A take-up device for an aluminium alloy wire
By combining rollers, winding mechanism and purification and protection components, the problems of uneven winding, static electricity and difficulty in disassembly and assembly of aluminum alloy wire are solved, realizing a high-efficiency and anti-static aluminum alloy wire winding device.
Patent Information
- Application Number
- CN202510258956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-03-06
AI Technical Summary
Existing aluminum alloy wire winding devices suffer from problems such as the long and uneven winding of aluminum alloy wires, static electricity causing dust accumulation, and difficulty in disassembling and assembling the winding sleeve, which affect product quality and efficiency.
By incorporating rollers, a winding mechanism, a winding sleeve, and a purification and protection component, the aluminum alloy wire is orderly wound and protected through a W-shaped structure for position adjustment. Support pulleys are used for tensioning and periodic position adjustment, combined with antistatic and lubrication mechanisms.
It achieves orderly, anti-static, and low-wear winding of aluminum alloy wire, improves winding uniformity and ease of assembly and disassembly, and ensures product quality and efficiency.
Smart Images

Figure CN119735054B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of aluminum alloy wire winding, in particular to an aluminum alloy wire winding device. BACKGROUND
[0002] With the high performance and high functionality of automobiles, various electrical equipment and control equipment mounted on the automobile are increasing, and the number of electrical wiring used in these equipment also has a tendency to increase. As electrical wiring for mobile bodies such as automobiles, electric trains, and aircraft, or electrical wiring for industrial robots, construction, and the like, aluminum alloy wires are used as a member called a wire harness, in which a terminal made of copper or a copper alloy is attached to an electric wire including a copper or copper alloy conductor.
[0003] In order to facilitate use, the existing aluminum alloy wires are mostly packaged in a winding manner. For example, CN102430613B discloses an aluminum alloy wire winding device. It is considered that the problem of the traditional winding device is that the aluminum alloy wire must be taken out from the winding disc by a wire taking frame before the aluminum alloy wire is completely cooled, otherwise the aluminum alloy wire will be hardened by cooling and will be difficult to take out due to the shrinkage of the wire disc. In addition, when the aluminum alloy wire is taken out by the wire taking frame, the aluminum alloy wire is relatively soft, and the winding sheet can easily scratch the surface of the aluminum alloy wire during wire taking. Moreover, it is difficult to take the wire and the aluminum wire is easy to be damaged. Therefore, the winding sheet is driven to change so that the aluminum wire automatically separates from the support, which facilitates wire taking. The structure of the winding sheet is improved, and the outer side of the winding sheet is arc-shaped at the same horizontal height, which further avoids scratching the surface of the aluminum alloy wire by the winding sheet. CN206359047U discloses an aluminum alloy wire winding device. It is considered that the existing aluminum alloy wire winding device often has defects such as bending and uneven winding due to the inconsistent speed of the wire disc and the winding disc and the action of gravity. Therefore, the tension of the aluminum alloy wire can be accurately controlled to ensure the flatness of the aluminum alloy wire in the whole process and the consistency of the wire speed of the winding and unwinding device, prevent the winding of the wire, and realize the smooth and uniform winding of the wire.
[0004] The aluminum alloy wire has a long structure, and the winding by the roller has a problem of a large number of turns. In addition, there is no measure for adjusting the position and tension of the aluminum alloy wire during winding, which can easily cause single-point winding of the aluminum alloy wire at a certain position on the winding sleeve, which can easily cause uneven distribution of the aluminum alloy wire on the winding sleeve, and even cause loose or excessive compression of the aluminum alloy wire in the winding state.
[0005] The existing take-up device is provided with a tensioning structure to adapt to the tension of the aluminum alloy wire, but in the process of pulling the aluminum alloy wire, the aluminum alloy is easy to be contaminated with dust and also carries static electricity. If no corresponding protection is taken, the aluminum alloy wire is easy to be extruded on the take-up sleeve in the winding state, and even the structure is worn due to the static effect, so that the product quality of the aluminum alloy wire cannot be guaranteed.
[0006] The existing take-up device adopts a sleeving and screw fixing mode for the take-up sleeve. Although the mode is convenient for installation, the binding effect is obvious after winding multiple aluminum alloy wires, so that the wound roll structure is difficult to be removed from the take-up device after winding is completed, the structural integrity of the take-up sleeve and the aluminum alloy wire is easy to be damaged in the dismounting and replacing operation, and the subsequent winding operation is also difficult to be performed. SUMMARY
[0007] The purpose of the present application is to solve the problem that it is difficult to efficiently and preventively wind and manage the aluminum alloy wire in the prior art, and a take-up device for aluminum alloy wire is provided.
[0008] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0009] A take-up device for aluminum alloy wire, comprising a machine body, wherein the machine body is provided with:
[0010] An introduction roll is rotationally installed at the left side of the machine body, and the introduction roll is used to introduce the aluminum alloy wire into the machine body.
