A rotary disk type three-phase asynchronous motor winding device

Abstract

The present application relates to a turntable-type three-phase asynchronous motor winding device, comprising a frame and a winding device arranged on the frame, a winding auxiliary device, a winding head assembly, an auxiliary control assembly and a mold assembly. The mold body comprises a rotating base and multiple groups of needles. The rotating base comprises an upper seat and a lower seat that are detachably connected. The upper seat is provided with a plurality of vertical slots. The needle body slides vertically in the vertical slots. A first spring is provided in the vertical slots and is always in a compressed state. The winding head assembly comprises a first movable seat, a left winding head, a right winding head and a driving member. Both the left winding head and the right winding head have multiple steps. The right winding head is provided with an avoidance groove that cooperates with the multiple groups of needles. The left winding head is provided with a first movable groove. The multiple steps of the left winding head away from the right winding head are slidably connected to each other. The auxiliary control assembly is used for sliding the multiple steps. By giving way to the needle body during the winding process and giving way to the corresponding steps of the left winding head after the winding is completed, the influence of the needle position deviation on the needle and the coil is reduced.

Description

Technical Field

[0001] The present invention relates to the field of motor winding devices, in particular to a turntable type three-phase asynchronous motor winding device. Background Art

[0002] A three-phase asynchronous motor is a type of electric motor powered by a 380V three-phase AC power supply. Because the rotor and stator's rotating magnetic field rotate in the same direction but at different speeds, resulting in slip, it is called a three-phase asynchronous motor. The stator is the stationary part of the motor. The stator consists of the stator core, stator winding, and frame. The stator's primary function is to generate a rotating magnetic field, while the rotor's primary function is to be cut by the magnetic lines of force in the rotating magnetic field, thereby generating (outputting) current.

[0003] The stators of existing large three-phase asynchronous motors are all made by winding copper wire around specific winding heads to form multiple bundles of rectangular coils. Figure 1 As shown, the winding head also needs to be used in conjunction with the mold. The mold includes a rotating base and multiple groups of needles arranged on the rotating base. A gap is left between two adjacent groups of needles for a bundle of coils to pass through. The winding head has multiple steps, and an avoidance groove 331 for accommodating the needles is opened in the vertical direction on the winding head.

[0004] In actual winding production, the mold remains stationary and the winding head moves down step by step, so that the corresponding group of needles enters the avoidance groove 331. As the number of winding turns increases, the coils wound on the corresponding steps will move down and be wound around the outside of the needles.

[0005] If the needle is completely inside the avoidance groove 331, the coil will not be directly wound around the needle, and the winding operation will proceed normally. If the needle is completely outside the avoidance groove 331, or most of it is outside the avoidance groove 331, the needle will not play a role in dividing the wire, and the operator can easily find the problem; Figure 2 As shown, if a small portion of the needle tip is outside the avoidance groove 331, the coil will act on the needle tip during winding. Because the coil is tightly wound, this portion of the coil acting on the needle tip will force the needle tip to bend, and the needle tip will further pull on the copper wire. If the needle tip position deviation is not serious, these problems will not seriously affect the winding operation, and the operator will not be able to see them during the winding operation. However, over time, the needle tip will remain bent and difficult to return to a vertical position, shortening the life of the needle tip. At the same time, the coil will be pulled, which will also affect the winding. Summary of the Invention

[0006] In order to reduce the impact of needle position deviation on the needle itself and the coil, the present application provides a turntable-type three-phase asynchronous motor winding device.

[0007] The present application provides a rotary three-phase asynchronous motor winding device that adopts the following technical solution:

[0008] A turntable-type three-phase asynchronous motor winding device comprises a frame and a winding device, a winding auxiliary device, a winding head assembly, an auxiliary control assembly, and a mold assembly disposed on the frame; the mold assembly comprises a rotating table and a mold body, the rotating table being rotatably disposed on the frame, the mold body being disposed on the rotating table, the winding head assembly being located on one side of the rotating table, and a side of the rotating table away from the winding head assembly being a blanking station; the mold body comprises a rotating base and multiple sets of needles, the rotating base being rotatably disposed on the rotating table, and the multiple sets of needles being sequentially disposed on the rotating base;

[0009] Each needle group includes a plurality of needle bodies, the top ends of the needle bodies are tapered, the rotating base includes a detachably connected upper seat and a lower seat, the upper seat is penetrated by a plurality of vertical slots, the needle bodies are slidably connected in the vertical slots along the vertical direction, a first limit block is provided on the side wall of the bottom end of the needle body, a first limit slot is provided on the inner wall of the vertical slot, the first limit block slides in the first limit slot, a first spring is provided in the vertical slot, the two ends of the first spring are respectively arranged on the top surface of the needle body and the lower seat, and the first spring is always in a compressed state;

[0010] The winding head assembly includes a first movable seat, a left winding head, a right winding head and a driving member. The left winding head and the right winding head are both arranged on the first movable seat. The driving member is arranged on the frame to drive the first movable seat to move in the vertical direction. The left winding head and the right winding head both include multiple steps. The right winding head is provided with a avoidance groove that cooperates with multiple groups of needles; the left winding head is provided with a first movable groove in the vertical direction, and the multiple steps of the left winding head located in the first movable groove away from the right winding head are slidably connected to each other. The auxiliary control assembly is used to control the sliding of the multiple steps during the winding operation, and the auxiliary coil is separated from the steps at the end of the winding;

[0011] The winding assembly is used to wind the copper wire on the multiple steps of the winding head body, and the winding auxiliary device is used to pull one end of the copper wire and cut the copper wire to assist the winding assembly in winding.

