Automatic cutting equipment for capacitor plate
By designing a capacitor plate automatic cutting device with multiple cutting mechanisms, the problem of single functions of the existing equipment is solved, and the rapid, automated and comprehensive cutting processing of the plate is achieved, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202510252136.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-03-05
AI Technical Summary
The existing capacitor plate cutting equipment has a single function and cannot achieve comprehensive cutting processing, especially for longer plates, which lack the lateral cutting function.
An automatic cutting equipment for capacitor plates is designed, including a feeding mechanism, edge cutting mechanism, cross-cutting mechanism, slicing mechanism, rotating mechanism and material collection mechanism. Through the coordinated work of these mechanisms, automatic loading and unloading, cutting, cross-cutting and slicing of the plates is realized, meeting the cutting needs of different directions and functions.
It realizes rapid, automated and comprehensive cutting processing of the plate, improves processing efficiency, and can perform cross-cutting, slitting and transfer and unloading operations simultaneously.
Smart Images

Figure CN119733887A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of capacitor plate processing, in particular to automatic cutting equipment for capacitor plates. Background Art
[0002] A capacitor consists of two plates close to each other, with a non-conductive insulating medium sandwiched between the two plates. When a voltage is applied between the two plates of the capacitor, the capacitor will store charge. Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering.
[0003] During the production process, the capacitor plates need to be cut to cut the larger thin plates into suitable sizes for subsequent processing and handling.
[0004] The patent publication number is CN218857122U. An automated plate separation device mainly includes a conveying trough, a conveying assembly, a top plate and a cutting assembly. A rotating assembly is provided in the conveying trough, and moving boxes are provided on both sides of the rotating assembly. The bottom of the moving box is connected to the moving assembly, and the moving box is provided with a notch and a positioning plate. The plate is moved by the conveying assembly. When cutting, the two ends of the plate are fixed by the moving box and the positioning plate to position and support the end of the plate, and the plate is cut by the cutting assembly. The cutting waste is collected by the moving box so that the waste can be subsequently processed in a centralized manner.
[0005] The above-mentioned device can realize the slitting process of the electrode plate, but some plates have quality problems such as many gaps or burrs on the side edges, which need to be cut off first. In this case, when cutting the electrode plate, the plate needs to be trimmed and slit in order to remove the side edges and cut the electrode plate into a suitable size. The slitting structure of the above-mentioned device can only realize one of the trimming or slitting functions, and for longer plates, it lacks the function of transverse cutting. Therefore, the above-mentioned device has a single function and cannot realize comprehensive cutting processing.
[0006] Based on this, the present invention designs an automatic cutting device for capacitor plates to solve the above problems. Summary of the invention
[0007] The object of the present invention is to provide an automatic cutting device for capacitor plates to solve the problems raised in the above background technology.
[0008] To achieve the above object, the present invention provides the following technical solutions: An automatic cutting device for capacitor plates comprises a processing groove, a feeding mechanism is arranged in the processing groove, a support structure is arranged in the middle of the rear side of the feeding mechanism, trimming mechanisms are symmetrically arranged on both sides of the support structure, a rotating mechanism is arranged above the support structure, a slitting mechanism is arranged on the rear side of the rotating mechanism, a cross-cutting mechanism is arranged in the processing groove, and the trimming mechanism, the cross-cutting mechanism, the rotating mechanism and the slitting mechanism are arranged in sequence along the front-rear direction of the processing groove; Four groups of material taking mechanisms are evenly arranged on the rotating mechanism along the circumferential direction, each group includes two symmetrically arranged material taking mechanisms, the outer ends of the material taking mechanisms are rotatably connected to the rotating mechanism, and the rotation direction of the material taking mechanisms is at an angle of 45° to the side of the processing groove; The upper parts of the two inner side walls of the processing tank are respectively provided with material unloading mechanisms, and the positions of the material unloading mechanisms correspond to the material taking mechanisms at the top of the rotating mechanism.
[0009] Preferably, the rotating mechanism comprises a rotating cylinder rotatably connected between the two side walls of the processing groove, one end of the rotating cylinder extends out of the processing groove and is fixed with a rotating gear ring, a fifth gear is meshed at the bottom of the rotating gear ring, the fifth gear is connected to a motor, and the motor is fixed to the outer side wall of the processing groove; An intermediate box is fixed at the middle position of the rotating cylinder corresponding to the processing groove, and rotating end plates are symmetrically fixed on both sides. Four oblique brackets are evenly fixed on the inner side of the rotating end plate along the circumferential direction. The angle between the oblique bracket and the rotating end plate is 45°, and the outer end of each material taking mechanism is rotatably connected to the corresponding oblique bracket; Two supporting platforms are symmetrically fixed on both sides of the middle box, each supporting platform is provided with four supporting planes, and the supporting planes of the supporting platforms are in contact with the inner ends of the material-retrieving mechanisms. A limiting structure is provided inside the middle box, and the limiting structure is correspondingly connected to the inner ends of multiple material-retrieving mechanisms.
[0010] Preferably, the material taking mechanism comprises a flip plate, a telescopic groove is provided on the side of the flip plate away from the rotating cylinder, a plurality of telescopic cylinders are evenly arranged in the telescopic groove, and the outer ends of the telescopic cylinders are commonly connected to a material taking plate, a plurality of adsorption disks are evenly arranged on the outer surface of the material taking plate, and the inner ends of the plurality of adsorption disks are commonly connected to a pump body through pipelines; Two limiting holes are symmetrically arranged at the inner end of the flip plate, and are correspondingly connected to the limiting structure through the limiting holes. A bevel is arranged at the outer end of the flip plate, and the inclination angle of the bevel is 45°. A parallel connecting tube and a connecting shaft are fixed at the bevel. The connecting shaft is rotatably connected to the oblique bracket, and one end extends out of the oblique bracket and is fixed with a flip gear. A moving rack is meshed on the flip gear, one end of the moving rack passes through the rotating end plate and is fixed with a magnet block, a flip hydraulic telescopic rod is provided on the inner wall of the processing groove, and an electromagnet block is fixed to the telescopic end of the flip hydraulic telescopic rod, and the position of the electromagnet block corresponds to the moving rack above the rotating cylinder, a dovetail sliding groove is provided on one side of the inclined bracket, a sliding block is slidably connected in the sliding groove, the sliding block is connected to one end of the sliding groove by a spring, and the sliding block is fixedly connected to the moving rack.