[0011] A telescopic positioner is rotationally installed at the right side of the machine body, the telescopic positioner comprises a load turntable, a connecting turntable, an extension square tube, a cross traction block and radial opening and closing support members, the number of the radial opening and closing support members is two, the two radial opening and closing support members are symmetrically distributed on the extension square tube, and the telescopic positioner is used to rotate in the clockwise direction to pull the aluminum alloy wire.
[0012] A take-up sleeve is fixedly arranged at the right side of the machine body through the telescopic positioner, the take-up sleeve comprises a winding drum body, a limiting opening and a telescopic baffle, the number of the telescopic baffles is two, the telescopic baffles are slidably sleeved in the winding drum body through the limiting opening, and the take-up sleeve is used to wind the aluminum alloy wire.
[0013] A wire straightening mechanism is arranged at the middle part of the machine body, and the wire straightening mechanism is located between the introduction roll and the take-up sleeve, and the wire straightening mechanism is used to shape the aluminum alloy wire into a W-shaped structure in cooperation with the introduction roll and the take-up sleeve.
[0014] The wire straightening mechanism comprises a three-layer lifting frame, a traction turntable, a pendulum traction rod, a reciprocating moving frame and a supporting pulley; the three-layer lifting frame is vertically slidably installed in the second gantry support; the traction turntable is rotatably installed at the middle end of the three-layer lifting frame; the pendulum traction rod is rotatably installed at the lower end of the three-layer lifting frame; the reciprocating moving frame is horizontally slidably sleeved at the upper end of the three-layer lifting frame; and the supporting pulley is rotatably installed in the reciprocating moving frame.
[0015] The traction turntable is integrally connected with an eccentric driving traction bolt;
[0016] The pendulum traction rod is provided with a driving traction long hole at the middle end for slidably sleeving the driving traction bolt; and a driven traction long hole is formed at the upper end of the pendulum traction rod;
[0017] The reciprocating moving frame is integrally connected with a driven traction bolt slidably sleeved in the driven traction long hole;
[0018] The purification protection assembly is arranged in the middle part of the machine body by the wire straightening mechanism, and is used for cleaning and lubricating the aluminum alloy wire;
[0019] The purification protection assembly comprises a static electricity removing mechanism and a lubricating mechanism; the static electricity removing mechanism is used for humidifying and wiping the aluminum alloy wire at the left side; and the lubricating mechanism is used for spraying lubricating oil to the supporting pulley and the aluminum alloy wire;
[0020] The static electricity removing mechanism comprises a guide moving frame, a moving water storage tank, a cross elastic expansion piece, a sealing rubber ring and a wool-added sponge sleeve ring; the cross elastic expansion piece is slidably installed on the moving water storage tank in an up-down direction; the wool-added sponge sleeve ring is pivotally installed on the cross elastic expansion piece, and is slidably sleeved on the aluminum alloy wire at the left side;
[0021] The guide moving frame is slidably installed on the second gantry support in a front-rear direction;
[0022] The moving water storage tank is slidably installed on the guide moving frame in a left-right direction;
[0023] The sealing rubber ring is fixedly sleeved on the middle end of the cross elastic expansion piece in the moving water storage tank, and the sealing rubber ring is used for slidably sleeving the lower end opening of the cross elastic expansion piece corresponding to the moving water storage tank;
[0024] The lubricating mechanism comprises a guide groove, a pressurized sealing cavity, a grease storage cavity, an elastic piston pressurizing part, and a one-way aeration micro-hole; the guide groove is vertically arranged at the upper end of the reciprocating moving frame; the pressurized sealing cavity is vertically arranged at the middle end of the reciprocating moving frame; the grease storage cavity is arranged at the lower end of the reciprocating moving frame; the elastic piston pressurizing part is slidably arranged in the guide groove and the pressurized sealing cavity; the one-way aeration micro-hole is arranged at the top end of the grease storage cavity and is located below the supporting pulley; the one-way aeration micro-hole has an inverted funnel structure with a narrow upper end and a wide lower end.
[0025] The top end of the pressurized sealing cavity is in communication with the guide groove.
[0026] The bottom end of the grease storage cavity is in communication with the pressurized sealing cavity.
[0027] The supporting pulley and the elastic piston pressurizing part are rotationally connected at the upper end in the guide groove.
[0028] Preferably, the machine body comprises:
[0029] A first gantry support is fixedly arranged at the left side of the machine body and is used for rotationally mounting the leading roller.
[0030] An arc groove support is fixedly arranged at the right side of the machine body and is used for rotationally mounting the telescopic position limiter.
[0031] A second gantry support is fixedly arranged at the middle part of the machine body and is used for movably mounting the line straightening mechanism.
[0032] Preferably,
[0033] The load rotating disc is rotationally mounted on the arc groove support.
[0034] The connecting rotating disc is fixedly mounted on the load rotating disc through the matched threaded rod and nut.
[0035] The extended square tube is integrally connected to the connecting rotating disc.
[0036] The cross traction block is slidably arranged in the extended square tube.
