A soldering fixture for producing inductor processing

Abstract

The present invention relates to the technical field of soldering fixtures, and proposes a soldering fixture for producing inductor processing, comprising a base, a bracket is arranged on the top of the base, a numerical control slide is arranged on the side of the bracket, a driving power supply is arranged on the top of the numerical control slide, a power cord is fixedly connected to the top of the driving power supply, a welder is fixedly connected to one end of the power cord, a soldering pen is arranged on the top of the welder, a clamping and fixing device is arranged on the top of the base, the clamping and fixing device comprises a fixing plate, the bottom of the fixing plate is fixedly connected to the top of the base, a motor is fixedly connected to the side of the fixing plate, the output shaft of the motor is fixedly connected to a threaded rod, the side of the fixing plate is fixedly connected to a limiting rod, and the circumferential surface of the threaded rod is threadedly connected to a first threaded sleeve. The present invention solves the problem of clamping and fixing during inductor processing through a clamping and fixing device.

Description

Technical Field

[0001] The invention relates to the technical field of soldering fixtures, and in particular to a soldering fixture used for producing inductors. Background Art

[0002] A soldering fixture is a tool used to fix and support workpieces during soldering (also called welding) operations. Soldering is a common welding method widely used in electronics, home appliances, automobiles and other industries to connect metal parts, especially in the assembly process of electronic components and circuit boards.

[0003] A soldering fixture for producing inductors (publication number: CN109202212A) is disclosed, comprising a protective shell, a support column is provided at the inner bottom of the protective shell, a fixed seat is provided at the top of the support column, a lead screw is provided inside the fixed seat, a movable frame is screwed on the outer wall of the lead screw through a thread, a movable plate is provided on one side outer wall of the movable frame, a smooth roller is provided on the top of the movable plate, and a ball is embedded in one side outer wall of the movable plate, and an inductor is provided on the top of the smooth roller. The present invention can adapt to the distance between two pins on different inductors by adjusting the distance between the two movable plates, so that inductors of different sizes can be placed, and the friction between the inductor and the movable plate is reduced by the smooth roller and the ball, so as to facilitate the movement of the inductor, and reduce the trouble of installing and disassembling the inductor by the original fixture through the support and movement of the inductor, saving time and labor, and improving the efficiency of soldering of the inductor pins.

[0004] The support column, fixing seat, lead screw and other components in the above application cooperate with each other to reduce the trouble of installing and removing the inductor with the original fixture, but cannot solve the problem of fixing and clamping the inductor during soldering. Therefore, we propose a soldering fixture for producing inductor processing. Summary of the invention

[0005] The invention provides a soldering fixture for producing inductors.

[0006] The technical solution of the present invention is as follows: A soldering fixture for producing inductor processing comprises a base, a bracket is arranged on the top of the base, a CNC slide rail is arranged on the side of the bracket, a driving power supply is arranged on the top of the CNC slide rail, a power cord is fixedly connected to the top of the driving power supply, one end of the power cord is fixedly connected to a welder, a soldering pen is arranged on the top of the welder, and a clamping device is arranged on the top of the base.

[0007] The clamping and fixing device includes a fixing plate, the bottom of the fixing plate is fixedly connected to the top of the base, the side of the fixing plate is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a threaded rod, the side of the fixing plate is fixedly connected to a limiting rod, the circumferential surface of the threaded rod is threadedly connected to a first threaded sleeve, the circumferential surface of the threaded rod is threadedly connected to a second threaded sleeve, the side of the first threaded sleeve is fixedly connected to a first clamping rod, and the side of the second threaded sleeve is fixedly connected to a second clamping rod. The main function of this clamping and fixing device is to achieve stable clamping and fixing of objects by accurately controlling the clamping force. It is suitable for occasions that require fine control of the clamping position and strength. Through the cooperation of the motor, threaded rod, limit rod, first threaded sleeve, second threaded sleeve and other components, it is realized that: starting the motor, the motor drives the threaded rod to rotate, the rotation of the threaded rod drives the first threaded sleeve and the second threaded sleeve to move horizontally towards each other under the restriction of the limit rod, the first threaded sleeve and the second threaded sleeve move horizontally towards each other, drive the first clamping rod and the second clamping rod to move horizontally towards each other, the first clamping rod and the second clamping rod move horizontally towards each other, drive the two fixed columns and the suction cup to move horizontally towards each other, so as to clamp and fix the inductor. Improve work efficiency and enhance accuracy.

