Numerical control spiral bevel gear milling machine
By designing the rotation and clamping mechanism and clamping mechanism in the milling gear machine, the problems of complex structure and cumbersome operation of the existing milling gear machine are solved, and the multi-angle milling teeth processing and rapid installation and disassembly of the milling cutter are realized, which improves machining efficiency and flexibility.
Patent Information
- Application Number
- CN202510148401.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing milling gear machines occupy a large space due to complex structures, and the operation is cumbersome and time-consuming when replacing or repairing milling cutters, resulting in reduced practicality and applicability.
A CNC spiral bevel gear milling machine is designed, using a rotation and clamping mechanism and a clamping mechanism to realize the multi-angle milling tooth processing of the parts to be processed and the rapid installation and disassembly of the milling cutter.
Through the design of the rotation and clamping mechanism, the multi-angle milling tooth processing of the part to be processed is realized, and the rapid installation and disassembly of the milling cutter is realized through the clamping mechanism, which significantly improves the flexibility and efficiency of processing, and reduces the complexity and time-consuming operation.
Smart Images

Figure CN119733897A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of numerical control processing equipment, in particular to a numerical control spiral bevel gear milling machine. Background Art
[0002] Spiral bevel gears, a transmission component, play a pivotal role in many industrial fields such as automobiles, aviation, aerospace, engineering machinery, mining machinery, machine tool manufacturing, and instrumentation due to its excellent transmission stability, excellent load-bearing capacity, and wide range of applications. Its performance, quality level, and service life all profoundly affect the economic and technical indicators of these industrial products.
[0003] However, in actual applications, gear milling machines often occupy a large space due to their complex structure, and when the milling cutter needs to be replaced or repaired, many tools are often required, which makes the operation cumbersome and time-consuming, resulting in reduced practicality and applicability. Summary of the invention
[0004] In order to solve the above technical problems, a CNC spiral bevel gear milling machine is provided. The technical solution solves the problem raised in the above background technology that in actual applications, the milling machine often occupies a large space due to its complicated structure, and when the milling cutter needs to be replaced or repaired, it often requires the use of many tools, the operation is cumbersome and time-consuming, resulting in reduced practicality and applicability.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is:
[0006] A numerically controlled spiral bevel gear milling machine comprises an operating bed, wherein the four corners of the bottom of the operating bed are fixedly connected with supporting legs, a fixed box is fixedly connected with the middle of the bottom surface of the operating bed, a rotating and clamping mechanism is arranged inside the operating bed, and a workpiece to be processed is movably connected to the outer surface of the rotating and clamping mechanism, two opposite sides of the top of the operating bed are fixedly connected with connecting plates 1, a horizontal moving mechanism is arranged between the two connecting plates 1, an operating box is fixedly connected to the top of the horizontal moving mechanism, a notch 1 is arranged on the outer surface of the operating box, a vertical moving mechanism is arranged inside the notch 1, a fixed plate 2 is arranged on the front side of the vertical moving mechanism, a driving motor 6 is fixedly connected to the right side of the fixed plate 2, an output end of the driving motor 6 extends to the left side of the fixed plate 2 and is fixedly connected with a rotating plate, an annular groove is arranged on the left side of the fixed plate 2, a slider is slidably connected to the inside of the annular groove, an end of the slider away from the fixed plate 2 is fixedly connected to the rotating plate, a clamping mechanism is arranged on the outer side of the rotating plate, and a milling cutter is movably connected to the outer surface of the clamping mechanism.
[0007] Preferably, the rotating and clamping mechanism includes a driving motor 1 fixedly installed at the bottom right side of the fixed box, the output end of the driving motor 1 is fixedly connected to a gear 1, the outer peripheral surface of the gear 1 is meshingly connected to a gear 2, the top of the gear 2 is fixedly connected to a rotating column 1, the outer peripheral surface of the rotating column 1 is rotatably connected to a supporting block 1, the supporting block 1 is fixedly connected to the inner wall of the fixed box, the outer peripheral surface of the rotating column 1 is slidably connected to a movable sleeve, the driving motor 2 is fixedly installed at the bottom left side of the fixed box, the output end of the driving motor 2 is fixedly connected to a rotating column 2, the rotating column 2 The outer circumference is rotatably connected with a support block 2, and the support block 2 is fixedly connected to the inner wall of the fixed box, the outer circumference of the rotating column 2 is fixedly connected with a fixed sleeve, and the opposite sides inside the fixed box are respectively fixedly connected with a connecting block 1 and a connecting block 2, and a rotating column 3 is rotatably connected between the connecting block 1 and the connecting block 2, and the left outer circumference of the rotating column 3 is fixedly connected with a gear 3, and the gear 3 is meshingly connected with the fixed sleeve, and the right side of the gear 3 and the outer circumference of the rotating column 3 are also fixedly connected with a gear 4, and the gear 4 is meshingly connected with the movable sleeve, and the inner upper wall of the fixed box is fixedly connected with a fixed plate 1.