[0037] The two groups of radial opening and closing supports are movably pulled radially to be opened and closed by the cross traction block for mounting the winding sleeve.
[0038] Preferably, the radial opening and closing support comprises:
[0039] A hollow guide square rod is welded to the extended square tube.
[0040] A guide round rod is integrally connected to the hollow guide square rod.
[0041] The strong spring is welded on the hollow guide square rod;
[0042] The lifting ring is welded with the strong spring, and the lifting ring is slidingly sleeved on the guide round rod;
[0043] The limiting pull rod is pin shaft installed on the extended square tube;
[0044] The opening and closing straight plate is connected to the limiting pull rod;
[0045] The right-angle arc plate is integrally connected to the opening and closing straight plate;
[0046] The limiting long hole is arranged in the opening and closing straight plate, and the guide round rod is movably penetrated through the limiting long hole, and the lifting ring is movably abutted with the limiting long hole;
[0047] The traction connecting rod is used for movably connecting the cross traction block and the limiting pull rod.
[0048] Preferably,
[0049] The winding cylinder is opened at one end, and the winding cylinder is sleeved on the right-angle arc plate in the two groups of radial opening and closing support through the opening;
[0050] The number of the limiting through holes is two;
[0051] The number of the telescopic baffles is two, the telescopic baffles are slidingly sleeved in the winding cylinder through the limiting through holes, and the two telescopic baffles are movably pulled by the deflection rotating rod;
[0052] The winding sleeve further comprises:
[0053] The deflection rotating rod is rotatably installed in the winding cylinder;
[0054] The traction pull rod is used for movably connecting the deflection rotating rod and the telescopic baffle.
[0055] Preferably, the purification protection assembly comprises:
[0056] The destaticizing mechanism is movably arranged on the second gantry support in cooperation with the wire straightening mechanism;
[0057] The lubricating mechanism is arranged in the reciprocating moving frame.
[0058] Compared with the prior art, the present application has the following advantages:
[0059] 1. The application sets up the introduction roller from left to right on the body, the line mechanism and the winding sleeve, so that the aluminum alloy wire moves in W-shaped structure, wherein the line mechanism adjusts the up and down and front and back direction through the winding sleeve, and the supporting pulley is used to support the aluminum alloy wire and drive the periodic position adjustment of the aluminum alloy wire, so that the aluminum alloy wire is orderly wound on the winding sleeve.
[0060] 2. The application sets up the static electricity removing mechanism in the middle of the body, drives the front and back direction of the guide moving frame, so that the cross elastic expansion piece can be inclined to lift along the aluminum alloy wire, and the wetted wool sponge sleeve ring is used to wipe the aluminum alloy wire on the left side, so as to reduce the dust pollution and realize the static electricity protection.
[0061] 3. The application sets up the guide groove, the pressurized sealing cavity, the grease storage cavity and the one-way aeration micropore in the reciprocating moving frame in sequence, the elastic supporting pulley is supported by the elastic piston pressurizing piece in the guide groove and the pressurized sealing cavity, so that the lubricating oil in the grease storage cavity is poured on the supporting pulley and the aluminum alloy wire through the supporting pulley through the one-way aeration micropore in the process of being pressurized, so as to reduce the friction force between the aluminum alloy wire and other objects by improving the lubricating property.
[0062] 4. The application rotates and installs the telescopic position limiter on the right side of the body, the two groups of upper radial opening and closing supporting pieces are synchronously pulled by the straight reciprocating cross traction block, so as to support and fix the winding sleeve by the opening state of the right angle arc plate, realize the convenient disassembly and replacement of the winding sleeve, and improve the efficiency of the aluminum alloy wire winding.
[0063] 5. The application sets up the winding cylinder with one end opening as the main body of the winding sleeve, and sets up the telescopic baffle which can be radially telescopic in the winding sleeve, so as to block and limit the aluminum alloy wire corresponding to the right angle arc plate in the winding process, and ensure the winding position of the aluminum alloy wire on the winding sleeve. DETAILED DESCRIPTION
[0064] Figure 1 The application provides a winding device structure diagram of aluminum alloy wire;
[0065] Figure 2 The application provides a winding device bottom view of aluminum alloy wire;
[0066] Figure 3 The application provides a body structure diagram of the winding device of the aluminum alloy wire;
[0067] Figure 4 The application provides a telescopic position limiter structure diagram of the winding device of the aluminum alloy wire;
[0068] Figure 5 A radial opening and supporting structure of a wire collecting device for aluminum alloy wire;
[0069] Figure 6 A winding sleeve structure of a wire collecting device for aluminum alloy wire;
[0070] Figure 7 A wire straightening mechanism structure of a wire collecting device for aluminum alloy wire;
[0071] Figure 8 A wire straightening mechanism and lubricating mechanism cross-sectional view of a wire collecting device for aluminum alloy wire;
[0072] Figure 9 A destaticizing mechanism structure of a wire collecting device for aluminum alloy wire;
[0073] Figure 10 A destaticizing mechanism cross-sectional view of a wire collecting device for aluminum alloy wire.