[0008] The circumferential surface of the threaded rod is provided with a bidirectional thread, and the side surface of the first threaded sleeve is slidably connected with the side surface of the limit rod. This design combines bidirectional rotation and sliding limit with two different motion mechanisms to achieve precise control of functions and efficient operation.

[0009] The side of the second threaded sleeve is slidably connected to the side of the limit rod, the side of the first clamping rod is fixedly connected to a fixing column, and one end of the fixing column is fixedly connected to a suction cup. This design is to enhance the clamping and fixing effect through the suction cup.

[0010] The fixing posts and the suction cups are provided with two, and the two fixing posts and the suction cups are fixedly connected to the side surfaces of the first clamping rod and the second clamping rod, respectively. This design makes the clamping system more stable, efficient and flexible when clamping and fixing objects.

[0011] The top of the base is provided with a collecting device, which includes a rack, the bottom of the rack is slidably connected to the top of the base, the top of the rack is fixedly connected to an extension rod, the side of the extension rod is fixedly connected to a push plate, the circumferential surface of the threaded rod is fixedly connected to a gear, the top of the base is provided with a groove, the side of the groove is rotatably connected to a rotating shaft, the circumferential surface of the rotating shaft is fixedly connected to a roller, and the side of the base is slidably connected to a collection box. The rack, the extension rod, the push plate and the gear work together to help the device collect and push the material from the top of the base into the collection box, so as to achieve efficient material collection and transmission. The rack, the gear, the threaded rod, the collection box and other components cooperate with each other to achieve: starting the motor, the motor drives the threaded rod to rotate, the threaded rod rotates to drive the gear to rotate, the gear rotates to drive the meshed rack to move horizontally, the rack horizontal movement drives the extension rod to move horizontally, the extension rod horizontal movement drives the push plate to move horizontally, and the push plate moves horizontally to push the welded inductor through the rotating shaft and the roller into the collection box for collection. Thereby achieving the effect of automatic collection, improving work efficiency, reducing work errors and improving automation.

[0012] The rotating shaft and the roller are provided with a protective shell slidably connected to the circumference of the roller, the side of the protective shell is fixedly connected to an inductor, the side of the inductor is located on the displacement track of the push plate, and the gear is meshed with the rack. This design is to provide a better sliding ability through the rotating shaft and the roller, making the collection process smoother.

[0013] The side of the collection box is provided with a cooling device, which includes a pressure pump, the top of the pressure pump is slidably connected to the top of the collection box, the top piston of the pressure pump is slidably connected to a force rod, one end of the force rod is fixedly connected to a force plate, the side piston of the pressure pump is slidably connected to a telescopic rod, the side of the collection box is fixedly connected to a switch, the top of the switch is electrically connected to a wire, and one end of the wire is fixedly connected to a fan. Such a design can effectively cool down the welded inductor quickly for collection, and the components such as the force rod, the pressure pump, the force plate, the fan, and the telescopic rod cooperate with each other to achieve: when the inductor falls into the collection box, the gravity of the inductor pushes the force plate to move vertically toward each other, the vertical movement of the force plate drives the force rod to move vertically toward each other, the vertical movement of the force rod pushes the telescopic rod to move horizontally, and the telescopic rod pushes the switch horizontally, and the switch turns on the fan through electrical action, and the fan is turned on to quickly cool down the welded inductor. Thereby achieving the effect of rapid cooling and reducing the damage rate of the material.