[0011] Preferably, the limiting structure includes a fixed circular plate located inside the middle box, a fixed shaft is provided at the center of the fixed circular plate, two ends of the fixed shaft pass through and extend out of the rotating cylinder, and are fixed to the outer wall of the processing groove through a fixed frame, arc-shaped electromagnets are symmetrically provided on both sides of the fixed circular plate, and the notch position of the arc-shaped electromagnet is located at the top position of the fixed circular plate; A plurality of limit plates are evenly arranged on both sides of the fixed circular plate in the circumferential direction. A magnet sheet is arranged on one side of the limit plate close to the fixed circular plate, and the other side is connected to the inner wall of the middle box through a spring, and two limit shafts are symmetrically fixed, one end of the limit shaft passes through the middle box and is connected to the corresponding limit hole.
[0012] Preferably, the trimming mechanism includes adjustment plates located on both sides of the supporting structure, the bottom of the adjustment plate is connected to a first adjustment component, a plurality of parallel support wheels are evenly arranged and rotatably connected on the top of the adjustment plate, one of the support wheels located on the front side section of the adjustment plate is surrounded by a cutting groove, a trimming knife is provided above the support wheel, the trimming knife is connected to a motor, a top plate is provided above the trimming knife, the top plate is fixedly connected to the top of the adjustment plate, and the motor is fixed to the bottom of the top plate.
[0013] Preferably, the first adjustment component includes an adjustment seat fixed to the bottom of the adjustment plate, the adjustment seat is slidably connected to the bottom of the inner cavity of the processing groove, and the lower part of the inner cavity of the processing groove is rotatably connected to two parallel first screws, the two side sections of the first screw have opposite thread rotation directions, and the two adjustment seats are respectively threadedly connected to the two side sections of the first screw, one end of the first screw extends out of the processing groove and is fixed with a first gear, a second gear is meshed on the inner side of the first gear, the second gear is rotatably connected to the outer wall of the processing groove, a third gear is meshed between the two second gears, the third gear is connected to a motor, and the motor is fixed to the outer wall of the processing groove.
[0014] Preferably, two pressure wheels are symmetrically provided on both sides of the trimming knife, the pressure wheels are located above the supporting wheel, and one end of the pressure wheel is rotatably connected to a vertical spring rod, and two vertical spring tubes are correspondingly fixed to the bottom of the top plate, the spring rod is slidably connected to the spring tube, and the top end is connected to the top end of the inner cavity of the spring tube through a spring.
[0015] Preferably, the cross-cutting mechanism includes a moving seat located above the supporting structure, a motor is installed at the bottom of the moving seat, and a cross-cutting knife is connected to the motor, two parallel second screws are threadedly connected in the moving seat, both ends of the second screws are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a fourth gear, the two fourth gears are meshed with each other, and the other end of one of the second screws is connected to the motor.
[0016] Preferably, the slitting mechanism includes a mounting frame fixed at the rear end of the processing groove, a lifting groove is connected to the bottom of the top of the mounting frame through multiple lifting cylinders, the groove of the lifting groove faces one side of the material picking mechanism, the middle of the lifting groove is rotatably connected with a first slitting knife, and second slitting knives are symmetrically provided on both sides, a second adjusting component is provided inside the lifting groove, and the two second slitting knives are correspondingly connected to the second adjusting component, a driving shaft is fixed at the center of the first slitting knife, the driving shaft is rotatably connected to the lifting groove, and one end is connected to a motor, a transmission cylinder is fixed at the center of the second slitting knife, the transmission cylinder is sleeved on the driving shaft, and a plurality of transmission grooves are evenly arranged on the driving shaft along the circumferential direction, a plurality of transmission bars are correspondingly fixed on the inner side wall of the transmission cylinder, and the transmission bars are slidably connected in the transmission groove.
[0017] Preferably, the second adjustment component includes a third screw rotatably connected to the inside of the lifting slot, and one end of the third screw is connected to a motor, the threads on the two side sections of the third screw have opposite rotation directions and are respectively threadedly connected to threaded seats, the threaded seats are slidably connected in the lifting slot, and the two second slitting knives are respectively rotatably connected to the corresponding threaded seats.
[0018] Preferably, the feeding mechanism includes a plurality of feeding rollers evenly and parallely arranged in the processing groove, a roller shaft is fixed at the center of the feeding roller, both ends of the roller shaft are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a worm gear, and a worm is meshed together at the top of the plurality of worm gears, the worm is rotatably connected to the outer side wall of the processing groove, and one end is connected to a motor.
[0019] Preferably, the unloading mechanism includes two parallel unloading rollers rotatably connected to the upper portion of the inner side wall of the processing tank, a unloading conveyor belt is provided between the two unloading rollers, and a motor is connected to the outer end of one of the unloading rollers.
[0020] Preferably, the supporting structure includes two side plates symmetrically fixed to the bottom of the inner cavity of the processing groove, the side plates are parallel to the side walls of the processing groove, the trimming mechanism is located in the area between the side plates and the side walls of the processing groove, and a plurality of material-carrying rollers are evenly arranged and rotatably connected between the two side plates.