[0074] In the figure:
[0075] 1, machine body; 101, first gantry support; 102, arc groove support; 103, second gantry support; 2, lead-in roller; 3, telescopic stopper; 301, load turntable; 302, connecting turntable; 303, extended square tube; 304, cross traction block; 305, radial opening and supporting member; 30501, hollow guide square rod; 30502, guide round rod; 30503, strong spring; 30504, lifting round ring; 30505, limiting pull rod; 30506, opening and closing straight plate; 30507, right-angle arc plate; 30508, limiting long hole; 30509, traction connecting rod; 4, winding sleeve; 401, winding cylinder; 402, deflection turnbar; 403, limiting through hole; 404, telescopic baffle; 405, traction pull rod; 5, wire straightening mechanism; 501, three-layer lifting frame; 502, traction turntable; 50201, driving traction peg; 503, pendulum traction rod; 50301, driving traction long hole; 50302, driven traction long hole; 504, reciprocating moving frame; 50401, driven traction peg; 505, supporting pulley; 6, destaticizing mechanism; 601, guide moving frame; 602, moving water storage tank; 603, cross elastic telescopic member; 604, sealing rubber ring; 605, napped sponge sleeve ring; 7, lubricating mechanism; 701, guide groove; 702, pressurized sealing cavity; 703, grease storage cavity; 704, elastic piston pressurizing member; 705, one-way aeration micropore. DETAILED DESCRIPTION
[0076] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0077] With reference to Figures 1-10 The aluminum alloy wire collecting device comprises a machine body 1, an introduction roller 2, an extension limiter 3, a winding sleeve 4, a wire straightening mechanism 5 and a purification protection assembly arranged on the machine body 1.
[0078] The machine body 1 comprises a first gantry support 101, an arc groove support 102 and a second gantry support 103.
[0079] The first gantry support 101 is fixedly arranged at the left side of the machine body 1, and is used for rotatably mounting the introduction roller 2. It should be noted that the introduction roller 2 is arranged to preliminarily limit the aluminum alloy wire, or the roller winding with the aluminum alloy wire is mounted by the first gantry support 101.
[0080] The arc groove support 102 is fixedly arranged at the right side of the machine body 1, and is used for rotatably mounting the extension limiter 3. For details, refer to the description of the drawings. Figure 3 A driving motor for rotating the extension limiter 3 is arranged on the arc groove support 102, so as to rotate the winding sleeve 4, thereby winding the aluminum alloy wire. Two concentric arc groove structures are arranged in the arc groove support 102, so as to guide and mount the load rotating disc 301 and the connecting rotating disc 302.
[0081] The second gantry support 103 is fixedly arranged at the middle part of the machine body 1, and is used for movably mounting the wire straightening mechanism 5. The wire straightening mechanism 5 arranged between the introduction roller 2 and the winding sleeve 4 can tension and support the aluminum alloy wire, and can adjust the position according to the length and winding thickness of the winding sleeve 4.
[0082] The introduction roller 2 is rotatably mounted at the left side of the machine body 1, and is used for introducing the aluminum alloy wire into the machine body 1. The aluminum alloy wire passes through the position below the introduction roller 2.
[0083] The extension limiter 3 is rotatably mounted at the right side of the machine body 1, and is used for rotating and pulling the aluminum alloy wire in the clockwise direction. The extension limiter 3 comprises a load rotating disc 301, a connecting rotating disc 302, an extension square tube 303, a cross pulling block 304 and a radial opening and closing support 305.
[0084] The load rotating disc 301 is rotatably mounted on the arc groove support 102, and rotates under the driving of the driving motor.
[0085] The connecting turntable 302 is fixedly installed on the load turntable 301 through the matched threaded rod and nut. It should be noted that four through holes are arranged in the load turntable 301, and four threaded rods penetrating through the through holes are integrally connected to the connecting turntable 302. The nuts are screwed on the ends of the threaded rods penetrating through the through holes, so as to realize the multi-point connection between the two.
[0086] The extension square tube 303 is integrally connected to the connecting turntable 302.
[0087] The cross traction block 304 is slidingly sleeved in the extension square tube 303. The extension square tube 303 is provided with a driving cylinder for traction of the cross traction block 304, so as to drive the cross traction block 304 to move linearly and reciprocally.
[0088] The radial opening and closing support 305 is two groups, which are symmetrically distributed on the extension square tube 303, and are actively pulled radially by the cross traction block 304 for installation of the winding sleeve 4. It should be noted that the number of the radial opening and closing support 305 can be four or six groups according to the size of the winding sleeve 4, so as to provide more comprehensive expansion support for the winding sleeve 4.
[0089] The radial opening and closing support 305 comprises a hollow guide square rod 30501, a guide round rod 30502, a strong spring 30503, a lifting round ring 30504, a limiting pull rod 30505, an opening and closing straight plate 30506, a right-angle arc plate 30507, a limiting long hole 30508, and a traction connecting rod 30509.
