Mobile phone key assembly positioning device, welding equipment and welding method
By using reference components and matching components to position the mobile phone keys and mobile phone case in the mobile phone key assembly and positioning device, the problems of large size errors of mobile phone keys and poor product consistency in the prior art are solved, and higher user experience and product consistency are achieved.
Patent Information
- Application Number
- CN202510118419.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2045-01-24
AI Technical Summary
In the prior art, the size error of the mobile phone buttons extending out of the mobile phone case is large, which affects the user experience and has poor product consistency.
The positioning device is assembled by a mobile phone key, including a reference assembly, a first mating assembly and a second mating assembly. The first reference part of the reference assembly and the first mating part of the first mating assembly are positioned to position the limiting part and the main part; the second mating part of the second mating assembly is positioned to position the mating part by close to each other, ensuring the relative positional relationship between the main part and the mating part.
By directly positioning the main parts and mating parts, errors are eliminated, user experience is improved, and product consistency is ensured.
Smart Images

Figure CN119734021A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mobile phone production, and in particular to a mobile phone key assembly positioning device, welding equipment and a welding method. Background Art
[0002] In recent years, the mobile phone market has been booming, and the demand for mobile phone cases, as important mobile phone accessories, has been increasing day by day. Mobile phone cases protect mobile phones. Traditional mobile phone cases have reserved button holes on the side of the shell. When assembling, the buttons need to be inserted into the button holes. However, due to errors in the processing of mobile phone cases and buttons, and errors in the assembly process, the accumulated errors lead to large errors in the distance of the buttons extending from the mobile phone case, thus affecting the user experience. In addition, the size of the buttons extending from the mobile phone case in each mobile phone cannot be guaranteed to be uniform, resulting in poor product consistency.
[0003] Therefore, it is urgent to study a mobile phone key assembly positioning device, welding equipment and welding method to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a mobile phone key assembly positioning device, welding equipment and welding method to solve the problem in the prior art that the key extends out of the mobile phone shell and has a large size error, which affects the user experience and has poor product consistency.
[0005] To achieve the above object, the present invention adopts the following technical solutions:
[0006] The mobile phone key assembly positioning device is used to position the mating parts and limiters to be connected to ensure the relative position relationship between the main parts and the mating parts; including:
[0007] A frame having a fixing station;
[0008] A reference assembly is provided on the frame and includes a reference member, wherein the reference member includes a first reference portion for abutting against the main part and a second reference portion for abutting against the first end of the matching part, and along the first direction, the first reference portion and the second reference portion are arranged at intervals;
[0009] A first mating assembly is provided on the frame and includes a first mating piece, wherein the end of the first mating piece has a first mating portion for abutting against the limiting piece, the first mating portion and the first reference portion are arranged opposite to each other along a first direction and can approach or move away from each other, and when the first mating portion and the first reference portion approach each other, the limiting piece and the main part that are abutting against each other are clamped and positioned along the first direction;
[0010] The second mating component is arranged on the frame and includes a second mating piece, wherein the second mating piece has a second mating portion for abutting against the other end of the mating part, the second mating portion and the second reference portion are arranged relatively to each other along the first direction and can approach or move away from each other, and when the second mating portion and the second reference portion approach each other, the mating part is clamped and positioned along the first direction.
[0011] As an optional technical solution for the assembly and positioning device of a mobile phone key, the limiting member is L-shaped, comprising a crossbar and a vertical bar connected to each other, the crossbar extends along the second direction, the vertical bar extends along the first direction, the crossbar is parallel to and abuts against the inner side wall of the mounting cavity of the main part, and the vertical bar is spaced apart from the matching part;
[0012] The second mating piece includes a second mating body, the second mating portion is a receiving groove opened in the second mating body, and the opening of the receiving groove faces the reference piece; the end of the vertical rod away from the horizontal rod can be inserted into the receiving groove and abut against the bottom of the receiving groove.
[0013] As an optional technical solution of a mobile phone key assembly and positioning device, the mobile phone key assembly and positioning device further includes a fault-tolerant mechanism, and the fault-tolerant mechanism includes:
[0014] Fault-tolerant base;
[0015] A first fault-tolerant member is hinged to the fault-tolerant base via a first hinge axis extending along a third direction;
[0016] Two first elastic members are both arranged between the fault-tolerant base and the first fault-tolerant member, and are arranged on both sides of the first hinge axis along the second direction, so that the first fault-tolerant member is stopped at a first initial position;
[0017] A second fault-tolerant component is hinged to the first fault-tolerant component via a second hinge axis extending along a second direction and is connected to the reference component;
[0018] The two second elastic members are both arranged between the first fault-tolerant member and the second fault-tolerant member, and are arranged on both sides of the second hinge axis along the third direction, so that the second fault-tolerant member is stopped at the second initial position.