[0012] By adopting the above technical solution, the multiple steps are X, X+1, X+2... steps from bottom to top, and the winding order is from bottom to top; before winding, the auxiliary control component controls the X-step steps of the left winding head to expand to the winding state, and then the winding is carried out. As the number of winding turns increases, the coils will be arranged in sequence along the vertical direction. If the needle is partially located outside the accommodating groove, the coil will act on the tapered slope at the top of the needle to press the needle down. At this time, the needle reduces the deformation amplitude by giving up its position. After the needle moves away, the pulling amplitude on the copper wire can also be reduced. Then, after the X-step winding is completed, it is immediately carried out. Perform winding of X+1 steps. At this time, the auxiliary control component controls the X+1 steps of the left winding head to expand to the winding state, and the first movable seat will move down, so that the needles of the other corresponding group enter the avoidance groove of the X+1 steps. At the same time, the auxiliary control component controls the X steps to retract, the coils on the X steps are loosened, and the needles of the corresponding group move up and reset, and the coils can automatically fall into the gap between the two groups of needles; the subsequent multi-step winding continues to repeat the above operations, and the influence of the needle position deviation on the needle itself and the coil is reduced by giving way to the needle body during the winding process and the corresponding step of the left winding head after the winding is completed.

[0013] Preferably, the auxiliary control assembly includes a second movable seat, a second driving member, two left pressure frames, two right pressure frames, two support blocks, a plurality of slide rods and a plurality of second springs, the plurality of slide rods are respectively fixedly arranged on the multi-stage movable steps of the left winding head, a plurality of slide grooves are opened on the side wall of the first movable groove close to the right winding head, the plurality of slide rods are respectively slidably connected in the plurality of slide grooves, the plurality of second springs are respectively located in the plurality of slide grooves, the two ends of the second springs are respectively abutted on the bottom wall of the corresponding slide groove and the corresponding slide rod, and the second springs always drive the slide rod to move toward the right winding head side;

[0014] The second driving member is arranged on the frame, and is used for driving the second movable seat to move in the vertical direction. The left pressing frame and the right pressing frame are arranged on the second movable seat. The front and rear sides of the right winding head are respectively provided with second movable grooves for the right pressing frame to move. The bottom ends of the two right pressing frames are bent and respectively move in the two second movable grooves. The bottom ends of the two left pressing frames are bent and respectively move on the front and rear sides of the first movable groove. The left pressing frame is used to push the coil away from the left winding head, and the right pressing frame is used to push the coil away from the right winding head.

[0015] Two support blocks are fixedly arranged at the bottom ends of the two left pressure frames respectively, and the support blocks are located in the first movable groove. Two chamfered surfaces are provided at one end of the support block facing the movable step, which are arranged in a tapered shape. The chamfered surfaces are used to abut the edges of the movable step. When a certain level is performing a winding operation, the left side of the support block abuts against the corresponding step and the adjacent upper step at the same time. The left pressure frame and the right pressure frame are both located above the corresponding step.

[0016] By adopting the above technical solution, when the winding operation is carried out on the X-step, the support block simultaneously supports the X-step and the X+1-step. At this time, the X-step and the X+1-step are both in the winding state. At the same time, the left pressure frame and the right pressure frame move to above the X-step, which will not cause any impact on the winding operation. After the winding operation on the X-step is completed, the second moving seat does not move, the first moving seat moves down, the support block will move up relative to the left winding head, and the support block will act on the X+1 and X+2-steps. At this time, the X-step is retracted, so that the coil on the X-step can automatically detach from the X-step, and the X+1-step remains in the winding state, so that the winding assembly can continue to wind directly. The X+2-step is supported to the winding state under the action of the chamfered surface... It can realize automatic control of multiple steps to cooperate with the actual winding operation; after the winding operation is completed, the second moving seat moves down, and the left pressure frame and the right pressure frame can press down and detach all the coils that have not detached from all steps at once.

[0017] Preferably, it also includes a third driving member, the rotating table includes a turntable body and a movable seat, the turntable body is rotatably set on the frame, a movable groove is opened on the turntable body, the movable seat is slidably connected in the movable groove along the radial direction of the turntable body, and the rotating base is rotatably set on the movable seat; the third driving member is used to drive the movable seat to move toward the side away from the axis of the turntable body when the needle body is moved to reset under the action of the coil.

[0018] By adopting the above technical solution, when the needle body is moved down to the reset state under the action of the coil, it indicates that the position of the needle body deviates toward the side away from the right winding head, so by driving the movable seat to move toward the side away from the axis of the turntable body, the position deviation of the needle body can be corrected.