[0090] The hollow guide square rod 30501 is welded on the extension square tube 303.
[0091] The guide round rod 30502 is integrally connected to the hollow guide square rod 30501.
[0092] The strong spring 30503 is welded on the hollow guide square rod 30501.
[0093] The lifting round ring 30504 is welded on the strong spring 30503, and is slidingly sleeved on the guide round rod 30502. Under the elastic force of the strong spring 30503, the lifting round ring 30504 moves linearly and reciprocally along the guide round rod 30502. The lifting round ring 30504 is made of a smooth metal sheet, which reduces the frictional resistance in the process of active contact with the opening and closing straight plate 30506.
[0094] The limiting pull rod 30505 is pin shaft installed on the extension square tube 303, the opening and closing straight plate 30506 is connected to the limiting pull rod 30505, and the right-angle arc plate 30507 is integrally connected to the opening and closing straight plate 30506.
[0095] The limiting long hole 30508 is arranged in the straight plate 30506, the guide round rod 30502 is movably penetrated through the limiting long hole 30508, the lifting round ring 30504 movably abuts against the limiting long hole 30508, the guide round rod 30502 is movably sleeved in the limiting long hole 30508, and the lifting round ring 30504 elastically supports the straight plate 30506, so as to guide and limit the straight plate 30506 and the right-angle arc plate 30507 which are radially extended and contracted.
[0096] The traction connecting rod 30509 is used for movably connecting the cross traction block 304 and the limiting pull rod 30505.
[0097] The winding sleeve 4 is fixedly arranged at the right side of the machine body 1 through the telescopic limiter 3, the winding sleeve 4 is used for winding the aluminum alloy wire, and the winding sleeve 4 comprises a winding cylinder 401, a deflection rotating rod 402, limiting through holes 403, telescopic baffles 404 and a traction pull rod 405.
[0098] The winding cylinder 401 is open at one end, and the winding cylinder 401 is sleeved on the right-angle arc plate 30507 in the two groups of radial straight plates 30506 through the opening.
[0099] The deflection rotating rod 402 is rotatably installed in the winding cylinder 401, and it needs to be noted that the deflection rotating rod 402 is driven by a driving motor or manually driven to drive the telescopic baffles 404, and the telescopic baffles 404 extending outward are used to increase the outer diameter of the winding cylinder 401, so as to avoid the aluminum alloy wire from falling off the winding cylinder 401.
[0100] The limiting through holes 403 are two in number.
[0101] The telescopic baffles 404 are two in number, the telescopic baffles 404 are slidably sleeved in the winding cylinder 401 through the limiting through holes 403, and the two telescopic baffles 404 are movably driven by the deflection rotating rod 402.
[0102] The traction pull rod 405 is used for movably connecting the deflection rotating rod 402 and the telescopic baffles 404.
[0103] The wire straightening mechanism 5 is arranged at the middle part of the machine body 1, and the wire straightening mechanism 5 is located between the lead-in roller 2 and the winding sleeve 4, the wire straightening mechanism 5 is used for cooperating with the lead-in roller 2 and the winding sleeve 4 to shape the aluminum alloy wire into a W-shaped structure, and the wire straightening mechanism 5 comprises three layers of lifting frames 501, a traction turntable 502, a pendulum traction rod 503, a reciprocating moving frame 504 and a supporting pulley 505.
[0104] The three-layer lifting frame 501 is vertically slidably installed in the second gantry bracket 103, a limiting hole is formed in the second gantry bracket 103, and a driving hydraulic cylinder is arranged to drive the three-layer lifting frame 501, so as to adjust the height position of the support pulley 505 according to the winding thickness of the aluminum alloy wire on the winding drum 401.
[0105] The traction turntable 502 is rotationally installed at the middle end position of the three-layer lifting frame 501, and the traction turntable 502 is integrally connected with an eccentric driving traction bolt 50201.
[0106] The pendulum traction rod 503 is rotationally installed at the lower end position of the three-layer lifting frame 501, and a driving traction long hole 50301 slidably sleeving the driving traction bolt 50201 is formed in the middle end of the pendulum traction rod 503, and a driven traction long hole 50302 is formed in the upper end of the pendulum traction rod 503.
[0107] The reciprocating moving frame 504 is horizontally slidably sleeved at the upper end position of the three-layer lifting frame 501, and the reciprocating moving frame 504 is integrally connected with a driven traction bolt 50401 slidably sleeving in the driven traction long hole 50302.
[0108] The servo motor for driving the rotation of the traction turntable 502 is arranged, so that the rotational motion of the traction turntable 502 is converted into the linear reciprocating motion of the reciprocating moving frame 504, thereby driving the support pulley 505 to reciprocate along the winding sleeve 4.
[0109] The support pulley 505 is rotationally installed in the reciprocating moving frame 504, and the support pulley 505 is used to movably support the aluminum alloy wire to tension the aluminum alloy wire, so that the middle part of the aluminum alloy wire is upwardly protruded, and the aluminum alloy wire on the machine body 1 is in a W-shaped structure.
