Air conveying type logistics shuttle vehicle

By designing aerial track lines and conveying structures in the ring shuttle vehicle, the problem of limited layout of track lines fixed to the ground and space in the prior art is solved, and more efficient material transportation and more flexible equipment layout are achieved.

CN119734942APending Publication Date: 2025-04-01SUZHOU HONGAN MACHINERY

Patent Information

Application Number
CN202411926098.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

The track lines of the existing ring shuttle vehicles are fixed to the ground, making it difficult to carry out cross-line material transportation, and the layout conditions are relatively restrictive under the conditions of narrow space.

Method used

Design an air-conveying logistics shuttle vehicle, with the track lines arranged in the air, adopting a single-rail structural design, improving the cross-sectional design of the track profile to reduce weight and improve load-bearing capacity, and developing suitable conveying structures such as hanging basket type, fixture type and active conveying type.

Benefits of technology

It has realized the development of better conveying solutions under the same conveying space conditions, improved conveying efficiency and bearing capacity, reduced ground space, and adapted to the equipment layout needs of narrow space.

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Abstract

The invention relates to the technical field of logistics conveying equipment, and discloses an aerial conveying type logistics shuttle vehicle which comprises a vehicle body walking part and a material bearing part, the vehicle body walking part is composed of a frame fixing plate, a vehicle body upper cover plate and a vehicle body lower cover plate, and the vehicle body upper cover plate is installed at the upper end of the vehicle body lower cover plate; the frame fixing plate is installed in a cavity formed by the vehicle body upper cover plate and the vehicle body lower cover plate, a walking driving assembly is arranged on one side of the frame fixing plate, the upper end of the material bearing part penetrates through the vehicle body lower cover plate to be connected with the frame fixing plate, and a spring damping assembly is installed on the lower right portion of the walking driving assembly. A current collection arm is installed on the right side of the spring damping assembly, a guide wheel assembly is installed on the right side of the current collection arm, and a synchronous belt wheel mechanism is installed on the other side of the frame fixing plate. According to the invention, through interspersed interaction of different levels of equipment, the spatial layout advantages are developed in a lean manner under a limited space condition, and the logistics capability of a logistics system is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of logistics transportation equipment, and in particular to an aerial transportation type logistics shuttle vehicle. Background Art

[0002] In the logistics and warehousing system on the market today, shuttle vehicles are widely used. If they are operated by personnel, not only do they need to manually partition the goods, but they also need to manually transfer them, which results in low operating efficiency. The use of shuttle vehicles can easily solve these problems. In addition to actively picking up and sorting goods, shuttle vehicles can also cooperate with other equipment, greatly improving operating efficiency and independently completing more time-consuming and labor-intensive operations. For example, shuttle vehicles can cooperate with stackers to achieve a fully automatic three-dimensional warehousing solution.

[0003] The essence of the circular shuttle system layout is to plan and arrange a track line on the ground for the shuttle to run in a circle. Since its track line layout needs to occupy a considerable amount of ground space, it is more suitable for material transportation tasks in long-distance and large-space scenarios. Although it can replace fixed equipment to transfer materials on its track line through autonomous operation, reducing equipment layout costs. However, due to the fixed nature of the transportation line, it is difficult to carry out cross-line material transportation.

[0004] The existing circular shuttle adopts a ground track layout scheme, but the design layout of the ground flat-laying equipment still occupies ground space. Germany's OUTO intelligent rail logistics transmission system adopts a box-type rail conveying robot. The robot has its own box structure, runs into the air through the track, and transports materials to the required area along the track. Drawing on this scheme, a bottom-mounted conveying shuttle structure is developed, and the track is laid out in the air, so that the circular shuttle's running route is carried out in the air, and interacts with the equipment below to transport materials.

[0005] Its essence is still a circular shuttle. Since the track line is arranged in the air, the track structure needs to be designed as an inverted load-bearing structure. In order to further reduce the structural weight of the track and improve the bearing capacity of the track structure, the aerial shuttle adopts a single-track structure design. The cross-sectional design of the track profile is improved to reduce its weight as much as possible while ensuring its bearing capacity.