[0019] As an optional technical solution for a mobile phone key assembly positioning device, the fault-tolerant base has a fault-tolerant limiting groove extending along a third direction, and two first protrusions are arranged opposite to each other at the notch of the fault-tolerant limiting groove;
[0020] The second fault-tolerant component has a limiting rod, and along the second direction, a second protrusion protrudes from both sides of the limiting rod, and the distance between the two first protrusions is smaller than the distance between the two second protrusions to limit the second fault-tolerant component from being away from the fault-tolerant base.
[0021] As an optional technical solution for a mobile phone key assembly positioning device, the reference member includes a block-shaped reference body, one side of the reference body protrudes along a first direction to form a first protrusion, and the first reference portion is an end face of the first protrusion away from the reference body;
[0022] A side surface of the reference body protrudes along a first direction to form a second protrusion, and the second reference portion is an end surface of the second protrusion away from the reference body.
[0023] As an optional technical solution of a mobile phone key assembly positioning device, the first protrusions have two, and the two first protrusions are arranged at intervals along the second direction; the second protrusions have two, and the two second protrusions are arranged at intervals along the second direction;
[0024] Wherein, along the second direction, the two second protrusions are located between the two first protrusions.
[0025] As an optional technical solution of a mobile phone key assembly positioning device, the reference component also includes a reference drive member and a plurality of fine-tuning components, the plurality of fine-tuning components are sequentially connected between the reference drive member and the reference member, and the fine-tuning components are used to adjust the initial position of the reference member; and / or,
[0026] The reference assembly further includes a reference driving member and a reference matching elastic member, wherein the reference matching elastic member is arranged between the reference driving member and the reference member to apply elastic force to the reference member.
[0027] As an optional technical solution for a mobile phone key assembly and positioning device, the mobile phone key assembly and positioning device also includes a third mating component, which is arranged on the frame and includes a third mating piece. The third mating piece can move along a third direction, and the third mating piece can move downward to pressurize the mating parts and the limit parts at the same time, or move upward to avoid the mating parts and the limit parts transmitted along the second direction.
[0028] Welding equipment, used for welding matching parts and limiters to constrain the relative position relationship between matching parts and main parts; including:
[0029] A mobile phone key assembly positioning device as described in any one of the above technical solutions;
[0030] A welding assembly includes a welding head, which can be close to or away from a fixing station, and when close to the fixing station, can weld the limiting part and the matching part located at the fixing station.
[0031] A welding method is applied to the above-mentioned welding device, wherein the main part has a mounting cavity and a mounting hole communicating with the mounting cavity;
[0032] The following steps are involved:
[0033] Place the matching part in the mounting hole of the main part, and place the limiting part in the accommodating cavity;
[0034] The first reference part of the reference part and the first matching part of the first matching part cooperate with each other to complete the abutment and positioning of the main part and the limiting part;
[0035] The second reference part of the reference part and the second matching part of the second matching part cooperate with each other to complete the positioning of the matching parts;
[0036] The welded part is moved to the fixing station and the stopper and the mating parts are welded.
[0037] The present invention has at least the following beneficial effects:
[0038] The present invention provides a mobile phone key assembly positioning device, welding equipment and welding method. The mobile phone key assembly positioning device includes a reference component, a first matching component and a second matching component. The first reference part of the reference component and the first matching part of the first matching part of the first matching component are brought close to each other to complete the positioning of the limit part and the main part that abut against each other; the second reference part and the second matching part of the second matching part of the second matching component are brought close to each other to position the matching part. The structure directly positions the main part and the matching part, thereby ensuring the relative positions of the two, eliminating errors and improving user experience. In addition, since the position and structure of the reference part will not change, and the relative positions of the first reference part and the second reference part remain unchanged, the distance by which the matching part extends out of the main part remains fixed, eliminating the influence of the processing errors of each part on the assembly, thereby ensuring the consistency of each product after assembly; finally, the matching accuracy of the limit part and the main part is ensured by the limit part abutting against the main part, and the positioning structure is simplified, the operation process is simpler and the operation efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0040] Figure 1 A schematic diagram of the structure of a welding device in an embodiment of the present invention;
[0041] Figure 2 This is a structural schematic diagram of a first-viewing angle of view of a mobile phone key assembly positioning device in an embodiment of the present invention;
[0042] Figure 3 Bit Figure 2 The enlarged view of point A in the middle;
[0043] Figure 4 It is a structural schematic diagram of the second viewing angle of the mobile phone key assembly positioning device in an embodiment of the present invention;
[0044] Figure 5 for Figure 4 Enlarged view of point B in the middle;
[0045] Figure 6 for Figure 5 Enlarged view of point C in the middle;
[0046] Figure 7 A schematic diagram of the structure of a reference component in an embodiment of the present invention;
[0047] Figure 8 A schematic diagram of the structure of a fault-tolerant mechanism in an embodiment of the present invention;
[0048] Fig. 9 It is a cross-sectional view of the fault-tolerant mechanism in the embodiment of the present invention from a first viewing angle;
[0049] Fig.10 is a cross-sectional view of a second viewing angle in an embodiment of the present invention;
[0050] Fig.11 It is a schematic diagram of the coordination of the reference member, the mobile phone shell, the button and the limit member in the embodiment of the present invention.