[0110] The purification protection assembly is arranged at the middle position of the machine body 1 through the wire straightening mechanism 5, and the purification protection assembly is used to clean and lubricate the aluminum alloy wire, and the purification protection assembly comprises the static electricity removing mechanism 6 and the lubricating mechanism 7.
[0111] Firstly, the static electricity removing mechanism 6 is movably arranged on the second gantry bracket 103 in cooperation with the wire straightening mechanism 5, and the static electricity removing mechanism 6 is used to humidify and wipe the aluminum alloy wire at the left position, and the static electricity removing mechanism 6 comprises a guide moving frame 601, a moving water storage tank 602, a cross elastic expansion piece 603, a sealing rubber ring 604 and a wool-covered sponge sleeve 605.
[0112] The guide moving frame 601 is slidably installed on the second gantry bracket 103 in a front-rear direction, and the guide moving frame 601 moves with the aluminum alloy wire, so that the wool-covered sponge sleeve 605 is always sleeved on the aluminum alloy wire.
[0113] The mobile water storage tank 602 is slidably installed on the guide mobile frame 601 in the left-right direction, and the second gantry support 103 is provided with a driver for driving the guide mobile frame 601 to move linearly back and forth in the front-back direction. Because the aluminum alloy wire is inclined to move, the mobile water storage tank 602 is driven to move horizontally, and the cross elastic expansion joint 603 is synchronously expanded and contracted.
[0114] The cross elastic expansion joint 603 is slidably installed on the mobile water storage tank 602 in the up-down direction.
[0115] The sealing rubber ring 604 is fixedly sleeved on the middle end position of the cross elastic expansion joint 603 in the mobile water storage tank 602, and the sealing rubber ring 604 corresponds to the lower end opening of the cross elastic expansion joint 603 for movably sleeving the cross elastic expansion joint 603 in the mobile water storage tank 602. The cross elastic expansion joint 603 always has a downward extending tendency. When the aluminum alloy wire of the cross elastic expansion joint 603 is extruded and shrinks upward, the sealing rubber ring 604 is separated from the lower end opening of the mobile water storage tank 602. At this time, the water in the mobile water storage tank 602 flows along the cross elastic expansion joint 603 to the wool adding sponge sleeve ring 605, and then the wet wool adding sponge sleeve ring 605 is used to wipe the aluminum alloy wire, so as to realize dust removal and static electricity removal.
[0116] The wool adding sponge sleeve ring 605 is pin shaft installed on the cross elastic expansion joint 603, and the wool adding sponge sleeve ring 605 is movably sleeved on the aluminum alloy wire in the left side position.
[0117] Secondly, the lubricating mechanism 7 is arranged in the reciprocating mobile frame 504, and the lubricating mechanism 7 is used for spraying lubricating oil to the supporting pulley 505 and the aluminum alloy wire. The lubricating mechanism 7 comprises a guide groove 701, a pressurized sealing cavity 702, a grease storage cavity 703, an elastic piston pressurizing part 704 and a one-way aeration micropore 705.
[0118] The guide groove 701 is vertically arranged at the upper end position of the reciprocating mobile frame 504, the pressurized sealing cavity 702 is vertically arranged at the middle end position of the reciprocating mobile frame 504, and the top end of the pressurized sealing cavity 702 is communicated with the guide groove 701. The grease storage cavity 703 is arranged at the lower end position of the reciprocating mobile frame 504, and the bottom end of the grease storage cavity 703 is communicated with the pressurized sealing cavity 702. It is worth mentioning that the reciprocating mobile frame 504 is provided with an inlet for supplementing lubricating oil to the grease storage cavity 703, so as to ensure that the amount of lubricating oil is sufficient.
[0119] The elastic piston booster 704 is sleeved in the guide groove 701 and the pressurized sealing cavity 702, and the supporting pulley 505 and the elastic piston booster 704 are rotationally connected to the upper end of the guide groove 701, the supporting pulley 505 is used for supporting the aluminum alloy wire and can also repeatedly stretch and contract between the guide groove 701 and the pressurized sealing cavity 702, so as to pressurize the pressurized sealing cavity 702, so that the lubricating oil in the grease storage cavity 703 is sprayed to the supporting pulley 505 through the one-way aeration micro-hole 705 under the action of high pressure, and the aluminum alloy wire of the supporting pulley 505 can be contacted with the lubricating oil, so that the surface smoothness of the aluminum alloy wire is increased, and the aluminum alloy wire is prevented from being severely extruded and abraded.
[0120] The one-way aeration micro-hole 705 is arranged at the top end of the grease storage cavity 703, and the one-way aeration micro-hole 705 is located below the supporting pulley 505.
[0121] The one-way aeration micro-hole 705 is in an inverted funnel structure of being narrow at the top and wide at the bottom, and the structure from thick to thin helps to improve the spraying effect of the lubricating oil and reduce the waste of the lubricating oil.
