Manual inspection mechanism to limit flipping
By designing a flip inspection mechanism including a connecting rod secondary locking mechanism and other anti-flip mechanisms, the problem of loosening and flipping of the plate is solved by traditional inspection mechanism, and the stable clamping and safe grasping of the plate is achieved.
Patent Information
- Application Number
- CN202411731633.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-01
AI Technical Summary
Since the traditional flip inspection mechanism only has one-sided positioning, it is easy to cause loosening and flipping of the plate, causing problems of falling damage.
An inspection mechanism including a connecting rod secondary locking mechanism, a fixed frame, a flip table support frame, a checking table frame locking mechanism, a flip table pedal anti-flip mechanism and a flip table are designed. Through the synergy of these components, a stable clamping of the flip table and the plate parts and prevent flips are achieved.
Effectively prevent the plate from falling off and flipping, ensure that the plate is in a safe state when the robot grasps the plate, avoid falling damage, and improve the safety and reliability of the inspection process.
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Figure CN119734998A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of automated equipment manufacturing, and in particular relates to a manual inspection mechanism capable of limiting flipping. Background Art
[0002] With the improvement of living standards, the demand for family cars is also increasing, so the production of automobiles by automobile OEMs is also increasing significantly. In any production field, safety is always the first priority, especially in the highly integrated and technology-intensive industry of automobile manufacturing. Safety is not only the cornerstone of the stable operation of the enterprise, but also an important prerequisite for protecting the welfare of employees, improving product competitiveness, and achieving sustainable development. At present, there are many inspection mechanisms that can be flipped on the market, but these flipping mechanisms have only one positioning. Since the plate structures inspected in the field of automobile welding are relatively large and heavy, these traditional inspection mechanisms only have one-sided positioning, which can easily cause the plate to loosen and flip, resulting in falling and injuring people. Summary of the invention
[0003] In order to effectively solve the problems in the above-mentioned background technology, the present invention proposes a manual inspection mechanism capable of limiting flipping.
[0004] The specific technical solutions are as follows:
[0005] A manual inspection mechanism capable of limiting flipping comprises a connecting rod secondary locking mechanism, a fixed frame, a flip table support frame, an inspection table frame locking mechanism, a flip table foot pedal anti-flip mechanism and a flip table, wherein the connecting rod secondary locking mechanism is installed on the flip table for locking with the flip table support frame, the inspection table frame locking mechanism is installed at the bottom of the flip table support frame for locking the flip table support frame with the fixed frame, and the flip table foot pedal anti-flip mechanism is installed on the flip table support frame for locking the flip table support frame with the flip table.
[0006] Preferably, the connecting rod secondary locking mechanism includes a first clamp, a first handle, a first connecting rod mechanism, a connecting rod, a baffle, a second clamp, a second handle and a second connecting rod mechanism. The first clamp is installed on one side of the flip table, the first handle is connected to the input end of the first clamp, the first handle is hinged to the connecting rod through the first connecting rod mechanism, the second clamp is installed on the other side of the flip table, the second handle is connected to the input end of the second clamp, the second handle is hinged to the baffle through the second connecting rod mechanism, the side of the baffle cooperates with one end of the connecting rod, and the other end of the connecting rod is plug-fitted with a stop hole plate arranged on the support frame of the flip table.
[0007] Preferably, the first connecting rod mechanism includes a first connecting rod, a T-shaped seat, a swing arm, a first connecting seat and a positioning pin, one end of the first connecting rod is hinged to the first handle, the other end of the first connecting rod is hinged to the T-shaped seat, the other end of the T-shaped seat is hinged to one end of the swing arm, the middle part of the swing arm is hinged to the first connecting seat through a pin shaft, the first connecting seat is fixed to the bottom of the flip table, the other end of the swing arm is provided with a strip groove, the positioning groove is slidably matched with the strip groove, the positioning pin is fixed to the side of the connecting rod, the connecting rod is slidably matched with a guide block, and the guide block is fixed to the bottom of the flip table.
[0008] Preferably, the second connecting rod mechanism includes a second connecting rod, a second connecting seat and the baffle, one end of the second connecting rod is hinged to the first handle, the other end of the second connecting rod is hinged to the upper end of the baffle, the middle part of the baffle is connected to the second connecting seat, and the second connecting seat is fixed on the flip platform.
[0009] Preferably, the inspection table frame locking mechanism includes a limit block, a third clamp and a clamp mounting block, the limit block is fixed at the bottom of the flip table support frame, the third clamp is fixed to the bottom of the fixed frame through the clamp mounting block, and the movable end of the third clamp cooperates with the limit block.
