An automatic capacitor plate cutting device
By designing a capacitor plate automatic cutting equipment including loading, cutting, transverse cutting and slicing mechanism, the problem of single functions of the existing equipment is solved, rapid loading and unloading of the plate and multi-directional cutting of the plate are achieved, and the efficiency of cutting processing is improved.
Patent Information
- Application Number
- CN202510252136.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-05
AI Technical Summary
The existing capacitor plate cutting equipment has a single function and cannot achieve comprehensive cutting processing, especially the lack of lateral cutting function for longer plates.
An automatic cutting device for capacitor plates is designed, including a feeding mechanism, an edge cutting mechanism, a cross-cutting mechanism, a slitting mechanism and a rotating mechanism. Through the coordinated work of these mechanisms, automatic loading and unloading, cutting, cross-cutting and slitting of the plates are realized.
It realizes rapid loading and unloading of the board and multi-directional cutting, improves the efficiency and flexibility of cutting and processing, and can continuously and multi-functional cutting of the board.
Smart Images

Figure CN119733887B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of capacitor plate processing, and specifically provides an automatic cutting device for capacitor plates. Background Art
[0002] A capacitor includes two plates close to each other, with a layer of non-conductive insulating medium sandwiched between the two plates. When a voltage is applied between the two plates of the capacitor, the capacitor will store electric charges. Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering.
[0003] During the production and processing of capacitor plates, it is necessary to perform cutting processing on them, cutting the larger thin plates into appropriate sizes for subsequent processing and treatment.
[0004] An automatic plate splitting device with the patent publication number CN218857122U mainly includes a conveying groove, a conveying component, a top plate, and a cutting component. A rotating component is provided in the conveying groove, with moving boxes arranged on both sides of the rotating component. The bottom of the moving box is connected to a moving component, and the moving box is provided with a notch and a positioning plate; the plates are moved through the conveying component. When cutting, the two ends of the plate are fixed by the moving box and the positioning plate to position and support the ends of the plate, and the plate is split by the cutting component. The cutting waste is collected by the moving box for subsequent centralized treatment of the waste.
[0005] The above device can realize the splitting process of the plates, but there are many quality problems such as notches or burrs on the side edges of some plates, which need to be removed first. In this case, when cutting the plates, it is necessary to perform edge cutting and splitting on the plates to remove the side edges and split the plates into appropriate sizes. However, the splitting structure of the above device can only achieve one of the functions of edge cutting or splitting, and for longer plates, there is also a lack of a transverse cutting function. Therefore, the above device has a single function and cannot achieve comprehensive cutting processing.
[0006] Based on this, the present invention designs an automatic cutting device for capacitor plates to solve the above problems. Summary of the Invention
[0007] The purpose of the present invention is to provide an automatic cutting device for capacitor plates to solve the problems raised in the above background art.
[0008] To achieve the above purpose, the present invention provides the following technical solutions:
[0009] An automatic cutting equipment for capacitor plates includes a processing tank. There is a feeding mechanism in the processing tank. A support structure is arranged in the middle at the rear side of the feeding mechanism. Trimming mechanisms are symmetrically arranged on both sides of the support structure. A rotating mechanism is arranged above the support structure. A slitting mechanism is arranged at the rear side of the rotating mechanism. A transverse cutting mechanism is arranged in the processing tank. And the trimming mechanism, the transverse cutting mechanism, the rotating mechanism and the slitting mechanism are arranged in sequence along the front-back direction of the processing tank;
[0010] Four groups of material taking mechanisms are evenly arranged on the rotating mechanism along the circumferential direction. Each group includes two symmetrically arranged material taking mechanisms. The outer end of the material taking mechanism is rotatably connected to the rotating mechanism. And the rotation direction of the material taking mechanism forms an angle of 45° with the side of the processing tank;
[0011] Feeding mechanisms are respectively arranged on the upper parts of the two inner side walls of the processing tank. And the position of the feeding mechanism corresponds to the material taking mechanism at the top of the rotating mechanism.
[0012] Preferably, the rotating mechanism includes a rotating cylinder rotatably connected between the two side walls of the processing tank. One end of the rotating cylinder extends out of the processing tank and is fixed with a rotating gear ring. A fifth gear is meshed with the bottom of the rotating gear ring. The fifth gear is connected with a motor. And the motor is fixed to the outer side wall of the processing tank;
[0013] An intermediate box is fixed at the middle position corresponding to the processing tank on the rotating cylinder. Rotating end plates are symmetrically fixed on both sides. Four inclined brackets are evenly fixed on the inner side surface of the rotating end plate along the circumferential direction. The included angle between the inclined bracket and the rotating end plate is 45°. And the outer end of each material taking mechanism is rotatably connected to the corresponding inclined bracket;
[0014] Two supporting platforms are symmetrically fixed on both sides of the intermediate box. Each supporting platform is provided with four supporting planes. And the inner end of the material taking mechanism is in contact with the supporting plane of the supporting platform through the supporting plane of the supporting platform. A limiting structure is arranged inside the intermediate box. And the limiting structure is correspondingly connected to the inner ends of multiple material taking mechanisms.
[0015] Preferably, the material taking mechanism includes a turning plate. A telescopic groove is arranged on the side surface of the turning plate away from the rotating cylinder. A plurality of telescopic cylinders are evenly arranged in the telescopic groove. And the outer ends of the telescopic cylinders are jointly connected with a material taking plate. A plurality of suction cups are evenly arranged on the outer side surface of the material taking plate. The inner ends of the plurality of suction cups are jointly connected with a pump body through a pipeline;
[0016] Two limiting holes are symmetrically arranged at the inner end of the turning plate. And the limiting holes are correspondingly connected to the limiting structure. The outer end of the turning plate is provided with a hypotenuse. The inclination angle of the hypotenuse is 45°. And a parallel connecting cylinder and a connecting shaft are fixed at the hypotenuse. The connecting shaft is rotatably connected to the inclined bracket. And one end extends out of the inclined bracket and is fixed with a turning gear;
[0017] A moving rack is engaged with the flipping gear. One end of the moving rack passes through the rotating end plate and is fixed with a magnet block. On the inner side wall of the processing groove, there is a flipping hydraulic telescopic rod, and the telescopic end of the flipping hydraulic telescopic rod is fixed with an electromagnet block, and the position of the electromagnet block corresponds to the moving rack above the rotating cylinder. On one side of the inclined bracket, there is a dovetail-shaped sliding groove, and a sliding block is slidably connected in the sliding groove. The sliding block is connected to one end of the sliding groove through a spring, and the sliding block is fixedly connected to the moving rack.
