A lifting handling device and method for substation equipment installation
By designing a lifting and handling device for substation equipment, the automatic lifting and thrust driving system is used to realize the automatic lifting and thrust of the equipment, the problems of physical energy consumption and labor intensity when manually pushing the equipment are solved, and the installation efficiency and stability of the equipment are improved.
Patent Information
- Application Number
- CN202510247001.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-03-04
AI Technical Summary
When installing substation equipment, after it is lifted to the target height by hydraulic lifting and lifting equipment, it is necessary to manually push the equipment from the handling platform to the installation position, resulting in high coordination requirements for manual cooperation, high physical consumption, and high labor intensity, which affects the installation efficiency.
Design a lifting and handling device for installation of substation equipment, including lifting components, thrust components and protective components, to realize automatic lifting and thrust of the equipment through hydraulic systems and thrust drive systems, reducing manual operation.
The equipment is automatically lifted and pushed, reducing the physical and labor intensity of manual operation, improving installation efficiency, and improving the stability and safety of the equipment through protective components.
Smart Images

Figure CN119735126B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lifting and handling, and particularly to a lifting and handling device and method for substation equipment installation. Background Art
[0002] Substation equipment mainly refers to equipment used for the conversion, distribution, and control of electric energy, including transformers, circuit breakers, load switches, disconnectors, protection devices, etc. These devices play a key role in substations to ensure the normal operation and safety of the power system. Substation equipment is usually large in volume and heavy in weight. Manually carrying it to a high place is not only extremely difficult but also poses great safety risks. Using a lifting and handling device can easily lift the equipment to the required height, and during the lifting process, the lifting and handling device can maintain the stability of the equipment, avoiding dangerous situations such as the equipment shaking, tilting, or even falling, thus ensuring the safety and smooth progress of the equipment installation process.
[0003] In the prior art, a hydraulic lifting platform is a common lifting and handling device, which has the advantages of large load-bearing capacity, stable lifting, simple operation, safety and reliability, etc., and can meet the lifting and handling requirements of various large and heavy equipment in substations. When installing substation equipment, after lifting it to the target height by a hydraulic lifting and handling device, it needs to be pushed from the handling platform to the installation location. When manually pushing the substation equipment from the handling platform to the installation position, the operator needs to exert a large amount of physical strength, has a high requirement for the coordination of manual cooperation, and has a very high labor intensity, making the operator easily feel fatigued and affecting the installation efficiency.
[0004] Therefore, we propose a lifting and handling device and method for substation equipment installation to solve the problems raised in the above background art. Summary of the Invention
[0005] The purpose of the present invention is to provide a lifting and handling device and method for substation equipment installation to solve the problems that when installing substation equipment, after lifting it to the target height by a hydraulic lifting and handling device, it needs to be manually pushed from the handling platform to the installation position, which has a high requirement for the coordination of manual cooperation, consumes a lot of physical strength, has a high labor intensity, and the operator is easily fatigued, affecting the installation efficiency.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A lifting and handling device for substation equipment installation, including a lifting component, a pushing component and a protection component are arranged at the top of the lifting component, and an adjusting component is arranged at the center of the top of the lifting component;
[0007] The lifting assembly includes a support base, a lifting mechanism is arranged at the top of the support base, a hydraulic system is arranged inside the lifting mechanism, and a handling platform is installed on the top of the support base by bolts;
[0008] The pushing assembly includes two guide rails, a pushing drive system is arranged on the outer surfaces of the two guide rails, the pushing drive system includes two pushing oil cylinders, one ends of the two pushing oil cylinders are fixedly installed with mounting plates, and pushing plates are installed on the outer surfaces of one sides of the two mounting plates by bolts; The protection assembly includes two protection frames, a positive and negative motor is fixedly installed on the top of each of the two protection frames, a rotating shaft is fixedly installed at the output end of each of the two positive and negative motors, and a first bevel gear is fixedly installed at one end of each of the two rotating shafts.
[0009] Preferably, moving holes are formed at the bottoms of the two guide rails, sliders are movably sleeved on the outer surfaces of the two guide rails, the bottoms of the two guide rails are installed on the top of the handling platform by bolts, and the tops of the two sliders are respectively fixedly installed at the front and rear surfaces near the bottom of the pushing plate.
[0010] Preferably, two mounting blocks are fixedly installed at one side of the top of the handling platform, a rotating rod is movably embedded in the two mounting blocks, a plurality of protection rods are fixedly installed on the outer surfaces of the rotating rod and the two rotating shafts, rubber sleeves are fixedly connected to one ends of the plurality of protection rods, polygonal card slots are formed at both ends of the rotating rod, and polygonal clamping rods are movably embedded in the two polygonal card slots.
[0011] Preferably, a second bevel gear is fixedly installed at one end of each of the two polygonal clamping rods, a limiting sleeve is fixedly installed on the outer surface of each of the two polygonal clamping rods, a sleeve plate is movably sleeved on the outer surface of each of the two limiting sleeves, a moving plate is fixedly installed on the opposite side of each of the two protection frames, a plurality of sliding rods are fixedly installed at the bottom of each of the two moving plates, a slide rail is movably embedded in each of the plurality of sliding rods, and a push-pull plate is fixedly installed on the opposite side of each of the two moving plates.