[0010] Preferably, the anti-flip mechanism of the flip table foot pedal includes a stop plate, a stop pin limiter, a spring, a stop pin mounting seat, a stop pin, a hinge, a foot pedal, a foot pedal rotating shaft and a mounting seat; the stop plate is hinged to the upper part of one side of the flip table support frame, the stop plate is provided with a slot, the stop pin limiter is located at the lower part of the stop plate and cooperates with it, the stop pin is slidably cooperated with the stop pin mounting seat, the stop pin mounting seat is fixed to the side of the flip table support frame, the spring is sleeved on the stop pin and is located between the stop pin mounting seat and the stop pin limiter, the lower end of the stop pin is hinged to the middle part of the foot pedal through the hinge, and the other end of the foot pedal is hinged to the mounting seat through the foot pedal rotating shaft.
[0011] Preferably, a proximity switch is provided on the turning table.
[0012] Preferably, a first coupler is provided on the side of the turning table, and a second coupler is provided on the side of the fixing frame, and the first coupler cooperates with the second coupler.
[0013] The beneficial effect of the present invention is that the present invention can realize that before the manipulator grabs the plate, the plate is in a free state, but because the table is locked, the plate will not fall and injure people. The present invention can also realize that the turntable must be in the clamping state of the clamp to realize free rotation, and then realize that during the rotation of the turntable, the plate must be in a clamped state. It can effectively prevent the plate from falling off, which is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0015] Figure 2 It is a structural schematic diagram of the connecting rod secondary locking mechanism in the present invention;
[0016] Figure 3 It is a structural schematic diagram of the first connecting rod mechanism in the present invention;
[0017] Figure 4 is a schematic structural diagram of the second connecting rod mechanism in the present invention;
[0018] Figure 5 It is a structural schematic diagram of the inspection table frame locking mechanism in the present invention;
[0019] Figure 6 It is a schematic diagram of the structure of the inspection table frame locking mechanism in another direction of the present invention;
[0020] Figure 7 This is the structural intention of the signal sensing device in the present invention;
[0021] Figure 8 It is a partial schematic diagram of the turning table support frame of the present invention;
[0022] Fig. 9 This is the structural intention of the anti-turnover mechanism of the turning platform footrest in the present invention. DETAILED DESCRIPTION
[0023] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways, rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.
[0024] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings and preferred embodiments.
[0025] like Figure 1 As shown, a manual inspection mechanism capable of limiting flipping includes a connecting rod secondary locking mechanism 1, a signal sensing device 2, a fixed frame 3, a flip table support frame 4, an inspection table frame locking mechanism 5, a flip table foot pedal anti-flip mechanism 6 and a flip table 7. The connecting rod secondary locking mechanism is installed on the flip table for locking with the flip table support frame, the inspection table frame locking mechanism is installed at the bottom of the flip table support frame for locking the flip table support frame with the fixed frame, and the flip table foot pedal anti-flip mechanism is installed on the flip table support frame for locking the flip table support frame with the flip table. The connecting rod secondary locking mechanism is a self-developed mechanism that can cleverly combine the plate clamping with the turntable anti-rotation, so as to facilitate inspection and ensure personnel safety.
[0026] like Figure 2 As shown, the connecting rod secondary locking mechanism includes a first clamp 1.1, a first handle 1.2, a first connecting rod mechanism 1.3, a connecting rod 1.4, a baffle 1.5, a second clamp 1.6, a second handle 1.7 and a second connecting rod mechanism 1.8, the first clamp is installed on one side of the flip table, the first handle is connected to the input end of the first clamp, the first handle is hinged to the connecting rod through the first connecting rod mechanism, the second clamp is installed on the other side of the flip table, the second handle is connected to the input end of the second clamp, the second handle is hinged to the baffle through the second connecting rod mechanism, the side of the baffle cooperates with one end of the connecting rod, and the other end of the connecting rod is plug-fitted with a stop hole plate 4.1 provided on the supporting frame of the flip table. The connecting rod secondary locking mechanism can realize that when the plate to be tested is firmly clamped and there is a plate, the turntable will not rotate.