[0006] In order to ensure its ability to interact with the equipment below, it is necessary to further develop an adaptive conveying structure. At present, based on the different interaction methods, it can be divided into three types: hanging basket type, clamp type and active conveying type.

[0007] Basket type: Purely passive interaction mode, the material is transported to the load-bearing part of the aerial shuttle through the action of the docking device. When interacting, it needs to run to the docking position of the interactive device, wait for the docking device to move the material to the load-bearing part of the aerial shuttle, and then the aerial shuttle will carry out the transportation work. After it transports the material to the designated location, the docking device will carry and take out the material.

[0008] Clamp type: A clamp structure is installed at the end of the lifting structure of the aerial trolley to pick up materials for transportation tasks. Different clamps are used to adapt to different material transportation scenarios.

[0009] Active conveying type: This method is to install an active material transfer device at the end of the lifting structure of the aerial trolley to carry out material conveying work. For example, a conveyor structure or a push rod structure is installed to pick up and carry the material for transportation.

[0010] In addition, different types of track-changing mechanisms are developed according to the adaptability requirements of the scenarios. Since the aerial shuttle is carried by a single track, the track-related structural design can be further simplified, such as developing a single track rotating track-changing mechanism. This mechanism can enable the aerial car's lines to be arranged in a cross-type manner, ensuring that the aerial shuttle system has a variety of layout options.

[0011] In addition, since it has a fixed transmission line, it still needs to occupy ground layout space like other equipment. The layout conditions are relatively constrained under the conditions of small space and high equipment layout density. Therefore, it is considered to develop a device that can overlap the space layout with the ground equipment while maintaining interaction with the ground equipment. Therefore, an aerial transportation type logistics shuttle is urgently needed to solve the above technical problems. Summary of the invention

[0012] The purpose of the present invention is to provide an aerial transport type logistics shuttle vehicle to solve the problems raised in the above background technology.

[0013] To achieve the above object, the present invention provides the following technical solutions: The lifting mechanism is a kind of in-vehicle lifting device, and the lifting mechanism is a kind of in-vehicle lifting mechanism, and the lifting mechanism is a kind of in-vehicle lifting mechanism, and the lifting mechanism is a kind of in-vehicle lifting mechanism, and the lifting mechanism is a kind of in-vehicle lifting mechanism, and the lifting mechanism is a kind of in-vehicle lifting mechanism.

[0014] As a preferred technical solution of the present invention, four holes are formed at the bottom of the lower cover plate of the vehicle body, and four connecting rods on the material carrying part pass through the four holes respectively.

[0015] As a preferred technical solution of the present invention, the spring damping assembly is in a W-shaped structure.

[0016] As a preferred technical solution of the present invention, the shape of the hole is a rectangular structure.

[0017] As a preferred technical solution of the present invention, the aerial transport type logistics shuttle vehicle includes a vehicle body structure, a transport interaction structure, a track structure, a track changing device and a lifting and maintenance device. The vehicle body structure adopts an integrated structural design, and the modules of each structure are integrated and arranged through a frame fixing plate. The frame fixing plate is divided into two upper and lower mounting surfaces. The upper mounting surface is used to fix the travel drive assembly, the collector arm power assembly and electrical control related components, and the lower mounting surface is a lifting assembly.

[0018] As a preferred technical solution of the present invention, the walking drive assembly consists of a motor fixing seat, a guide wheel and a driving wheel, and is used for the walking drive of the aerial vehicle. The collector arm power assembly consists of a collector arm fixing, a spring shock absorber assembly and the collector arm. The spring shock absorber assembly is used to fix the collector arm, and a guide wheel structure is installed thereon to provide reliable guidance for the aerial vehicle when it is walking.