[0014] The circumferential surface of the force-bearing rod is fixedly connected with a return spring, one end of which is fixedly connected to the top of the pressure pump, the circumferential surface of the telescopic rod is fixedly connected with a return spring, one end of which is fixedly connected to the side of the pressure pump, and the switch is located on the displacement track of the telescopic rod. The return spring ensures that the telescopic rod can return to its original position without interference to avoid long-term deviation, and the switch controls the opening and closing of the fan.

[0015] The working principle and beneficial effects of the present invention are:

[0016] 1. The present invention realizes the following by the cooperation of the motor, the threaded rod, the limit rod, the first threaded sleeve, the second threaded sleeve and other components: the motor is started, the motor drives the threaded rod to rotate, the threaded rod rotates to drive the first threaded sleeve and the second threaded sleeve to move horizontally towards each other under the limiting action of the limit rod, the first threaded sleeve and the second threaded sleeve move horizontally towards each other, the first clamping rod and the second clamping rod move horizontally towards each other, and the two fixing columns and the suction cup move horizontally towards each other, so as to clamp and fix the inductor. The work efficiency is improved and the accuracy is enhanced.

[0017] 2. The present invention realizes the following through the coordination of components such as racks, gears, threaded rods, and collection boxes: the motor is started, the motor drives the threaded rod to rotate, the threaded rod rotates and drives the gear to rotate, the gear rotates and drives the meshed rack to move horizontally, the rack moves horizontally and drives the extension rod to move horizontally, the extension rod moves horizontally and drives the push plate to move horizontally, the push plate moves horizontally and pushes the welded inductor through the rotating shaft and roller into the collection box for collection. Thus, the automatic collection effect is achieved, the work efficiency is improved, the work error is reduced, and the automation is improved.

[0018] 3. The present invention realizes that, through the cooperation of components such as the stress rod, the pressure pump, the stress plate, the fan, and the telescopic rod, when the inductor falls into the collection box, the gravity of the inductor pushes the stress plate to move vertically toward each other, the vertical movement of the stress plate drives the stress rod to move vertically toward each other, the vertical movement of the stress rod pushes the telescopic rod to move horizontally, the telescopic rod pushes the switch horizontally, the switch turns on the fan through electrical action, and the fan is turned on to quickly cool down the inductor after welding. Thus, the effect of rapid cooling is achieved and the damage rate of the material is reduced.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Figure 1It is a three-dimensional front view of the overall structure of the present invention;

[0022] Figure 2 It is a three-dimensional side view of the overall structure of the present invention;

[0023] Figure 3 A three-dimensional schematic diagram of the structure of the clamping and fixing device of the present invention;

[0024] Figure 4 A three-dimensional schematic diagram of the structure of the collecting device of the present invention;

[0025] Figure 5 It is a schematic diagram of the structure of the cooling device of the present invention;

[0026] Figure 6 It is a three-dimensional schematic diagram of the overall side section of the present invention;

[0027] Figure 7 For the present invention Figure 5 A three-dimensional enlarged view of the structure at center A.

[0028] In the figure: 1, base; 2, bracket; 3, CNC slide rail; 4, driving power supply; 5, power cord; 6, welding machine; 7, soldering pen; 8, inductor; 9, clamping device; 10, collecting device; 11, protective shell; 12, cooling device; 91, fixing plate; 92, motor; 93, threaded rod; 94, limit rod; 95, first threaded sleeve; 96, second threaded sleeve; 97, first clamping rod; 98, second clamping rod; 99, fixing Fixed column; 910, suction cup; 101, rack; 102, extension rod; 103, push plate; 104, gear; 105, groove; 106, rotating shaft; 107, roller; 108, collection box; 1201, pressure pump; 1202, force rod; 1203, force plate; 1204, telescopic rod; 1205, switch; 1206, wire; 1207, fan; 1208, reset spring; 1209, reset tension spring. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Example 1

[0031] like Figure 1 to Figure 7As shown, this embodiment proposes a soldering fixture for producing inductor processing, including a base 1, a bracket 2 is arranged on the top of the base 1, a CNC slide rail 3 is arranged on the side of the bracket 2, a driving power supply 4 is arranged on the top of the CNC slide rail 3, a power cord 5 is fixedly connected to the top of the driving power supply 4, a welder 6 is fixedly connected to one end of the power cord 5, a soldering pen 7 is arranged on the top of the welder 6, and a clamping device 9 is arranged on the top of the base 1.