[0027] like Figure 3 As shown, the first connecting rod mechanism includes a first connecting rod 1.31, a T-shaped seat 1.32, a swing arm 1.33, a first connecting seat 1.34 and a positioning pin 1.35, one end of the first connecting rod is hinged to the first handle, the other end of the first connecting rod is hinged to the T-shaped seat, the other end of the T-shaped seat is hinged to one end of the swing arm, the middle part of the swing arm is hinged to the first connecting seat through a pin shaft, the first connecting seat is fixed to the bottom of the flip table, the other end of the swing arm is provided with a strip groove 1.36, the positioning groove is slidably matched with the strip groove, the positioning pin is fixed to the side of the connecting rod, the connecting rod is slidably matched with the guide block 1.37, and the guide block is fixed to the bottom of the flip table.
[0028] like Figure 4 As shown, the second connecting rod mechanism includes a second connecting rod 1.81, a second connecting seat 1.82 and the baffle, one end of the second connecting rod is hinged to the first handle, the other end of the second connecting rod is hinged to the upper end of the baffle, the middle part of the baffle is connected to the second connecting seat, and the second connecting seat is fixed on the flip table.
[0029] like Figure 5 and Figure 6 As shown, the inspection table frame locking mechanism includes a limit block 5.1, a third clamp 5.2 and a clamp mounting block 5.3, the limit block is fixed at the bottom of the flip table support frame, the third clamp is fixed to the bottom of the fixed frame through the clamp mounting block, and the movable end of the third clamp cooperates with the limit block. The inspection table frame locking mechanism can realize the inspection table to be firmly fixed in the inspection position to prevent the inspection table from moving.
[0030] like Fig. 9 As shown, the anti-flip mechanism of the flip table foot pedal includes a stop plate 6.1, a stop pin limiter 6.2, a spring 6.3, a stop pin mounting seat 6.4, a stop pin 6.5, a hinge 6.6, a foot pedal 6.7, a foot pedal rotating shaft 6.8 and a mounting seat 6.9; the stop plate is hinged to the upper part of one side of the flip table support frame, the stop plate is provided with a slot, the stop pin limiter is located at the lower part of the stop plate and cooperates with it, the stop pin is slidably matched with the stop pin mounting seat, the stop pin mounting seat is fixed to the side of the flip table support frame, the spring is sleeved on the stop pin and is located between the stop pin mounting seat and the stop pin limiter, the lower end of the stop pin is hinged to the middle part of the foot pedal through the hinge, and the other end of the foot pedal is hinged to the mounting seat through the foot pedal rotating shaft. The turning table has a foot pedal anti-rotation mechanism, which can rotate the turntable to any angle, greatly improving the convenience of manual inspection.
[0031] like Figure 7 As shown, the flip table is provided with a signal sensing device, and the signal sensing device includes a first coupler 2.1, a second coupler 2.2 and a proximity switch 2.3. The side of the flip table is provided with a first coupler 2.1, and the side of the fixed frame is provided with a second coupler 2.2. The first coupler and the second coupler cooperate. The flip table is provided with a proximity switch 2.3. The signal sensing device and the use of the coupler enable the inspection table to be used independently without the automatic production line, and can also be integrated into the automatic production line for use. And the proximity switch signal can enable the manipulator to automatically identify whether there are panels on the inspection table to avoid collisions.
[0032] Working principle:
[0033] 1. Manually step on the pedal 6.7 to drive the stop pin 6.5 downward through the hinge 6.6, releasing the stop plate 6.1 to make it free. Manually rotate the turntable to a horizontal position, loosen the pedal 6.7, lock the stop plate 6.1, and fix the turntable so that it cannot rotate. This is the first anti-rotation measure.
[0034] 2. Manually open the first handle 1.2 and the second handle 1.7 in sequence, so that the first clamp 1.1 and the second clamp 1.6 are opened. When the first handle 1.2 is opened, the connecting rod 1.4 is inserted into the fixed stop hole, so that the turntable is fixed and cannot rotate. This is the second anti-rotation measure. When the second handle 1.7 is opened, the baffle 1.5 is rotated to block the connecting rod 1.4, so that the connecting rod 1.4 cannot move and will not fall out of the stop hole.
[0035] 3. Manually push the inspection table to the automatic manipulator's lowering position, operate the button, so that the clamp 5.2 is firmly clamped on the limit block 5.1, so that the inspection table cannot be moved, which is convenient for the automatic manipulator to place the parts. After the manipulator places the parts, manually pull the first handle 1.2 and the second handle 1.7 into place in sequence, so that the first clamp 1.1 and the second clamp 1.6 are clamped in place to fix the plate. At this time, the turntable can be rotated by stepping on the foot pedal 6.7, but the plate will not fall.
[0036] 4. Press the button manually, the clamp 5.2 opens, and the inspection table is manually pulled out to inspect the panel.