[0019] As a preferred technical solution of the present invention, the lifting assembly is mainly composed of a motor, a synchronous pulley and a synchronous belt. The synchronous pulley is driven by the motor, and a guide device is installed on the lower mounting surface of the frame fixing plate. The material bearing part can be replaced according to actual conditions.

[0020] As a preferred technical solution of the present invention, a radar obstacle avoidance component is installed on the frame fixing plate, and the component is installed on the side of the forward direction of the vehicle. A vehicle status indicating light component and a buzzer are installed on the shell to facilitate real-time feedback on the specific status of the vehicle; the light component is installed on the front and rear end surfaces of the vehicle in the direction of travel.

[0021] Compared with the prior art, the present invention has the following beneficial effects: The present invention is different from the ground conveying system. This system changes the material conveying layout from the ground plane conveying system to the aerial conveying system, has better expansion layout advantages, and develops better conveying solutions and more efficient conveying under the same conveying space conditions.

[0022] The aerial transportation solution can adopt the hanging load-bearing interaction technology to avoid the extra time consumption during the equipment transportation. The ready-to-use solution can greatly shorten the time consumed when the equipment interacts and improve the transportation efficiency of the overall system. In addition, the hanging load-bearing solution can further improve the equipment's carrying and transportation capacity and better meet the needs of various industries.

[0023] The aerial transportation system has inherited the flexible dispatching system solution of the ground circular shuttle vehicle. Through intelligent monitoring of equipment information, the system can dispatch the number and location information of the on-track vehicles in real time to implement precise logistics distribution solutions.

[0024] The entire system, from the track to the equipment, and then to each structure of the equipment, is designed in a modular way. While different selections can be made, the installation and maintenance process can also be greatly simplified. The main modular structures of the track include straight track modules, curved track modules and track change modules. Among them, the track track change module can be designed for rotation track change, translation track change, and lifting track change according to the system solution requirements; the main modular structures of the car body include drive modules, load-bearing modules, interactive modules, etc. The load-bearing modules are divided into suspended load-bearing and lifting load-bearing according to the load-bearing scheme. The interactive module can be divided into hanging basket type, fixture type, active conveying type and hybrid interaction according to its interaction method with the docking equipment. Through the mutual cooperation of modular design, the flexibility of the entire aerial conveying system design scheme is greatly improved to better respond to market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the structure of the mounting surface on the frame fixing plate in the present invention; Figure 4 It is a schematic diagram of the structure of the lower mounting surface of the frame fixing plate in the present invention; Figure 5 It is a schematic diagram of the structure of the driving wheel assembly in the present invention; Figure 6 It is a schematic structural diagram of the collector arm assembly in the present invention; Figure 7 It is a schematic diagram of the structure of the synchronous pulley assembly in the present invention; Figure 8 It is a schematic diagram of the structure of the lifting drive assembly in the present invention.

[0026] In the figure: 1. vehicle body walking part; 2. material carrying part; 3. frame fixing plate; 4. vehicle body upper cover plate; 5. vehicle body lower cover plate; 6. walking drive assembly; 7. lifting guide mechanism; 8. guide wheel assembly; 9. spring shock absorber assembly; 10. collector arm; 11. synchronous pulley mechanism; 12. lifting structure drive motor. DETAILED DESCRIPTION

[0027] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It should also be noted that, for ease of description, only the parts related to the invention are shown in the accompanying drawings. The different types of section lines in the drawings in the embodiments of the present invention are not marked according to the national standard, nor are there any requirements for the materials of the components, but are used to distinguish the cross-sectional views of the components in the drawings.