[0051] In the figure:
[0052] 1000, mobile phone case; 2000, button; 3000, limiter; 3100, horizontal bar; 3200, vertical bar;
[0053] 10. Mobile phone button assembly positioning device;
[0054] 100, rack;
[0055] 200, reference assembly; 210, reference member; 211, first reference portion; 212, second reference portion; 213, reference body; 220, fine-tuning assembly; 230, reference driving member; 240, reference matching elastic member; 251, first adapter; 252, second adapter; 253, third adapter; 2531, abutment portion; 2532, sliding portion;
[0056] 300, first mating component; 310, first mating piece; 311, first mating portion;
[0057] 400, second mating component; 410, second mating piece; 411, second mating portion;
[0058] 420, third matching component; 421, third matching piece;
[0059] 500, fault-tolerant mechanism; 510, fault-tolerant base; 511, fault-tolerant limiting groove; 512, first protrusion; 513, fault-tolerant reference surface; 520, first fault-tolerant member; 521, first hinge axis; 522, first hinge hole; 530, first elastic member; 540, second fault-tolerant member; 541, second hinge axis; 542, limiting rod; 543, second protrusion; 544, limiting surface; 550, second elastic member;
[0060] 600, welding components;
[0061] 700, transmission component;
[0062] 800. Detection component. DETAILED DESCRIPTION
[0063] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.
[0064] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.
[0065] In this application, the term "and / or" is a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this application generally indicates that the related objects before and after are in an "and / or" relationship.
[0066] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.
[0067] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values that do not use relative terms should also be disclosed as specific values with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).
[0068] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.
[0069] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.
[0070] like Figures 1 to 11As shown, this embodiment provides a mobile phone key assembly positioning device 10, which is used to position the matching parts and the limiter 3000 that need to be connected, so as to ensure the relative position relationship between the main part and the matching part; wherein the main part is a mobile phone shell 1000, the mobile phone shell 1000 has a mounting cavity, and the side wall of the mobile phone shell 1000 is provided with a mounting hole extending along the first direction, the matching part is a key 2000, the key 2000 is penetrated in the mounting hole, and is partially located outside the mobile phone shell 1000, and partially located in the mounting cavity, the limiter 3000 is located in the mounting cavity, and is welded or clamped with the key 2000, and forms a whole with the key 2000, so as to prevent the key 2000 from passing through the mobile phone shell 1000 from the mounting hole. The mobile phone key assembly positioning device 10 includes a frame 100, a reference component 200, a first matching component 300 and a second matching component 400. The frame 100 has a fixing station; the reference assembly 200 is arranged on the frame 100 and includes a reference member 210, the reference member 210 includes a first reference portion 211 for abutting against the mobile phone case 1000 and a second reference portion 212 for abutting against the first end of the button 2000, and the first reference portion 211 and the second reference portion 212 are arranged at intervals along the first direction; the first matching assembly 300 is arranged on the frame 100 and includes a first matching member 310, the end of the first matching member 310 has a first matching portion 311 for abutting against the limiting member 3000, and the first matching portion 311 and the first reference portion 211 are arranged along the first direction. The first mating component 400 is arranged opposite to each other and can approach or move away from each other. When the first mating portion 311 and the first reference portion 211 approach each other, the stopper 3000 and the mobile phone shell 1000 that are in contact with each other are clamped and positioned along the first direction. The second mating component 400 is arranged on the frame 100 and includes a second mating component 410. The second mating component 410 has a second mating portion 411 for abutting against the other end of the button 2000. The second mating portion 411 and the second reference portion 212 are arranged opposite to each other along the first direction and can approach or move away from each other. When the second mating portion 411 and the second reference portion 212 approach each other, the button 2000 is clamped and positioned along the first direction. In this embodiment, the first direction is the left-right direction, that is, the width direction of the mobile phone shell 1000.