[0018] Preferably, the limiting structure includes a fixed circular plate located inside the middle box. At the center of the fixed circular plate, there is a fixed shaft. Both ends of the fixed shaft pass through and extend out of the rotating cylinder and are fixed to the outer side wall of the processing groove through a fixed bracket. On both sides of the fixed circular plate, arc-shaped electromagnets are symmetrically arranged, and the notch position of the arc-shaped electromagnet is located at the top position of the fixed circular plate;
[0019] On both sides of the fixed circular plate, a plurality of limiting plates are evenly arranged along the circumferential direction. On the side of the limiting plate close to the fixed circular plate, there is a magnet sheet. The other side is connected to the inner side wall of the middle box through a spring, and two limiting shafts are symmetrically fixed. One end of the limiting shaft passes through the middle box and is correspondingly connected to the limiting hole.
[0020] Preferably, the edge trimming mechanism includes adjusting plates located on both sides of the supporting structure. The bottom of the adjusting plate is connected with a first adjusting component. On the top of the adjusting plate, a plurality of parallel supporting wheels are evenly arranged and rotatably connected. On one of the supporting wheels on the front side section of the adjusting plate, a cutting groove is arranged in a surrounding manner. Above this supporting wheel, there is an edge trimming knife. The edge trimming knife is connected with a motor. Above the edge trimming knife, there is a top plate. The top plate is fixedly connected to the top of the adjusting plate, and the motor is fixed to the bottom of the top plate.
[0021] Preferably, the first adjusting component includes an adjusting seat fixed to the bottom of the adjusting plate. The adjusting seat is slidably connected to the inner cavity bottom of the processing groove. In the lower part of the inner cavity of the processing groove, two parallel first screw rods are rotatably connected. The thread rotation directions of the two side sections of the first screw rod are opposite, and the two adjusting seats are respectively threadedly connected to the two side sections of the first screw rod. One end of the first screw rod extends out of the processing groove and is fixed with a first gear. Inside the first gear, there is a second gear meshed. The second gear is rotatably connected to the outer side wall of the processing groove. Between the two second gears, there is a third gear meshed. The third gear is connected with a motor, and the motor is fixed to the outer side wall of the processing groove.
[0022] Preferably, on both sides of the edge trimming knife, two pressing wheels are symmetrically arranged. The pressing wheels are located above the supporting wheels. One end of the pressing wheel is rotatably connected with a vertical spring rod. On the bottom of the top plate, two vertical spring cylinders are correspondingly fixed. The spring rod is slidably connected in the spring cylinder, and the top end is connected to the top end of the inner cavity of the spring cylinder through a spring.
[0023] Preferably, the cross-cutting mechanism includes a moving seat located above the support structure. A motor is installed at the bottom of the moving seat, and a cross-cutting knife is connected to the motor. Two parallel second screw rods are threadedly connected in the moving seat. The two ends of the second screw rods are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a fourth gear. The two fourth gears are meshed with each other, and a motor is connected to the other end of one of the second screw rods.
[0024] Preferably, the slitting mechanism includes a mounting frame fixed at the rear end of the processing groove. A lifting groove is connected below the top of the mounting frame through a plurality of lifting cylinders. The notch of the lifting groove faces the side of the material taking mechanism. A first slitting knife is rotatably connected in the middle of the lifting groove, and second slitting knives are symmetrically arranged on both sides. A second adjusting component is arranged inside the lifting groove, and the two second slitting knives are correspondingly connected to the second adjusting component. A driving shaft is fixed at the center of the first slitting knife. The driving shaft is rotatably connected to the lifting groove, and a motor is connected to one end. A transmission cylinder is fixed at the center of the second slitting knife. The transmission cylinder is sleeved on the driving shaft. A plurality of transmission grooves are uniformly arranged on the driving shaft along the circumferential direction. A plurality of transmission strips are correspondingly fixed on the inner side wall of the transmission cylinder, and the transmission strips are slidably connected in the transmission grooves.
[0025] Preferably, the second adjusting component includes a third screw rod rotatably connected inside the lifting groove. A motor is connected to one end of the third screw rod. The thread rotation directions of the two side sections of the third screw rod are opposite, and thread seats are respectively threadedly connected to the two side sections. The thread seats are slidably connected in the lifting groove, and the two second slitting knives are respectively rotatably connected to the corresponding thread seats.
[0026] Preferably, the feeding mechanism includes a plurality of feeding rollers uniformly and parallelly arranged in the processing groove. A roller shaft is fixed at the center of the feeding roller. The two ends of the roller shaft are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a worm gear. A worm is meshed with the tops of the plurality of worm gears. The worm is rotatably connected to the outer side wall of the processing groove, and a motor is connected to one end.
[0027] Preferably, the discharging mechanism includes two parallel discharging rollers rotatably connected to the upper part of the inner side wall of the processing groove. A discharging conveyor belt is arranged between the two discharging rollers, and a motor is connected to the outer end of one of the discharging rollers.
[0028] Preferably, the support structure includes two side plates symmetrically fixed at the bottom of the inner cavity of the processing groove. The side plates are parallel to the side walls of the processing groove. The edge cutting mechanism is located in the area between the side plates and the side walls of the processing groove, and a plurality of bearing rollers are uniformly arranged and rotatably connected between the two side plates.