[0028] See also Figure 1-8 A kind of aerial transport type logistics shuttle vehicle comprises a vehicle body walking part 1 and a material carrying part 2, the vehicle body walking part 1 is composed of a frame fixing plate 3, a vehicle body upper cover plate 4 and a vehicle body lower cover plate 5, the vehicle body upper cover plate 4 is installed on the upper end of the vehicle body lower cover plate 5, the frame fixing plate 3 is installed in the cavity formed by the vehicle body upper cover plate 4 and the vehicle body lower cover plate 5, a walking drive assembly 6 is arranged on one side of the frame fixing plate 3, the upper end of the material carrying part 2 passes through the vehicle body lower cover plate 5 and is connected with the frame fixing plate 3, a spring shock absorbing assembly 9 is installed at the lower right of the walking drive assembly 6, a collector arm 10 is installed at the right side of the spring shock absorbing assembly 9, a guide wheel assembly 8 is installed at the right side of the collector arm 10, a synchronous pulley mechanism 11 is installed on the other side of the frame fixing plate 3, a lifting structure driving motor 12 is installed at the lower left of the synchronous pulley mechanism 11, a lifting guide mechanism 7 is installed at the lower right of the lifting structure driving motor 12, and the lifting structure driving motor 12 is connected to the pulley on the synchronous pulley mechanism 11.

[0029] There are four holes at the bottom of the lower cover plate 5 of the vehicle body, and four connecting rods on the material carrying part 2 pass through the four holes respectively.

[0030] The spring damping assembly 9 is in a W-shaped structure.

[0031] The hole is in a rectangular shape.

[0032] The vehicle body structure adopts an integrated structural design, and the modules of each structure are centrally arranged through the frame fixing plate 3 to ensure structural integration and reduce the size of the equipment.

[0033] The frame fixing plate 3 is divided into two upper and lower mounting surfaces. The upper mounting surface is used to fix and install the travel drive assembly 6, the collector arm power assembly and electrical control related components; the lower mounting surface is used to fix and install the lifting assembly.

[0034] The travel drive assembly 6 is mainly composed of a motor fixing seat, a guide wheel and a drive wheel, and is used for the travel drive of the aerial vehicle.

[0035] The collector arm power assembly consists of a collector arm fixing, a spring spring damping assembly and a collector arm. Its main function is to provide power to the aerial vehicle. The spring spring damping assembly is used to fix the collector arm, on which a guide wheel structure is installed to provide reliable guidance for the aerial vehicle when it is moving. In addition, the damping effect of the spring can further absorb the vibration generated when the aerial vehicle is moving.

[0036] The lifting assembly is mainly composed of a motor, a synchronous pulley and a synchronous belt. The synchronous pulley is driven by the motor to retract and extend the synchronous belt, thereby realizing the retracting and extending lifting action of the material carrying part 2.

[0037] The material carrying part 2 can be replaced and designed according to actual conditions, and can be equipped with a power device to carry out active carrying of material transportation, etc., so the solution is highly flexible.

[0038] A guide device is installed on the lower mounting surface of the frame fixing plate to ensure that the lifting structure has sufficiently reliable guidance when performing lifting actions.

[0039] A radar obstacle avoidance component is installed on the frame fixing plate 3, and the component is installed on the side of the forward direction of the vehicle to detect whether there are obstacles in front of the aerial vehicle to control the distance of the vehicle body.

[0040] In addition, the body is designed with a streamlined external shield to protect the internal structure, preventing its internal structure from being directly exposed while increasing the aesthetics of the product design. The streamlined design of the outer shell is more in line with aerodynamic principles.

[0041] The shell is equipped with a vehicle status indicator light component and a buzzer to facilitate real-time feedback of the vehicle's specific status. The light component is installed on the front and rear end surfaces in the direction of travel of the vehicle.

[0042] The present invention provides an aerial logistics transportation system, the main structure of which includes a vehicle body structure, a transport interaction structure, a track structure, a track changing device, a lifting and maintenance device, etc.

[0043] The vehicle body structure adopts an integrated structural design, and the modules of each structure are centrally arranged through a frame fixing plate to ensure structural integration and reduce the size of the equipment.

[0044] The frame fixing plate is divided into two mounting surfaces, the upper mounting surface is used to fix the travel drive assembly, the collector arm power assembly and electrical control related components; the lower mounting surface is used to fix the lifting assembly.