[0019] Preferably, the driving member three includes a one-way bearing, a first gear, a rack, a connecting rod and an annular plate, the annular plate has side wings on both sides, the side wings are provided with guide rods, the guide rods are slidably connected to the turntable body in the vertical direction, a third spring is sleeved on the guide rod, and the two ends of the third spring are respectively abutted against the side wings and the turntable body; the annular plate is located between the moving seat and the lower seat, the bottom end of the needle body is provided with a plurality of ejector rods, the lower seat is provided with a plurality of through grooves matching the plurality of ejector rods, and the bottom ends of the plurality of ejector rods always extend below the lower seat and are located directly above the annular plate;

[0020] The rack is fixedly arranged on the side wall of the movable seat, the first gear is rotatably connected to the turntable body, the inner ring of the one-way bearing is coaxially fixedly connected to the first gear, the outer ring of the one-way bearing is provided with an oblique groove along the spiral direction, the one-way bearing is located directly below one of the side wings, the connecting rod is fixedly arranged directly below the corresponding side wing, the bottom end of the connecting rod is protruded toward one side of the one-way bearing, the protrusion is located in the oblique groove and moves along the oblique groove;

[0021] When the needle body moves downward, the inner ring and the outer ring rotate synchronously, and the movable seat moves toward the side away from the axis of the turntable body; when the needle body moves upward, the inner ring and the outer ring rotate relative to each other, and the movable seat is in a stationary state.

[0022] By adopting the above technical solution, when the needle body moves downward under the action of the coil, the needle body drives the push rod to move downward to push the annular plate downward, and the connecting rod on the side wing of the annular plate moves downward. The protrusion on the connecting rod moves in the inclined groove to drive the outer ring of the one-way bearing to rotate. Since the inner ring and the outer ring are driven synchronously, the inner ring rotates while driving the first gear to rotate. The first gear finally drives the moving seat to move through engagement with the rack, thereby fine-tuning the position of the mold body so that the needle body is completely located in the accommodating groove, reducing the impact on the winding operation; when the step is retracted, or after the fine-tuning of the needle body is completed due to the movement of the moving seat, the needle body moves up and resets. At this time, the annular plate moves up, and the protrusion on the connecting rod moves in the inclined groove to drive the outer ring of the one-way bearing to rotate. Since the inner ring and the outer ring are driven relative to each other, the rotation of the outer ring will not drive the inner ring to rotate, so the first gear remains stationary.

[0023] Preferably, the turntable body is also provided with a locking member for completely limiting the movement of the movable seat, the locking member includes a driving member four and a pressure block, the bottom end of the movable seat extends to the bottom of the turntable body, the driving member four is arranged on the bottom surface of the turntable body, and is used to drive the pressure block to move along the moving direction perpendicular to the moving seat, and the pressure block is used to press the movable seat.

[0024] By adopting the above technical solution, after the position of the movable seat is automatically adjusted, the position of the movable seat is locked by pressing the pressing block against the movable seat, which can prevent the movable seat from deviating from the position under the action of external force and improve the stability of the movable seat.

[0025] Preferably, there are two mold bodies, and the two mold bodies are symmetrically arranged with the axis of the rotating table as the axis.

[0026] By adopting the above technical solution, the two mold bodies can alternately perform uninterrupted winding operations, and the operator only needs to stand at the unloading station to remove the multiple bundles of coils on the mold body.

[0027] Preferably, the winding auxiliary device includes a three-axis drive assembly, a drive seat, a fixed block, a first drive member, a second drive member, a first clamping block, a second clamping block and a cutter. The three-axis drive assembly is arranged on the frame to drive the drive seat to move in the three-axis direction. The fixed block is fixedly arranged on the drive seat. The first drive member is arranged on the drive seat to drive the first clamping block to move. The second drive member is arranged on the drive seat to drive the second clamping block to move. The first clamping block is located between the second clamping block and the fixed block. The cutter is arranged on the second clamping block. The first clamping block has a shearing notch that cooperates with the cutter.

[0028] The technical effects of the present invention are mainly reflected in the following aspects:

[0029] 1. The present invention reduces the impact of needle position deviation on the needle itself and the coil by giving way to the needle body during the winding process and the corresponding step of the left winding head after the winding is completed;

[0030] 2. In the present invention, when the needle body is moved downward by the coil to the reset process, the position of the needle body deviates away from the right winding head. Therefore, by driving the movable seat to move away from the axis of the turntable body, the position deviation of the needle body can be corrected.

[0031] 3. After the position of the movable seat is automatically adjusted, the present invention locks the position of the movable seat by pressing the pressing block against the movable seat, thereby preventing the movable seat from deviating from the position under the action of external force and improving the stability of the movable seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural diagram of the matching state of the winding head and the mold in the related art.

[0033] Figure 2 This is a schematic diagram of the structure in the related art when a small part of the needle is located outside the receiving groove

[0034] Figure 3 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0035] Figure 4 It is a schematic diagram of the overall structure from another angle of the embodiment of the present application.

[0036] Figure 5 It is a schematic diagram of the winding state of the winding head assembly and the mold assembly in an embodiment of the present application.