[0071] The first reference part 211 of the reference component 200 and the first matching part 311 of the first matching part 310 of the first matching component 300 are brought close to each other to complete the positioning of the mutually abutting limiting component 3000 and the mobile phone shell 1000; the second reference part 212 and the second matching part 411 of the second matching part 410 of the second matching component 400 are brought close to each other to position the button 2000, thereby ensuring the relative position relationship between the button 2000 and the mobile phone shell 1000 and eliminating the size error of the button 2000 located outside the mobile phone shell 1000. , improving the user experience; in addition, since the position and structure of the reference member 210 will not change, and the relative positions of the first reference part 211 and the second reference part 212 remain unchanged, the distance of the button 2000 extending out of the mobile phone shell 1000 remains fixed, eliminating the processing error of the button 2000 and the thickness of the side wall of the mobile phone shell 1000, ensuring the size of each button 2000 extending out of the corresponding mounting hole, ensuring that the assembly of each mobile phone shell 1000 and the button 2000 has the same accuracy, thereby ensuring the consistency of each mobile phone after assembly. Finally, the positioning of the limiter 3000 and the mobile phone shell 1000 is only achieved through the cooperation of the first reference part 211 of the reference assembly 200 and the first matching part 311 of the first matching member 310, with the help of the abutment relationship between the limiter 3000 and the mobile phone shell 1000, which not only ensures the matching accuracy between the two, but also avoids the separate positioning of the two, simplifies the positioning structure, and improves the convenience and efficiency of operation.
[0072] The interval between the first reference portion 211 and the second reference portion 212 is 0.2 mm to 3 mm. Optionally, the interval between the first reference portion 211 and the second reference portion 212 is 1 mm, 1.5 mm or 2 mm to adapt to different models of mobile phones and ensure the comfort of pressing feel.
[0073] In some embodiments, in order to facilitate welding, the stopper 3000 needs to be set to an L shape. The stopper 3000 includes a cross bar 3100 and a vertical bar 3200 connected to each other. The cross bar 3100 extends along the second direction. The side wall of the cross bar 3100 away from the vertical bar 3200 abuts against the inner side wall of the mobile phone case 1000. The vertical bar 3200 extends along the first direction. The cross bar 3100 is parallel to and abuts against the inner side wall of the installation cavity of the mobile phone case 1000. The vertical bar 3200 is arranged at intervals with the button 2000. The second matching member 410 includes a second matching body, and the second matching portion 411 is a receiving groove opened in the second matching body, and the opening of the receiving groove faces the reference member 210. The end of the vertical bar 3200 away from the cross bar 3100 can be connected to the receiving groove and abut against the bottom of the groove. The second direction is the front-to-back direction, that is, the length direction of the mobile phone case 1000. The above-mentioned arrangement makes it possible for the first matching portion 311 and the first reference portion 211 to approach each other, and the force is more stable between the limit member 3000 and the mobile phone case 1000 clamped along the first direction due to the surface contact, thereby reducing the possibility of misalignment and ensuring the reliability of welding. In addition, the arrangement of the accommodating groove can constrain the vertical rod 3200 and generate downward pressure to overcome the force generated on the limit member 3000 during the welding process, thereby preventing the vertical rod 3200 from rotating around the straight line where the weld is located during the welding process, and ensuring the welding accuracy.
[0074] Generally, the mobile phone case 1000 needs to be placed on a carrier during welding, and the mobile phone case 1000 is positioned on the carrier to improve the transfer efficiency. Since there are errors in the processing of the carrier, the mobile phone case 1000 positioned by the carrier may be tilted when it is moved to the fixing station, so that the outer side of the mobile phone case 1000 is not parallel to the first reference part 211, resulting in an angle between the first reference part 211 and the mobile phone case 1000 after the first reference part 211 and the first matching part 311 are close to each other, and the button 2000 fixed by the second reference part 212 and the second matching part 411 is also in an inclined state, resulting in the size of the button 2000 located on the outside of the mobile phone case 1000 changes, thereby affecting the user experience and the consistency of the product; when the tilt angle is too large, it even affects the yield rate.