[0012] Preferably, a plurality of first moving holes are formed on the front and rear surfaces of the handling platform, a plurality of second moving holes are formed on the outer surface of one side of the handling platform, a plurality of limiting grooves are formed on the top of the handling platform near the front and rear surfaces, the outer surfaces of the plurality of protection rods are respectively movably embedded in the plurality of first moving holes and the plurality of second moving holes, the bottom ends of the plurality of sliding rods are respectively movably embedded in the plurality of limiting grooves, the bottom ends of the plurality of slide rails are respectively fixedly installed on the bottom surfaces inside the plurality of limiting grooves, and the outer surfaces of the two push-pull plates are respectively movably embedded in the two moving holes.
[0013] Preferably, one end of each of the two rotating shafts movably penetrates through the outer surface of one side of the two protective frames respectively, and the other end of each of the two rotating shafts movably penetrates through the outer surface of the other side of the two protective frames respectively. The outer surfaces of the two first bevel gears are respectively meshed with the outer surfaces of the two second bevel gears. One side outer surface of each of the two sleeve plates is fixedly installed at the edge of the opposite side of the two protective frames.
[0014] Preferably, the adjusting assembly includes a fixed block. An electric push rod is fixedly installed on one side outer surface of the fixed block. One end of the electric push rod is fixedly installed with a trapezoidal adjusting plate. Three support rods are movably embedded in the trapezoidal adjusting plate. Adjusting grooves are formed on the front surface and the rear surface of the trapezoidal adjusting plate. Inner embedding grooves are formed on the top surface and the bottom surface of the two adjusting grooves.
[0015] Preferably, sliding grooves are formed on both sides inside the four inner embedding grooves. Adjusting rods are movably embedded in the two adjusting grooves. Two reinforcing rods are fixedly installed on the outer surfaces of the two adjusting rods. Pulleys are movably sleeved on the outer surfaces of the four reinforcing rods. A detection plate is fixedly installed at the edge of the opposite side of the two guide rails. A connecting block is fixedly installed at the bottom of the pushing plate near one of the sliders. A laser distance sensor is fixedly installed on one side outer surface of the connecting block. A protective box is installed on the other side of the top of the handling platform by bolts. A communication module and a PLC controller are respectively arranged inside the protective box.
[0016] Preferably, the communication module and the PLC controller are respectively installed on the top of the handling platform by bolts. One end of each of the four reinforcing rods is movably embedded in the four inner embedding grooves respectively. The outer surfaces of the four pulleys are movably embedded in the four sliding grooves respectively. A square groove is formed on the top of the handling platform. The bottom of the fixed block is fixedly installed on the top of the handling platform near the square groove. Both ends of the three support rods are fixedly installed on both sides inside the square groove. The other ends of the two adjusting rods are fixedly installed on the opposite sides of the two pushing plates.
[0017] A using method of a lifting handling device for substation equipment installation includes the following steps:
[0018] S1. Start the laser distance sensor to detect the distance between the pushing plate and the detection plate, and transmit the data to the PLC controller for identification and comparison. When the distance data does not match the set width data, the PLC controller controls the pushing drive system to start, drives the connecting block and the laser distance sensor to move, and adjusts the distance between the pushing plate and the detection plate. When the moved distance conforms to the set width data, the PLC controller will turn off the pushing drive system;
[0019] S2. Start the electric push rod to move the trapezoidal adjusting plate, causing the pulley, reinforcing rod, and adjusting rod to move along an outwardly inclined trajectory. At the same time, they will be subjected to an outward thrust, thereby pushing the push-pull plate and the moving plate outward. Under the limiting effect of the sliding rod and the slide rail, the two protective frames are pushed outward to increase the distance between the two protective frames;
[0020] S3. Place the device on the two guide rails and contact the pushing plate. Start the two forward and reverse motors to drive the two rotating shafts and the two first bevel gears to rotate. Under the cooperation of the multi-angle clamping rod and the multi-angle clamping groove, drive the rotating rod to rotate, causing the front, rear, and side protective rods to rotate out and approach the substation equipment and contact it. With the cooperation of the pushing plate, the substation equipment is clamped and fixed on the top of the handling platform;
[0021] S4. Start the hydraulic system to push the lifting mechanism to expand upward and push the handling platform, the pushing component, the protective component, and the adjusting component to move upward together. When the substation equipment is lifted to the target height, turn off the hydraulic system and start the protective component again to drive the two rotating shafts and the rotating rod to rotate in the reverse direction, causing the protective rods to reset and release the clamping of the substation equipment;
[0022] S5. Start the two pushing oil cylinders. Through the extension of the piston rods, push the mounting plate and the pushing plate to move, further pushing the substation equipment to move. Then start the pushing drive system to continue providing power to make the whole pushing component continue to move, thereby realizing the pushing of the substation equipment and pushing it from the top of the handling platform to the installation position.