[0037] Figure 6 It is a partial structural diagram of the mold assembly of an embodiment of the present application.

[0038] Figure 7 This is a structural diagram of the mold body, movable seat and driving part three of the embodiment of the present application.

[0039] Figure 8 It is along Figure 7 Sectional view along line AA.

[0040] Figure 9 yes Figure 8 Enlarged view of point B in the middle.

[0041] Figure 10 It is a structural schematic diagram of the winding device and the winding head assembly according to an embodiment of the present application.

[0042] Figure 11 It is along Figure 10 Cross-sectional view of the winding head assembly.

[0043] Figure 12 This is a schematic structural diagram of a locking member according to an embodiment of the present application.

[0044] Figure 13 It is a structural schematic diagram of the winding auxiliary device according to an embodiment of the present application.

[0045] Explanation of reference numerals: 10, frame; 1, winding device; 11, winding frame; 2, winding auxiliary device; 21, driving seat; 22, fixed block; 23, first clamping block; 24, second clamping block; 25, cutter; 26, lifting frame; 3, winding head assembly; 31, first movable seat; 32, left winding head; 321, first movable groove; 3211, slide groove; 33, right winding head; 331, avoidance groove; 332, second movable groove; 4, auxiliary control assembly; 41, second movable seat; 42, left pressure frame; 43, right pressure frame; 44, support block; 441, chamfered surface; 45, second spring; 46, slide rod; 5. Mold assembly; 51. Rotating table; 511. Turntable body; 512. Moving seat; 52. Mold body; 521. Upper seat; 5211. Vertical slot; 5212. First limiting slot; 522. Lower seat; 523. Needle body; 5231. First limiting block; 524. First spring; 61. One-way bearing; 611. Bevel slot; 62. First gear; 63. Rack; 64. Connecting rod; 65. Annular plate; 651. Side wing; 652. Guide rod; 653. Third spring; 66. Push rod; 67. Through slot; 681. Protrusion; 7. Locking piece; 71. Pressing block; 8. Waist-shaped through slot. DETAILED DESCRIPTION

[0046] The following is combined with Figure 2-13 The present application is further described in detail to make the technical solution of the present application easier to understand and grasp.

[0047] The embodiment of the present application discloses a turntable-type three-phase asynchronous motor winding device.

[0048] Reference Figure 3-Figure 6, a turntable-type three-phase asynchronous motor winding device 1 of this embodiment includes a frame 10 and a winding device 1, a winding auxiliary device 2, a winding head assembly 3, an auxiliary control assembly 4 and a mold assembly 5 arranged on the frame 10; the mold assembly 5 includes a rotating table 51 and a mold body 52, the rotating table 51 is rotatably set on the frame 10, the mold body 52 is set on the rotating table 51, the winding head assembly 3 is located on one side of the rotating table 51, and the side of the rotating table 51 away from the winding head assembly 3 is a blanking station; the mold body 52 includes a rotating base and multiple groups of needles, the rotating base is rotatably set on the rotating table 51, and the multiple groups of needles are sequentially arranged on the rotating base.

[0049] Reference Figure 7-Figure 9 Each group of needles includes several needle bodies 523, the top of the needle body 523 is tapered, the rotating base includes a detachable upper seat 521 and a lower seat 522, the upper seat 521 is penetrated by a plurality of vertical slots 5211, the needle body 523 is slidably connected in the vertical slot 5211 along the vertical direction, a first limit block 5231 is provided on the side wall of the bottom end of the needle body 523, and a first limit slot 5212 is provided on the inner wall of the vertical slot 5211, the first limit block 5231 slides in the first limit slot 5212, and a first spring 524 is provided in the vertical slot 5211, and the two ends of the first spring 524 are respectively arranged on the top surface of the needle body 523 and the lower seat 522, and the first spring 524 is always in a compressed state.

[0050] Reference Figure 5 、 Figure 10 and Figure 11 The winding head assembly 3 includes a first movable seat 31, a left winding head 32, a right winding head 33 and a driving member 1. The left winding head 32 and the right winding head 33 are both arranged on the first movable seat 31. The driving member 1 is arranged on the frame 10 to drive the first movable seat 31 to move in the vertical direction. The left winding head 32 and the right winding head 33 both include multiple steps. The right winding head 33 is provided with a avoidance groove 331 that cooperates with multiple groups of needles; the left winding head 32 is provided with a first movable groove 321 in the vertical direction, and the left winding head 32 is located in the first movable groove 321 away from the multiple steps of the right winding head 33, and the auxiliary control assembly 4 is used to control the sliding of the multiple steps during the winding operation, and the auxiliary coil is separated from the steps at the end of the winding.

[0051] Reference Figure 4 and Figure 10 The winding assembly is used to wind the copper wire on the multiple steps of the winding head body, and the winding auxiliary device 2 is used to pull one end of the copper wire and cut the copper wire to assist the winding assembly in winding.