[0008] Preferably, the end of the rotating column 2 away from the driving motor 2 is rotatably connected to the bottom of the fixed plate 1, the rotating column 1 and the movable sleeve both extend to the outside of the fixed box, and the end of the rotating column 1 away from the gear 2 is fixedly connected to the rotating box by bolts, the interior of the rotating box is rotatably connected to a double-thread screw, the middle part of the outer circumference of the double-thread screw is fixedly connected to a gear 5, the gear 5 is meshingly connected to the movable sleeve, the outer circumference of the double-thread screw is threadedly connected to threaded sleeves on both sides, the outer circumferences of the threaded sleeves on both sides are fixedly connected to connecting plate 2, the connecting plate 2 on both sides are slidably connected to the inside of the rotating box, the tops of the connecting plates 2 on both sides are fixedly connected to clamps, and the clamps on both sides are movably connected to the workpiece to be processed.
[0009] Preferably, the horizontal movement mechanism includes a driving motor three fixedly mounted on the outside of a left connecting plate one, the output end of the driving motor three extends to the inside of the left connecting plate one and is fixedly connected to a threaded rod one, the threaded rod one is rotatably connected between the connecting plates one on both sides, two groups of sliding rods one are fixedly connected between the connecting plates one on both sides, the two groups of sliding rods one are symmetrically distributed on opposite sides of the threaded rod one, the outer peripheral surface of the threaded rod one is threadedly connected to a movable block one, and the top of the movable block one is fixedly connected to the operating box.
[0010] Preferably, the vertical movement mechanism includes a driving motor four fixedly mounted on the top of the operating box, the interior of the notch one is rotatably connected to a threaded rod two, the output end of the driving motor four extends to the interior of the operating box and is fixedly connected to the threaded rod two, the interior of the notch one is also fixedly connected to two groups of sliding rods two, the two groups of sliding rods two are symmetrically distributed on opposite sides of the threaded rod two, the outer circumference of the threaded rod two is threadedly connected to a movable block two, the movable block two is slidably connected to the two groups of movable blocks two, an installation groove is provided on the outer side of the movable block two, a driving motor five is fixedly mounted inside the installation groove, the output end of the driving motor five extends to the outer side of the movable block two and is fixedly connected to a connecting seat, and the connecting seat is fixedly connected to the fixed plate two at one end away from the driving motor five.
[0011] Preferably, the clamping mechanism includes a connecting box fixedly connected to the outer surface of the rotating plate, and two slots are provided on opposite sides of the interior of the connecting box, and a spring is fixedly connected to the interior of the two slots, and one end of the spring is fixedly connected to a movable rod, and a through slot one is provided on the outer surface of the connecting box, and the movable rod extends to the outside of the connecting box through the through slot one, and one end of the movable rod extending to the outside of the connecting box is fixedly connected to a limiting block, and the diameter of the limiting block is larger than the diameter of the through slot one, and sliding rods are fixedly connected to the opposite sides of the outer circumference of the movable rod, and two through slots are also provided on opposite sides of the connecting box, and the sliding rod extends to the outside of the connecting box through the two through slots, and the sliding rod is slidably connected to the connecting box.
[0012] Preferably, the bottom of the milling cutter is fixedly connected to a fixing plate three, the four bottom corners of the fixing plate three are fixedly connected to fixing pieces, the outer surfaces of the fixing pieces are provided with slots, and the slots are adapted to the sliding rod.
[0013] Preferably, a coolant tank and a water pump are fixedly connected to the right side of the bottom of the operating bed, respectively; the input end of the water pump is communicated with the coolant tank through a connecting pipe, the output end of the water pump extends to the top of the operating bed and is fixedly connected with a hose, the end of the hose away from the water pump is connected with a hard pipe, the hard pipe is fixedly installed on the left side of the second fixed plate, and the end of the hard pipe away from the hose is connected with a spray head.
[0014] Preferably, collection frames are provided on opposite sides of the top of the operating bed, the bottoms of the collection frames on both sides are fixedly connected with connecting frames, a plurality of groups of wheels are fixedly installed on the bottom of the connecting frames, a plurality of groups of slide grooves are opened on opposite sides of the operating bed, and the wheels slide inside the slide grooves.
[0015] Preferably, a control panel is fixedly mounted on the front side of the operating bed.
[0016] Compared with the prior art, the present invention provides a CNC spiral bevel gear milling machine, which has the following beneficial effects:
[0017] 1. The present invention not only can clamp and fix the workpiece on the top of the operating bed through the design of the rotating and clamping mechanism, but also can rotate the workpiece according to customer needs, so as to mill teeth at each angle of the workpiece.
[0018] 2. The present invention realizes the rapid installation and disassembly of the milling cutter through the design of the clamping mechanism, greatly simplifies the operation process, and saves time and labor costs.
[0019] 3. The present invention adjusts the inclination angle between the milling cutter and the workpiece to be processed by cooperating with components such as a driving motor and a connecting seat to adapt to workpieces to be processed of different shapes and specifications.