[0023] Compared with the prior art, the beneficial effects of the present invention are:
[0024] 1. When the present invention is used, start the two pushing oil cylinders, so that the piston rods of the two pushing oil cylinders extend simultaneously. Push the pushing plate to move through the two mounting plates, further driving the substation equipment to move. Then start the pushing drive system to continue providing power to make the whole pushing component continue to move. Under the action of the pushing component, the pushing of the substation equipment is realized, and it is pushed from the top of the handling platform to the installation position. With the cooperation of the lifting component and the pushing component, the effect of automatic lifting and pushing is achieved, eliminating the need for multiple people to cooperate in handling the equipment, reducing physical consumption, lowering labor intensity, and not affecting the subsequent installation efficiency.
[0025] 2. When the present invention is used, when the substation equipment is placed on the two guide rails and contacts the pushing plate. Start the two forward and reverse motors to drive the two rotating shafts and the two first bevel gears to rotate. Under the cooperation of the multi-angle clamping rod and the multi-angle clamping groove, drive the rotating rod to rotate, causing the front, rear, and side protective rods to rotate out and approach the substation equipment and contact it. With the cooperation of the pushing plate, the substation equipment is clamped and fixed on the top of the handling platform, improving its stability, thereby achieving the protective effect.
[0026] 3. When the present invention is in use, the laser distance sensor is activated to detect the distance between the pushing plate and the detection plate, and the data is transmitted to the PLC controller for identification and comparison. When the distance data does not match the set width data, the PLC controller controls the pushing drive system to start, driving the connecting block and the laser distance sensor to move, adjusting the distance between the pushing plate and the detection plate. When the moved distance conforms to the set width data, the PLC controller will turn off the pushing drive system, adjusting the distance between the pushing plate and the detection plate to adapt to substation equipment of different widths, thereby achieving the effect of width adjustment.
[0027] 4. When the present invention is in use, the electric push rod is activated to push the trapezoidal adjusting plate to move, causing the pulley, the reinforcing rod, and the adjusting rod to move along an outwardly inclined trajectory. At the same time, an outward thrust will be received, thereby pushing the push-pull plate and the moving plate to move outward. Under the limiting action of the sliding rod and the sliding rail, the two protective frames are pushed to move outward, expanding the distance between the two protective frames to adapt to substation equipment of different lengths, thereby achieving the effect of length adjustment, facilitating the placement of equipment of different sizes, and improving flexibility and applicability. Description of the Drawings
[0028] Figure 1 is the first-angle three-dimensional view of a lifting handling device for substation equipment according to the present invention;
[0029] Figure 2 is the second-angle three-dimensional view of a lifting handling device for substation equipment according to the present invention;
[0030] Figure 3 is the third-angle three-dimensional view of a lifting handling device for substation equipment according to the present invention;
[0031] Figure 4 is the structural unfolded view of the handling platform in a lifting handling device for substation equipment according to the present invention;
[0032] Figure 5 is the structural unfolded view of the pushing assembly in a lifting handling device for substation equipment according to the present invention;
[0033] Figure 6 is the structural cross-sectional view of the guide rail in a lifting handling device for substation equipment according to the present invention;
[0034] Figure 7 is the structural unfolded view of the protective assembly in a lifting handling device for substation equipment according to the present invention;
[0035] Figure 8 is the structural unfolded view of the rotating rod in a lifting handling device for substation equipment according to the present invention;
[0036] Figure 9 This is a schematic cross-sectional view of the limiting sleeve in a lifting and transporting device for substation equipment installation according to the present invention;
[0037] Figure 10 This is a schematic unfolded view of the adjusting assembly in a lifting and transporting device for substation equipment installation according to the present invention;
[0038] Figure 11 This is a schematic unfolded view of the adjusting rod in a lifting and transporting device for substation equipment installation according to the present invention;
[0039] Figure 12 This is a schematic cross-sectional view of the trapezoidal adjusting plate in a lifting and transporting device for substation equipment installation according to the present invention.