[0045] The travel drive assembly is mainly composed of a motor fixing seat, a guide wheel and a drive wheel, and is used for the travel drive of the aerial vehicle.

[0046] The collector arm power assembly consists of a collector arm fixing, a spring shock absorber assembly and a collector arm, and its main function is to provide power to the aerial vehicle.

[0047] The spring shock-absorbing assembly is used to fix the collector arm, on which a guide wheel structure is installed to provide reliable guidance for the aerial vehicle when it is moving. In addition, the shock-absorbing effect of the spring can further absorb the vibration generated when the aerial vehicle is moving.

[0048] The lifting assembly is mainly composed of a motor, a synchronous pulley and a synchronous belt. The motor drives the synchronous pulley to retract and release the synchronous belt, thereby realizing the lifting and retracting action of the material-bearing part.

[0049] A guide device is installed on the lower mounting surface of the frame fixing plate to ensure that the lifting structure has sufficiently reliable guidance when performing lifting actions.

[0050] The material carrying part can be replaced according to the actual situation, and the power device can be added to carry out active carrying of material transportation, etc., which makes the solution highly flexible.

[0051] A radar obstacle avoidance component is installed on the frame fixing plate. The component is installed on the side of the vehicle's forward direction to detect whether there are obstacles in front of the aerial vehicle and control the distance of the vehicle body.

[0052] In addition, the body is designed with a streamlined outer shield to protect the internal structure, preventing its internal structure from being directly exposed while increasing the aesthetics of the product design. The streamlined design of the outer shell is more in line with the principles of aerodynamics.

[0053] The housing is provided with a vehicle status indicating light assembly and a buzzer, so as to provide real-time feedback on the specific status of the vehicle; the light assembly is installed on the front and rear end surfaces of the vehicle in the direction of travel.

[0054] The working principle and use process of the present invention are as follows: first, the vehicle body structure adopts an integrated structural design, and the modules of each structure are arranged in a centralized manner through the frame fixing plate 3 to ensure structural integration and reduce the volume of the equipment. Through the interlacing and interaction of different levels of equipment, the space layout advantage is brought into play in a lean manner under limited space conditions, thereby improving the logistics capacity of the logistics system; An aerial rail-walking logistics transportation system. The key innovation of this system is that, unlike the ground transportation system, this system changes the material transportation layout from the ground plane transportation system to the aerial transportation, which has better expansion layout advantages and develops better transportation solutions and more efficient transportation under the same transportation space conditions.

[0055] The aerial transportation solution can adopt the hanging load-bearing interaction technology to avoid the extra time consumption during the equipment transportation. The ready-to-use solution can greatly shorten the time consumed when the equipment interacts and improve the transportation efficiency of the overall system. In addition, the hanging load-bearing solution can further improve the equipment's carrying and transportation capacity and better meet the needs of various industries.

[0056] The aerial transportation system has inherited the flexible dispatching system solution of the ground circular shuttle vehicle. Through intelligent monitoring of equipment information, the system can dispatch the number and location information of the on-track vehicles in real time to implement precise logistics distribution solutions.

[0057] The entire system, from the track to the equipment, and then to each structure of the equipment, is designed in a modular way. While different selections can be made, the installation and maintenance process can also be greatly simplified. The main modular structures of the track include straight track modules, curved track modules and track change modules. Among them, the track track change module can be designed for rotation track change, translation track change, and lifting track change according to the system solution requirements; the main modular structures of the car body include drive modules, load-bearing modules, interactive modules, etc. The load-bearing modules are divided into suspended load-bearing and lifting load-bearing according to the load-bearing scheme. The interactive module can be divided into hanging basket type, fixture type, active conveying type and hybrid interaction according to its interaction method with the docking equipment. Through the mutual cooperation of modular design, the flexibility of the entire aerial conveying system design scheme is greatly improved to better respond to market demand.