[0020] 4. The present invention not only realizes the precise positioning of the milling cutter in three-dimensional space through the coordinated use of the horizontal moving mechanism and the vertical moving mechanism, but also significantly improves the flexibility and efficiency of spiral bevel gear milling. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the collection frame of the present invention;
[0023] Figure 3 For the present invention Figure 2 A partial enlarged schematic diagram in the middle;
[0024] Figure 4 It is a schematic diagram of the overall rear three-dimensional structure of the present invention;
[0025] Figure 5 For the present invention Figure 4 A partial enlarged schematic diagram of point B in the middle;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the remaining rotating and clamping mechanism of the present invention;
[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the horizontal moving mechanism of the present invention;
[0028] Figure 8 It is a schematic diagram of the three-dimensional structure of the vertical moving mechanism of the present invention;
[0029] Fig. 9 It is a schematic diagram of a three-dimensional structure of a connection between a connection seat and a fixing plate 2 of the present invention;
[0030] Fig.10It is a schematic diagram of the three-dimensional structure of part of the clamping mechanism of the present invention;
[0031] Fig.11 It is a schematic diagram of the three-dimensional structure of another part of the clamping mechanism of the present invention;
[0032] Fig.12 It is a schematic diagram of the three-dimensional structure of the remaining clamping mechanism of the present invention.
[0033] The numbers in the figure are:
[0034] 1. Operating bed; 101. Support legs; 102. Connecting plate 1; 103. Slide;
[0035] 2. Fixed box;
[0036] 3. Rotation and clamping mechanism; 301. Drive motor 1; 302. Gear 1; 303. Gear 2; 304. Rotating column 1; 305. Support block 1; 306. Movable sleeve; 307. Drive motor 2; 308. Rotating column 2; 309. Support block 2; 310. Fixed sleeve; 311. Connecting block 1; 312. Connecting block 2; 313. Rotating column 3; 314. Gear 3; 315. Gear 4; 316. Fixed plate 1; 317. Bolt; 318. Rotating box; 319. Double-thread screw; 320. Gear 5; 321. Threaded sleeve; 322. Connecting plate 2; 323. Clamp.
[0037] 4. Parts to be processed;
[0038] 5. Horizontal moving mechanism; 501. Driving motor three; 502. Threaded rod one; 503. Sliding rod one; 504. Movable block one;
[0039] 6. Operation box; 601. Slot 1;
[0040] 7. Vertical moving mechanism; 701. Driving motor 4; 702. Threaded rod 2; 703. Sliding rod 2; 704. Movable block 2; 7041. Mounting slot;
[0041] 8. Driving motor five; 9. Connecting seat;
[0042] 10. Fixed plate 2; 1001. Annular groove;
[0043] 11. driving motor 6; 12. rotating plate; 13. sliding block;
[0044] 14. Card connection mechanism; 1401. Connection box; 1402. Notch 2; 1403. Spring; 1404. Movable rod; 1405. Through slot 1; 1406. Limit block; 1407. Sliding rod; 1408. Through slot 2; 1409. Fixed plate 3; 1410. Fixed piece; 1411. Card slot;
[0045] 15. Milling cutter; 16. Coolant tank; 17. Connecting pipe; 18. Water pump; 19. Hose; 20. Hard pipe; 21. Spray head; 22. Control panel;
[0046] 23. Collection frame; 2301. Connecting frame; 2302. Wheel body. DETAILED DESCRIPTION
[0047] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0048] Please refer to Figures 1 to 12As shown, a CNC spiral bevel gear milling machine includes an operating bed 1, the four bottom corners of the operating bed 1 are fixedly connected to support legs 101, the middle of the bottom surface of the operating bed 1 is fixedly connected to a fixed box 2, the interior of the operating bed 1 is provided with a rotating and clamping mechanism 3, the rotating and clamping mechanism 3 includes a driving motor 1 301 fixedly installed at the bottom right side of the fixed box 2, the output end of the driving motor 1 301 is fixedly connected to a gear 1 302, the outer peripheral surface of the gear 1 302 is meshingly connected to a gear 2 303, the top of the gear 2 303 is fixedly connected to a rotating column 1 304, and the outer peripheral surface of the rotating column 1 304 is rotatably connected to a supporting block 1 305, support block 1 305 is fixedly connected to the inner wall of the fixed box 2, the outer circumference of the rotating column 1 304 is slidably connected with a movable sleeve 306, a driving motor 2 307 is fixedly installed at the bottom of the left side of the fixed box 2, the output end of the driving motor 2 307 is fixedly connected to the rotating column 2 308, the outer circumference of the rotating column 2 308 is rotatably connected to the support block 2 309, the support block 2 309 is fixedly connected to the inner wall of the fixed box 2, the outer circumference of the rotating column 2 308 is fixedly connected to the fixed sleeve 310, the opposite sides of the fixed box 2 are respectively fixedly connected with the connecting block 1 311 and the connecting block 2 312, the connecting block 1 311 and the connecting block 2 A rotating column 313 is rotatably connected between the rotating column 312, and a gear 314 is fixedly connected to the left outer circumference of the rotating column 313, and the gear 314 is meshed with the fixed sleeve 310. A gear 4 315 is also fixedly connected to the right side of the gear 314 and on the outer circumference of the rotating column 313, and the gear 4 315 is meshed with the movable sleeve 306. A fixed plate 1 316 is fixedly connected to the inner upper wall of the fixed box 2, and one end of the rotating column 2 308 away from the driving motor 2 307 is rotatably connected to the bottom of the fixed plate 1 316. The rotating column 1 304 and the movable sleeve 306 both extend to the outside of the fixed box 2, and the rotating column 1 304 is away from the gear 315. One end of wheel two 303 is fixedly connected to a rotating box 318 by a bolt 317, and a double-thread screw 319 is rotatably connected inside the rotating box 318. A gear five 320 is fixedly connected to the middle of the outer circumference of the double-thread screw 319, and the gear five 320 is meshingly connected to the movable sleeve 306. The outer circumference of the double-thread screw 319 is threadedly connected to threaded sleeves 321 on both sides, and the outer circumferences of the threaded sleeves 321 on both sides are fixedly connected to connecting plates two 322. The connecting plates two 322 on both sides are slidably connected to the inside of the rotating box 318, and the tops of the connecting plates two 322 on both sides are fixedly connected to clamps 323, and the clamps 323 on both sides are movably connected to the workpiece 4 to be processed.