[0075] To solve the above problems, in some embodiments, the mobile phone key assembly positioning device 10 also includes a fault-tolerant mechanism 500, which includes a fault-tolerant base 510, a first fault-tolerant component 520, a second fault-tolerant component 540, two first elastic components 530 and two second elastic components 550, wherein the first fault-tolerant component 520 is hinged to the fault-tolerant base 510 through a first hinge shaft 521 extending along the third direction; the two first elastic components 530 are both arranged between the fault-tolerant base 510 and the first fault-tolerant component 520. The first and second elastic members 530 and 550 are respectively arranged between the first and second hinge shafts 521 and are respectively arranged along the first direction on both sides of the first hinge shaft 521, so that the first fault-tolerant member 520 is stopped at the first initial position; the second fault-tolerant member 540 is hinged to the first fault-tolerant member 520 through the second hinge shaft 541 extending along the first direction, and is connected to the reference member 210; the two second elastic members 550 are respectively arranged between the first and second fault-tolerant members 520 and 540, and are respectively arranged along the third direction on both sides of the second hinge shaft 541, so that the second fault-tolerant member 540 is stopped at the second initial position. The two first elastic members 530 and the two second elastic members 550 are respectively extended along the first direction. Under the action of the four elastic members, the reference member 210 is driven to remain in the initial position when no external force is applied, that is, the reference member 210 extends along the second direction, and the planar first reference portion 211 and the planar second reference portion 212 are both perpendicular to the first direction. The above arrangement enables the reference member 210 to rotate around the second direction and the third direction under the action of four elastic members, thereby adapting to the tilt of the mobile phone case 1000 caused by the error of the carrier, ensuring that the first reference portion 211 and the mobile phone case 1000 are parallel and in surface contact to avoid the occurrence of an angle, and at the same time, the second reference portion 212 and the button 2000 are parallel and in surface contact to avoid the occurrence of an angle; thereby ensuring the dimensional accuracy of the button 2000 located on the outside of the mobile phone case 1000.
[0076] The fault-tolerant base 510 is provided with a base hole, and the first fault-tolerant member 520 has a first hinge hole 522; the first hinge shaft 521 is passed through the base hole and the first hinge hole 522. The first hinge hole 522 is a long hole, and its length direction is the first direction, so that the first fault-tolerant member 520 and the fault-tolerant base 510 can move relative to each other along the first direction.
[0077] In some embodiments, the fault-tolerant base 510 has a fault-tolerant limiting groove 511 extending along the third direction, and two first protrusions 512 are arranged opposite to each other at the notch of the fault-tolerant limiting groove 511; the second fault-tolerant member 540 has a limiting rod 542, and along the second direction, a second protrusion 543 is protruded on both sides of the limiting rod 542, and the distance between the two first protrusions 512 is less than the distance between the two second protrusions 543, so as to limit the second fault-tolerant member 540 from being away from the fault-tolerant base 510. The limiting rod 542 and the second protrusion 543 are located in the fault-tolerant limiting groove 511. Among them, the fault-tolerant base 510 is provided with a fault-tolerant cavity, which passes through the entire fault-tolerant base 510 along the second direction and passes through the fault-tolerant base 510 to the right, and the first fault-tolerant member 520 is located in the fault-tolerant cavity; and a part of the second fault-tolerant member 540 is located in the fault-tolerant cavity. The fault-tolerant limiting groove 511 passes through the upper side wall and the lower side wall of the fault-tolerant cavity. The above-mentioned arrangement enables the fault-tolerant mechanism 500 to be assembled by first installing the first fault-tolerant component 520, the second fault-tolerant component 540 and the elastic component, that is, first installing the first fault-tolerant component 520 and the first elastic component 530 to the fault-tolerant base 510, and then moving the second fault-tolerant component 540 along the third direction so that the second protrusion 543 is inserted into the fault-tolerant limit groove 511; finally, installing the compressed second elastic component 550 between the first fault-tolerant component 520 and the second fault-tolerant component 540, and after the second elastic component 550 loses its constraint and stretches, the two second protrusions 543 abut against the two first protrusions 512 to form a stable structure, and then moving to the next workstation, and passing the first hinge shaft 521 through the base hole of the fault-tolerant base 510 and the first hinge hole 522 of the first fault-tolerant component 520, and passing the second hinge shaft 541 through the second hinge hole of the first fault-tolerant component 520 and the third hinge hole of the second fault-tolerant component 540. Since the first fault-tolerant component 520 and the second fault-tolerant component 540 remain relatively fixed with the fault-tolerant base 510 under the action of the first elastic component 530 and the second elastic component 550, the transfer process avoids the need to set up additional tooling, and the stability of the transfer process can be ensured, thereby improving the convenience of assembly.
[0078] Furthermore, the fault-tolerant base 510 has a fault-tolerant reference surface 513; the second fault-tolerant member 540 is provided with a limit surface 544, and the limit surface 544 and the fault-tolerant reference surface 513 are arranged opposite to each other and can abut against each other to limit the relative rotation limit position of the second fault-tolerant member 540 and the first fault-tolerant member 520, and to limit the relative rotation limit position between the first fault-tolerant member 520 and the fault-tolerant base 510. The end of the fault-tolerant base 510 facing the second fault-tolerant member 540 forms a fault-tolerant reference surface 513; the second fault-tolerant member 540 includes a fault-tolerant body, and a limit rod 542 is arranged on the limit surface 544 of the fault-tolerant body.