[0037] 5. Repeat step 1 and manually inspect the front and back sides of the panel. After the inspection, manually restore the turntable to a horizontal position and push the inspection table to the automatic robot lowering position again. Manually repeat step 2. At this time, the panel is in a free state, but the turntable will not rotate. The panel can be grabbed by the robot but will not fall.
[0038] At this time, the signals of the first coupler 1.1 and the second coupler 1.2 are connected, and through the proximity switch 1.3, the robot senses the presence of a plate on the turntable and automatically grabs the plate.
[0039] It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A manual inspection mechanism capable of limiting flipping, characterized in that: It includes a connecting rod secondary locking mechanism, a fixed frame, a turning table support frame, an inspection table frame locking mechanism, a turning table foot pedal anti-turnover mechanism and a turning table, wherein the connecting rod secondary locking mechanism is installed on the turning table and is used to lock with the turning table support frame, the inspection table frame locking mechanism is installed at the bottom of the turning table support frame and is used to lock the turning table support frame with the fixed frame, and the turning table foot pedal anti-turnover mechanism is installed on the turning table support frame and is used to lock the turning table support frame with the turning table.
2. The manual inspection mechanism with limited flipping according to claim 1 is characterized in that: The connecting rod secondary locking mechanism includes a first clamp, a first handle, a first connecting rod mechanism, a connecting rod, a baffle, a second clamp, a second handle and a second connecting rod mechanism. The first clamp is installed on one side of the flip table, the first handle is connected to the input end of the first clamp, the first handle is hinged to the connecting rod through the first connecting rod mechanism, the second clamp is installed on the other side of the flip table, the second handle is connected to the input end of the second clamp, the second handle is hinged to the baffle through the second connecting rod mechanism, the side of the baffle cooperates with one end of the connecting rod, and the other end of the connecting rod is plug-fitted with a stop hole plate arranged on the support frame of the flip table.
3. The manual inspection mechanism with limited flipping according to claim 2 is characterized in that: The first connecting rod mechanism includes a first connecting rod, a T-shaped seat, a swing arm, a first connecting seat and a positioning pin, one end of the first connecting rod is hinged to the first handle, the other end of the first connecting rod is hinged to the T-shaped seat, the other end of the T-shaped seat is hinged to one end of the swing arm, the middle part of the swing arm is hinged to the first connecting seat through a pin shaft, the first connecting seat is fixed to the bottom of the flip table, the other end of the swing arm is provided with a strip groove, the positioning groove is slidably matched with the strip groove, the positioning pin is fixed to the side of the connecting rod, the connecting rod is slidably matched with the guide block, and the guide block is fixed to the bottom of the flip table.
4. The manual inspection mechanism with limited flipping according to claim 2 is characterized in that: The second connecting rod mechanism includes a second connecting rod, a second connecting seat and the baffle, one end of the second connecting rod is hinged to the first handle, the other end of the second connecting rod is hinged to the upper end of the baffle, the middle part of the baffle is connected to the second connecting seat, and the second connecting seat is fixed to the flip platform.
5. The manual inspection mechanism with limited flipping according to claim 1, characterized in that: The inspection table frame locking mechanism includes a limit block, a third clamp and a clamp mounting block. The limit block is fixed at the bottom of the flip table support frame. The third clamp is fixed to the bottom of the fixed frame through the clamp mounting block. The movable end of the third clamp cooperates with the limit block.
6. The manual inspection mechanism with limited flipping according to claim 1, characterized in that: The anti-flipping mechanism of the flip platform foot pedal includes a stop plate, a stop pin limiter, a spring, a stop pin mounting seat, a stop pin, a hinge, a foot pedal, a foot pedal rotating shaft and a mounting seat; the stop plate is hinged to the upper part of one side of the flip platform support frame, the stop plate is provided with a slot, the stop pin limiter is located at the lower part of the stop plate and cooperates with it, the stop pin is slidably cooperated with the stop pin mounting seat, the stop pin mounting seat is fixed to the side of the flip platform support frame, the spring is sleeved on the stop pin and is located between the stop pin mounting seat and the stop pin limiter, the lower end of the stop pin is hinged to the middle part of the foot pedal through the hinge, and the other end of the foot pedal is hinged to the mounting seat through the foot pedal rotating shaft.
7. The manual inspection mechanism with limited flipping according to claim 1, characterized in that: A proximity switch is arranged on the turning platform.
8. The manual inspection mechanism with limited flipping according to claim 1, characterized in that: A first coupler is disposed on the side of the turning table, and a second coupler is disposed on the side of the fixing frame, and the first coupler cooperates with the second coupler.