[0040] In the figure:
[0041] 1. Lifting assembly; 101. Support base; 102. Lifting mechanism; 103. Hydraulic system; 104. Carrying platform; 105. First moving hole; 106. Second moving hole; 107. Limiting groove; 108. Square groove; 2. Pushing assembly; 201. Guide rail; 202. Pushing drive system; 203. Pushing oil cylinder; 204. Mounting plate; 205. Pushing plate; 206. Moving hole; 207. Slide block; 3. Protection assembly; 301. Protection frame; 302. Reversible motor; 303. Rotating shaft; 304. First bevel gear; 305. Mounting block; 306. Rotating rod; 307. Protection rod; 308. Rubber sleeve; 309. Multi-angle clamping groove; 310. Multi-angle clamping rod; 311. Second bevel gear; 312. Limiting sleeve; 313. Sleeve plate; 314. Moving plate; 315. Slide rod; 316. Slide rail; 317. Push-pull plate; 4. Adjusting assembly; 401. Fixed block; 402. Electric push rod; 403. Trapezoidal adjusting plate; 404. Support rod; 405. Adjusting groove; 406. Embedded groove; 407. Chute; 408. Adjusting rod; 409. Reinforcing rod; 410. Pulley; 411. Detection plate; 412. Connecting block; 413. Laser ranging sensor; 414. Protection box; 415. Communication module; 416. PLC controller. Specific embodiments
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0043] Embodiment 1: Please refer to Figures 1 - 12As shown in the figure, the present invention provides a technical solution: a lifting and handling device for substation equipment installation, including a lifting component 1. A pushing component 2 and a protection component 3 are arranged on the top of the lifting component 1, and an adjusting component 4 is arranged at the center of the top of the lifting component 1; the lifting component 1 includes a support base 101, a lifting mechanism 102 is arranged on the top of the support base 101, a hydraulic system 103 is arranged inside the lifting mechanism 102, and a handling platform 104 is installed on the top of the support base 101 by bolts; the pushing component 2 includes two guide rails 201, a pushing drive system 202 is arranged on the outer surface of the two guide rails 201, the pushing drive system 202 includes two pushing oil cylinders 203, one end of each of the two pushing oil cylinders 203 is fixedly installed with a mounting plate 204, and a pushing plate 205 is installed on the outer surface of one side of each of the two mounting plates 204 by bolts; the protection component 3 includes two protection frames 301, a positive and negative motor 302 is fixedly installed on the top of each of the two protection frames 301, a rotating shaft 303 is fixedly installed at the output end of each of the two positive and negative motors 302, a first bevel gear 304 is fixedly installed at one end of each of the two rotating shafts 303, moving holes 206 are opened at the bottom of the two guide rails 201, sliding blocks 207 are movably sleeved on the outer surface of the two guide rails 201, the bottoms of the two guide rails 201 are installed on the top of the handling platform 104 by bolts, the tops of the two sliding blocks 207 are respectively fixedly installed at the positions close to the front surface and the rear surface of the bottom of the pushing plate 205, a plurality of first moving holes 105 are opened on the front surface and the rear surface of the handling platform 104, a plurality of second moving holes 106 are opened on the outer surface of one side of the handling platform 104, a plurality of limiting grooves 107 are opened at the positions close to the front surface and the rear surface of the top of the handling platform 104, the outer surfaces of a plurality of protection rods 307 are respectively movably embedded in the plurality of first moving holes 105 and the plurality of second moving holes 106, the bottom ends of a plurality of sliding rods 315 are respectively movably embedded in the plurality of limiting grooves 107, the bottoms of a plurality of sliding rails 316 are respectively fixedly installed on the bottom surface inside the plurality of limiting grooves 107, and the outer surfaces of the two push-pull plates 317 are respectively movably embedded in the two moving holes 206.
[0044] In this embodiment, during use, the push driving system 202, the push cylinder 203, the forward and reverse motor 302, the electric push rod 402, the laser distance sensor 413, the communication module 415 and the PLC controller 416 are electrically connected. Among them, the lifting mechanism 102, the hydraulic system 103 and the push driving system 202 are all existing mature technologies, and will not be elaborated here. Place the substation equipment on the two guide rails 201, and make one side of the substation equipment contact the outer surface of the push plate 205. Start the protection component 3, and with the cooperation of the push plate 205, clamp and fix the substation equipment to improve the stability of the substation equipment during subsequent lifting. Start the hydraulic system 103 to push the lifting mechanism 102 to expand upward, and push the handling platform 104, the push component 2, the protection component 3 and the adjustment component 4 to move upward together. When the substation equipment is lifted to the target height, turn off the hydraulic system 103 so that the height of the guide rail 201 is flush with the target height. Then start the protection component 3 again to release the clamping protection of the substation equipment. Start the two push cylinders 203 so that the piston rods of the two push cylinders 203 extend simultaneously, push the push plate 205 to move through the two mounting plates 204, drive the two sliders 207 to slide on the tops of the two guide rails 201 at the same time, and further drive the substation equipment to move. Then start the push driving system 202 to continue to provide power, so that the whole push component 2 continues to move. Under the action of the push component 2, the substation equipment is pushed and moved from the top of the handling platform 104 to the installation position. With the cooperation of the lifting component 1 and the push component 2, the effect of automatic lifting and pushing is achieved, which does not require multiple people to cooperate in handling the equipment, reduces physical consumption, reduces labor intensity, does not affect the subsequent installation efficiency, and solves the problem that when installing substation equipment, after lifting it to the target height by a hydraulic lifting handling device, it is necessary to manually push the substation equipment from the handling platform to the installation position, which requires high coordination of manual cooperation, consumes a lot of physical strength, has a large labor intensity, and the operator is easily fatigued, affecting the installation efficiency.