[0049] In this implementation case, in real life, during the milling process of spiral bevel gears, it is not only necessary to fix the workpiece 4 to be processed on the top of the operating bed 1 to prevent the spiral bevel gears from shifting during the processing, but also it is necessary to continuously adjust the rotation of the workpiece 4 to be processed, so as to perform equidistant milling on the workpiece 4. When using the milling machine, the staff first turns on the drive motor 2 307, and the drive motor 2 307 drives the rotating column 2 308 to rotate, thereby driving the fixed sleeve 310 to rotate. Since the fixed sleeve 310 is meshed with the gear 314, the gear 314 is driven to rotate, and the gear 314 drives the rotating column 313 to rotate, and the rotating column 313 drives the gear 4 315 to rotate. When the gear 4 315 rotates, it drives the movable sleeve 306 to move upward along the rotating column 1 304 The movable sleeve 306 drives the gear 5 320 to rotate. When the gear 5 320 rotates, it drives the double-thread screw 319 to rotate in the rotating box 318, and then the connecting plate 2 322 slides close through the threaded sleeve 321, so that the two clamping plates 323 are effectively clamped on the outer surface of the workpiece 4 to avoid the workpiece 4 from being offset during the processing, resulting in processing failure. When one of the teeth of the workpiece 4 is processed, the drive motor 1 301 is turned on, and the drive motor 1 301 drives the gear 1 302 to rotate, and then drives the meshing gear 2 303 to rotate. When the gear 2 303 rotates, it drives the rotating column 1 304 to rotate, and then drives the rotating box 318 to rotate through the bolt 317, so that the workpiece 4 to be processed is rotated to another angle that needs to be processed.
[0050] The outer surface of the rotating and clamping mechanism 3 is movably connected to the workpiece 4 to be processed, the two opposite sides of the top of the operating bed 1 are fixedly connected with connecting plates 102, a horizontal moving mechanism 5 is arranged between the two connecting plates 102, the top of the horizontal moving mechanism 5 is fixedly connected with an operating box 6, the outer surface of the operating box 6 is provided with a notch 601, the interior of the notch 601 is provided with a vertical moving mechanism 7, the horizontal moving mechanism 5 includes a driving motor 3 501 fixedly installed on the outside of the left connecting plate 102, the output end of the driving motor 3 501 extends to the inside of the left connecting plate 102, and is fixedly connected with a threaded rod 502, the threaded rod 502 is rotatably connected between the connecting plates 102 on both sides, and two sets of sliding rods 503 are fixedly connected between the connecting plates 102 on both sides. The two groups of sliding rods 503 are symmetrically distributed on the opposite sides of the threaded rod 502, the outer peripheral surface of the threaded rod 502 is threadedly connected with the movable block 504, the top of the movable block 504 is fixedly connected to the operation box 6, the vertical moving mechanism 7 includes a driving motor 4 701 fixedly installed on the top of the operation box 6, the inner part of the slot 1 601 is rotatably connected with the threaded rod 2 702, the output end of the driving motor 4 701 extends to the interior of the operation box 6 and is fixedly connected to the threaded rod 2 702, the inner part of the slot 1 601 is also fixedly connected with two groups of sliding rods 2 703, the two groups of sliding rods 2 703 are symmetrically distributed on the opposite sides of the threaded rod 2 702, the outer peripheral surface of the threaded rod 2 702 is threadedly connected with the movable block 2 704, the movable block 2 704 is slidably connected to the two groups of movable blocks 2 704.
[0051] In this implementation case, after the workpiece 4 to be processed is effectively fixed on the top of the operating bed 1, the drive motor 3 501 is turned on, and the drive motor 3 501 drives the threaded rod 1 502 to rotate, and then the movable block 1 504 is moved through the guidance of the slide rod 1 503, thereby driving the milling cutter 15 inside the operating box 6 to move to the specified horizontal position, and then the drive motor 4 701 is turned on, and the drive motor 4 701 drives the threaded rod 2 702 to rotate, and then the movable block 2 704 is driven to descend to a suitable height through the guidance of the slide rod 2 703, so that the milling cutter 15 reaches the vicinity of the workpiece 4 to be processed, thereby preparing for the next operation.