[0029] Compared with the prior art, the beneficial effects of the present invention are:
[0030] The present invention automatically loads and unloads the board through the loading mechanism and the unloading mechanism respectively, making the loading and unloading of the board faster and more convenient, and enabling the loading and unloading of the board to be independent of each other and carried out simultaneously, improving the processing efficiency;
[0031] The present invention is provided with a trimming mechanism, a cross-cutting mechanism and a slitting mechanism, which can cut the board in different directions and with different functions, making the cutting more convenient and sufficient, and capable of continuous operation, improving the cutting processing efficiency;
[0032] The present invention realizes the transfer of the board by setting a rotating mechanism and four groups of material taking mechanisms, which cooperate with the cross-cutting mechanism and the slitting mechanism of the board, etc., so that operations such as cross-cutting, slitting and transfer unloading of the board groove can be carried out simultaneously;
[0033] When the material taking mechanism of the present invention performs unloading transfer, the material taking mechanisms on both sides can be turned over around a 45° diagonal line respectively, so that the cut board can be transferred to the unloading mechanisms on both sides, realizing the blanking operation of the board from the material taking mechanism. Brief Description of the Drawings
[0034] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0035] Figure 1 It is a schematic structural diagram of the present invention;
[0036] Figure 2 It is a schematic internal structure diagram of the processing groove of the present invention;
[0037] Figure 3 It is a schematic end structure diagram of the loading roller of the present invention;
[0038] Figure 4 It is a schematic structural diagram of the trimming mechanism of the present invention;
[0039] Figure 5 It is a schematic bottom structure diagram of the adjusting plate of the present invention;
[0040] Figure 6 It is a schematic structural diagram of the cross-cutting mechanism of the present invention;
[0041] Figure 7 It is a schematic position diagram of the fourth gear of the present invention;
[0042] Figure 8 It is a schematic internal structure diagram of the lifting groove of the present invention;
[0043] Figure 9It is a partial structural schematic diagram of the rotating cylinder of the present invention;
[0044] Figure 10 It is a structural schematic diagram of the rotating end plate of the present invention;
[0045] Figure 11 It is a structural schematic diagram of the middle box of the present invention;
[0046] Figure 12 It is an end structural schematic diagram of the flipping hydraulic telescopic rod of the present invention;
[0047] Figure 13 It is a structural schematic diagram of the moving rack of the present invention;
[0048] Figure 14 It is an internal structural schematic diagram of the middle box of the present invention;
[0049] Figure 15 It is a schematic diagram of the limiting structure of the present invention;
[0050] Figure 16 It is a structural schematic diagram of the fixed circular plate of the present invention.
[0051] In the drawings, the list of components represented by each reference numeral is as follows:
[0052] 100 - processing groove, 101 - blanking conveyor belt, 102 - blanking roller, 103 - flipping hydraulic telescopic rod, 104 - fixing frame, 105 - electromagnet block, 106 - fixing shaft, 107 - fixed circular plate, 108 - arc electromagnet;
[0053] 200 - loading mechanism, 201 - loading roller, 202 - material - receiving roller, 203 - side plate, 204 - roller shaft, 205 - worm gear, 206 - worm;
[0054] 300 - edge - cutting mechanism, 301 - adjusting plate, 302 - supporting wheel, 303 - cutting groove, 304 - top plate, 305 - edge - cutting knife, 306 - pressing wheel, 307 - spring rod, 308 - spring cylinder, 309 - first screw rod, 310 - first gear, 311 - second gear, 312 - third gear, 313 - adjusting seat;
[0055] 400 - transverse - cutting mechanism, 401 - moving seat, 402 - transverse - cutting knife, 403 - second screw rod, 404 - fourth gear;
[0056] 500 - slitting mechanism, 501 - mounting frame, 502 - lifting groove, 503 - lifting cylinder, 504 - first slitting knife, 505 - second slitting knife, 506 - third screw rod, 507 - threaded seat, 508 - transmission cylinder, 509 - driving shaft, 510 - transmission groove;
[0057] 600 - Rotating mechanism, 601 - Rotating cylinder, 602 - Rotating end plate, 603 - Intermediate box, 604 - Supporting table, 605 - Inclined support, 606 - Rotating gear ring, 607 - Fifth gear, 608 - Moving rack, 609 - Sliding groove, 610 - Sliding block;
[0058] 700 - Material taking mechanism, 701 - Flipping plate, 702 - Material taking plate, 703 - Suction cup, 704 - Connecting cylinder, 705 - Flipping gear, 706 - Telescopic groove, 707 - Telescopic cylinder, 708 - Limiting hole;
[0059] 800 - Limiting structure, 801 - Limiting shaft, 802 - Limiting plate, 803 - Magnet sheet. Specific implementation mode
[0060] Next, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings Figures 1 - 16 , it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0061] Embodiment 1, please refer to the accompanying drawings. The present invention provides a technical solution:
[0062] An automatic capacitor plate cutting device, as Figure 1 shown, includes a processing tank 100. A feeding mechanism 200 is provided in the processing tank 100. A supporting structure is provided in the middle at the rear side of the feeding mechanism 200. Trimming mechanisms 300 are symmetrically provided on both sides of the supporting structure. A rotating mechanism 600 is provided above the supporting structure. A slitting mechanism 500 is provided at the rear side of the rotating mechanism 600. A transverse cutting mechanism 400 is provided in the processing tank 100, and the trimming mechanism 300, the transverse cutting mechanism 400, the rotating mechanism 600, and the slitting mechanism 500 are arranged in sequence along the front - rear direction of the processing tank 100;
[0063] As Figure 2 shown, four groups of material taking mechanisms 700 are evenly arranged on the rotating mechanism 600 along the circumferential direction. Each group includes two symmetrically arranged material taking mechanisms 700. The outer end of the material taking mechanism 700 is rotatably connected to the rotating mechanism 600, and the rotation direction of the material taking mechanism 700 forms an angle of 45° with the side of the processing tank 100;
[0064] Lowering mechanisms are respectively provided on the upper parts of the two inner side walls of the processing tank 100, and the positions of the lowering mechanisms correspond to the material taking mechanisms 700 at the top of the rotating mechanism 600.