[0032] The clamping and fixing device 9 comprises a fixing plate 91, the bottom of the fixing plate 91 is fixedly connected to the top of the base 1, the side of the fixing plate 91 is fixedly connected to a motor 92, the output shaft of the motor 92 is fixedly connected to a threaded rod 93, the side of the fixing plate 91 is fixedly connected to a limit rod 94, the circumferential surface of the threaded rod 93 is threadedly connected to a first threaded sleeve 95, the circumferential surface of the threaded rod 93 is threadedly connected to a second threaded sleeve 96, the side of the first threaded sleeve 95 is fixedly connected to a first clamping rod 97, and the side of the second threaded sleeve 96 is fixedly connected to a second clamping rod 98. The main function of this clamping and fixing device 9 is to achieve stable clamping and fixing of an object by accurately controlling the clamping force, and is suitable for occasions where fine control of the clamping position and force is required.

[0033] The circumferential surface of the threaded rod 93 is provided with a bidirectional thread, and the side of the first threaded sleeve 95 is slidably connected to the side of the limit rod 94. This design combines two different motion mechanisms, bidirectional rotation and sliding limit, to achieve precise control of functions and efficient operation.

[0034] The side of the second threaded sleeve 96 is slidably connected to the side of the limiting rod 94, and the side of the first clamping rod 97 is fixedly connected to a fixing column 99, and one end of the fixing column 99 is fixedly connected to a suction cup 910. This design is to enhance the clamping and fixing effect through the suction cup 910.

[0035] There are two fixing posts 99 and two suction cups 910, and the two fixing posts 99 and two suction cups 910 are respectively fixedly connected to the sides of the first clamping rod 97 and the second clamping rod 98. This design makes the clamping system more stable, efficient and flexible when clamping and fixing objects.

[0036] In this embodiment, the motor 92 is started, and the motor 92 drives the threaded rod 93 to rotate. The rotation of the threaded rod 93 drives the first threaded sleeve 95 and the second threaded sleeve 96 to move horizontally toward each other under the limiting action of the limit rod 94. The first threaded sleeve 95 and the second threaded sleeve 96 move horizontally toward each other, driving the first clamping rod 97 and the second clamping rod 98 to move horizontally toward each other. The first clamping rod 97 and the second clamping rod 98 move horizontally toward each other, driving the two fixed columns 99 and the suction cup 910 to move horizontally toward each other. The fixed column 99 and the suction cup 910 move horizontally toward each other to clamp and fix the inductor 8.

[0037] Example 2

[0038] like Figure 1 to Figure 7 As shown, based on the same concept as the above-mentioned embodiment 1, a collecting device 10 is provided on the top of the base 1, and the collecting device 10 includes a rack 101, the bottom of the rack 101 is slidably connected to the top of the base 1, the top of the rack 101 is fixedly connected to an extension rod 102, the side of the extension rod 102 is fixedly connected to a push plate 103, the circumferential surface of the threaded rod 93 is fixedly connected to a gear 104, the top of the base 1 is provided with a groove 105, the side of the groove 105 is rotatably connected to a rotating shaft 106, the circumferential surface of the rotating shaft 106 is fixedly connected to a roller 107, and the side of the base 1 is slidably connected to a collecting box 108. The rack 101, the extension rod 102, the push plate 103 and the gear 104 work together to help the device collect and push the material from the top of the base 1 to the collecting box 108, so as to achieve efficient material collection and transmission.