[0021] Compared with the prior art, the present invention has the following beneficial effects: The present invention uses a loading mechanism and a unloading mechanism to automatically load and unload the plates, so that loading and unloading of the plates are faster and more convenient, and the loading and unloading of the plates are performed simultaneously without affecting each other, thereby improving processing efficiency; The present invention is provided with a trimming mechanism, a cross-cutting mechanism and a slitting mechanism, which can cut the plate in different directions and with different functions, making the cutting more convenient and sufficient, and can be performed continuously, thereby improving the efficiency of the cutting process; The present invention realizes the transfer of the plate by setting a rotating mechanism and four sets of material taking mechanisms, which cooperate with the cross-cutting mechanism and the slitting mechanism of the plate, so that the cross-cutting, slitting and transfer and unloading operations of the plate slot can be carried out simultaneously; When the material taking mechanism of the present invention is performing material unloading and transfer, the material taking mechanisms on both sides can be flipped around 45° oblique lines respectively, so that the cut plates can be transferred to the unloading mechanisms on both sides, realizing the unloading operation of the plates from the material taking mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the processing tank of the present invention; Figure 3 It is a schematic diagram of the end structure of the feeding roller of the present invention; Figure 4 It is a structural schematic diagram of the trimming mechanism of the present invention; Figure 5 It is a schematic diagram of the bottom structure of the adjustment plate of the present invention; Figure 6 It is a structural schematic diagram of the cross-cutting mechanism of the present invention; Figure 7 is a schematic diagram of the position of the fourth gear of the present invention; Figure 8 It is a schematic diagram of the internal structure of the lifting tank of the present invention; Fig. 9 It is a partial structural schematic diagram of the rotating drum of the present invention; Fig.10 It is a structural schematic diagram of the rotating end plate of the present invention; Fig.11 It is a structural schematic diagram of the middle box of the present invention; Fig.12 It is a schematic diagram of the end structure of the flip hydraulic telescopic rod of the present invention; Fig.13 It is a structural schematic diagram of the movable rack of the present invention; Fig.14 This is a schematic diagram of the internal structure of the middle box of the present invention; Fig.15 It is a schematic diagram of the limiting structure of the present invention; Fig.16 It is a schematic structural diagram of the fixed circular plate of the present invention.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100-processing trough, 101-unloading conveyor belt, 102-unloading roller, 103-turning hydraulic telescopic rod, 104-fixed frame, 105-electromagnet block, 106-fixed shaft, 107-fixed circular plate, 108-arc electromagnet; 200-feeding mechanism, 201-feeding roller, 202-receiving roller, 203-side plate, 204-roller shaft, 205-worm gear, 206-worm; 300-trimming mechanism, 301-adjusting plate, 302-supporting wheel, 303-cutting groove, 304-top plate, 305-trimming knife, 306-pressing wheel, 307-spring rod, 308-spring cylinder, 309-first screw rod, 310-first gear, 311-second gear, 312-third gear, 313-adjusting seat; 400-crosscutting mechanism, 401-moving seat, 402-crosscutting knife, 403-second screw, 404-fourth gear; 500-slitting mechanism, 501-mounting frame, 502-lifting slot, 503-lifting cylinder, 504-first slitting knife, 505-second slitting knife, 506-third screw, 507-thread seat, 508-transmission cylinder, 509-driving shaft, 510-transmission slot; 600-rotating mechanism, 601-rotating cylinder, 602-rotating end plate, 603-middle box, 604-supporting platform, 605-oblique bracket, 606-rotating gear ring, 607-fifth gear, 608-moving rack, 609-sliding groove, 610-sliding block; 700-feeding mechanism, 701-turning plate, 702-feeding plate, 703-adsorption plate, 704-connecting tube, 705-turning gear, 706-telescopic slot, 707-telescopic cylinder, 708-limiting hole; 800-limiting structure, 801-limiting shaft, 802-limiting plate, 803-magnet sheet. DETAILED DESCRIPTION
[0025] The following will be combined with the attached embodiment of the present invention Figure 1-Figure 16, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] Embodiment 1, please refer to the attached drawings, the present invention provides a technical solution: An automatic cutting device for capacitor plates, such as Figure 1 As shown, it includes a processing tank 100, a feeding mechanism 200 is provided in the processing tank 100, a support structure is provided in the middle of the rear side of the feeding mechanism 200, trimming mechanisms 300 are symmetrically provided on both sides of the support structure, a rotating mechanism 600 is provided above the support structure, a slitting mechanism 500 is provided on the rear side of the rotating mechanism 600, a cross-cutting mechanism 400 is provided in the processing tank 100, and the trimming mechanism 300, the cross-cutting mechanism 400, the rotating mechanism 600 and the slitting mechanism 500 are sequentially arranged along the front-rear direction of the processing tank 100; like Figure 2 As shown, four groups of material taking mechanisms 700 are evenly arranged on the rotating mechanism 600 along the circumferential direction, each group includes two symmetrically arranged material taking mechanisms 700, the outer ends of the material taking mechanisms 700 are rotatably connected to the rotating mechanism 600, and the rotation direction of the material taking mechanisms 700 and the side of the processing groove 100 are at an angle of 45°; The upper parts of the two inner side walls of the processing tank 100 are respectively provided with material unloading mechanisms, and the positions of the material unloading mechanisms correspond to the material taking mechanism 700 at the top of the rotating mechanism 600 .