[0065] When cutting and processing the capacitor plates, place the sheet at the feeding mechanism 200, and convey the sheet through the feeding mechanism 200. When the sheet moves to the supporting structure, provide a supporting effect for the middle part of the sheet through the supporting structure, and the two side edges of the sheet pass through the edge cutting mechanism 300, so as to perform edge cutting during the movement of the sheet, and the position of the edge cutting mechanism 300 can be adjusted, so that it can be adjusted according to the width of the sheet, improving the processing flexibility;
[0066] After the edge cutting of the sheet is completed, the sheet moves to the lower part of the rotating mechanism 600, and the feeding mechanism 200 and the sheet pause. The material taking mechanism 700 at the bottom of the rotating mechanism 600 can move down to contact and fix the top of the sheet, and then the cross cutting mechanism 400 between the edge cutting mechanism 300 and the rotating mechanism 600 moves to perform cross cutting on the sheet and cut the sheet;
[0067] Then the material taking mechanism 700 drives the sheet to move up, disengages from the supporting structure, and leaves a certain space, so that the rotating mechanism 600 can rotate the material taking mechanism 700 and the sheet on it backward, switch the positions of multiple material taking mechanisms 700 on the rotating mechanism 600, drive the sheet on the material taking mechanism 700 after taking the material to move to the lower part of the slitting mechanism 500, and make the sheet in a vertical state. The adjacent and vacant material taking mechanisms 700 can move to the bottom of the rotating mechanism 600 for the next material taking;
[0068] While the edge cutting mechanism 300 and other structures perform cutting work again, the slitting mechanism 500 moves vertically to perform slitting on the vertical sheet, so as to slit the sheet into multiple small sheets of the same size with smaller areas, completing the cutting and processing of the sheet.
[0069] After the slitting mechanism 500 completes the processing, it moves up and returns to its original position, and the material taking mechanism 700 at the bottom of the rotating mechanism 600 takes the material again. Then, through the rotation of the rotating mechanism 600, the positions of multiple material taking mechanisms 700 are switched, so that the sheet at the bottom of the rotating mechanism 600 rotates to the rear position of the rotating mechanism 600 and is in a vertical state, and the sheet at the rear rotates to the top of the rotating mechanism 600 and is in a horizontal state. Then the material taking mechanism 700 drives the sheet to rotate along a 45° diagonal line, so that the material taking mechanism 700 forms a 90° angle with the original position and is located above the discharging mechanism, and the sheet is located above the bottom of the material taking mechanism 700 and the feeding mechanism 200. Furthermore, the material taking mechanism 700 takes the material and fixes the sheet, and the sheet falls onto the discharging mechanism for discharging the sheet.
[0070] The present invention can perform cutting on the sheet in different directions and with different functions by setting the edge cutting mechanism 300, the cross cutting mechanism 400 and the slitting mechanism 500, making the cutting more convenient and sufficient, and capable of being continuous, improving the cutting and processing efficiency;
[0071] By providing a rotating mechanism 600 and four sets of material taking mechanisms 700, and cooperating with the cross-cutting mechanism 400, slitting mechanism 500, etc. of the board, the transfer of the board is realized, so that operations such as the cross-cutting and slitting of the board groove can be carried out simultaneously. And through the flipping of the material taking mechanism 700 in the diagonal direction, the board can be transferred to the blanking mechanism, and the loading and unloading of the board do not affect each other and are carried out simultaneously.
[0072] Among them, as Figure 9 shown, the rotating mechanism 600 includes a rotating cylinder 601 rotatably connected between the two side walls of the processing groove 100. One end of the rotating cylinder 601 extends out of the processing groove 100 and is fixed with a rotating gear ring 606. A fifth gear 607 is engaged with the bottom of the rotating gear ring 606. The fifth gear 607 is connected with a motor, and the motor is fixed to the outer side wall of the processing groove 100;
[0073] An intermediate box 603 is fixed to the rotating cylinder 601 corresponding to the middle position of the processing groove 100. Rotating end plates 602 are symmetrically fixed on both sides. Four inclined brackets 605 are evenly fixed on the inner side surface of the rotating end plate 602 along the circumferential direction. The included angle between the inclined bracket 605 and the rotating end plate 602 is 45°. And the outer end of each material taking mechanism 700 is rotatably connected to the corresponding inclined bracket 605;
[0074] As Figure 11 shown, two supporting platforms 604 are symmetrically fixed on both sides of the intermediate box 603. Each supporting platform 604 is provided with four supporting planes, and is in contact with the inner end of the material taking mechanism 700 through the supporting planes of the supporting platform 604. A limiting structure 800 is arranged inside the intermediate box 603, and the limiting structure 800 is correspondingly connected to the inner ends of multiple material taking mechanisms 700.
[0075] When it is necessary to switch the position of the material taking mechanism 700, through the drive of the motor and the transmission of the fifth gear 607 and the rotating gear ring 606, the rotating cylinder 601 rotates, and drives the material taking mechanism 700 to rotate through structures such as the supporting platform 604 and the inclined bracket 605, so as to switch the position and transfer the board; during the rotation, the inner end of the material taking mechanism 700 is connected to the limiting structure 800 to limit the position of the material taking mechanism 700 and prevent it from rotating randomly. When it is necessary to make the material taking mechanism 700 at the top position of the rotating mechanism 600 rotate around the diagonal line, the limiting structure 800 cancels the limit on the top material taking mechanism 700, so that it can rotate freely.