[0052] Reference Figure 2 、 Figure 5 and Figure 8, let the multiple steps be X, X+1, X+2... steps from bottom to top, and the winding order is from bottom to top; before winding, the auxiliary control component 4 controls the X-step steps of the left winding head 32 to expand to the winding state, and then the winding is carried out. As the number of winding turns increases, the coils will be arranged in sequence along the vertical direction. If the needle is partially located outside the accommodating groove, the coil will act on the tapered slope at the top of the needle to press the needle down. At this time, the needle reduces the deformation amplitude by giving up its position. After the needle moves away, the pulling amplitude on the copper wire can also be reduced. Then, after the winding of the X-step steps is completed, the winding of the X+1 step is immediately carried out. At this time, the auxiliary control component 4 controls the X+1 step of the left winding head 32 to expand to the winding state, and the first movable seat 31 will move down, so that the needles of the other corresponding group enter the avoidance groove 331 of the X+1 step. At the same time, the auxiliary control component 4 controls the X-step to retract, the coil on the X-step is loosened, and the corresponding group of needles moves up and resets, and the coil can automatically fall into the gap between the two groups of needles; the subsequent multi-step winding continues to repeat the above operation, and the needle body 523 gives way during the winding process and the corresponding step on the left winding head 32 gives way after the winding is completed, so as to reduce the influence of the needle position deviation on the needle itself and the coil.

[0053] Reference Figure 10 and Figure 11 The auxiliary control assembly 4 includes a second movable seat 41, a second driving member, two left pressure frames 42, two right pressure frames 43, two support blocks 44, multiple slide bars 46 and multiple second springs 45. The multiple slide bars 46 are respectively fixed on the multi-level movable steps of the left winding head 32. A plurality of slide bars 3211 are opened on the side wall of the first movable groove 321 close to the right winding head 33. The multiple slide bars 46 are respectively slidably connected in the multiple slide bars 3211. The multiple second springs 45 are respectively located in the multiple slide bars 3211. The two ends of the second spring 45 respectively abut against the bottom wall of the corresponding slide bar 3211 and the corresponding slide bar 46. The second spring 45 always drives the slide bar 46 to move toward the side of the right winding head 33.

[0054] Reference Figure 10 and Figure 11 The second driving member is arranged on the frame 10, and is used for driving the second movable seat 41 to move in the vertical direction. The left pressure frame 42 and the right pressure frame 43 are arranged on the second movable seat 41. The front and rear sides of the right winding head 33 are respectively provided with second movable grooves 332 for the right pressure frame 43 to move. The bottom ends of the two right pressure frames 43 are bent and move in the two second movable grooves 332 respectively. The bottom ends of the two left pressure frames 42 are bent and move in the front and rear sides of the first movable groove 321 respectively. The left pressure frame 42 is used to push the coil out of the left winding head 32, and the right pressure frame 43 is used to push the coil out of the right winding head 33.

[0055] Reference Figure 10 and Figure 11The two support blocks 44 are fixedly arranged at the bottom ends of the two left pressure frames 42 respectively. The support blocks 44 are located in the first movable groove 321. The support blocks 44 have two chamfered surfaces 441 on one end facing the movable step, which are tapered. The chamfered surfaces 441 are used to abut the edges of the movable steps. When a certain step is performing a winding operation, the left side of the support block 44 abuts against the corresponding step and the adjacent upper step at the same time. The left pressure frame 42 and the right pressure frame 43 are both located above the corresponding step.

[0056] Reference Figure 10 and Figure 11 When the winding operation is completed on the X-level step, the support block 44 simultaneously supports the X-level step and the X+1-level step. At this time, the X-level step and the X+1-level step are both in the winding state. At the same time, the left pressure frame 42 and the right pressure frame 43 move to above the X-level step, which will not affect the winding operation. After the winding operation on the X-level step is completed, the second movable seat 41 does not move, the first movable seat 31 moves down, the support block 44 will move up relative to the left winding head 32, and the support block 44 will act on the X+1 and X+2-level steps. At this time, the X-level step is retracted, which facilitates the coil on the X-level step to automatically detach from the X-level step, and the X+1-level step remains in the winding state, which facilitates the winding assembly to continue winding directly. The X+2-level step is supported to the winding state under the action of the chamfered surface 441... It can realize automatic control of multiple steps to cooperate with the actual winding operation; after the winding operation is completed, the second movable seat 41 moves down, and the left pressure frame 42 and the right pressure frame 43 can press down and detach all the coils that have not detached from all steps at once.

[0057] Reference Figure 6 and Figure 7 , and also includes a driving member three. The rotating table 51 includes a turntable body 511 and a moving seat 512. The turntable body 511 is rotatably set on the frame 10. A moving groove is opened on the turntable body 511. The moving seat 512 is slidably connected in the moving groove along the radial direction of the turntable body 511, and the rotating base is rotatably set on the moving seat 512; the driving member three is used to drive the moving seat 512 to move toward the side away from the axis of the turntable body 511 when the needle body 523 moves to the reset position under the action of the coil.

[0058] Reference Figure 2 and Figure 5 When the needle body 523 is moved down to the reset state under the action of the coil, it indicates that the position of the needle body 523 deviates toward the side away from the right winding head 33, so by driving the moving seat 512 to move toward the side away from the axis of the turntable body 511, the position deviation of the needle body 523 can be corrected.