[0045] Embodiment 2: As Figures 3 - 10As shown in the figure, a pushing component 2 and a protection component 3 are arranged on the top of the lifting component 1, and an adjusting component 4 is arranged at the center of the top of the lifting component 1. The protection component 3 includes two protection frames 301. Positive and negative motors 302 are fixedly installed on the tops of the two protection frames 301. Output ends of the two positive and negative motors 302 are fixedly installed with rotating shafts 303. First bevel gears 304 are fixedly installed at one ends of the two rotating shafts 303. Two mounting blocks 305 are fixedly installed at one side of the top of the handling table 104. Rotating rods 306 are movably embedded in the two mounting blocks 305. A plurality of protection rods 307 are fixedly installed on the outer surfaces of the rotating rods 306 and the two rotating shafts 303. Rubber sleeves 308 are fixedly connected to one ends of the plurality of protection rods 307. Multi-angle clamping grooves 309 are formed at both ends of the rotating rod 306. Multi-angle clamping rods 310 are movably embedded in the two multi-angle clamping grooves 309. Second bevel gears 311 are fixedly installed at one ends of the two multi-angle clamping rods 310. Limit sleeves 312 are fixedly installed on the outer surfaces of the two multi-angle clamping rods 310. Sheathing plates 313 are movably sleeved on the outer surfaces of the two limit sleeves 312. Moving plates 314 are fixedly installed on opposite sides of the two protection frames 301. A plurality of sliding rods 315 are fixedly installed at the bottoms of the two moving plates 314. Slide rails 316 are movably embedded in the plurality of sliding rods 315. Push-pull plates 317 are fixedly installed on opposite sides of the two moving plates 314. One ends of the two rotating shafts 303 respectively penetrate through the outer surfaces of one sides of the two protection frames 301, and the other ends of the two rotating shafts 303 respectively penetrate through the outer surfaces of the other sides of the two protection frames 301. Outer surfaces of the two first bevel gears 304 are respectively meshed with outer surfaces of the two second bevel gears 311. Outer surfaces of one sides of the two sheathing plates 313 are respectively fixedly installed at edges of opposite sides of the two protection frames 301.
[0046] In this embodiment, during use, after the substation equipment is centered and placed on the two guide rails 201, the outer surface of one side of the substation equipment contacts the outer surface of the pushing plate 205. Start the two forward and reverse motors 302. The rotation of the output ends of the two forward and reverse motors 302 drives the two rotating shafts 303 to rotate. At this time, the front rotating shaft 303 rotates backward, and the rear rotating shaft 303 rotates forward, thereby driving the front guard bar 307 to rotate out from the first movable hole 105 and rotate towards the front surface direction of the substation equipment. At the same time, the rear guard bar 307 rotates out from the first movable hole 105 and rotates towards the rear surface direction of the substation equipment. While the two rotating shafts 303 rotate, they drive the two first bevel gears 304 to rotate, further driving the two second bevel gears 311 to rotate. The multi-angle clamping rod 310 is meshed and connected with the multi-angle clamping groove 309. While the second bevel gear 311 drives the multi-angle clamping rod 310 to rotate, it drives the rotating rod 306 to rotate in the two mounting blocks 305, thereby driving the side guard bar 307 to rotate out from the second movable hole 106 and rotate towards the outer surface direction of the other side of the substation equipment, so that the front, rear, and side guard bars 307 move closer to the substation equipment and contact it. With the cooperation of the pushing plate 205, the substation equipment is clamped and fixed on the top of the handling platform 104, improving its stability and preventing it from shaking and being unstable during the subsequent lifting process, thereby achieving the protection effect. Under the action of the rubber sleeve 308, the tightness of the clamping and fixing is improved. When the substation equipment is lifted to the target height and needs to be carried down, start the two forward and reverse motors 302 again, drive the two rotating shafts 303 and the rotating rod 306 to rotate in the reverse direction, so that the guard bar 307 rotates back into the first movable hole 105 and the second movable hole 106 again, releasing the clamping of the substation equipment and not affecting the subsequent pushing and carrying work.
[0047] Embodiment 3: As Figures 3 - 6 and Figures 10 - 12As shown in the figure, a pushing component 2 and a protection component 3 are arranged at the top of the lifting component 1, and an adjusting component 4 is arranged at the center of the top of the lifting component 1. The adjusting component 4 includes a fixed block 401. An electric push rod 402 is fixedly installed on the outer surface of one side of the fixed block 401. One end of the electric push rod 402 is fixedly installed with a trapezoidal adjusting plate 403. Three support rods 404 are movably embedded in the trapezoidal adjusting plate 403. Adjusting grooves 405 are formed on the front surface and the rear surface of the trapezoidal adjusting plate 403. Inner embedding grooves 406 are formed on the top surface and the bottom surface of the two adjusting grooves 405. Sliding grooves 407 are formed on both sides of the inner parts of the four inner embedding grooves 406. Adjusting rods 408 are movably embedded in the two adjusting grooves 405. Two reinforcing rods 409 are fixedly installed on the outer surfaces of the two adjusting rods 408. Pulley 410 are movably sleeved on the outer surfaces of the four reinforcing rods 409. A detection plate 411 is fixedly installed at the edge of the opposite side of the two guide rails 201. A connecting block 412 is fixedly installed at the bottom of the pushing plate 205 near one of the sliders 207. A laser distance sensor 413 is fixedly installed on the outer surface of one side of the connecting block 412. A protection box 414 is installed on the other side of the top of the handling platform 104 by bolts. A communication module 415 and a PLC controller 416 are respectively arranged inside the protection box 414. The communication module 415 and the PLC controller 416 are respectively installed on the top of the handling platform 104 by bolts. One ends of the four reinforcing rods 409 are respectively movably embedded in the four inner embedding grooves 406. The outer surfaces of the four pulleys 410 are respectively movably embedded in the four sliding grooves 407. A square groove 108 is formed on the top of the handling platform 104. The bottom of the fixed block 401 is fixedly installed on the top of the handling platform 104 near the square groove 108. Both ends of the three support rods 404 are respectively fixedly installed on both sides inside the square groove 108. The other ends of the two adjusting rods 408 are respectively fixedly installed on the opposite sides of the two push-pull plates 317.
