0047] like Figure 1 and Figure 4 As shown, as another preferred embodiment of the present invention, the clamping assembly includes a driving member 13, a movable plate 14, a limiting block 15 and a limiting groove 16;

[0048] The driving member 13 is rotatably mounted on the supporting plate 12, and a movable plate 14 is mounted on the driving member 13;

[0049] Wherein, limiting blocks 15 are fixedly installed on both sides of the movable plate 14 , and the limiting blocks 15 are slidably connected to limiting grooves 16 opened on the inner side of the supporting plate 12 .

[0050] In one example of the present invention, when the driving member 13 rotates along the support plate 12, the driving member 13 pushes the movable plate 14 to move horizontally in the height direction, and the limit blocks 15 installed on both sides of the movable plate 14 slide along the limit grooves 16 opened on the inner side of the support plate 12 to ensure that the movable plate 14 is stably lifted and lowered.

[0051] like Figure 1 and Figure 5 As shown, as another preferred embodiment of the present invention, pulleys 18 are installed at the bottom ends of the driving members 13 on both sides, and adjacent pulleys 18 are connected through a synchronous belt 19;

[0052] The driving member 13 on one side is connected to the shaft end of the driving motor 20 externally mounted on the support plate 12 via a coupling.

[0053] In one example of the present invention, the driving motor 20 can drive the driving member 13 on one side to rotate along the support plate 12 when working, and the pulley 18 on this side rotates synchronously therewith. The pulley 18 also drives the driving member 13 on the other side to rotate synchronously along the support plate 12 through the set synchronous belt 19, and finally makes the driving members 13 on both sides rotate in the same direction.

[0054] like Figure 1 As shown, as another preferred embodiment of the present invention, the quick release assembly includes a pressing strip 21, a threaded rod 22 and a nut 23;

[0055] The pressing strip 21 is arranged at the bottom of the movable plate 14, and a slot is provided at the bottom of the pressing strip 21;

[0056] A pair of threaded rods 22 are installed on the upper surface of the pressing strip 21 . The threaded rods 22 penetrate the movable plate 14 and are locked by external nuts 23 .

[0057] In one example of the present invention, when the movable plate 14 is raised or lowered, the clamping strip 21 is raised or lowered synchronously therewith, and the clamping strip 21 cooperates with the placement slot 5 to realize the crimping of the cable. When a different clamping strip 21 needs to be replaced, the clamping strip 21 can be released by removing the nut 23 with a wrench. After replacing the appropriate clamping strip 21, the clamping strip 21 is reinstalled on the bottom of the movable plate 14 using the nut 23.

[0058] In summary, the control disk 6 is rotated in advance according to the size of the cable, and the control disk 6 drives the transverse shaft 2 to rotate along the bottom box 1, and the placement roller 3 and the placement slot 5 rotate synchronously therewith. When the transverse shaft 2 rotates along the bottom box 1, the driving ratchet 8 rotates synchronously with the transverse shaft 2. The provided braking pawl 9 and leaf spring 10 can prevent the driving ratchet 8 from rotating in the opposite direction during rotation. When it is necessary to release the lock of the driving ratchet 8, the pull rod 11 is pulled outward along the outer shell 7. The pull rod 11 pulls the braking pawl 9 to deflect along the outer shell 7, and the leaf spring 10 is elastically deformed by the force. The cable passes through the through hole 17 and is placed on the placement slot 5. The driving motor When working, 20 can drive the driving member 13 on one side to rotate along the support plate 12, and the pulley 18 on this side rotates synchronously therewith. The pulley 18 also drives the driving member 13 on the other side to rotate synchronously along the support plate 12 through the arranged synchronous belt 19, so that the driving members 13 on both sides finally rotate in the same direction. When the driving member 13 rotates along the support plate 12, the driving member 13 pushes the movable plate 14 to move horizontally in the height direction, and the limit blocks 15 installed on both sides of the movable plate 14 slide along the limit grooves 16 opened on the inner side of the support plate 12 to ensure that the movable plate 14 is stably lifted and lowered, and the clamping strip 21 is lifted and lowered synchronously therewith, and the clamping strip 21 cooperates with the arranged placement slot 5 to realize the crimping of the cable.

[0059] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0060] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cable crimping device for power transmission line construction, comprising a bottom box, characterized in that: Also includes: A transverse rotating shaft, the transverse rotating shaft is rotatably mounted on the bottom box; A placement roller, which is fixedly mounted at the middle of the transverse rotating shaft and rotates synchronously with the transverse rotating shaft to adjust its position; An anti-reversal component, which is arranged in a housing at a side end of the bottom box and is used to control the rotation angle of the transverse rotating shaft in real time; A support plate, the support plate is symmetrically mounted on the top of the bottom box, and a through hole is opened on the support plate; A clamping assembly, the clamping assembly is rotatably mounted on the support plate, and a movable end of the clamping assembly is slidably connected to the inner side of the support plate; A quick-release assembly is installed on the movable plate of the clamping assembly and rises and falls synchronously therewith.

2. A cable crimping device for power transmission line construction according to claim 1, characterized in that: The side of the placement roller is provided with a plurality of flat sections, and each section is provided with a placement slot; Wherein, the size of the card placement slot changes linearly in a clockwise or counterclockwise direction.

3. A cable crimping device for power transmission line construction according to claim 1, characterized in that: The anti-reversal assembly includes a driving ratchet, a braking pawl, a leaf spring and a pull rod; The driving ratchet is fixedly mounted on the end of the transverse rotating shaft; The side surface of the driving ratchet is in contact with a braking pawl installed in the housing, and the braking pawl abuts against a leaf spring fixedly arranged in the housing; The pull rod is slidably mounted on the housing, and one end of the pull rod is hinged to the brake pawl.

4. A cable crimping device for power transmission line construction according to claim 1, characterized in that: The transverse rotating shaft is driven by an external control disk so as to drive the placement roller to rotate synchronously, and the position of the placement roller is adjusted according to the diameter of the cable extending into the side of the support plate.

5. A cable crimping device for power transmission line construction according to claim 1, characterized in that: The clamping assembly includes a driving member, a movable plate, a limiting block and a limiting groove; The driving member is rotatably mounted on the support plate, and a movable plate is mounted on the driving member; Wherein, limit blocks are fixedly installed on both sides of the movable plate, and the limit blocks are slidably connected with limit grooves opened on the inner side of the support plate.

6. A cable crimping device for power transmission line construction according to claim 5, characterized in that: Pulleys are installed at the bottom ends of the driving members on both sides, and adjacent pulleys are connected by synchronous belt transmission; The driving member on one side is connected to the shaft end of the driving motor externally arranged on the support plate through a coupling.

7. A cable crimping device for power transmission line construction according to claim 1, characterized in that: The quick-release assembly includes a compression strip, a threaded rod and a nut; The pressing strip is arranged at the bottom of the movable plate, and a slot is provided at the bottom of the pressing strip; A pair of threaded rods are installed on the upper surface of the pressing strip, and the threaded rods penetrate the movable plate and are locked by external nuts.