[0052] A clamping mechanism 14 is provided on the outer side of the rotating plate 12, and a milling cutter 15 is movably connected to the outer surface of the clamping mechanism 14. The clamping mechanism 14 includes a connecting box 1401 fixedly connected to the outer surface of the rotating plate 12, and two slots 1402 are provided on opposite sides of the interior of the connecting box 1401, and springs 1403 are fixedly connected to the interior of the slots 1402, and one end of the spring 1403 is fixedly connected to a movable rod 1404, and a through slot 1405 is provided on the outer surface of the connecting box 1401, and the movable rod 1404 extends to the outer side of the connecting box 1401 through the through slot 1405, and one end of the movable rod 1404 extending to the outer side of the connecting box 1401 is fixedly connected to the limited The limit block 1406 has a diameter larger than the diameter of the through slot 1405. The outer circumferential surface of the movable rod 1404 is fixedly connected with sliding rods 1407 on both sides. The connecting box 1401 is also provided with through slots 1408 on both sides. The sliding rod 1407 extends to the outside of the connecting box 1401 through the through slots 1408, and the sliding rod 1407 is slidably connected to the connecting box 1401. The bottom of the milling cutter 15 is fixedly connected with a fixing plate 3 1409. The bottom four corners of the fixing plate 3 1409 are fixedly connected with fixing parts 1410. The outer surface of the fixing part 1410 is provided with slots 1411, and the slots 1411 are adapted to the sliding rod 1407.
[0053] In this embodiment, when the milling cutter 15 needs to be quickly installed with the rotating plate 12, the staff first presses the limit blocks 1406 on both sides inward, and the limit blocks 1406 drive the movable rod 1404 to move inward along the through groove 1 1405, and then drive the sliding rod 1407 to move inward along the through groove 2 1408, and the spring 1403 is in a compressed state. At this time, the fixed plate 3 1409 on the lower side of the milling cutter 15 is covered on the top of the connection box 1401, and then the staff releases the limit blocks 1406 on both sides. Due to the thrust of the spring 1403, the sliding rod 1407 is inserted into the slot 1411 opened in the four-corner fixing parts 1410, so that the milling cutter 15 and the rotating plate 12 are quickly installed. When the milling cutter 15 needs to be replaced or repaired, it is only necessary to press the limit blocks 1406 on both sides to disengage the sliding rod 1407 from the slot 1411, and then push the milling cutter 15 upward to complete the quick disassembly of the milling cutter 15 and the rotating plate 12, avoiding the time-consuming and labor-intensive separation or installation of the milling cutter 15 in real life.
[0054] A fixed plate 2 10 is provided on the front side of the vertical moving mechanism 7, and a driving motor 6 11 is fixedly connected to the right side surface of the fixed plate 2 10, and the output end of the driving motor 6 11 extends to the left side of the fixed plate 2 10 and is fixedly connected to a rotating plate 12, and an annular groove 1001 is provided on the left side surface of the fixed plate 2 10, and a slider 13 is slidably connected inside the annular groove 1001, and the end of the slider 13 away from the fixed plate 2 10 is fixedly connected to the rotating plate 12, and an installation groove 7041 is provided on the outer side of the movable block 2 704, and a driving motor 5 8 is fixedly installed inside the installation groove 7041, and the output end of the driving motor 5 8 extends to the outer side of the movable block 2 704 and is fixedly connected to a connecting seat 9, and the end of the connecting seat 9 away from the driving motor 5 8 is fixedly connected to the fixed plate 2 10.
[0055] In this embodiment, after the preparation work of the gear milling machine is completed, the drive motor five 8 is turned on, and the drive motor five 8 drives the connecting seat 9 to rotate, and then drives the fixed plate two 10 to rotate, so that the milling cutter 15 is adjusted to an inclination angle suitable for the workpiece 4 to be processed, and then the drive motor six 11 is turned on, and the drive motor six 11 drives the rotating plate 12 to rotate, and then drives the milling cutter 15 to rotate, so as to mill the outer surface of the workpiece 4 to be processed. During the rotation of the fixed plate two 10, the slider 13 slides in the annular groove 1001, thereby increasing the stability of the rotation of the rotating plate 12 and the milling cutter 15.
[0056] The right side of the bottom of the operating bed 1 is fixedly connected with a coolant tank 16 and a water pump 18, respectively. The input end of the water pump 18 is communicated with the coolant tank 16 through a connecting pipe 17, and the output end of the water pump 18 extends to the top of the operating bed 1 and is fixedly connected with a hose 19. The end of the hose 19 away from the water pump 18 is connected with a hard pipe 20, and the hard pipe 20 is fixedly installed on the left side of the fixed plate 21, and the end of the hard pipe 20 away from the hose 19 is connected with a spray head 21. Collection frames 23 are provided on opposite sides of the top of the operating bed 1, and the bottoms of the collection frames 23 on both sides are fixedly connected with connecting frames 2301, and a plurality of groups of wheel bodies 2302 are fixedly installed on the bottom of the connecting frame 2301. A plurality of groups of slide grooves 103 are provided on opposite sides of the operating bed 1, and the wheel bodies 2302 slide inside the slide grooves 103. A control panel 22 is fixedly installed on the front side of the operating bed 1.
