Butterfly gasket die and stamping system

By designing butterfly washer molds, including upper molds, bases, lower molds and guide components, the problems of low loading efficiency and insufficient safety in stamping processing are solved, and an efficient and safe processing process is achieved.

CN119733779AActive Publication Date: 2025-04-01ANHUI PINES METAL PROD CO LTD
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Patent Information

Application Number
CN202510111821.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-04-01
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

In the prior art, when stamping and processing a butterfly washer, it is difficult to efficiently carry out loading operations, and there is a risk of accidentally falling from the mold to squeeze the operator's hands, which is low in safety.

Method used

A butterfly washer mold is designed, including an upper mold, a base, a lower mold and a guide assembly. By setting up two lower molds and a rotation adjustment assembly, it is possible to facilitate loading during stamping and avoid the risk of accidental squeezing of the upper mold on the hand.

Benefits of technology

Improve processing efficiency, simplify operation process, enhance safety, and avoid the risk of squeezing the operator's hands by the upper mold downward movement in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The butterfly-shaped gasket die comprises an upper die, a lower die, an upper die, a lower die and a lower die, and a first forming groove is formed in the lower surface of the upper die; the base is arranged below the upper mold, and a groove is formed in the middle of the upper surface of the base; the lower mold is arranged on the inner side of the groove, a rotary adjusting mechanism matched with the base is arranged on one side wall of the lower mold so as to adjust the position of the lower mold, and a second forming groove corresponding to the first forming groove is formed in the lower mold; a guide assembly; through the arrangement of the two lower dies and the rotating adjusting assembly, the device is simple in structure, a gasket can be placed through the other lower die while stamping is facilitated, the risk that the hands are accidentally extruded by the upper die is avoided, safety is high, and the device is easy and convenient to operate.
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Description

Technical Field

[0001] The invention particularly relates to a butterfly washer die and a punching system. Background Art

[0002] Belleville washers, also known as spring washers, are designed to prevent loosening of bolts and screws. They are usually used for the connection of medium or high-strength bolts and screws. Belleville washers work by using the tension generated by the rebound of the product after being stressed to prevent loosening and slipping. When the gasket is installed and flattened, it can ensure that the stress distribution on the tightened parts is uniform. In order to better prevent loosening, the surface of the belleville washers is generally processed to form streaks.

[0003] In the existing process of processing the streaks on the surface of butterfly washers, the upper and lower molds are usually closed by stamping to deform the surface of the gasket to form streaks. After the upper and lower molds are separated, materials can be manually loaded into the mold groove, which greatly affects the processing efficiency and is inconvenient to load materials when the molds are closed. In addition, if the upper mold falls accidentally, there is a possibility of squeezing and damage to the operator's hands, and the safety is low. Therefore, we propose a butterfly washer mold and stamping system. Summary of the invention

[0004] The object of the present invention is to provide a butterfly washer die and a punching system to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a butterfly washer mold, comprising:

[0006] An upper mold, wherein a first molding groove is formed on the lower surface of the upper mold;

[0007] A base is arranged below the upper mold, and a groove is provided in the middle of the upper surface of the base;

[0008] A lower mold is arranged inside the groove, a side wall of the lower mold is provided with a rotation adjustment mechanism matched with the base to adjust the position of the lower mold, and a second molding groove corresponding to the first molding groove is opened on the lower mold;

[0009] The guide assembly is arranged on the base to guide the upper mold to move up and down.

[0010] Preferably, the guide assembly comprises a guide column and a guide hole, the guide column is fixed on the base, and the inner edge of the upper mold is provided with a guide hole that cooperates with the guide column.

[0011] Preferably, the rotation adjustment assembly includes a fixed column, a rotating block, a ring block and a clamping assembly. The rotating block is detachably connected to a side wall of the lower mold, and a ring block is integrally formed at one end of the rotating block. The fixed column is fixed to the inner end portion of the base, and the fixed column and the ring block are rotatably matched. A clamping groove is provided on the outer surface of the ring block, and a clamping assembly matching the clamping groove is provided on the inner side of the base.

[0012] Preferably, the engaging assembly comprises a spring and a clamping block, the clamping block is slidably mounted on the inner side of the base, one end of the clamping block corresponds to the clamping slot, and the other end is provided with a spring.

[0013] Preferably, the clamping grooves are provided at least two locations along the circumference of the ring block.

[0014] Preferably, a push-pull handle is fixed to one side wall of the rotating block.

[0015] Preferably, a mounting groove is provided on the lower surface of the lower mold, and bristles are arranged inside the mounting groove.

[0016] Preferably, at least two lower molds are provided, and a magnet that magnetically cooperates with the lower mold is provided at one end of the inner side of the groove.