[0076] Among them, as Figure 10 shown, the material taking mechanism 700 includes a flipping plate 701. A telescopic groove 706 is arranged on the side surface of the flipping plate 701 away from the rotating cylinder 601. A plurality of telescopic cylinders 707 are evenly arranged in the telescopic groove 706, and as Figure 15As shown, the outer ends of the telescopic cylinders 707 are commonly connected to a material taking plate 702. A plurality of suction cups 703 are evenly arranged on the outer side surface of the material taking plate 702. The inner ends of the plurality of suction cups 703 are commonly connected to a pump body through a pipeline;
[0077] Two limiting holes 708 are symmetrically arranged at the inner end of the turning plate 701 and are correspondingly connected to the limiting structure 800 through the limiting holes 708. The outer end of the turning plate 701 is provided with an inclined edge, and the inclination angle of the inclined edge is 45°. A parallel connecting cylinder 704 and a connecting shaft are fixed at the inclined edge. The connecting shaft is rotatably connected to the inclined support 605, and one end extends out of the inclined support 605 and is fixed with a turning gear 705;
[0078] A moving rack 608 is engaged with the turning gear 705. One end of the moving rack 608 passes through the rotating end plate 602 and is fixed with a magnet block, as Figure 12 As shown, a turning hydraulic telescopic rod 103 is arranged on the inner side wall of the processing groove 100, and an electromagnet block 105 is fixed at the telescopic end of the turning hydraulic telescopic rod 103. The position of the electromagnet block 105 corresponds to the moving rack 608 at the upper position of the rotating cylinder 601, as Figure 13 As shown, a dovetail-shaped sliding groove 609 is arranged on one side of the inclined support 605. A sliding block 610 is slidably connected in the sliding groove 609. The sliding block 610 is connected to one end of the sliding groove 609 through a spring, and the sliding block 610 is fixedly connected to the moving rack 608.
[0079] When the turning plate 701 and the material taking plate 702 are located below the rotating cylinder 601, the telescopic cylinder 707 drives the material taking plate 702 to move outwards, so that the suction cups 703 are in contact with the top of the plate, so as to adsorb and fix the plate through the action of the pump body, pipeline and suction cups 703, and then move back upwards;
[0080] When the plate is completely cut and rotated to the upper part of the rotating cylinder 601, the limiting structure 800 cancels the limit on the inner end of the turning plate 701. Then the turning hydraulic telescopic rod 103 extends, driving the electromagnet block 105 to contact the magnet block at the outer end of the moving rack 608 and being attracted and fixed by power on. Then the turning hydraulic telescopic rod 103 continues to extend, pushing the moving rack 608 to move, so that the turning gear 705 drives the connecting cylinder 704 and the turning plate 701 to rotate, and further enables the turning plate 701 and the material taking plate 702 to rotate around the 45° diagonal line direction and turn to the blanking mechanism for blanking the plate;
[0081] After unloading is completed, the flip hydraulic telescopic rod 103 is retracted, and drives the flip plate 701 and the moving rack 608 and other structures to return to their positions. Then the electromagnet block 105 is powered off, and the flip hydraulic telescopic rod continues to retract, breaking contact with the end of the moving rack 608 and maintaining a certain distance so that the moving rack 608 and other structures will not contact the electromagnet block 105 during the rotation process, causing movement obstruction and the like.
[0082] Among them, Figure 14 As shown, the limiting structure 800 includes a fixed circular plate 107 located inside the middle box 603, and a fixed shaft 106 is provided at the center of the fixed circular plate 107. Both ends of the fixed shaft 106 pass through and extend out of the rotating cylinder 601, and are fixed to the outer wall of the processing tank 100 through a fixing frame 104, as shown in FIG. Figure 16 As shown, arc-shaped electromagnets 108 are symmetrically provided on both sides of the fixed circular plate 107, and the notch of the arc-shaped electromagnet 108 is located at the top of the fixed circular plate 107;
[0083] A plurality of limit plates 802 are evenly arranged on both sides of the fixed circular plate 107 along the circumferential direction. A magnet sheet 803 is arranged on one side of the limit plate 802 close to the fixed circular plate 107, and the other side is connected to the inner wall of the middle box 603 through a spring, and two limit shafts 801 are symmetrically fixed thereon. One end of the limit shaft 801 passes through the middle box 603 and is connected to the limit hole 708 accordingly.
[0084] When the flip plate 701 is located above the rotating cylinder 601, the magnet sheet 803 on the limit plate 802 is offset from the arc-shaped electromagnet 108, so that the limit plate 802 moves inward under the action of the spring, so that the limit shaft 801 is disengaged from the limit hole 708 of the flip plate 701, and the limiting effect is cancelled; when the rotating cylinder 601 drives the flip plate 701 to rotate, the magnet sheet 803 gradually approaches the position of the arc-shaped electromagnet 108 and enters the area of the arc-shaped electromagnet 108, so that under the repulsive effect of the arc-shaped electromagnet 108 and the magnet sheet 803, the limit plate 802 compresses the spring and drives the limit shaft 801 to move outward, so that the limit shaft 801 extends into the limit hole 708, limits the flip plate 701, and prevents the flip plate 701 from separating from the supporting platform 604 during the rotation of the rotating cylinder 601.
[0085] Embodiment 2: The structure of this embodiment is basically the same as that of embodiment 1, except that Figure 4As shown in the figure, the edge trimming mechanism 300 includes adjusting plates 301 located on both sides of the support structure. A first adjustment component is connected to the bottom of the adjusting plate 301. A plurality of parallel support wheels 302 are evenly arranged and rotatably connected to the top of the adjusting plate 301. A cutting groove 303 is provided around one of the support wheels 302 on the front side section of the adjusting plate 301. An edge trimming knife 305 is provided above this support wheel 302. The edge trimming knife 305 is connected to a motor. A top plate 304 is provided above the edge trimming knife 305. The top plate 304 is fixedly connected to the top of the adjusting plate 301, and the motor is fixed to the bottom of the top plate 304.