[0057] In this embodiment, during the gear milling machine processing, the water pump 18 will extract the coolant from the coolant tank 16 through the connecting pipe 17, and then spray it to the outer surface of the milling cutter 15 and the workpiece 4 to be processed through the hose 19, the hard pipe 20 and the spray head 21, thereby cooling the milling cutter 15 and the workpiece 4 to be processed, and avoiding the problem that the milling cutter 15 and the workpiece 4 are too high in temperature and affect the quality of the workpiece 4 to be processed or cause damage to the milling cutter 15. Then the collection frame 23 moves to the bottom of the opposite sides of the workpiece 4 to be processed along the direction of the slide groove 103 through the wheel body 2302 at the bottom of the connecting frame 2301, and the coolant or the iron wire generated during processing passes through the outer surface of the workpiece 4 to be processed and the milling cutter 15 and slides into the inside of the collection frame 23, thereby avoiding the coolant or iron wire from scattering on the ground and causing dirt and mess. The staff can control each drive motor through the control panel 22 to meet the customer needs of various workpieces 4 to be processed.
[0058] Working principle and use process of this device: In real life, when milling spiral bevel gears, it is not only necessary to fix the workpiece 4 to be processed on the top of the operating bed 1 to prevent the spiral bevel gears from shifting during the processing, but also necessary to continuously adjust the rotation of the workpiece 4 to be processed, so as to perform equidistant milling on the workpiece 4. When using the milling machine, the staff first turns on the drive motor 2 307, and the drive motor 2 307 drives the rotating column 2 308 to rotate, thereby driving the fixed sleeve 310 to rotate. Since the fixed sleeve 310 is meshed with the gear 314, the gear 314 is driven to rotate, and the gear 314 drives the rotating column 313 to rotate, and the rotating column 313 drives the gear 4 315 to rotate. When the gear 4 315 rotates, it drives the movable sleeve 306 along the rotating column 314. 04 slides upward, so that the movable sleeve 306 drives the gear five 320 to rotate. When the gear five 320 rotates, it drives the double-thread screw 319 to rotate in the rotating box 318, and then the connecting plate two 322 slides close through the threaded sleeve 321, so that the two clamping plates 323 are effectively clamped on the outer surface of the workpiece 4 to avoid the workpiece 4 from being offset during the processing, resulting in processing failure. When one of the teeth of the workpiece 4 is processed, the drive motor 1 301 is turned on, and the drive motor 1 301 drives the gear 1 302 to rotate, and then drives the meshing gear 2 303 to rotate. When the gear 2 303 rotates, it drives the rotating column 1 304 to rotate, and then drives the rotating box 318 to rotate through the bolt 317, so that the workpiece 4 to be processed is rotated to another angle that needs to be processed.
[0059] After the workpiece 4 to be processed is effectively fixed on the top of the operating bed 1, the driving motor 3 501 is turned on, and the driving motor 3 501 drives the threaded rod 1 502 to rotate, and then the movable block 1 504 is moved through the guidance of the slide bar 1 503, thereby driving the milling cutter 15 inside the operating box 6 to move to the specified horizontal position, and then the driving motor 4 701 is turned on, and the driving motor 4 701 drives the threaded rod 2 702 to rotate, and then the movable block 2 704 is driven to descend to a suitable height through the guidance of the slide bar 2 703, so that the milling cutter 15 reaches the vicinity of the workpiece 4 to be processed, thereby preparing for the next operation.
[0060] When the milling cutter 15 needs to be quickly installed with the rotating plate 12, the staff first presses the limit blocks 1406 on both sides inward, and the limit blocks 1406 drive the movable rod 1404 to move inward along the through slot 1 1405, and then drive the sliding rod 1407 to move inward along the through slot 2 1408. The spring 1403 is in a compressed state. At this time, the fixed plate 3 1409 on the lower side of the milling cutter 15 is covered on the top of the connecting box 1401, and then the staff releases the limit blocks 1406 on both sides. The thrust of the spring 1403 causes the sliding rod 1407 to be inserted into the slot 1411 opened in the four corner fixing parts 1410, so that the milling cutter 15 and the rotating plate 12 can be quickly installed. When the milling cutter 15 needs to be replaced or repaired, it is only necessary to press the limit blocks 1406 on both sides to disengage the sliding rod 1407 from the slot 1411, and then push the milling cutter 15 upward to complete the rapid disassembly of the milling cutter 15 and the rotating plate 12, thereby avoiding the time-consuming and labor-intensive situation of separating or installing the milling cutter 15 in real life.
[0061] When the preparation work of the gear milling machine is completed, the driving motor 5 8 is turned on, and the driving motor 5 8 drives the connecting seat 9 to rotate, and then drives the fixed plate 2 10 to rotate, so that the milling cutter 15 is adjusted to an inclination angle suitable for the workpiece 4 to be processed, and then the driving motor 6 11 is turned on, and the driving motor 6 11 drives the rotating plate 12 to rotate, and then drives the milling cutter 15 to rotate, so as to mill the outer surface of the workpiece 4 to be processed. During the rotation of the fixed plate 2 10, the slider 13 slides in the annular groove 1001, thereby increasing the stability of the rotation of the rotating plate 12 and the milling cutter 15.