[0048] In this embodiment, during use, the laser distance sensor 413 is activated to emit a laser beam onto the detection plate 411 and receive the reflected laser beam, thereby detecting the distance between the laser distance sensor 413 and the detection plate 411, that is, the distance between the outer surface of one side of the pushing plate 205 and the detection plate 411. After the laser distance sensor 413 detects the distance data, it will transmit the data to the PLC controller 416 in the form of an electrical signal. The width data of the substation equipment is pre-set inside the PLC controller 416. The PLC controller 416 identifies and compares based on the received distance data. When the distance data does not match the set width data, the PLC controller 416 will control the pushing drive system 202 to start, drive the pushing oil cylinder 203 and the pushing plate 205 to move, and drive the connecting block 412 and the laser distance sensor 413 to move, adjusting the distance between the pushing plate 205 and the detection plate 411. When the moved distance conforms to the set width data, the PLC controller 416 will turn off the pushing drive system 202. By adjusting the distance between the pushing plate 205 and the detection plate 411, it adapts to substation equipment of different widths, thereby achieving the effect of width adjustment. The outer surfaces on both sides of the trapezoidal adjustment plate 403 are inclined, and the adjustment groove 405, the embedded groove 406, and the sliding groove 407 are all inclined outward, as Figure 11 and Figure 12 shown. The electric push rod 402 is activated to push the trapezoidal adjustment plate 403 to move on the support rod 404. At the same time, the pulley 410 rotates in the corresponding sliding groove 407, the reinforcing rod 409 moves in the embedded groove 406, and the adjusting rod 408 moves in the adjustment groove 405. Since the adjustment groove 405, the embedded groove 406, and the sliding groove 407 are all inclined outward, when the pulley 410, the reinforcing rod 409, and the adjusting rod 408 move along the outward-inclined trajectory, they will simultaneously receive an outward thrust, thereby generating an outward thrust on the push-pull plate 317, causing it to move outward in the corresponding moving hole 206, further pushing the moving plate 314 to move. Under the limiting action of the sliding rod 315 and the sliding rail 316, the two protective frames 301 are pushed to move outward, thereby expanding the distance between the two protective frames 301, adapting to substation equipment of different lengths, and thus achieving the effect of length adjustment, facilitating the placement of equipment of different sizes, and improving flexibility and applicability. When the protective frame 301 moves, it drives the two sleeve plates 313 to move, further driving the two limit sleeves 312 to move, thereby pulling out a part of the multi-angle clamping rod 310 from the multi-angle clamping groove 309, which neither affects the distance adjustment of the protective frame 301 nor affects the subsequent clamping and fixing of the equipment by the three groups of protective rods 307.
[0049] The usage method and working principle of the present invention are as follows: Start the laser distance sensor 413 to detect the distance between the pushing plate 205 and the detection plate 411, and transmit the data to the PLC controller 416 for identification and comparison. The width data of the substation equipment is preset inside the PLC controller 416. When the distance data does not match the set width data, the PLC controller 416 will control the start of the pushing drive system 202, drive the pushing oil cylinder 203 and the pushing plate 205 to move, and drive the connecting block 412 and the laser distance sensor 413 to move, so as to adjust the distance between the pushing plate 205 and the detection plate 411. When the moved distance conforms to the set width data, the PLC controller 416 will turn off the pushing drive system 202. By adjusting the distance between the pushing plate 205 and the detection plate 411, it can adapt to substation equipment with different widths, thus achieving the effect of width adjustment. The adjustment groove 405, the embedded groove 406 and the sliding groove 407 are all inclined outward, such as Figure 11 and Figure 12As shown. Start the electric push rod 402 to push the trapezoidal adjusting plate 403 to move on the support rod 404. At the same time, make the pulley 410 rotate in the corresponding chute 407, the reinforcing rod 409 move in the embedded groove 406, and the adjusting rod 408 move in the adjusting groove 405. At the same time, it is subjected to an outward thrust, so as to generate an outward thrust on the push-pull plate 317, making it move outward in the corresponding moving hole 206, further pushing the moving plate 314 to move. Under the limiting action of the sliding rod 315 and the slide rail 316, push the two protective frames 301 to move outward, so as to expand the distance between the two protective frames 301 to adapt to substation equipment of different lengths. When the protective frame 301 moves, it drives the two sleeve plates 313 to move, and further drives the two limit sleeves 312 to move, so as to pull out a part of the multi-angle clamping rod 310 from the multi-angle clamping groove 309, which neither affects the distance adjustment of the protective frame 301 nor affects the subsequent clamping and fixing of the equipment by the three groups of protective rods 307. Place the substation equipment on the two guide rails 201 and make one side of the substation equipment contact the outer surface of the pushing plate 205. Start the two forward and reverse motors 302 to drive the two rotating shafts 303 to rotate. At this time, the front rotating shaft 303 rotates backward, and the rear rotating shaft 303 rotates forward, so as to drive the front protective rod 307 to rotate out from the first movable hole 105 and rotate towards the front surface