[0086] When trimming the edges of the plate, the plate moves to the support structure under the action of the feeding mechanism 200, and both side edges are in contact with the support wheels 302 of the edge trimming mechanism 300 to provide a supporting effect for the side positions of the plate. Then, during the movement of the plate, through the cooperation of the edge trimming knife 305 and the cutting groove 303, the edge trimming process of the plate is realized.
[0087] Among them, as Figure 5 shown, the first adjustment component includes an adjustment seat 313 fixed to the bottom of the adjusting plate 301. The adjustment seat 313 is slidably connected to the bottom of the inner cavity of the processing groove 100. Two parallel first screw rods 309 are rotatably connected to the lower part of the inner cavity of the processing groove 100. The thread rotation directions of the two side sections of the first screw rod 309 are opposite, and the two adjustment seats 313 are respectively threadedly connected to the two side sections of the first screw rod 309. Each adjustment seat 313 is simultaneously threadedly connected to the two first screw rods 309. One end of the first screw rod 309 extends out of the processing groove 100 and is fixed with a first gear 310. A second gear 311 is meshed at the inner side position of the first gear 310. The second gear 311 is rotatably connected to the outer wall of the processing groove 100. A third gear 312 is jointly meshed between the two second gears 311. The third gear 312 is connected to a motor, and the motor is fixed to the outer wall of the processing groove 100;
[0088] When adjusting the position of the edge trimming knife 305, through the drive of the motor and the transmission of the first gear 310, the second gear 311, and the third gear 312, the two first screw rods 309 rotate simultaneously, thereby driving the adjustment seats 313 and structures such as the adjusting plate 301 on both sides to move, realizing the adjustment of the position of the edge trimming knife 305 to adapt to plates of different widths.
[0089] Among them, as Figure 4 、 Figure 5As shown in the figure, two pressing wheels 306 are symmetrically arranged on both sides of the trimming knife 305. The pressing wheels 306 are located above the supporting wheels 302. One end of each pressing wheel 306 is rotatably connected to a vertical spring rod 307. Two vertical spring cylinders 308 are fixedly arranged corresponding to the bottom of the top plate 304. The spring rods 307 are slidably connected in the spring cylinders 308, and the tops are connected to the top ends of the inner cavities of the spring cylinders 308 through springs. So that when the plate passes through the trimming knife 305, the pressing wheels 306 can press the plate downward to a certain extent through the springs, improving the stability of the plate and thus improving the cutting quality.
[0090] Embodiment 3. The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that, as Figure 6 shown in the figure, the cross-cutting mechanism 400 includes a moving seat 401 located above the supporting structure. A motor is installed at the bottom of the moving seat 401, and a cross-cutting knife 402 is connected to the motor. Two parallel second screw rods 403 are threadedly connected in the moving seat 401. As Figure 7 shown in the figure, both ends of the second screw rod 403 are rotatably connected to the two side walls of the processing groove 100, and one end extends out of the processing groove 100 and is fixed with a fourth gear 404. The two fourth gears 404 are meshed with each other, and a motor is connected to the other end of one of the second screw rods 403.
[0091] After the plate is trimmed and moved to the positioning of the material taking mechanism 700, start the motor of the cross-cutting mechanism 400, and through the drive of the motor and the transmission of the two fourth gears 404, make the two second screw rods 403 rotate simultaneously, thereby driving the moving seat 401 and the cross-cutting knife 402 to move horizontally between the trimming mechanism 300 and the material taking mechanism 700. At the same time, drive the cross-cutting knife 402 to rotate through the motor, so as to perform cross-cutting on the plate, enabling the trimmed plate to be cut into a certain width by the cross-cutting knife 402, so as to facilitate the material taking and transfer by the material taking mechanism 700.
[0092] Embodiment 4. The structure of this embodiment is basically the same as that of Embodiment 1. The difference is that, as Figure 8As shown in the figure, the slitting mechanism 500 includes a mounting frame 501 fixed at the rear end of the processing tank 100. Below the top of the mounting frame 501, a lifting groove 502 is connected by a plurality of lifting cylinders 503. The notch of the lifting groove 502 faces the side of the material taking mechanism 700. A first slitting knife 504 is rotatably connected in the middle of the lifting groove 502, and second slitting knives 505 are symmetrically arranged on both sides. A second adjusting component is arranged inside the lifting groove 502, and the two second slitting knives 505 are correspondingly connected to the second adjusting component. A driving shaft 509 is fixed at the center of the first slitting knife 504. The driving shaft 509 is rotatably connected to the lifting groove 502 and is connected to a motor at one end. A transmission cylinder 508 is fixed at the center of the second slitting knife 505. The transmission cylinder 508 is sleeved on the driving shaft 509. A plurality of transmission grooves 510 are uniformly arranged on the driving shaft 509 along the circumferential direction. A plurality of transmission bars are correspondingly fixed on the inner side wall of the transmission cylinder 508, and the transmission bars are slidably connected in the transmission grooves 510.
[0093] Among them, as Figure 8 shown, the second adjusting component includes a third screw rod 506 rotatably connected inside the lifting groove 502, and one end of the third screw rod 506 is connected to a motor. The thread rotation directions of the two side segments of the third screw rod 506 are opposite, and thread seats 507 are respectively threadedly connected. The thread seats 507 are slidably connected in the lifting groove 502, and the two second slitting knives 505 are respectively rotatably connected to the corresponding thread seats 507.