[0027] When cutting the capacitor plates, the plates are placed on the feeding mechanism 200, and the plates are transported by the feeding mechanism 200. When the plates are moved to the support structure, the support structure provides support for the middle of the plates, and both sides of the plates pass through the trimming mechanism 300, so that the plates are trimmed during movement. The position of the trimming mechanism 300 is adjustable, so that it can be adjusted according to the width of the plates, thereby improving processing flexibility. After the trimming is completed, the plate moves to the bottom of the rotating mechanism 600, and the feeding mechanism 200 and the plate stop moving, so that the material taking mechanism 700 at the bottom of the rotating mechanism 600 can move down to contact and fix the top of the plate, and then the cross-cutting mechanism 400 located between the trimming mechanism 300 and the rotating mechanism 600 moves to perform cross-cutting on the plate and cut the plate; Then the material taking mechanism 700 drives the plate to move upward and break away from the support structure, leaving a certain space so that the rotating mechanism 600 can rotate the material taking mechanism 700 and the plate thereon to the rear side, and switch the positions of the multiple material taking mechanisms 700 on the rotating mechanism 600, so that the material taking mechanism 700 after taking the material drives the plate to move to the bottom of the slitting mechanism 500, and the plate is in a vertical state, and the adjacent and vacant material taking mechanism 700 can move to the bottom of the rotating mechanism 600 for the next material taking; While the trimming mechanism 300 and other structures are performing cutting work again, the slitting mechanism 500 moves in the vertical direction to slit the vertical plate, thereby cutting the plate into a plurality of smaller plates of the same size, thereby completing the cutting process of the plate.
[0028] After the slitting mechanism 500 completes the processing, it moves back up, and the feeding mechanism 700 at the bottom of the rotating mechanism 600 completes the feeding again, and then the positions of multiple feeding mechanisms 700 are switched through the rotating action of the rotating mechanism 600, so that the plate at the bottom of the rotating mechanism 600 is rotated to the rear position of the rotating mechanism 600 and is in a vertical state, and the plate at the rear side is rotated to the top of the rotating mechanism 600 and is in a horizontal state, and then the feeding mechanism 700 drives the plate to rotate along the 45° oblique direction, so that the feeding mechanism 700 is 90° with the original position and is located above the unloading mechanism, and the plate is located at the bottom of the feeding mechanism 700 and above the loading mechanism 200, so that the feeding mechanism 700 fixes the plate and makes the plate fall onto the unloading mechanism for unloading.
[0029] The present invention can cut the plate in different directions and with different functions by arranging the trimming mechanism 300, the cross-cutting mechanism 400 and the slitting mechanism 500, so that the cutting is more convenient and more complete, and can be carried out continuously, thereby improving the efficiency of the cutting process; The present invention realizes the transfer of the plate by setting a rotating mechanism 600 and four sets of material taking mechanisms 700, which cooperate with the cross-cutting mechanism 400, the slitting mechanism 500 and the like of the plate, so that the cross-cutting and slitting operations of the plate groove can be carried out simultaneously, and by flipping the diagonal direction of the material taking mechanism 700, the plate can be transferred to the unloading mechanism, and the loading and unloading of the plate can be carried out simultaneously without affecting each other.
[0030] Among them, Fig. 9 As shown, the rotating mechanism 600 includes a rotating cylinder 601 rotatably connected between the two side walls of the processing tank 100, one end of the rotating cylinder 601 extends out of the processing tank 100 and is fixed with a rotating gear ring 606, the bottom of the rotating gear ring 606 is meshed with a fifth gear 607, the fifth gear 607 is connected to a motor, and the motor is fixed to the outer side wall of the processing tank 100; An intermediate box 603 is fixed on the rotating cylinder 601 at the middle position corresponding to the processing groove 100, and rotating end plates 602 are symmetrically fixed on both sides. Four oblique brackets 605 are evenly fixed on the inner side surface of the rotating end plate 602 along the circumferential direction. The angle between the oblique bracket 605 and the rotating end plate 602 is 45°, and the outer end of each material taking mechanism 700 is rotatably connected to the corresponding oblique bracket 605; like Fig.11 As shown, two supporting platforms 604 are symmetrically fixed on both sides of the middle box 603, each supporting platform 604 is provided with four supporting planes, and is in contact with the inner end of the material picking mechanism 700 through the supporting planes of the supporting platforms 604, and a limiting structure 800 is provided inside the middle box 603, and the limiting structure 800 is correspondingly connected to the inner ends of multiple material picking mechanisms 700.
[0031] When it is necessary to switch the position of the material picking mechanism 700, the rotating cylinder 601 is rotated through the drive of the motor and the transmission of the fifth gear 607 and the rotating ring gear 606, and the material picking mechanism 700 is driven to rotate through the support platform 604 and the inclined bracket 605 and other structures to switch the position and transfer the plate; during the rotation process, the inner end of the material picking mechanism 700 is connected to the limiting structure 800 to limit the position of the material picking mechanism 700 and prevent it from rotating at will. When it is necessary to rotate the material picking mechanism 700 at the top position of the rotating mechanism 600 around the oblique line, the limiting structure 800 cancels the limit on the top material picking mechanism 700, so that it can rotate freely.
[0032] Among them, Fig.10 As shown, the material taking mechanism 700 includes a flip plate 701, and a telescopic groove 706 is provided on the side of the flip plate 701 away from the rotating cylinder 601. A plurality of telescopic cylinders 707 are evenly arranged in the telescopic groove 706, and as shown in FIG. Fig.15 As shown, the outer ends of the telescopic cylinder 707 are commonly connected to a material taking plate 702, and a plurality of adsorption plates 703 are evenly arranged on the outer surface of the material taking plate 702, and the inner ends of the plurality of adsorption plates 703 are commonly connected to a pump body through pipelines; Two limiting holes 708 are symmetrically arranged at the inner end of the flip plate 701, and the limiting holes 708 are correspondingly connected to the limiting structure 800. A hypotenuse is arranged at the outer end of the flip plate 701, and the inclination angle of the hypotenuse is 45°. A parallel connecting tube 704 and a connecting shaft are fixed at the hypotenuse. The connecting shaft is rotatably connected to the oblique bracket 605, and one end extends out of the oblique bracket 605 and is fixed with a flip gear 705. The flip gear 705 is meshed with a moving rack 608, one end of which passes through the rotating end plate 602 and is fixed with a magnet block. Fig.12As shown, a turning hydraulic telescopic rod 103 is provided on the inner side wall of the processing tank 100, and an electromagnet block 105 is fixed to the telescopic end of the turning hydraulic telescopic rod 103, and the position of the electromagnet block 105 corresponds to the moving rack 608 at the upper position of the rotating cylinder 601, as shown in FIG. Fig.13 As shown, a dovetail-shaped sliding groove 609 is provided on one side of the inclined bracket 605 , and a sliding block 610 is slidably connected in the sliding groove 609 . The sliding block 610 is connected to one end of the sliding groove 609 through a spring, and the sliding block 610 is fixedly connected to the moving rack 608 .