[0017] Preferably, the upper die is provided with a connecting plate cooperating with an external punching machine.

[0018] Preferably, a punching system for a butterfly washer comprises: a punching machine and the butterfly washer die, wherein the butterfly washer die is detachably connected to a punching head of the punching machine.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention is provided with two lower molds and a rotating adjustment component, thereby avoiding the traditional method of being inconvenient to place the gasket at the same time during stamping processing. The gasket needs to be placed on the lower mold after stamping, which is inefficient and there is a risk of the upper mold moving downward to squeeze the operator's hand during placement. The device has a simple structure and is convenient for placing the gasket through another lower mold during stamping, and there is no risk of the upper mold accidentally squeezing the hand. The device has high safety, is easy to operate, and has improved practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a schematic diagram of the upper mold structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the cross-sectional structure of the base of the present invention;

[0024] Figure 4 It is a schematic diagram of the lower mold structure of the present invention;

[0025] Figure 5 It is a schematic diagram of the structure of the clamping assembly of the present invention;

[0026] Figure 6 The figure is a schematic diagram of the structure of the butterfly washer after the streaks are processed according to the present invention.

[0027] In the figure: 1. base; 2. guide column; 3. groove; 4. connecting plate; 5. upper mold; 6. first molding groove; 701. fixed column; 702. rotating block; 703. snap assembly; 7031. spring; 7032. clamping block; 704. bristles; 705. ring block; 706. clamping groove; 707. push-pull handle; 8. lower mold; 9. magnet; 10. guide hole; 11. butterfly washer. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 6 The present invention provides a technical solution: a butterfly washer mold, comprising:

[0030] An upper mold 5, wherein a first molding groove 6 is formed on the lower surface of the upper mold 5;

[0031] The base 1 is arranged below the upper mold 5, and a groove 3 is provided in the middle of the upper surface of the base 1;

[0032] The lower mold 8 is arranged inside the groove 3. A rotation adjustment mechanism cooperating with the base 1 is arranged on one side wall of the lower mold 8 to adjust the position of the lower mold 8, so that during stamping, one lower mold 8 is located inside the groove 3 to cooperate with the upper mold 5 for stamping processing. At the same time, the other lower mold 8 is moved out of the groove 3 to facilitate loading. The gasket to be processed is placed on the other lower mold 8. The lower mold 8 is provided with a second molding groove corresponding to the first molding groove 6, so as to facilitate processing of the surface of the butterfly gasket 11 to form streaks and improve the anti-loosening effect.

[0033] The guide assembly is arranged on the base 1 to guide the upper mold 5 to move up and down.

[0034] Preferably, the guide assembly includes a guide column 2 and a guide hole 10, the guide column 2 is fixed on the base 1, and the inner edge of the upper mold 5 is provided with a guide hole 10 that cooperates with the guide column 2, so as to facilitate better mold matching between the upper mold 5 and the lower mold 8.

[0035] Preferably, the rotation adjustment component includes a fixed column 701, a rotating block 702, a ring block 705 and a snap-fit ​​component 703. The rotating block 702 is detachably connected to a side wall of the lower mold 8. A ring block 705 is integrally formed at one end of the rotating block 702. The fixed column 701 is fixed to the inner end of the base 1, and the fixed column 701 and the ring block 705 are rotatably matched to facilitate rotating the lower mold 8 to adjust its position. A snap-fit ​​groove 706 is provided on the outer surface of the ring block 705, and a snap-fit ​​component 703 matching the snap-fit ​​groove 706 is provided on the inner side of the base 1, so that the lower mold 8 can be quickly locked after it is rotated to a predetermined position.

[0036] Preferably, the locking assembly 703 includes a spring 7031 and a block 7032. The block 7032 is slidably installed on the inner side of the base 1, and one end of the block 7032 corresponds to the slot 706, and the other end is provided with a spring 7031, so as to facilitate pushing the block 7032 into the inner side of the slot 706 to lock the position of the ring block 705.

[0037] Preferably, at least two slots 706 are provided along the circumference of the ring block 705 to facilitate better adjustment of the position of the lower mold 8 and then locking it.

[0038] Preferably, a push-pull handle 707 is fixed to one side wall of the rotating block 702 to facilitate better driving the rotating block 702 to move.

[0039] Preferably, a mounting groove is provided on the lower surface of the lower mold 8 , and bristles 704 are provided inside the mounting groove to facilitate cleaning the inside of the groove 3 when the lower mold 8 comes out from the inside of the groove 3 , thereby improving the cleaning effect of the inside of the groove 3 .