[0039] There are nine rotating shafts 106 and rollers 107, and a protective shell 11 is slidably connected to the circumference of the roller 107. An inductor 8 is fixedly connected to the side of the protective shell 11. The side of the inductor 8 is located on the displacement track of the push plate 103, and the gear 104 is meshed with the rack 101. This design is to provide a better sliding ability through the rotating shaft 106 and the roller 107, so that the collection process is smoother.

[0040] In this embodiment, when the inductor 8 is welded, the threaded rod 93 rotates in the opposite direction, driving the first threaded sleeve 95 and the second threaded sleeve 96 to perform reset movement, the threaded rod 93 rotates to drive the gear 104 to rotate, the gear 104 rotates to drive the rack 101 meshed therewith to perform horizontal movement, the rack 101 horizontal movement drives the extension rod 102 to perform horizontal movement, the extension rod 102 horizontal movement drives the push plate 103 to perform horizontal movement, the push plate 103 horizontal movement pushes the welded inductor 8 through the rotating shaft 106 and the roller 107 into the collection box 108 for collection, thereby achieving the effect of automatic collection.

[0041] Example 3

[0042] like Figure 1 to Figure 7As shown, based on the same concept as the above-mentioned embodiment 2, a cooling device 12 is provided on the side of the collection box 108, and the cooling device 12 includes a pressure pump 1201, the top of the pressure pump 1201 is slidably connected to the top of the collection box 108, the top piston of the pressure pump 1201 is slidably connected to a force rod 1202, one end of the force rod 1202 is fixedly connected to a force plate 1203, the side piston of the pressure pump 1201 is slidably connected to a telescopic rod 1204, the side of the collection box 108 is fixedly connected to a switch 1205, the top of the switch 1205 is electrically connected to a wire 1206, and one end of the wire 1206 is fixedly connected to a fan 1207. Such a design can effectively cool down the inductor 8 after welding for collection.

[0043] A return spring 1208 is fixedly connected to the circumferential surface of the force-bearing rod 1202, one end of which is fixedly connected to the top of the pressure pump 1201, a return spring 1209 is fixedly connected to the circumferential surface of the telescopic rod 1204, one end of which is fixedly connected to the side of the pressure pump 1201, and the switch 1205 is located on the displacement track of the telescopic rod 1204. The return spring 1209 ensures that the telescopic rod 1204 can return to its original position without interference to avoid long-term deviation, and the switch 1205 controls the opening and closing of the fan 1207.

[0044] In this embodiment, when the inductor 8 falls into the collection box, the gravity of the inductor 8 pushes the force-bearing plate 1203 to move vertically toward each other, and the vertical movement of the force-bearing plate 1203 drives the force-bearing rod 1202 to move vertically toward each other, and the force-bearing rod 1202 moves vertically downward to push the telescopic rod 1204 to move horizontally, and the telescopic rod 1204 pushes the switch 1205 horizontally, and the switch 1205 turns on the fan 1207 through electrical action, and the fan 1207 is turned on to complete the welding of the inductor. The sensor 8 performs a rapid cooling process. When the force-bearing plate 1203 loses its thrust, the force-bearing rod 1202 loses its thrust, and the reset spring 1208 drives the force-bearing rod 1202 to vertically reset through its own elastic force. The force-bearing rod 1202 vertically resets and the telescopic rod 1204 loses its thrust. The reset tension of the reset spring 1209 drives the telescopic rod 1204 to horizontally reset, and the horizontal reset switch 1205 of the telescopic rod 1204 loses its thrust, thereby turning off the fan 1207.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A soldering fixture for producing inductors, characterized in that: The invention comprises a base (1), a bracket (2) is arranged on the top of the base (1), a numerical control slide rail (3) is arranged on the side of the bracket (2), a driving power supply (4) is arranged on the top of the numerical control slide rail (3), a power line (5) is fixedly connected to the top of the driving power supply (4), a welder (6) is fixedly connected to one end of the power line (5), a soldering pen (7) is arranged on the top of the welder (6), and a clamping device (9) is arranged on the top of the base (1); The clamping and fixing device (9) comprises a fixing plate (91), the bottom of the fixing plate (91) is fixedly connected to the top of the base (1), the side of the fixing plate (91) is fixedly connected to a motor (92), the output shaft of the motor (92) is fixedly connected to a threaded rod (93), the side of the fixing plate (91) is fixedly connected to a limiting rod (94), the circumferential surface of the threaded rod (93) is threadedly connected to a first threaded sleeve (95), the circumferential surface of the threaded rod (93) is threadedly connected to a second threaded sleeve (96), the side of the first threaded sleeve (95) is fixedly connected to a first clamping rod (97), and the side of the second threaded sleeve (96) is fixedly connected to a second clamping rod (98).