[0033] When the flip plate 701 and the pick-up plate 702 are located below the rotating cylinder 601, the telescopic cylinder 707 drives the pick-up plate 702 to move outward, so that the adsorption plate 703 contacts the top of the plate, so that the plate is adsorbed and fixed through the action of the pump body, the pipeline and the adsorption plate 703, and then moves back upward; When the plate is cut and rotated to the top of the rotating cylinder 601, the limiting structure 800 cancels the limiting of the inner end of the flip plate 701, and then the flip hydraulic telescopic rod 103 is extended, driving the electromagnet block 105 to contact the magnet block at the outer end of the moving rack 608, and energize to attract and fix each other, and then the flip hydraulic telescopic rod 103 is further extended to push the moving rack 608 to move, so that the flip gear 705 drives the connecting cylinder 704 and the flip plate 701 to rotate, and then the flip plate 701 and the feeding plate 702 are rotated around the 45° oblique direction and flipped to the unloading mechanism to unload the plate; After unloading is completed, the flip hydraulic telescopic rod 103 is retracted, and drives the flip plate 701 and the moving rack 608 and other structures to return to their positions. Then the electromagnet block 105 is powered off, and the flip hydraulic telescopic rod continues to retract, breaking contact with the end of the moving rack 608 and maintaining a certain distance so that the moving rack 608 and other structures will not contact the electromagnet block 105 during the rotation process, causing movement obstruction and the like.
[0034] Among them, Fig.14 As shown, the limiting structure 800 includes a fixed circular plate 107 located inside the middle box 603, and a fixed shaft 106 is provided at the center of the fixed circular plate 107. Both ends of the fixed shaft 106 pass through and extend out of the rotating cylinder 601, and are fixed to the outer wall of the processing tank 100 through a fixing frame 104, as shown in FIG. Fig.16 As shown, arc-shaped electromagnets 108 are symmetrically provided on both sides of the fixed circular plate 107, and the notch of the arc-shaped electromagnet 108 is located at the top of the fixed circular plate 107; A plurality of limit plates 802 are evenly arranged on both sides of the fixed circular plate 107 along the circumferential direction. A magnet sheet 803 is arranged on one side of the limit plate 802 close to the fixed circular plate 107, and the other side is connected to the inner wall of the middle box 603 through a spring, and two limit shafts 801 are symmetrically fixed thereon. One end of the limit shaft 801 passes through the middle box 603 and is connected to the limit hole 708 accordingly.
[0035] When the flip plate 701 is located above the rotating cylinder 601, the magnet sheet 803 on the limit plate 802 is offset from the arc-shaped electromagnet 108, so that the limit plate 802 moves inward under the action of the spring, so that the limit shaft 801 is disengaged from the limit hole 708 of the flip plate 701, and the limiting effect is cancelled; when the rotating cylinder 601 drives the flip plate 701 to rotate, the magnet sheet 803 gradually approaches the position of the arc-shaped electromagnet 108 and enters the area of the arc-shaped electromagnet 108, so that under the repulsive effect of the arc-shaped electromagnet 108 and the magnet sheet 803, the limit plate 802 compresses the spring and drives the limit shaft 801 to move outward, so that the limit shaft 801 extends into the limit hole 708, limits the flip plate 701, and prevents the flip plate 701 from separating from the supporting platform 604 during the rotation of the rotating cylinder 601.
[0036] Embodiment 2: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 4 As shown, the trimming mechanism 300 includes an adjustment plate 301 located on both sides of the support structure, the bottom of the adjustment plate 301 is connected to a first adjustment component, and a plurality of parallel support wheels 302 are evenly arranged and rotatably connected on the top of the adjustment plate 301, one of the support wheels 302 located on the front side section of the adjustment plate 301 is surrounded by a cutting groove 303, and a trimming knife 305 is provided above the support wheel 302, and the trimming knife 305 is connected to a motor, and a top plate 304 is provided above the trimming knife 305, and the top plate 304 is fixedly connected to the top of the adjustment plate 301, and the motor is fixed to the bottom of the top plate 304.
[0037] When trimming the plate, the plate moves to the support structure through the action of the feeding mechanism 200, and the two side edges contact the support wheels 302 of the trimming mechanism 300 to provide support for the side positions of the plate. Then, during the movement of the plate, the trimming process of the plate is achieved through the cooperation of the trimming knife 305 and the cutting groove 303.
[0038] Among them, Figure 5As shown, the first adjustment component includes an adjustment seat 313 fixed to the bottom of the adjustment plate 301, the adjustment seat 313 is slidably connected to the bottom of the inner cavity of the processing groove 100, and the lower part of the inner cavity of the processing groove 100 is rotatably connected to two parallel first screws 309, the two side segments of the first screw 309 have opposite thread rotation directions, and the two adjustment seats 313 are respectively threadedly connected to the two side segments of the first screw 309, and each adjustment seat 313 is threadedly connected to the two first screws 309 at the same time, one end of the first screw 309 extends out of the processing groove 100 and is fixed with a first gear 310, the inner side of the first gear 310 is meshed with a second gear 311, and the second gear 311 is rotatably connected to the outer wall of the processing groove 100, and the two second gears 311 are commonly meshed with a third gear 312, and the third gear 312 is connected to a motor, and the motor is fixed to the outer wall of the processing groove 100; When adjusting the position of the trimming knife 305, the two first screws 309 are rotated simultaneously through the drive of the motor and the transmission of the first gear 310, the second gear 311 and the third gear 312, thereby driving the adjustment seat 313 and the adjustment plate 301 on both sides to move, thereby adjusting the position of the trimming knife 305 to adapt to plates of different widths.