[0058] Traditional transportation schemes are basically designed with a ground-level flat-lay system, and their transportation schemes can only be planned through ground space layout. The aerial material transportation system breaks through the traditional flat-lay planning concept, transfers material transportation from a two-dimensional layout to a three-dimensional space layout, and can realize multi-line parallel planning schemes under the same space layout, thereby better improving space utilization.

[0059] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0060] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.

Claims

1. An aerial transport type logistics shuttle vehicle, comprising a vehicle body running part (1) and a material carrying part (2), characterized in that: The vehicle body walking part (1) is composed of a frame fixing plate (3), a vehicle body upper cover plate (4) and a vehicle body lower cover plate (5); the vehicle body upper cover plate (4) is mounted on the upper end of the vehicle body lower cover plate (5); the frame fixing plate (3) is mounted in a cavity formed by the vehicle body upper cover plate (4) and the vehicle body lower cover plate (5); a walking drive assembly (6) is arranged on one side of the frame fixing plate (3); the upper end of the material carrying part (2) passes through the vehicle body lower cover plate (5) and is connected to the frame fixing plate (3); and a travel drive assembly (6) is arranged at the lower right side of the walking drive assembly (6). A spring damping assembly (9), a current collecting arm (10) is installed on the right side of the spring damping assembly (9), a guide wheel assembly (8) is installed on the right side of the current collecting arm (10), a synchronous pulley mechanism (11) is installed on the other side of the frame fixing plate (3), a lifting structure driving motor (12) is installed at the lower left of the synchronous pulley mechanism (11), a lifting guide mechanism (7) is installed at the lower right of the lifting structure driving motor (12), and the lifting structure driving motor (12) is connected to the pulley on the synchronous pulley mechanism (11).

2. The aerial transport type logistics shuttle vehicle according to claim 1 is characterized in that: Four holes are provided at the bottom of the vehicle body lower cover plate (5), and four connecting rods on the material carrying portion (2) pass through the four holes respectively.

3. The aerial transport type logistics shuttle vehicle according to claim 1 is characterized in that: The spring damping assembly (9) is in the shape of a W-shaped structure.

4. The aerial transport type logistics shuttle vehicle according to claim 2 is characterized in that: The shape of the hole is a rectangular structure.

5. The aerial transport type logistics shuttle vehicle according to claim 1 is characterized in that: The aerial transport logistics shuttle vehicle includes a vehicle body structure, a transport interaction structure, a track structure, a track changing device and a lifting and maintenance device. The vehicle body structure adopts an integrated structural design, and the modules of each structure are integrated and arranged through a frame fixing plate. The frame fixing plate is divided into two upper and lower mounting surfaces. The upper mounting surface is used to fix the travel drive assembly, the collector arm power assembly and electrical control related components, and the lower mounting surface is the lifting assembly.

6. The aerial transport type logistics shuttle vehicle according to claim 1, characterized in that: The travel drive assembly consists of a motor fixing seat, a guide wheel and a driving wheel, and is used for the travel drive of the aerial vehicle. The collector arm power assembly consists of a collector arm fixing, a spring shock absorber assembly and the collector arm. The spring shock absorber assembly is used to fix the collector arm, on which a guide wheel structure is installed to provide reliable guidance for the aerial vehicle when it is moving.

7. The aerial transport type logistics shuttle vehicle according to claim 1 is characterized by: The lifting assembly is mainly composed of a motor, a synchronous pulley and a synchronous belt. The synchronous pulley is driven by the motor. A guide device is installed on the lower mounting surface of the frame fixing plate. The material bearing part can be replaced according to the actual situation.

8. The aerial transport type logistics shuttle vehicle according to claim 1, characterized in that: A radar obstacle avoidance component is installed on the frame fixing plate. The component is installed on the side of the vehicle's forward direction. A vehicle status indicator light component and a buzzer are installed on the shell to facilitate real-time feedback on the vehicle's specific status. The light component is installed on the front and rear end surfaces in the direction of travel of the vehicle.

Citation Information

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