[0059] Reference Figure 6-Figure 9The driving member three includes a one-way bearing 61, a first gear 62, a rack 63, a connecting rod 64 and an annular plate 65. The annular plate 65 has side wings 651 on both sides, and a guide rod 652 is provided on the side wing 651. The guide rod 652 is slidably connected to the turntable body 511 in the vertical direction. A third spring 653 is sleeved on the guide rod 652, and the two ends of the third spring 653 are respectively in contact with the side wing 651 and the turntable body 511; the annular plate 65 is located between the movable seat 512 and the lower seat 522, and a plurality of ejector rods 66 are provided at the bottom end of the needle body 523. A plurality of through grooves 67 matching the plurality of ejector rods 66 are opened on the lower seat 522. The bottom ends of the plurality of ejector rods 66 always extend to the bottom of the lower seat 522 and are located directly above the annular plate 65.

[0060] Reference Figure 6-Figure 9 The rack 63 is fixedly set on the side wall of the movable seat 512, the first gear 62 is rotatably connected to the turntable body 511, the inner ring of the one-way bearing 61 is coaxially fixedly connected to the first gear 62, the outer ring of the one-way bearing 61 is provided with an oblique groove 611 along the spiral direction, the one-way bearing 61 is located directly below one of the side wings 651, and the connecting rod 64 is fixedly set directly below the corresponding side wing 651. The bottom end of the connecting rod 64 protrudes 681 toward one side of the one-way bearing 61, and the protrusion 681 is located in the oblique groove 611 and moves along the oblique groove 611.

[0061] Reference Figure 6-Figure 9 When the needle body 523 moves downward, the inner ring and the outer ring rotate synchronously, and the movable seat 512 moves toward the side away from the axis of the turntable body 511; when the needle body 523 moves upward, the inner ring and the outer ring rotate relative to each other, and the movable seat 512 is in a stationary state.

[0062] Reference Figure 6-Figure 9 When the needle body 523 moves downward under the action of the coil, the needle body 523 drives the push rod 66 to move downward to push the annular plate 65 downward, and the connecting rod 64 on the side wing 651 of the annular plate 65 moves downward. The protrusion 681 on the connecting rod 64 moves in the inclined groove 611 to drive the outer ring of the one-way bearing 61 to rotate. Since the inner ring and the outer ring are driven synchronously, the inner ring rotates and drives the first gear 62 to rotate at the same time. The first gear 62 finally drives the moving seat 512 to move through the engagement with the rack 63, thereby 2 is fine-tuned so that the needle body 523 is completely located in the accommodating groove, reducing the impact on the winding operation; when the step is retracted, or the fine-tuning of the needle body 523 is completed due to the movement of the movable seat 512, the needle body 523 moves up and resets. At this time, the annular plate 65 moves up, and the protrusion 681 on the connecting rod 64 moves in the inclined groove 611 to drive the outer ring of the one-way bearing 61 to rotate. Since the inner ring and the outer ring are driven relative to each other, the rotation of the outer ring will not drive the rotation of the inner ring, so the first gear 62 remains stationary.

[0063] Reference Figure 12The turntable body 511 is also provided with a locking member 7 for completely restricting the movement of the movable seat 512. The locking member 7 includes a driving member 4 and a pressure block 71. The bottom end of the movable seat 512 extends below the turntable body 511. The driving member 4 is arranged on the bottom surface of the turntable body 511 and is used to drive the pressure block 71 to move in a direction perpendicular to the movement of the movable seat 512. The pressure block 71 is used to press against the movable seat 512. After the position of the movable seat 512 is automatically adjusted, the pressure block 71 presses against the movable seat 512 to lock the position of the movable seat 512. This can prevent the movable seat 512 from deviating from its position under the action of external forces and improve the stability of the movable seat 512.

[0064] Reference Figure 5 There are two mold bodies 52, and the two mold bodies 52 are symmetrically arranged with the axis of the rotating table 51. The two mold bodies 52 can alternately perform uninterrupted winding operations, and the operator only needs to stand at the unloading station to remove the multiple bundles of coils on the mold body 52.

[0065] Reference Figure 7 and Figure 8 The turntable body 511 and the rotating base are driven to rotate by a motor, and the upper seat 521 and the lower seat 522 are fixedly connected by bolts. Figure 10 Both drive part 1 and drive part 2 are precisely controlled by electric cylinders.

[0066] Reference Figure 5 and Figure 10 The first movable seat 31 and the second movable seat 41 are respectively provided with waist-shaped through grooves 867 in the left and right directions. The left winding head 32 is fixed to the first movable seat 31 by bolts on the waist-shaped through groove 867, and the left pressure frame 42 is fixed to the second movable seat 41 by bolts on the waist-shaped through groove 867. The left winding head 32 and the left pressure frame 42 can be adjusted in position synchronously, and coils of different diameters can be wound.

[0067] 10 , the winding device 1 includes a winding frame 11 and a driving member 4. The winding frame 11 is rotatably connected to the frame 10. The driving member 4 drives the winding frame 11 to rotate. The driving member 4 can be a matching structure of a motor and several gears or any structure. The copper wire passes through the bottom end of the winding frame 11. This is an existing mature technology and will not be described in detail here.