[0039] Among them, Figure 4 , Figure 5 As shown, two pressure wheels 306 are symmetrically provided on both sides of the trimming knife 305, and the pressure wheels 306 are located above the supporting wheel 302, and one end of the pressure wheel 306 is rotatably connected to a vertical spring rod 307, and two vertical spring cylinders 308 are correspondingly fixed to the bottom of the top plate 304, and the spring rod 307 is slidably connected in the spring cylinder 308, and the top end is connected to the top end of the inner cavity of the spring cylinder 308 through a spring, so that when the plate passes through the trimming knife 305, the pressure wheel 306 can exert a certain downward pressure on the plate through the spring, thereby improving the stability of the plate and thus improving the cutting quality.
[0040] Embodiment 3: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 6 As shown, the crosscutting mechanism 400 includes a moving seat 401 located above the supporting structure, a motor is installed at the bottom of the moving seat 401, and a crosscutting knife 402 is connected to the motor, and two parallel second screws 403 are threadedly connected in the moving seat 401, as shown in FIG. Figure 7 As shown, both ends of the second screw rod 403 are rotatably connected to the two side walls of the processing groove 100, and one end extends out of the processing groove 100 and is fixed with a fourth gear 404. The two fourth gears 404 are meshed with each other, and the other end of one of the second screw rods 403 is connected to a motor.
[0041] After the plate has been trimmed and moved to the material-collecting mechanism 700 for positioning, the motor of the cross-cutting mechanism 400 is started, and the two second screws 403 are rotated simultaneously through the drive of the motor and the transmission of the two fourth gears 404, thereby driving the movable seat 401 and the cross-cutting knife 402 to move laterally between the trimming mechanism 300 and the material-collecting mechanism 700. At the same time, the cross-cutting knife 402 is driven to rotate by the motor to perform cross-cutting on the plate, so that the trimmed plate can be cut into a certain width by the cross-cutting knife 402 so that it can be collected and transferred by the material-collecting mechanism 700.
[0042] Embodiment 4: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 8 As shown, the slitting mechanism 500 includes a mounting frame 501 fixed at the rear end of the processing groove 100, and a lifting groove 502 is connected to the bottom of the top of the mounting frame 501 through multiple lifting cylinders 503, and the notch of the lifting groove 502 faces one side of the material taking mechanism 700. A first slitting knife 504 is rotatably connected in the middle of the lifting groove 502, and second slitting knives 505 are symmetrically arranged on both sides. A second adjustment component is arranged inside the lifting groove 502, and the two second slitting knives 505 are correspondingly connected to the second adjustment component. A driving shaft 509 is fixed at the center of the first slitting knife 504, and the driving shaft 509 is rotatably connected to the lifting groove 502, and one end is connected to a motor. A transmission cylinder 508 is fixed at the center of the second slitting knife 505, and the transmission cylinder 508 is sleeved on the driving shaft 509. A plurality of transmission grooves 510 are evenly arranged on the driving shaft 509 along the circumferential direction, and a plurality of transmission bars are correspondingly fixed on the inner side wall of the transmission cylinder 508, and the transmission bars are slidably connected in the transmission grooves 510.
[0043] Among them, Figure 8 As shown, the second adjustment component includes a third screw 506 rotatably connected to the inside of the lifting slot 502, and one end of the third screw 506 is connected to a motor, the threads on the two side sections of the third screw 506 have opposite rotation directions and are respectively threadedly connected to threaded seats 507, the threaded seats 507 are slidably connected in the lifting slot 502, and the two second slitting knives 505 are respectively rotatably connected to the corresponding threaded seats 507.
[0044] When the material picking mechanism 700 drives the plate to rotate to the slitting mechanism 500, the lifting groove 502 is driven by the lifting cylinder 503 to move the first slitting knife 504 and the second slitting knife 505 downward in the vertical direction, so as to slit the plate and cut the plate into a suitable size for subsequent processing; when the slitting position needs to be adjusted according to the size of the plate, the third screw 506 is rotated by the motor, so that the two threaded seats 507 move to the middle position or to the two sides at the same time, thereby adjusting the distance between the second slitting knife 505 and the first slitting knife 504, so that the slitting size can be adjusted according to the size of the plate.
[0045] Embodiment 5: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 3 As shown, the feeding mechanism 200 includes a plurality of feeding rollers 201 evenly and parallelly arranged in the processing groove 100, a roller shaft 204 is fixed at the center of the feeding roller 201, both ends of the roller shaft 204 are rotatably connected to the two side walls of the processing groove 100, and one end extends out of the processing groove 100 and is fixed with a worm gear 205, the tops of the plurality of worm gears 205 are jointly meshed with a worm 206, the worm 206 is rotatably connected to the outer side wall of the processing groove 100, and one end is connected to a motor.
[0046] When the feeding mechanism 200 is working, the worm 206 is driven by the motor, and the multiple rollers 204 and the multiple feeding rollers 201 are rotated simultaneously through the transmission of the worm wheel 205 and the worm 206, so as to feed and transport the plates placed on the top of the multiple feeding rollers 201.
[0047] The unloading mechanism includes two parallel unloading rollers 102 rotatably connected to the upper portion of the inner wall of the processing tank 100 , a unloading conveyor belt 101 is provided between the two unloading rollers 102 , and a motor is connected to the outer end of one of the unloading rollers 102 .