[0062] During the gear milling machine processing, the water pump 18 will extract the coolant in the coolant box 16 through the connecting pipe 17, and then spray it to the outer surface of the milling cutter 15 and the workpiece 4 to be processed through the hose 19, the hard pipe 20 and the spray head 21, so as to cool the milling cutter 15 and the workpiece 4 to be processed, so as to avoid the problem that the milling cutter 15 and the workpiece 4 are too hot and affect the quality of the workpiece 4 to be processed or cause damage to the milling cutter 15. Then the collection frame 23 moves to the bottom of the opposite sides of the workpiece 4 to be processed along the direction of the slide groove 103 through the wheel body 2302 at the bottom of the connecting frame 2301, and the coolant or the iron wire generated during the processing will slide into the inside of the collection frame 23 after passing through the outer surface of the workpiece 4 to be processed and the milling cutter 15, so as to avoid the coolant or the iron wire from scattering on the ground and causing dirt and mess. The staff can control each drive motor through the control panel 22 to meet the customer needs of various workpieces 4 to be processed.
[0063] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A CNC spiral bevel gear milling machine, comprising an operating bed (1), characterized in that: The four corners of the bottom of the operating bed (1) are fixedly connected with support legs (101), the middle of the bottom surface of the operating bed (1) is fixedly connected with a fixing box (2), and a rotating and clamping mechanism (3) is arranged inside the operating bed (1); The outer surface of the rotating and clamping mechanism (3) is movably connected to the workpiece (4) to be processed, and the top of the operating bed (1) is fixedly connected to connecting plates (102) on both opposite sides, and a horizontal moving mechanism (5) is provided between the two connecting plates (102); The top of the horizontal moving mechanism (5) is fixedly connected to an operating box (6), the outer surface of the operating box (6) is provided with a notch 1 (601), and the interior of the notch 1 (601) is provided with a vertical moving mechanism (7); A fixed plate 2 (10) is arranged at the front side of the vertical moving mechanism (7), a driving motor 6 (11) is fixedly connected to the right side of the fixed plate 2 (10), an output end of the driving motor 6 (11) extends to the left side of the fixed plate 2 (10) and is fixedly connected to a rotating plate (12), an annular groove (1001) is provided on the left side of the fixed plate 2 (10), a slider (13) is slidably connected inside the annular groove (1001), an end of the slider (13) away from the fixed plate 2 (10) is fixedly connected to the rotating plate (12), a clamping mechanism (14) is arranged on the outer side of the rotating plate (12), and a milling cutter (15) is movably connected to the outer surface of the clamping mechanism (14).
2. A CNC spiral bevel gear milling machine according to claim 1, characterized in that: The rotating and clamping mechanism (3) comprises a driving motor 1 (301) fixedly mounted on the bottom right side of the fixed box (2); the output end of the driving motor 1 (301) is fixedly connected to a gear 1 (302); the outer peripheral surface of the gear 1 (302) is meshingly connected to a gear 2 (303); the top of the gear 2 (303) is fixedly connected to a rotating column 1 (304); the outer peripheral surface of the rotating column 1 (304) is rotatably connected to a supporting block 1 (305); the supporting block 1 (305) is fixedly connected to the inner wall of the fixed box (2); the outer peripheral surface of the rotating column 1 (304) is slidably connected to a movable sleeve (306); a driving motor 2 (307) is fixedly mounted on the bottom left side of the fixed box (2); the output end of the driving motor 2 (307) is fixedly connected to a rotating column 2 (308); the outer peripheral surface of the rotating column 2 (308) is rotatably connected to Support block two (309), the support block two (309) is fixedly connected to the inner wall of the fixed box (2), the outer peripheral surface of the rotating column two (308) is fixedly connected with a fixed sleeve (310), the opposite sides inside the fixed box (2) are respectively fixedly connected with a connecting block one (311) and a connecting block two (312), a rotating column three (313) is rotatably connected between the connecting block one (311) and the connecting block two (312), the left outer peripheral surface of the rotating column three (313) is fixedly connected with a gear three (314), the gear three (314) is meshingly connected with the fixed sleeve (310), the right side of the gear three (314) and the outer peripheral surface of the rotating column three (313) is also fixedly connected with a gear four (315), the gear four (315) is meshingly connected with the movable sleeve (306), and the inner upper wall of the fixed box (2) is fixedly connected with a fixed plate one (316).
3. A CNC spiral bevel gear milling machine according to claim 2, characterized in that: The end of the rotating column 2 (308) away from the driving motor 2 (307) is rotatably connected to the bottom of the fixed plate 1 (316), the rotating column 1 (304) and the movable sleeve (306) are extended to the outside of the fixed box (2), and the end of the rotating column 1 (304) away from the gear 2 (303) is fixedly connected to the rotating box (318) through a bolt (317), and the interior of the rotating box (318) is rotatably connected to a double-thread screw (319), and the middle of the outer peripheral surface of the double-thread screw (319) is fixedly connected to the gear Five (320), the gear five (320) is meshingly connected with the movable sleeve (306), the outer circumference of the double-thread screw (319) is threadedly connected with threaded sleeves (321) on both sides, the outer circumference of the threaded sleeves (321) on both sides are fixedly connected with connecting plates two (322), the connecting plates two (322) on both sides are slidably connected to the inside of the rotating box (318), the tops of the connecting plates two (322) on both sides are fixedly connected with clamping plates (323), and the clamping plates (323) on both sides are movably connected to the workpiece (4) to be processed.