[0068] Reference Figure 1The winding auxiliary device 2 includes a three-axis drive assembly, a drive seat 21, a fixed block 22, a first drive member, a second drive member, a first clamping block 23, a second clamping block 24 and a cutter 25. The three-axis drive assembly is arranged on the frame 10 and is used to drive the drive seat 21 to move in the three-axis direction. The fixed block 22 is fixedly arranged on the drive seat 21. The first drive member is arranged on the drive seat 21 and is used to drive the first clamping block 23 to move. The second drive member is arranged on the drive seat 21 and is used to drive the second clamping block 24 to move. The first clamping block 23 is located between the second clamping block 24 and the fixed block 22. The cutter 25 is arranged on the second clamping block 24. The first clamping block 23 has a shearing notch that cooperates with the cutter 25. The winding auxiliary device 2 also includes a third drive member and a cantilever 26. The cantilever 26 is bent and the middle part of the cantilever 26 is rotatably connected to the drive seat 21. One end of the cantilever 26 is located on the side of the fixed block 22 away from the first clamping block 23. The third drive member is used to drive the other end of the cantilever 26 to move.

[0069] Reference Figure 4 and Figure 13 The three-axis drive assembly is composed of multiple drive slides, which are interconnected and can drive the drive seat 21 to move in three mutually perpendicular directions. The first drive member, the second drive member and the third drive member are electric cylinders or pneumatic cylinders. The usage of the winding auxiliary device 2 is determined in combination with the actual winding operation, wherein the first clamping block 23 and the fixed block 22 are simply used to clamp the copper wire, and the second clamping block 24 and the first clamping block 23 are used to clamp the copper wire while cutting off one end of the copper wire connected to the winding head assembly 3, leaving only the copper wire connected to the winding device 1. The lifting frame 26 is used to lift the copper wire to separate it from the winding auxiliary device 2.

[0070] Of course, the above are only typical examples of the present application. In addition, the present application may have many other specific implementation methods. Any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present application.

Claims

1. A rotary three-phase asynchronous motor winding device (1), characterized in that: The invention comprises a frame (10), a winding device (1), a winding auxiliary device (2), a winding head assembly (3), an auxiliary control assembly (4) and a mold assembly (5) arranged on the frame (10); the mold assembly (5) comprises a rotating table (51) and a mold body (52); the rotating table (51) is rotatably arranged on the frame (10); the mold body (52) is arranged on the rotating table (51); the winding head assembly (3) is located on one side of the rotating table (51); and the side of the rotating table (51) away from the winding head assembly (3) is a blanking station; the mold body (52) comprises a rotating base and a plurality of needles; the rotating base is rotatably arranged on the rotating table (51); and the plurality of needles are arranged in sequence on the rotating base; Each group of needles includes a plurality of needle bodies (523), the top of the needle bodies (523) is tapered, the rotating base includes a detachably connected upper seat (521) and a lower seat (522), the upper seat (521) is provided with a plurality of vertical slots (5211), the needle bodies (523) are slidably connected in the vertical slots (5211) along the vertical direction, a first limiting block (5231) is provided on the side wall of the bottom end of the needle body (523), a first limiting slot (5212) is provided on the inner wall of the vertical slot (5211), the first limiting block (5231) slides in the first limiting slot (5212), a first spring (524) is provided in the vertical slot (5211), the two ends of the first spring (524) are respectively provided on the top surface of the needle body (523) and the lower seat (522), and the first spring (524) is always in a compressed state; The winding head assembly (3) comprises a first movable seat (31), a left winding head (32), a right winding head (33) and a driving member. The left winding head (32) and the right winding head (33) are both arranged on the first movable seat (31). The driving member is arranged on the frame (10) to drive the first movable seat (31) to move in the vertical direction. The left winding head (32) and the right winding head (33) both comprise multiple steps. The right winding head (33) is provided with a avoidance groove (331) that cooperates with multiple groups of needles. The left winding head (32) is provided with a first movable groove (321) in the vertical direction. The multiple steps of the left winding head (32) located in the first movable groove (321) away from the right winding head (33) are slidably connected to each other. The auxiliary control assembly (4) is used to control the sliding of the multiple steps during the winding operation and to assist the coil to separate from the steps when the winding is completed. The winding assembly is used to wind the copper wire on the multiple steps of the winding head body, and the winding auxiliary device (2) is used to pull one end of the copper wire and cut the copper wire to assist the winding assembly in winding.

2. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 1, characterized in that: The auxiliary control assembly (4) includes a second movable seat (41), a second driving member, two left pressure frames (42), two right pressure frames (43), two support blocks (44), a plurality of slide bars (46) and a plurality of second springs (45), wherein the plurality of slide bars (46) are respectively fixedly arranged on the multi-stage movable steps of the left winding head (32), a plurality of slide bars (3211) are provided on a side wall of the first movable groove (321) close to the right winding head (33), the plurality of slide bars (46) are respectively slidably connected in the plurality of slide bars (3211), the plurality of second springs (45) are respectively located in the plurality of slide bars (3211), the two ends of the second spring (45) are respectively in contact with the bottom wall of the corresponding slide bar (3211) and the corresponding slide bar (46), and the second spring (45) always drives the slide bar (46) to move toward the side of the right winding head (33); The second driving member is arranged on the frame (10) and is used to drive the second movable seat (41) to move in the vertical direction. The left pressing frame (42) and the right pressing frame (43) are arranged on the second movable seat (41). The front and rear sides of the right winding head (33) are respectively provided with second movable grooves (332) for the right pressing frame (43) to move. The bottom ends of the two right pressing frames (43) are bent and respectively move in the two second movable grooves (332). The bottom ends of the two left pressing frames (42) are bent and respectively move in the front and rear sides of the first movable groove (321). The left pressing frame (42) is used to push the coil away from the left winding head (32), and the right pressing frame (43) is used to push the coil away from the right winding head (33). Two support blocks (44) are fixedly arranged at the bottom ends of the two left pressure frames (42), respectively. The support blocks (44) are located in the first movable groove (321). The support blocks (44) are provided with two chamfered surfaces (441) at one end facing the movable step, which are arranged in a tapered shape. The chamfered surfaces (441) are used to abut against the edges of the movable step. When a certain step is performing a winding operation, the left side of the support block (44) abuts against the corresponding step and the adjacent upper step at the same time. The left pressure frame (42) and the right pressure frame (43) are both located above the corresponding step.

3. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 1, characterized in that: The invention also includes a third driving member, wherein the rotating table (51) includes a rotating table body (511) and a movable seat (512), the rotating table body (511) is rotatably arranged on the frame (10), a movable groove is provided on the rotating table body (511), the movable seat (512) is slidably connected in the movable groove along the radial direction of the rotating table body (511), and the rotating base is rotatably arranged on the movable seat (512); the third driving member is used for driving the movable seat (512) to move toward a side away from the axis of the rotating table body (511) when the needle body (523) is moved to reset under the action of the coil.

4. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 3, characterized in that: The driving member 3 includes a one-way bearing (61), a first gear (62), a rack (63), a connecting rod (64) and an annular plate (65). The annular plate (65) has side wings (651) on both sides. The side wings (651) are provided with guide rods (652). The guide rods (652) are connected to the turntable body (511) in a vertical sliding direction. The guide rods (652) are provided with a third spring (653). The third spring (653) is provided on the guide rods (653). 3) are respectively in contact with the side wings (651) and the turntable body (511); the annular plate (65) is located between the movable seat (512) and the lower seat (522); a plurality of push rods (66) are provided at the bottom end of the needle body (523); a plurality of through slots (67) matching the push rods (66) are provided on the lower seat (522); the bottom ends of the plurality of push rods (66) always extend below the lower seat (522) and are located directly above the annular plate (65); The rack (63) is fixedly arranged on the side wall of the movable seat (512); the first gear (62) is rotatably connected to the turntable body (511); the inner ring of the one-way bearing (61) is coaxially fixedly connected to the first gear (62); the outer ring of the one-way bearing (61) is provided with an inclined groove (611) along a spiral direction; the one-way bearing (61) is located directly below one of the side wings (651); the connecting rod (64) is fixedly arranged directly below the corresponding side wing (651); the bottom end of the connecting rod (64) is protruded (681) toward one side of the one-way bearing (61); the protrusion (681) is located in the inclined groove (611) and moves along the inclined groove (611); When the needle body (523) moves downward, the inner ring and the outer ring rotate synchronously, and the movable seat (512) moves toward the side away from the axis of the turntable body (511); when the needle body (523) moves upward, the inner ring and the outer ring rotate relative to each other, and the movable seat (512) is in a stationary state.

5. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 3, characterized in that: The turntable body (511) is also provided with a locking member (7) for completely limiting the movement of the movable seat (512). The locking member (7) includes a driving member four and a pressure block (71). The bottom end of the movable seat (512) extends below the turntable body (511). The driving member four is arranged on the bottom surface of the turntable body (511) and is used to drive the pressure block (71) to move along the moving direction perpendicular to the moving seat (512). The pressure block (71) is used to press against the movable seat (512).

6. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 1, characterized in that: There are two mold bodies (52), and the two mold bodies (52) are arranged symmetrically with the axis of the rotating platform (51).

7. A rotary disk type three-phase asynchronous motor winding device (1) according to claim 1, characterized in that: The winding auxiliary device (2) comprises a three-axis driving assembly, a driving seat (21), a fixed block (22), a first driving member, a second driving member, a first clamping block (23), a second clamping block (24) and a cutter (25); the three-axis driving assembly is arranged on a frame (10) and is used to drive the driving seat (21) to move in three-axis directions; the fixed block (22) is fixedly arranged on the driving seat (21); the first driving member is arranged on the driving seat (21) and is used to drive the first clamping block (23) to move; the second driving member is arranged on the driving seat (21) and is used to drive the second clamping block (24) to move; the first clamping block (23) is located between the second clamping block (24) and the fixed block (22); the cutter (25) is arranged on the second clamping block (24); and the first clamping block (23) has a shearing notch that cooperates with the cutter (25).

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