[0048] When the picking mechanism 700 drives the cut electrode plates to rotate above the unloading conveyor, the electrode plates are released from adsorption and positioning and fall onto the unloading conveyor belt 101. The unloading roller 102 is driven by the motor, so that the unloading roller 102 drives the unloading conveyor belt 101 and the material thereon to move outward, thereby realizing the unloading and conveying of the electrode plates.
[0049] Embodiment 6: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 2 As shown, the support structure includes two side plates 203 symmetrically fixed to the bottom of the inner cavity of the processing groove 100, the side plates 203 are parallel to the side walls of the processing groove 100, and the trimming mechanism 300 is located in the area between the side plates 203 and the side walls of the processing groove 100, and a plurality of material receiving rollers 202 are evenly arranged and rotatably connected between the two side plates 203, and the material receiving rollers 202 are parallel to the loading rollers 201. When the plate moves to the trimming mechanism 300, the material receiving rollers 202 contact the middle of the bottom of the plate and provide support, thereby improving the position stability of the plate and facilitating subsequent operations such as taking materials.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0051] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made based on the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and use the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic cutting device for capacitor plates, comprising a processing tank (100), wherein a feeding mechanism (200) is provided in the processing tank (100), characterized in that: A support structure is provided in the middle of the rear side of the feeding mechanism (200), and trimming mechanisms (300) are symmetrically provided on both sides of the support structure. A rotating mechanism (600) is provided above the support structure, and a slitting mechanism (500) is provided on the rear side of the rotating mechanism (600). A cross-cutting mechanism (400) is provided in the processing groove (100), and the trimming mechanism (300), the cross-cutting mechanism (400), the rotating mechanism (600) and the slitting mechanism (500) are arranged in sequence along the front-rear direction of the processing groove (100); Four groups of material taking mechanisms (700) are evenly arranged on the rotating mechanism (600) along the circumferential direction, each group comprising two symmetrically arranged material taking mechanisms (700), the outer ends of the material taking mechanisms (700) being rotatably connected to the rotating mechanism (600), and the rotation direction of the material taking mechanisms (700) and the side edge of the processing groove (100) are at an angle of 45°; The upper parts of the two inner side walls of the processing tank (100) are respectively provided with material unloading mechanisms, and the positions of the material unloading mechanisms correspond to the material taking mechanism (700) at the top of the rotating mechanism (600).
2. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The rotating mechanism (600) comprises a rotating cylinder (601) rotatably connected between two side walls of the processing groove (100), one end of the rotating cylinder (601) protrudes out of the processing groove (100) and is fixed with a rotating gear ring (606), a fifth gear (607) is meshed at the bottom of the rotating gear ring (606), the fifth gear (607) is connected to a motor, and the motor is fixed to the outer side wall of the processing groove (100); An intermediate box (603) is fixed at a middle position corresponding to the processing groove (100) on the rotating cylinder (601), and rotating end plates (602) are symmetrically fixed on both sides. Four inclined brackets (605) are evenly fixed on the inner side surface of the rotating end plate (602) along the circumferential direction, and the angle between the inclined bracket (605) and the rotating end plate (602) is 45 degrees, and the outer end of each material taking mechanism (700) is rotatably connected to the corresponding inclined bracket (605); Two supporting platforms (604) are symmetrically fixed on both sides of the intermediate box (603), and each supporting platform (604) is provided with four supporting planes, and the supporting planes of the supporting platforms (604) are in contact with the inner side ends of the material taking mechanisms (700). A limiting structure (800) is provided inside the intermediate box (603), and the limiting structure (800) is correspondingly connected to the inner side ends of the plurality of material taking mechanisms (700).
3. The automatic cutting device for capacitor plates according to claim 2, characterized in that: The material taking mechanism (700) comprises a flip plate (701), a telescopic groove (706) is provided on the side of the flip plate (701) away from the rotating cylinder (601), a plurality of telescopic cylinders (707) are evenly arranged in the telescopic groove (706), and the outer ends of the telescopic cylinders (707) are commonly connected to a material taking plate (702), a plurality of adsorption discs (703) are evenly arranged on the outer surface of the material taking plate (702), and the inner ends of the plurality of adsorption discs (703) are commonly connected to a pump body via pipelines; The inner end of the flip plate (701) is symmetrically provided with two limiting holes (708), and is correspondingly connected to the limiting structure (800) through the limiting holes (708); the outer end of the flip plate (701) is provided with a bevel, the bevel has an inclination angle of 45°, and a parallel connecting tube (704) and a connecting shaft are fixed to the bevel, the connecting shaft is rotatably connected to the oblique bracket (605), and one end of the connecting shaft extends out of the oblique bracket (605) and is fixed with a flip gear (705); A movable rack (608) is meshed on the flip gear (705), one end of the movable rack (608) passes through the rotating end plate (602) and is fixed with a magnet block, a flip hydraulic telescopic rod (103) is provided on the inner side wall of the processing groove (100), and an electromagnet block (105) is fixed to the telescopic end of the flip hydraulic telescopic rod (103), and the position of the electromagnet block (105) corresponds to the movable rack (608) at the upper position of the rotating cylinder (601), a dovetail-shaped sliding groove (609) is provided on one side of the inclined bracket (605), a sliding block (610) is slidably connected in the sliding groove (609), the sliding block (610) is connected to one end of the sliding groove (609) through a spring, and the sliding block (610) is fixedly connected to the movable rack (608).