[0079] In some embodiments, the reference member 210 includes a block-shaped reference body 213, one side of the reference body 213 protrudes along the first direction to form a first protrusion, and the first reference portion 211 is the end face of the first protrusion away from the reference body 213; one side of the reference body 213 protrudes along the first direction to form a second protrusion, and the second reference portion 212 is the end face of the second protrusion away from the reference body 213. During processing, it is only necessary to ensure the distance between the two end faces to ensure that the relative positions of the button 2000 and the mobile phone shell 1000 assembled by the device remain consistent, which reduces the difficulty of processing.
[0080] To ensure the stability of the support, there are two first protrusions, which are arranged at intervals along the second direction; there are two second protrusions, which are arranged at intervals along the second direction. Considering the positional relationship between the mobile phone case 1000 and the button 2000, the two second protrusions are located between the two first protrusions along the second direction.
[0081] In some embodiments, the reference member 210 may be injection molded, and the second protrusion may be cylindrical to facilitate processing.
[0082] Different models of mobile phones have different positions of the buttons 2000 relative to the mobile phone case 1000, that is, different positions of the mounting holes. For this reason, the reference assembly 200 further includes a reference driving member 230 and a plurality of fine-tuning assemblies 220. The plurality of fine-tuning assemblies 220 are sequentially connected between the reference driving member 230 and the reference member 210. The fine-tuning assemblies 220 are used to adjust the initial position of the reference member 210. The fine-tuning assemblies 220 are used to adjust the initial position of the reference member 210 along the second direction and the third direction.
[0083] The structure of the fine adjustment component 220 may adopt a micrometer fine adjustment mechanism in the prior art. The specific structure and use method of the micrometer fine adjustment mechanism are well known to those skilled in the art and will not be described in detail here.
[0084] The reference assembly 200 further includes a reference driving member 230 and a reference matching elastic member 240, wherein the reference matching elastic member 240 is disposed between the reference driving member 230 and the reference member 210 to apply elastic force to the reference member 210. Specifically, the reference driving member 230 is disposed on the frame 100, and an output end is connected to a first adapter 251, the first adapter 251 is connected to a fixing seat of a fine-tuning assembly 220, the adjusting member of the fine-tuning assembly 220 is connected to a second adapter 252, the second adapter 252 is connected to a fixing seat of another fine-tuning assembly 220, the adjusting member of another fine-tuning assembly 220 is connected to a third adapter 253, the reference member 210 is slidably disposed on the third adapter 253 through a slide rail and a slider, and the reference matching elastic member 240 is disposed between the third adapter 253 and the reference member 210. The third adapter 253 includes a sliding portion 2532 and an abutting portion 2531 connected to each other, the slide rail is disposed on the sliding portion 2532 , and the reference matching elastic member 240 is disposed between the abutting portion 2531 and the reference member 210 .
[0085] The first mating component 300 also includes a first driving member and a first mating elastic member, and the connection method of the first driving member and the first mating elastic member can be roughly arranged with reference to the reference component 200. Among them, the first mating component 300 does not need to be provided with a fault-tolerant mechanism 500, which can save costs while ensuring the relative position of the button 2000 and the mobile phone shell 1000.
[0086] The second mating component 400 also includes a second driving member and a second mating elastic member, and the connection method of the second driving member and the second mating elastic member can be roughly arranged with reference to the reference component 200. Among them, the second mating component 400 does not need to be provided with a fault-tolerant mechanism 500, which can save costs while ensuring the relative position of the button 2000 and the mobile phone shell 1000.
[0087] The mobile phone key assembly and positioning device 10 also includes a third matching component 420, which is arranged on the frame 100 and includes a third matching piece 421. The third matching piece 421 can move along the third direction. The third matching piece 421 can move downward to pressurize part of the keys 2000 and part of the limiter 3000 at the same time or move upward to avoid the keys 2000 and the limiter 3000 transmitted along the second direction, so that the welding process is more stable and the welding accuracy between the two is guaranteed. Among them, when pressing, avoid the welding point between the two. The third matching component 420 also includes a third driving component, which is arranged on the frame 100, and the output end is transmission-connected to the third matching piece 421 to drive the third matching piece 421 to move along the third direction.