2. A soldering fixture for producing inductors according to claim 1, characterized in that: A bidirectional thread is arranged on the circumferential surface of the threaded rod (93), and the side surface of the first threaded sleeve (95) is slidably connected to the side surface of the limiting rod (94).

3. A soldering fixture for producing inductors according to claim 2, characterized in that: The side surface of the second threaded sleeve (96) is slidably connected to the side surface of the limiting rod (94); the side surface of the first clamping rod (97) is fixedly connected to a fixing column (99); one end of the fixing column (99) is fixedly connected to a suction cup (910).

4. The soldering fixture for producing inductors according to claim 3 is characterized in that: The fixing columns (99) and the suction cups (910) are provided in two numbers, and the two fixing columns (99) and the suction cups (910) are fixedly connected to the side surfaces of the first clamping rod (97) and the second clamping rod (98) respectively.

5. A soldering fixture for producing inductors according to claim 4, characterized in that: A collecting device (10) is arranged on the top of the base (1), and the collecting device (10) comprises a rack (101), the bottom of the rack (101) is slidably connected to the top of the base (1), the top of the rack (101) is fixedly connected to an extension rod (102), the side of the extension rod (102) is fixedly connected to a push plate (103), and the circumferential surface of the threaded rod (93) is fixedly connected to a gear (104).

6. A soldering fixture for producing inductors according to claim 5, characterized in that: The top of the base (1) is provided with a groove (105), the side of the groove (105) is rotatably connected to a rotating shaft (106), a roller (107) is fixedly connected to the circumferential surface of the rotating shaft (106), and the side of the base (1) is slidably connected to a collection box (108).

7. A soldering fixture for producing inductors according to claim 6, characterized in that: Nine rotating shafts (106) and rollers (107) are provided, a protective shell (11) is slidably connected to the circumferential surface of the roller (107), an inductor (8) is fixedly connected to the side of the protective shell (11), the side of the inductor (8) is located on the displacement track of the push plate (103), and the gear (104) is meshed with the rack (101).

8. The soldering fixture for producing inductors according to claim 7, characterized in that: A cooling device (12) is provided on the side of the collection box (108), and the cooling device (12) comprises a pressure pump (1201), the top of the pressure pump (1201) is slidably connected to the top of the collection box (108), the top piston of the pressure pump (1201) is slidably connected to a force-bearing rod (1202), one end of the force-bearing rod (1202) is fixedly connected to a force-bearing plate (1203), and the side piston of the pressure pump (1201) is slidably connected to a telescopic rod (1204).

9. A soldering fixture for producing inductors according to claim 8, characterized in that: A switch (1205) is fixedly connected to the side of the collection box (108), a wire (1206) is electrically connected to the top of the switch (1205), and a fan (1207) is fixedly connected to one end of the wire (1206).

10. A soldering fixture for producing inductors according to claim 9, characterized in that: A return spring (1208) is fixedly connected to the circumferential surface of the force-bearing rod (1202), one end of which is fixedly connected to the top of the pressure pump (1201); a return tension spring (1209) is fixedly connected to the circumferential surface of the telescopic rod (1204), one end of which is fixedly connected to the side of the pressure pump (1201); and the switch (1205) is located on the displacement trajectory of the telescopic rod (1204).

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