[0094] When the material taking mechanism 700 drives the plate to rotate to the slitting mechanism 500, the lifting cylinder 503 is used to drive the lifting groove 502 to drive the first slitting knife 504 and the second slitting knife 505 to move downward in the vertical direction, so as to perform slitting treatment on the plate and slit the plate into a suitable size for subsequent processing and use. When it is necessary to adjust the slitting position according to the size of the plate, the motor is used to rotate the third screw rod 506, so that the two thread seats 507 move towards the middle position or towards the two side positions at the same time, and then the distance between the second slitting knife 505 and the first slitting knife 504 is adjusted, so that the slitting size can be adjusted according to the size of the plate.
[0095] Embodiment Five. The structure of this embodiment is basically the same as that of Embodiment One. The difference is that, as Figure 3 shown, the feeding mechanism 200 includes a plurality of feeding rollers 201 uniformly and parallelly arranged in the processing tank 100. A roller shaft 204 is fixed at the center of the feeding roller 201. The two ends of the roller shaft 204 are rotatably connected to the two side walls of the processing tank 100, and one end extends out of the processing tank 100 and is fixed with a worm gear 205. A worm 206 is commonly engaged with the tops of the plurality of worm gears 205. The worm 206 is rotatably connected to the outer side wall of the processing tank 100 and is connected to a motor at one end.
[0096] When the feeding mechanism 200 is working, the worm 206 is driven by a motor, and through the transmission of the worm gear 205 and the worm 206, multiple roller shafts 204 and multiple feeding rollers 201 rotate simultaneously, thereby feeding and conveying the plate placed on the tops of the multiple feeding rollers 201.
[0097] The discharging mechanism includes two parallel discharging rollers 102 rotatably connected to the upper inner sidewall of the processing groove 100. A discharging conveyor belt 101 is provided between the two discharging rollers 102, and a motor is connected to the outer end of one of the discharging rollers 102.
[0098] When the material taking mechanism 700 drives the cut plate electrode to rotate above the discharging and conveying area, the adsorption positioning of the plate electrode is cancelled, and it falls onto the discharging conveyor belt 101. The discharging roller 102 is driven by a motor, so that the discharging roller 102 drives the discharging conveyor belt 101 and the materials thereon to move outwards, realizing the discharging and conveying of the plate electrode.
[0099] Embodiment Six. The structure of this embodiment is basically the same as that of Embodiment One. The difference is that, as Figure 2 shown, the supporting structure includes two side plates 203 symmetrically fixed to the bottom of the inner cavity of the processing groove 100. The side plates 203 are parallel to the sidewalls of the processing groove 100. The edge cutting mechanism 300 is located in the area between the side plates 203 and the sidewalls of the processing groove 100. A plurality of bearing rollers 202 are evenly arranged and rotatably connected between the two side plates 203. The bearing rollers 202 are parallel to the feeding rollers 201. When the plate moves to the edge cutting mechanism 300, the middle of the bottom of the plate is in contact with the bearing rollers 202, providing a supporting effect, improving the position stability of the plate, and facilitating subsequent operations such as material taking.
[0100] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0101] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not elaborate on all details, nor do they limit the invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and variations can be made. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the relevant art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An automatic cutting device for capacitor plates, comprising a processing tank, in which a feeding mechanism is provided, characterized in that: A support structure is provided in the middle of the rear side of the feeding mechanism, and trimming mechanisms are symmetrically provided on both sides of the support structure. A rotating mechanism is provided above the support structure, and a slitting mechanism is provided on the rear side of the rotating mechanism. A cross-cutting mechanism is provided in the processing groove, and the trimming mechanism, the cross-cutting mechanism, the rotating mechanism and the slitting mechanism are arranged in sequence along the front-rear direction of the processing groove; Four groups of material taking mechanisms are evenly arranged on the rotating mechanism along the circumferential direction, each group includes two symmetrically arranged material taking mechanisms, the outer ends of the material taking mechanisms are rotatably connected to the rotating mechanism, and the rotation direction of the material taking mechanisms is at an angle of 45° to the side of the processing groove; The upper parts of the two inner side walls of the processing tank are respectively provided with material unloading mechanisms, and the positions of the material unloading mechanisms correspond to the material taking mechanisms at the top of the rotating mechanism; The rotating mechanism comprises a rotating cylinder rotatably connected between the two side walls of the processing groove, one end of the rotating cylinder extends out of the processing groove and is fixed with a rotating gear ring, a fifth gear is meshed at the bottom of the rotating gear ring, the fifth gear is connected to a motor, and the motor is fixed to the outer side wall of the processing groove; An intermediate box is fixed on the rotating cylinder at the middle position corresponding to the processing groove, and rotating end plates are symmetrically fixed on both sides. Four oblique brackets are evenly fixed on the inner side surface of the rotating end plate along the circumferential direction. The angle between the oblique bracket and the rotating end plate is 45°, and the outer end of each material taking mechanism is rotatably connected to the corresponding oblique bracket; The material taking mechanism comprises a flip plate, a telescopic groove is provided on the side of the flip plate away from the rotating cylinder, a plurality of telescopic cylinders are evenly arranged in the telescopic groove, and the outer ends of the telescopic cylinders are commonly connected to a material taking plate, a plurality of adsorption disks are evenly arranged on the outer surface of the material taking plate, and the inner ends of the plurality of adsorption disks are commonly connected to a pump body through pipelines; The inner end of the flip plate is symmetrically provided with two limiting holes, and is correspondingly connected to the limiting structure through the limiting holes. The outer end of the flip plate is provided with a bevel, and the inclination angle of the bevel is 45°. A parallel connecting tube and a connecting shaft are fixed at the bevel. The connecting shaft is rotatably connected to the oblique bracket, and one end extends out of the oblique bracket and is fixed with a flip gear; A moving rack is meshed on the flip gear, one end of the moving rack passes through the rotating end plate and is fixed with a magnet block, a flip hydraulic telescopic rod is provided on the inner side wall of the processing groove, and an electromagnet block is fixed to the telescopic end of the flip hydraulic telescopic rod, and the position of the electromagnet block corresponds to the moving rack above the rotating cylinder, a dovetail sliding groove is provided on one side of the inclined bracket, a sliding block is slidably connected in the sliding groove, the sliding block is connected to one end of the sliding groove by a spring, and the sliding block is fixedly connected to the moving rack.