4. A CNC spiral bevel gear milling machine according to claim 1, characterized in that: The horizontal moving mechanism (5) includes a driving motor three (501) fixedly mounted on the outside of the left connecting plate one (102), the output end of the driving motor three (501) extending to the inside of the left connecting plate one (102) and fixedly connected with a threaded rod one (502), the threaded rod one (502) rotatably connected between the connecting plates one (102) on both sides, two groups of sliding rods one (503) fixedly connected between the connecting plates one (102) on both sides, the two groups of sliding rods one (503) are symmetrically distributed on opposite sides of the threaded rod one (502), the outer peripheral surface of the threaded rod one (502) is threadedly connected with a movable block one (504), and the top of the movable block one (504) is fixedly connected to the operating box (6).
5. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: The vertical moving mechanism (7) comprises a driving motor 4 (701) fixedly mounted on the top of the operating box (6); the inside of the notch 1 (601) is rotatably connected to the threaded rod 2 (702); the output end of the driving motor 4 (701) extends to the inside of the operating box (6) and is fixedly connected to the threaded rod 2 (702); the inside of the notch 1 (601) is also fixedly connected to two groups of sliding rods 2 (703); the two groups of sliding rods 2 (703) are symmetrically distributed on opposite sides of the threaded rod 2 (702); the threaded rod 2 (70 2) is threadedly connected to a movable block 2 (704), the movable block 2 (704) is slidably connected to the two groups of movable blocks 2 (704), the outer side of the movable block 2 (704) is provided with a mounting groove (7041), the interior of the mounting groove (7041) is fixedly installed with a drive motor 5 (8), the output end of the drive motor 5 (8) extends to the outer side of the movable block 2 (704) and is fixedly connected to a connecting seat (9), and the end of the connecting seat (9) away from the drive motor 5 (8) is fixedly connected to the fixed plate 2 (10).
6. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: The clamping mechanism (14) comprises a connection box (1401) fixedly connected to the outer surface of the rotating plate (12); two opposite sides of the connection box (1401) are provided with slots (1402); a spring (1403) is fixedly connected to the inside of the slots (1402); one end of the spring (1403) is fixedly connected to a movable rod (1404); a through slot (1405) is provided on the outer surface of the connection box (1401); the movable rod (1404) extends to the outside of the connection box (1401) through the through slot (1405); and the movable rod (1404) is provided with a spring (1403) and a spring (1403) is fixedly connected to the inside of the slots (1402); and the spring (1403) is fixedly connected to the movable rod (1404). One end of the movable rod (1404) extending to the outside of the connection box (1401) is fixedly connected to a limit block (1406), the diameter of the limit block (1406) is larger than the diameter of the through slot 1 (1405), and sliding rods (1407) are fixedly connected to the opposite sides of the outer circumference of the movable rod (1404), and through slot 2 (1408) is also provided on the opposite sides of the connection box (1401), and the sliding rod (1407) extends to the outside of the connection box (1401) through through slot 2 (1408), and the sliding rod (1407) is slidably connected to the connection box (1401).
7. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: The bottom of the milling cutter (15) is fixedly connected to a fixing plate three (1409), and the four corners of the bottom of the fixing plate three (1409) are fixedly connected to fixing members (1410), and the outer surfaces of the fixing members (1410) are provided with slots (1411), and the slots (1411) are adapted to the sliding rod (1407).
8. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: The right side of the bottom of the operating bed (1) is fixedly connected to a coolant tank (16) and a water pump (18), respectively; the input end of the water pump (18) is connected to the coolant tank (16) via a connecting pipe (17); the output end of the water pump (18) extends to the top of the operating bed (1) and is fixedly connected to a hose (19); the end of the hose (19) away from the water pump (18) is connected to a hard pipe (20); the hard pipe (20) is fixedly installed on the left side of the second fixing plate (10), and the end of the hard pipe (20) away from the hose (19) is connected to a spray head (21).
9. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: Collection frames (23) are provided on opposite sides of the top of the operating bed (1); the bottoms of the collection frames (23) on both sides are fixedly connected to connecting frames (2301); a plurality of groups of wheel bodies (2302) are fixedly installed on the bottoms of the connecting frames (2301); a plurality of groups of slide grooves (103) are provided on opposite sides of the operating bed (1); and the wheel bodies (2302) slide inside the slide grooves (103).
10. The CNC spiral bevel gear milling machine according to claim 1, characterized in that: A control panel (22) is fixedly mounted on the front side of the operating bed (1).
Citation Information
Cited By
Machine tool special for milling groove
CN120572364A
A machine tool for milling grooves
CN120572364B