[0040] Preferably, at least two lower molds 8 are provided, and a magnet 9 that magnetically cooperates with the lower mold 8 is provided at one end of the inner side of the groove 3 to facilitate better contact between the lower mold 8 and the inner wall of the groove 3.

[0041] Preferably, the upper die 5 is provided with a connecting plate 4 which cooperates with an external punching machine.

[0042] A punching system for butterfly washers includes a punching machine and a butterfly washers die. The butterfly washers die is detachably connected to a punching head of the punching machine, so as to facilitate better processing of streaks on the surface of the butterfly washers 11 by changing the die.

[0043] The working principle and use process of the present invention are as follows: when in use, the butterfly washer 11 is placed in the second forming groove on the lower mold 8, and then the rotating block 702 is rotated by pushing the push-pull handle 707, and the rotating block 702 drives the lower mold 8 to enter the inner side of the groove 3, and the magnetic attraction of 9 is used to ensure that the lower mold 8 is closely attached to one end surface of the groove 3, so that the lower mold 8 moves into place, and at the same time, the spring 7031 pushes the clamping block 7032 to enter the inner side of the clamping groove 706 to temporarily lock the rotating block 702, and the punching head of the punching machine drives the connecting plate 4 and the upper mold 5 to descend for punching. At the same time, the operator can place a washer in the second forming groove on the other lower mold 8, and extrude and mold the upper mold 5 and the lower mold 8 together to form a streak on the surface of the butterfly washer 11, so as to improve the anti-loosening and anti-slip effect of the butterfly washer 11 in subsequent use, and then the lower mold 8 is turned out from the inner side of the groove 3, and at the same time, the other lower mold 8 is rotated to the inner side of the groove 3, so that the material can be loaded and unloaded quickly, thereby improving the processing efficiency.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A butterfly washer mold, characterized in that: include: An upper mold (5), wherein a first molding groove (6) is formed on a lower surface of the upper mold (5); A base (1) is arranged below the upper mold (5), and a groove (3) is provided in the middle of the upper surface of the base (1); A lower mold (8) is arranged inside the groove (3); a side wall of the lower mold (8) is provided with a rotation adjustment mechanism that cooperates with the base (1) to adjust the position of the lower mold (8); and a second molding groove corresponding to the first molding groove (6) is opened on the lower mold (8); A guide assembly is arranged on the base (1) to guide the upper mold (5) to move up and down.

2. A butterfly washer mold according to claim 1, characterized in that: The guide assembly comprises a guide column (2) and a guide hole (10); the guide column (2) is fixed on the base (1); and the inner edge of the upper mold (5) is provided with a guide hole (10) that matches the guide column (2).

3. The butterfly washer mold according to claim 1, characterized in that: The rotation adjustment component comprises a fixed column (701), a rotating block (702), a ring block (705) and a snap-fit ​​component (703); the rotating block (702) is detachably connected to a side wall of the lower mold (8); a ring block (705) is integrally formed at one end of the rotating block (702); the fixed column (701) is fixed to the inner end of the base (1), and the fixed column (701) and the ring block (705) are rotatably matched; a snap-fit ​​groove (706) is provided on the outer surface of the ring block (705); and a snap-fit ​​component (703) matching the snap-fit ​​groove (706) is provided on the inner side of the base (1).

4. The butterfly washer mold according to claim 3, characterized in that: The engaging assembly (703) comprises a spring (7031) and a clamping block (7032). The clamping block (7032) is slidably mounted on the inner side of the base (1), and one end of the clamping block (7032) corresponds to the clamping slot (706), and the other end is provided with a spring (7031).

5. The butterfly washer mold according to claim 3, characterized in that: The clamping grooves (706) are arranged at least two locations along the circumference of the ring block (705).

6. The butterfly washer mold according to claim 3, characterized in that: A push-pull handle (707) is fixed to one side wall of the rotating block (702).

7. The butterfly washer mold according to claim 1, characterized in that: The lower surface of the lower mold (8) is provided with a mounting groove, and bristles (704) are arranged inside the mounting groove.

8. The butterfly washer mold according to claim 1, characterized in that: At least two lower molds (8) are provided, and a magnet (9) that is magnetically matched with the lower mold (8) is provided at one end of the inner side of the groove (3).

9. The butterfly washer mold according to claim 1, characterized in that: The upper die (5) is provided with a connecting plate (4) that cooperates with an external punching machine.

10. A punching system for butterfly washers, characterized in that: include: A punching machine and a butterfly washer mold as described in any one of claims 1 to 9, wherein the butterfly washer mold is detachably connected to the punching head of the punching machine.

Citation Information

Patent Citations

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