direction of the substation equipment. At the same time, the rear protective rod 307 rotates out from the first movable hole 105 and rotates towards the rear surface direction of the substation equipment. When the two rotating shafts 303 rotate, they drive the two first bevel gears 304 to rotate, and further drive the two second bevel gears 311 to rotate. The multi-angle clamping rod 310 is meshed with the multi-angle clamping groove 309. When the second bevel gear 311 drives the multi-angle clamping rod 310 to rotate, it drives the rotating rod 306 to rotate in the two mounting blocks 305, so as to drive the side protective rod 307 to rotate out from the second movable hole 106 and rotate towards the outer surface direction of the other side of the substation equipment, so that the front, rear and side protective rods 307 move towards the substation equipment together and contact it. With the cooperation of the pushing plate 205, the substation equipment is clamped and fixed on the top of the handling platform 104 to improve its stability. Start the hydraulic system 103 to push the lifting mechanism 102 to expand upward and push the handling platform 104, the pushing component 2, the protective component 3 and the adjusting component 4 to move upward together. When the substation equipment is lifted to the target height, turn off the hydraulic system 103 so that the height of the guide rail 201 is flush with the target height. Then start the protective component 3 again to drive the two rotating shafts 303 and the rotating rod 306 to rotate in the reverse direction, so that the protective rod 307 rotates back into the first movable hole 105 and the second movable hole 106 again, and releases the clamping of the substation equipment.Start two push cylinders 203 so that the piston rods of the two push cylinders 203 extend simultaneously. Push the push plate 205 to move through the two mounting plates 204, and further drive the substation equipment to move. Then start the push drive system 202 to continue providing power to make the whole push assembly 2 continue to move. Under the action of the push assembly 2, the pushing of the substation equipment is realized, and it is pushed from the top of the handling platform 104 to the installation position. It does not require multiple people to cooperate in handling the equipment, reduces physical exertion, lowers the labor intensity, and does not affect the subsequent installation efficiency.
[0050] Among them, the lifting mechanism 102, the hydraulic system 103, the push drive system 202, the push cylinders 203, the forward and reverse motor 302, the electric push rod 402, the laser distance sensor 413, the communication module 415, and the PLC controller 416 are all prior arts. Their components and working principles are all publicly known technologies and will not be explained in detail here.
[0051] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A lifting and transporting device for installing substation equipment, comprising a lifting assembly (1), characterized in that: A pushing assembly (2) and a protection assembly (3) are arranged on the top of the lifting assembly (1); and an adjusting assembly (4) is arranged at the center of the top of the lifting assembly (1); The lifting assembly (1) comprises a support base (101), a lifting mechanism (102) is arranged on the top of the support base (101), a hydraulic system (103) is arranged inside the lifting mechanism (102), and a transport platform (104) is installed on the top of the support base (101) by means of bolts; The push assembly (2) comprises two guide rails (201), the outer surfaces of the two guide rails (201) are provided with a push drive system (202), the push drive system (202) comprises two push oil cylinders (203), one end of the two push oil cylinders (203) is fixedly mounted with a mounting plate (204), and one side outer surface of the two mounting plates (204) is mounted with a push plate (205) via bolts; The protection assembly (3) comprises two protection frames (301), the tops of the two protection frames (301) are fixedly mounted with forward and reverse motors (302), the output ends of the two forward and reverse motors (302) are fixedly mounted with rotating shafts (303), and one end of the two rotating shafts (303) is fixedly mounted with a first bevel gear (304); The bottoms of the two guide rails (201) are each provided with a movable hole (206); the outer surfaces of the two guide rails (201) are each movably sleeved with a slider (207); the bottoms of the two guide rails (201) are each mounted on the top of the transport platform (104) by bolts; and the tops of the two sliders (207) are respectively fixedly mounted on the bottom of the push plate (205) near the front surface and the rear surface; Two mounting blocks (305) are fixedly mounted on one side of the top of the transport platform (104); rotating rods (306) are movably embedded inside the two mounting blocks (305); multiple protective rods (307) are fixedly mounted on the outer surfaces of the rotating rods (306) and the two rotating shafts (303); one end of each of the multiple protective rods (307) is fixedly connected to a rubber sleeve (308); both ends of the rotating rod (306) are provided with multi-angle slots (309); and multi-angle slots (310) are movably embedded inside the two multi-angle slots (309); A second bevel gear (311) is fixedly mounted on one end of the two polygonal clamping rods (310), a limiting sleeve (312) is fixedly mounted on the outer surface of the two polygonal clamping rods (310), a sleeve plate (313) is movably mounted on the outer surface of the two limiting sleeves (312), a moving plate (314) is fixedly mounted on the opposite side of the two protective frames (301), a plurality of sliding rods (315) are fixedly mounted on the bottom of the two moving plates (314), a sliding rail (316) is movably embedded in the interior of the plurality of sliding rods (315), and a push-pull plate (317) is fixedly mounted on the opposite side of the two moving plates (314).