2. The automatic cutting device for capacitor plates according to claim 1, characterized in that: Two supporting platforms are symmetrically fixed on both sides of the middle box, each supporting platform is provided with four supporting planes, and the supporting planes of the supporting platforms are in contact with the inner ends of the material-retrieving mechanisms. A limiting structure is provided inside the middle box, and the limiting structure is correspondingly connected to the inner ends of multiple material-retrieving mechanisms.
3. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The limiting structure includes a fixed circular plate located inside the middle box, a fixed shaft is provided at the center of the fixed circular plate, two ends of the fixed shaft pass through and extend out of the rotating cylinder, and are fixed to the outer wall of the processing groove through a fixing frame, arc-shaped electromagnets are symmetrically provided on both sides of the fixed circular plate, and the notch position of the arc-shaped electromagnet is located at the top position of the fixed circular plate; A plurality of limit plates are evenly arranged on both sides of the fixed circular plate in the circumferential direction, a magnet sheet is arranged on one side of the limit plate close to the fixed circular plate, and the other side is connected to the inner wall of the middle box through a spring, and two limit shafts are symmetrically fixed, one end of the limit shaft passes through the middle box and is connected to the limit hole accordingly.
4. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The trimming mechanism comprises adjustment plates located on both sides of the support structure, the bottom of the adjustment plate is connected to a first adjustment assembly, a plurality of parallel support wheels are evenly arranged and rotatably connected on the top of the adjustment plate, a cutting groove is surrounded on one of the support wheels located on the front side section of the adjustment plate, a trimming knife is arranged above the support wheel, the trimming knife is connected to a motor, a top plate is arranged above the trimming knife, the top plate is fixedly connected to the top of the adjustment plate, and the motor is fixed to the bottom of the top plate; The first adjustment component includes an adjustment seat fixed to the bottom of the adjustment plate, the adjustment seat is slidably connected to the bottom of the inner cavity of the processing groove, the lower part of the inner cavity of the processing groove is rotatably connected to two parallel first screws, the two side segments of the first screw have opposite thread rotation directions, and the two adjustment seats are respectively threadedly connected to the two side segments of the first screw, one end of the first screw extends out of the processing groove and is fixed with a first gear, the inner side of the first gear is meshed with a second gear, the second gear is rotatably connected to the outer side wall of the processing groove, the two second gears are commonly meshed with a third gear, the third gear is connected to a motor, and the motor is fixed to the outer side wall of the processing groove; Two pressure wheels are symmetrically provided on both sides of the trimming knife, the pressure wheels are located above the supporting wheel, and one end of the pressure wheel is rotatably connected to a vertical spring rod, and two vertical spring cylinders are correspondingly fixed to the bottom of the top plate, the spring rod is slidably connected to the spring cylinder, and the top end is connected to the top end of the inner cavity of the spring cylinder through a spring.
5. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The cross-cutting mechanism includes a moving seat located above the supporting structure, a motor is installed at the bottom of the moving seat, and a cross-cutting knife is connected to the motor, two parallel second screws are threadedly connected in the moving seat, both ends of the second screws are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a fourth gear, the two fourth gears are meshed with each other, and the other end of one of the second screws is connected to the motor.
6. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The slitting mechanism comprises a mounting frame fixed at the rear end of the processing groove, a lifting groove is connected to the bottom of the top of the mounting frame through a plurality of lifting cylinders, the notch of the lifting groove faces one side of the material taking mechanism, a first slitting knife is rotatably connected to the middle of the lifting groove, and second slitting knives are symmetrically arranged on both sides, a second adjusting assembly is arranged inside the lifting groove, and two second slitting knives are correspondingly connected to the second adjusting assembly, a driving shaft is fixed at the center of the first slitting knife, the driving shaft is rotatably connected to the lifting groove, and one end is connected to a motor, a transmission cylinder is fixed at the center of the second slitting knife, the transmission cylinder is sleeved on the driving shaft, a plurality of transmission grooves are evenly arranged on the driving shaft along the circumferential direction, a plurality of transmission bars are correspondingly fixed on the inner side wall of the transmission cylinder, and the transmission bars are slidably connected to the transmission groove; The second adjustment component includes a third screw rotatably connected to the inside of the lifting slot, and one end of the third screw is connected to a motor. The threads on both side sections of the third screw have opposite rotation directions and are respectively threadedly connected to threaded seats. The threaded seats are slidably connected to the lifting slot, and the two second slitting knives are respectively rotatably connected to the corresponding threaded seats.
7. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The feeding mechanism includes a plurality of feeding rollers evenly and parallelly arranged in the processing groove, a roller shaft is fixed at the center of the feeding roller, two ends of the roller shaft are rotatably connected to the two side walls of the processing groove, and one end extends out of the processing groove and is fixed with a worm gear, and a worm is meshed with the tops of the plurality of worm gears, the worm is rotatably connected to the outer side wall of the processing groove, and one end is connected to a motor.
8. The automatic cutting device for capacitor plates according to claim 1, characterized in that: The unloading mechanism comprises two parallel unloading rollers rotatably connected to the upper part of the inner side wall of the processing groove, a unloading conveyor belt is provided between the two unloading rollers, and a motor is connected to the outer end of one of the unloading rollers.
9. The automatic cutting device for capacitor plates according to any one of claims 1 to 8, characterized in that: The support structure includes two side plates symmetrically fixed to the bottom of the inner cavity of the processing groove, the side plates are parallel to the side walls of the processing groove, the trimming mechanism is located in the area between the side plates and the side walls of the processing groove, and multiple material receiving rollers are evenly arranged and rotatably connected between the two side plates.
Citation Information
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