[0088] This embodiment also provides a welding device, which is used to weld the button 2000 and the limit piece 3000 to constrain the relative position relationship between the button 2000 and the mobile phone case 1000; the welding device includes a welding assembly 600 and the mobile phone button assembly positioning device 10 in any of the above embodiments; the welding assembly 600 includes a welding head, which can be close to or away from the fixing station, and when close to the fixing station, it can weld the limit piece 3000 and the button 2000 located at the fixing station.
[0089] In some embodiments, the welding device further includes a transmission assembly 700, which is used to move the carrier carrying the mobile phone case 1000, the button 2000 and the stopper 3000 from the loading station to the fixing station. The transmission assembly can be a transmission belt, which is driven by the driving wheel and the driven wheel to move the transmission belt, thereby driving the carrier to move.
[0090] In some embodiments, the frame 100 is further provided with a detection station, and the welding device further includes a detection component 800 to detect the relative position of the button 2000 and the mobile phone shell 1000. The detection component 800 includes a camera, and the camera is used to photograph the weld to determine the welding effect.
[0091] Since the welding time is longer than the detection time, in order to improve production efficiency, in some embodiments, the welding equipment has two welding components 600 and two mobile phone key assembly positioning devices 10, and the two welding components 600 correspond to one detection component 800.
[0092] This embodiment also provides a welding method, which is applied to the above welding equipment, and the method comprises the following steps:
[0093] The button 2000 is placed in the mounting hole of the mobile phone case 1000, and the limiting member 3000 is placed in the accommodating cavity.
[0094] The first reference portion 211 of the reference member 210 and the first matching portion 311 of the first matching member 310 cooperate with each other to complete the abutment and positioning of the mobile phone case 1000 and the limiting member 3000 .
[0095] The second reference portion 212 of the reference member 210 and the second matching portion 411 of the second matching member 410 cooperate with each other to complete the positioning of the key 2000 .
[0096] The welding part is moved to the fixing station and the limiting part 3000 and the button 2000 are welded.
[0097] The above method can ensure that the key 2000 extends out of the mobile phone shell 1000 and is not affected by processing accuracy errors, thereby improving user experience and ensuring consistency of each mobile phone after assembly.
[0098] Furthermore, the welding equipment also includes a third mating component 420, and the third mating piece 421 in the third mating component 420 is crimped to the button 2000 and the limit piece 3000 before welding, thereby avoiding relative movement between the two during the welding process and improving welding accuracy.
[0099] The conveying assembly 700 transfers multiple carriers at one time, wherein the products in two adjacent carriers are welded synchronously. When welding is completed, the two carriers carry the two welded components and move to the inspection station in sequence.
[0100] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A mobile phone key assembly positioning device, used for positioning the mating parts and the limiter (3000) to be connected, so as to ensure the relative position relationship between the main part and the mating part; characterized in that: include: The frame (100) has a fixing station; A reference assembly (200) is arranged on a frame (100) and comprises a reference member (210), wherein the reference member (210) comprises a first reference portion (211) for abutting against a main part and a second reference portion (212) for abutting against a first end of a matching part, wherein the first reference portion (211) and the second reference portion (212) are arranged with a spacing therebetween along a first direction; A first mating component (300) is arranged on the frame (100) and comprises a first mating piece (310); an end of the first mating piece (310) has a first mating portion (311) for abutting against the limiting piece (3000); the first mating portion (311) and the first reference portion (211) are arranged relative to each other along a first direction and can approach or move away from each other; when the first mating portion (311) and the first reference portion (211) approach each other, the limiting piece (3000) and the main part that are in abutment with each other are clamped and positioned along the first direction; The second mating component (400) is arranged on the frame (100) and comprises a second mating piece (410). The second mating piece (410) has a second mating portion (411) for abutting against the other end of the mating part. The second mating portion (411) and the second reference portion (212) are arranged relative to each other along a first direction and can approach or move away from each other. When the second mating portion (411) and the second reference portion (212) approach each other, the mating part is clamped and positioned along the first direction.
2. The mobile phone key assembly and positioning device according to claim 1, characterized in that: The limiting member (3000) is L-shaped, and comprises a cross bar (3100) and a vertical bar (3200) connected to each other, wherein the cross bar (3100) extends along the second direction, and the vertical bar (3200) extends along the first direction, the cross bar (3100) is parallel to and abuts against the inner side wall of the installation cavity of the main part, and the vertical bar (3200) is arranged at a distance from the matching part; The second mating piece (410) includes a second mating body, the second mating portion (411) is a receiving groove opened in the second mating body, and the opening of the receiving groove faces the reference piece (210); the end of the vertical rod (3200) away from the horizontal rod (3100) can be inserted into the receiving groove and abut against the bottom of the receiving groove.