[0122] It should be noted that the specific model specifications of the first gantry support 101, the arc groove support 102 and the second gantry support 103 need to be determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the art, so it is not described here.
[0123] The function principle of the present application can be described as follows:
[0124] The winding sleeve 4 is sleeved on the right-angle arc plate 30507, the cross traction block 304 is controlled to move along the extension square tube 303, the traction connecting rod 30509 is used for traction limiting pull rod 30505, and the tension of the strong spring 30503 is used to drive the opening and closing straight plate 30506 to move along the guide round rod 30502, so that the two groups of right-angle arc plates 30507 are opened in the winding drum body 401 to fixedly abut against the inner wall of the winding drum body 401.
[0125] The deflection of the deflection rotating rod 402 is controlled, so that the telescopic baffle 404 extends out of the winding drum body 401 through the limiting opening 403.
[0126] The one end of the aluminum alloy wire is introduced from the lower end of the roller 2, and then passes through the upper end of the supporting pulley 505, the wool adding sponge sleeve ring 605 and the winding drum body 401 in sequence.
[0127] The aluminum alloy wire is sequentially pulled on the winding sleeve 4 by rotating the winding sleeve 4 through the telescopic position limiter 3, in the process, the pulling rotary disc 502 rotates to drive the pendulum pulling rod 503 to swing back and forth, thereby driving the reciprocating moving frame 504 to move back and forth, the guide moving frame 601 moves back and forth with the aluminum alloy wire, the moving water storage tank 602 is controlled to move linearly back and forth, the cross elastic telescopic part 603 moves back and forth with the aluminum alloy wire, the water in the moving water storage tank 602 is soaked into the wool adding sponge sleeve 605, the aluminum alloy wire passing through the supporting pulley 505 is wetly wiped by the wool adding sponge sleeve 605, so as to realize dust removal and static electricity removal.
[0128] The aluminum alloy wire presses the supporting pulley 505, the elastic piston pressure part 704 moves back and forth between the guide groove 701 and the pressurized sealing cavity 702, so as to force the lubricating oil in the grease storage cavity 703 to be discharged through the one-way aeration micro hole 705 and be coated on the supporting pulley 505 and the aluminum alloy wire, so as to lubricate the aluminum alloy wire.
[0129] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A take-up device for aluminum alloy wire, comprising a body (1), characterized in that, The body (1) is provided with: The introduction roller (2) is rotatably installed on the left side of the body (1), and the introduction roller (2) is used to introduce the aluminum alloy wire into the body (1); The telescopic positioner (3) is rotatably installed on the right side of the body (1), and the telescopic positioner (3) includes a load rotary disc (301), a connecting rotary disc (302), an extension square tube (303), a cross traction block (304), and two groups of radial opening and closing support members (305), which are symmetrically distributed on the extension square tube (303), and the telescopic positioner (3) is used to rotate in the clockwise direction to pull the aluminum alloy wire; The winding sleeve (4) is fixedly arranged on the right side of the body (1) through the telescopic positioner (3), and the winding sleeve (4) includes a winding cylinder body (401), a limiting through opening (403), and two telescopic baffles (404) which are slidably sleeved in the winding cylinder body (401) through the limiting through opening (403), and the winding sleeve (4) is used to wind the aluminum alloy wire; The wire straightening mechanism (5) is arranged at the middle part of the body (1), and is located between the introduction roller (2) and the winding sleeve (4), and the wire straightening mechanism (5) is used to shape the aluminum alloy wire into a W-shaped structure in cooperation with the introduction roller (2) and the winding sleeve (4); The wire straightening mechanism (5) includes a three-layer lifting frame (501), a traction rotary disc (502), a pendulum traction rod (503), a reciprocating moving frame (504), and a supporting pulley (505); the three-layer lifting frame (501) is vertically slidably installed in the second gantry support (103); the traction rotary disc (502) is rotatably installed at the middle end of the three-layer lifting frame (501); the pendulum traction rod (503) is rotatably installed at the lower end of the three-layer lifting frame (501); the reciprocating moving frame (504) is horizontally slidably sleeved at the upper end of the three-layer lifting frame (501); and the supporting pulley (505) is rotatably installed in the reciprocating moving frame (504); The traction rotary disc (502) is integrally connected with an eccentric driving traction pin (50201); The pendulum traction rod (503) is integrally connected with a driving traction long hole (50301) in which the driving traction pin (50201) is slidably sleeved, and a driven traction long hole (50302) is formed in the upper end of the pendulum traction rod (503); The reciprocating moving frame (504) is integrally connected with a driven traction pin (50401) which is slidably sleeved in the driven traction long hole (50302); The purification protection assembly is arranged at the middle part of the body (1) through the wire straightening mechanism (5), and is used to clean and lubricate the aluminum alloy wire; The purification protection assembly comprises a static electricity removing mechanism (6) and a lubricating mechanism (7), the static electricity removing mechanism (6) is used for humidifying and wiping the aluminum alloy wire at the left position, and the lubricating mechanism (7) is used for spraying lubricating oil