4. The automatic cutting device for capacitor plates according to claim 3 is characterized in that: The limiting structure (800) comprises a fixed circular plate (107) located inside the middle box (603), a fixed shaft (106) being provided at the center of the fixed circular plate (107), two ends of the fixed shaft (106) passing through and extending out of the rotating cylinder (601), and being fixed to the outer wall of the processing groove (100) via a fixing frame (104), arc-shaped electromagnets (108) being symmetrically provided on both sides of the fixed circular plate (107), and the notch of the arc-shaped electromagnet (108) being located at the top of the fixed circular plate (107); A plurality of limit plates (802) are evenly arranged along the circumferential direction on both sides of the fixed circular plate (107); a magnet sheet (803) is arranged on one side of the limit plate (802) close to the fixed circular plate (107); the other side is connected to the inner wall of the middle box (603) via a spring and two limit shafts (801) are symmetrically fixed thereto; one end of the limit shaft (801) passes through the middle box (603) and is correspondingly connected to the limit hole (708).
5. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The trimming mechanism (300) comprises an adjustment plate (301) located on both sides of a support structure, the bottom of the adjustment plate (301) is connected to a first adjustment component, a plurality of parallel support wheels (302) are evenly arranged and rotatably connected on the top of the adjustment plate (301), one of the support wheels (302) located on the front side section of the adjustment plate (301) is surrounded by a cutting groove (303), a trimming knife (305) is provided above the support wheel (302), the trimming knife (305) is connected to a motor, a top plate (304) is provided above the trimming knife (305), the top plate (304) is fixedly connected to the top of the adjustment plate (301), and the motor is fixed to the bottom of the top plate (304); The first adjustment component comprises an adjustment seat (313) fixed to the bottom of the adjustment plate (301), the adjustment seat (313) being slidably connected to the bottom of the inner cavity of the processing groove (100), the lower part of the inner cavity of the processing groove (100) being rotatably connected to two parallel first screws (309), the two side sections of the first screw (309) having opposite thread rotation directions, and the two adjustment seats (313) being respectively threadedly connected to the two side sections of the first screw (309), one end of the first screw (309) extending out of the processing groove (100) and being fixed with a first gear (310), a second gear (311) being meshed at the inner side of the first gear (310), the second gear (311) being rotatably connected to the outer wall of the processing groove (100), a third gear (312) being meshed between the two second gears (311), the third gear (312) being connected to a motor, and the motor being fixed to the outer wall of the processing groove (100); Two pressing wheels (306) are symmetrically arranged on both sides of the trimming knife (305), the pressing wheels (306) are located above the supporting wheels (302), and one end of the pressing wheels (306) is rotatably connected to a vertical spring rod (307), and two vertical spring cylinders (308) are correspondingly fixed to the bottom of the top plate (304), the spring rod (307) is slidably connected to the spring cylinder (308), and the top end is connected to the top end of the inner cavity of the spring cylinder (308) through a spring.
6. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The cross-cutting mechanism (400) comprises a movable seat (401) located above the supporting structure, a motor is installed at the bottom of the movable seat (401), and a cross-cutting knife (402) is connected to the motor, two parallel second screw rods (403) are threadedly connected in the movable seat (401), two ends of the second screw rod (403) are rotatably connected to the two side walls of the processing groove (100), one end extends out of the processing groove (100), and a fourth gear (404) is fixed thereto, the two fourth gears (404) are meshed with each other, and the other end of one of the second screw rods (403) is connected to the motor.
7. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The slitting mechanism (500) comprises a mounting frame (501) fixed at the rear end of the processing tank (100); a lifting tank (502) is connected to the bottom of the top of the mounting frame (501) via a plurality of lifting cylinders (503); the notch of the lifting tank (502) faces one side of the material taking mechanism (700); a first slitting knife (504) is rotatably connected in the middle of the lifting tank (502); second slitting knives (505) are symmetrically arranged on both sides; a second adjusting component is arranged inside the lifting tank (502); and the two second slitting knives (505) are symmetrically arranged on the two sides; The components are connected correspondingly, a driving shaft (509) is fixed at the center of the first slitting knife (504), the driving shaft (509) is rotatably connected to the lifting groove (502), and one end is connected to a motor, a transmission cylinder (508) is fixed at the center of the second slitting knife (505), the transmission cylinder (508) is sleeved on the driving shaft (509), a plurality of transmission grooves (510) are evenly arranged on the driving shaft (509) along the circumferential direction, a plurality of transmission bars are correspondingly fixed on the inner side wall of the transmission cylinder (508), and the transmission bars are slidably connected to the transmission grooves (510); The second adjustment assembly comprises a third screw rod (506) rotatably connected to the inside of the lifting slot (502), and one end of the third screw rod (506) is connected to a motor, the threads on the two side sections of the third screw rod (506) are in opposite rotation directions and are respectively threadedly connected to thread seats (507), the thread seats (507) are slidably connected to the lifting slot (502), and the two second slitting knives (505) are respectively rotatably connected to the corresponding thread seats (507).
8. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The feeding mechanism (200) comprises a plurality of feeding rollers (201) uniformly and parallely arranged in the processing groove (100), a roller shaft (204) being fixed at the center of the feeding roller (201), two ends of the roller shaft (204) being rotatably connected to two side walls of the processing groove (100), one end of which protrudes out of the processing groove (100) and is fixed with a worm gear (205), the tops of the plurality of worm gears (205) being meshed with a worm (206), the worm gear (206) being rotatably connected to the outer side wall of the processing groove (100), and one end of which is connected to a motor.
9. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The material discharge mechanism comprises two parallel material discharge rollers (102) rotatably connected to the upper portion of the inner side wall of the processing tank (100), a material discharge conveyor belt (101) is provided between the two material discharge rollers (102), and a motor is connected to the outer end of one of the material discharge rollers (102).
10. The automatic cutting device for capacitor plates according to any one of claims 1 to 9, characterized in that: The support structure comprises two side plates (203) symmetrically fixed to the bottom of the inner cavity of the processing groove (100), the side plates (203) are parallel to the side walls of the processing groove (100), the trimming mechanism (300) is located in the area between the side plates (203) and the side walls of the processing groove (100), and a plurality of material receiving rollers (202) are evenly arranged and rotatably connected between the two side plates (203).
Citation Information
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