3. The mobile phone key assembly and positioning device according to claim 1, characterized in that: The mobile phone key assembly and positioning device further comprises a fault-tolerant mechanism (500), wherein the fault-tolerant mechanism (500) comprises: Fault-tolerant base (510); A first fault-tolerant member (520) is hinged to the fault-tolerant base (510) via a first hinge shaft (521) extending along a third direction; Two first elastic members (530) are both arranged between the fault-tolerant base (510) and the first fault-tolerant member (520), and are arranged on both sides of the first hinge shaft (521) along the second direction, so that the first fault-tolerant member (520) is stopped at a first initial position; A second fault-tolerant component (540) is hinged to the first fault-tolerant component (520) via a second hinge shaft (541) extending along a second direction, and is connected to the reference component (210); The two second elastic members (550) are both arranged between the first fault-tolerant member (520) and the second fault-tolerant member (540), and are arranged on both sides of the second hinge shaft (541) along the third direction to stop the second fault-tolerant member (540) at the second initial position.
4. The mobile phone key assembly and positioning device according to claim 3, characterized in that: The fault-tolerant base (510) has a fault-tolerant limiting groove (511) extending through along a third direction, and two first protrusions (512) are arranged opposite to each other at the notch of the fault-tolerant limiting groove (511); The second fault-tolerant component (540) has a limiting rod (542), and along the second direction, a second protrusion (543) protrudes from each of the two sides of the limiting rod (542), and the distance between the two first protrusions (512) is smaller than the distance between the two second protrusions (543), so as to limit the second fault-tolerant component (540) from being away from the fault-tolerant base (510).
5. The mobile phone key assembly and positioning device according to claim 1, characterized in that: The reference member (210) comprises a block-shaped reference body (213), one side surface of the reference body (213) protrudes along a first direction to form a first protrusion, and the first reference portion (211) is an end surface of the first protrusion away from the reference body (213); One side surface of the reference body (213) protrudes along a first direction to form a second protrusion, and the second reference portion (212) is an end surface of the second protrusion away from the reference body (213).
6. The mobile phone key assembly and positioning device according to claim 5, characterized in that: There are two first protrusions, and along the second direction, the two first protrusions are arranged at intervals along the second direction; there are two second protrusions, and along the second direction, the two second protrusions are arranged at intervals; Wherein, along the second direction, the two second protrusions are located between the two first protrusions.
7. The mobile phone key assembly and positioning device according to any one of claims 1 to 6, characterized in that: The reference component (200) further comprises a reference driving member (230) and a plurality of fine adjustment components (220), wherein the plurality of fine adjustment components (220) are sequentially connected between the reference driving member (230) and the reference member (210), and the fine adjustment components (220) are used to adjust the initial position of the reference member (210); and / or, The reference assembly (200) further comprises a reference driving member (230) and a reference matching elastic member (240), wherein the reference matching elastic member (240) is arranged between the reference driving member (230) and the reference member (210) to apply an elastic force to the reference member (210).
8. The mobile phone key assembly and positioning device according to claim 1, characterized in that: The mobile phone key assembly and positioning device further comprises a third matching component (420), the third matching component (420) being arranged on the frame (100) and comprising a third matching piece (421), the third matching piece (421) being movable along a third direction, the third matching piece (421) being movable downward to pressurize the matching parts and the limiting piece (3000) at the same time, or being movable upward to avoid the matching parts and the limiting piece (3000) being transmitted along the second direction.
9. Welding equipment, used for welding matching parts and limiting parts (3000) to constrain the relative position relationship between the matching parts and the main parts; characterized in that: include: The mobile phone key assembly and positioning device according to any one of claims 1 to 8; A welding assembly (600), the welding assembly (600) comprising a welding head, the welding head being able to approach or move away from a fixing station, and when approaching the fixing station, being able to weld a stopper (3000) and a matching part located at the fixing station.
10. A welding method, applied to the welding device as claimed in claim 9, wherein the main part has a mounting cavity and a mounting hole communicating with the mounting cavity; It is characterized in that The following steps are involved: The matching part is placed in the installation hole of the main part, and the limiting part (3000) is placed in the accommodating cavity; The first reference portion (211) of the reference member (210) and the first matching portion (311) of the first matching member (310) cooperate with each other to complete the abutment and positioning of the main part and the limiting member (3000); The second reference portion (212) of the reference piece (210) and the second matching portion (411) of the second matching piece (410) cooperate with each other to complete the positioning of the matching parts; The welding part is moved to the fixing station and the stopper (3000) and the matching parts are welded.
Citation Information
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