to the supporting pulley (505) and the aluminum alloy wire; The static electricity removing mechanism (6) comprises a guiding moving frame (601), a moving water storage tank (602), a cross elastic telescopic piece (603), a sealing rubber ring (604) and a napped sponge sleeve ring (605), the cross elastic telescopic piece (603) is slidably installed on the moving water storage tank (602) in the up-down direction, the napped sponge sleeve ring (605) is pivotally installed on the cross elastic telescopic piece (603), and the napped sponge sleeve ring (605) is movably sleeved on the aluminum alloy wire at the left position; The guiding moving frame (601) is slidably installed on the second gantry support (103) in the front-rear direction; The moving water storage tank (602) is slidably installed on the guiding moving frame (601) in the left-right direction; The sealing rubber ring (604) is fixedly sleeved on the middle end position of the cross elastic telescopic piece (603) in the moving water storage tank (602), and the sealing rubber ring (604) is used for movably sleeving the lower end opening of the cross elastic telescopic piece (603) corresponding to the moving water storage tank (602); The lubricating mechanism (7) comprises a guiding groove (701), a pressurized sealing cavity (702), a grease storage cavity (703), an elastic piston pressurizing piece (704) and a one-way aeration micro-hole (705), the guiding groove (701) is vertically formed on the upper end position of the reciprocating moving frame (504), the pressurized sealing cavity (702) is vertically formed on the middle end position of the reciprocating moving frame (504), the grease storage cavity (703) is formed on the lower end position of the reciprocating moving frame (504), the elastic piston pressurizing piece (704) is slidably sleeved in the guiding groove (701) and the pressurized sealing cavity (702), the one-way aeration micro-hole (705) is formed on the top end position of the grease storage cavity (703), and the one-way aeration micro-hole (705) is located below the supporting pulley (505), and the one-way aeration micro-hole (705) has an inverted funnel structure with a narrow top and a wide bottom; The top end of the pressurized sealing cavity (702) is communicated with the guiding groove (701); The bottom end of the grease storage cavity (703) is communicated with the pressurized sealing cavity (702); The supporting pulley (505) and the elastic piston pressurizing piece (704) are rotationally connected to the upper end of the guiding groove (701).
2. The take-up device for aluminum alloy wire of claim 1, wherein The machine body (1) comprises: a first gantry support (101) fixedly arranged at the left position of the machine body (1) and used for rotationally installing the lead-in roller (2); an arc groove support (102) fixedly arranged at the right position of the machine body (1) and used for rotationally installing the telescopic position limiter (3); a second gantry support (103) fixedly arranged at the middle position of the machine body (1) and used for movably installing the wire straightening mechanism (5).
3. The aluminum alloy wire take-up device according to claim 1, characterized in that, the load rotating disc (301) is rotatably installed on the arc groove support (102); the connecting rotating disc (302) is fixedly installed on the load rotating disc (301) through the matched threaded rod and nut; the extended square tube (303) is integrally connected to the connecting rotating disc (302); the cross traction block (304) is slidably sleeved in the extended square tube (303); two groups of radial opening and closing support members (305) are actively pulled radially by the cross traction block (304) for installing the winding sleeve (4).
4. The take-up device for aluminum alloy wire of claim 3, wherein the radial opening and closing support member (305) comprises: a hollow guide square rod (30501) welded to the extended square tube (303); a guide round rod (30502) integrally connected to the hollow guide square rod (30501); a strong spring (30503) welded to the hollow guide square rod (30501); a lifting circular ring (30504) welded to the strong spring (30503) and slidably sleeved on the guide round rod (30502); a limiting pull rod (30505) pin shaft installed on the extended square tube (303); an opening and closing straight plate (30506) connected to the limiting pull rod (30505); a right-angle arc plate (30507) integrally connected to the opening and closing straight plate (30506); a limiting long hole (30508) formed in the opening and closing straight plate (30506) and through which the guide round rod (30502) actively penetrates, and the lifting circular ring (30504) actively abuts against the limiting long hole (30508); a traction connecting rod (30509) for actively connecting the cross traction block (304) and the limiting pull rod (30505).
5. The aluminum alloy wire take-up device according to claim 4, characterized in that, the winding drum body (401) is open at one end, and the winding drum body (401) is sleeved on the right-angle arc plate (30507) in the two groups of radial opening and closing support members (305) through the opening; the limiting through opening (403) is two in number; the two telescopic baffles (404) are actively pulled by the deflection rotating rod (402); the winding sleeve (4) further comprises: the deflection rotating rod (402) rotatably installed in the winding drum body (401) the traction pull rod (405) for actively connecting the deflection rotating rod (402) and the telescopic baffle (404).
6. The aluminum alloy wire take-up device according to claim 5, characterized in that, the static electricity removing mechanism (6) is actively arranged on the second gantry support (103) in cooperation with the wire straightening mechanism (5). The lubricating mechanism (7) is arranged in the reciprocating frame (504).
Citation Information
Patent Citations
Device for taking up aluminum alloy wire
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