2. The lifting and transporting device for substation equipment installation according to claim 1 is characterized in that: The front and rear surfaces of the transport platform (104) are each provided with a plurality of first movable holes (105), the outer surface of one side of the transport platform (104) is provided with a plurality of second movable holes (106), the top of the transport platform (104) near the front and rear surfaces is provided with a plurality of limiting grooves (107), the outer surfaces of the plurality of protection rods (307) are respectively movably embedded in the plurality of first movable holes (105) and the plurality of second movable holes (106), the bottom ends of the plurality of slide rods (315) are respectively movably embedded in the plurality of limiting grooves (107), the bottoms of the plurality of slide rails (316) are respectively fixedly mounted on the bottom surfaces of the plurality of limiting grooves (107), and the outer surfaces of the two push-pull plates (317) are respectively movably embedded in the two movable holes (206).
3. The lifting and transporting device for substation equipment installation according to claim 2 is characterized in that: One end of the two rotating shafts (303) is movably inserted into the outer surface of one side of the two protective frames (301), and the other end of the two rotating shafts (303) is movably inserted into the outer surface of the other side of the two protective frames (301). The outer surfaces of the two first bevel gears (304) are respectively meshed with the outer surfaces of the two second bevel gears (311), and the outer surfaces of one side of the two sleeve plates (313) are respectively fixedly mounted on the edge of the opposite side of the two protective frames (301).
4. The lifting and transporting device for substation equipment installation according to claim 3 is characterized in that: The adjustment component (4) comprises a fixed block (401), an electric push rod (402) is fixedly mounted on an outer surface of one side of the fixed block (401), a trapezoidal adjustment plate (403) is fixedly mounted on one end of the electric push rod (402), three support rods (404) are movably embedded inside the trapezoidal adjustment plate (403), the front surface and the rear surface of the trapezoidal adjustment plate (403) are both provided with adjustment grooves (405), and the top surface and the bottom surface inside the two adjustment grooves (405) are both provided with embedded grooves (406).
5. The lifting and transporting device for substation equipment installation according to claim 4 is characterized in that: Slide grooves (407) are provided on both sides of the four embedded grooves (406), adjustment rods (408) are movably embedded in the two adjustment grooves (405), two reinforcement rods (409) are fixedly installed on the outer surfaces of the two adjustment rods (408), pulleys (410) are movably sleeved on the outer surfaces of the four reinforcement rods (409), detection plates (411) are fixedly installed on the edges of the opposite sides of the two guide rails (201), a connecting block (412) is fixedly installed on the bottom of the push plate (205) near one of the sliders (207), a laser distance sensor (413) is fixedly installed on the outer surface of one side of the connecting block (412), and a protective box (414) is installed on the other side of the top of the transfer platform (104) by bolts, and a communication module (415) and a PLC controller (416) are respectively arranged inside the protective box (414).
6. The lifting and transporting device for substation equipment installation according to claim 5 is characterized in that: The communication module (415) and the PLC controller (416) are respectively mounted on the top of the transport platform (104) by bolts, one end of the four reinforcement rods (409) are respectively movably embedded in the four embedded grooves (406), the outer surfaces of the four pulleys (410) are respectively movably embedded in the four slide grooves (407), a square groove (108) is opened on the top of the transport platform (104), the bottom of the fixed block (401) is fixedly mounted on the top of the transport platform (104) near the square groove (108), the two ends of the three support rods (404) are respectively fixedly mounted on both sides of the inside of the square groove (108), and the other ends of the two adjustment rods (408) are respectively fixedly mounted on the opposite side of the two push-pull plates (317).
7. A method for using a lifting and transporting device for substation equipment installation, characterized in that: The lifting and transporting device for installing substation equipment according to claim 6 is used, comprising the following steps: S1, start the laser distance sensor (413), detect the distance between the push plate (205) and the detection plate (411), and transmit the data to the PLC controller (416) for identification and comparison. When the distance data does not match the set width data, the PLC controller (416) controls the push drive system (202) to start, drive the connecting block (412) and the laser distance sensor (413) to move, and adjust the distance between the push plate (205) and the detection plate (411). When the distance after movement meets the set width data, the PLC controller (416) will shut down the push drive system (202); S2, start the electric push rod (402) to push the trapezoidal adjustment plate (403) to move, so that the pulley (410), the reinforcement rod (409) and the adjustment rod (408) move along an outwardly inclined trajectory, and are simultaneously subjected to an outward thrust, thereby pushing the push-pull plate (317) and the movable plate (314) to move outward, and under the limiting action of the slide rod (315) and the slide rail (316), the two protection frames (301) are pushed to move outward, thereby expanding the distance between the two protection frames (301); S3, placing the equipment on the two guide rails (201) so as to contact the push plate (205), starting the two forward and reverse motors (302), driving the two rotating shafts (303) and the two first bevel gears (304) to rotate, and driving the rotating rod (306) to rotate under the cooperation of the polygonal clamping rod (310) and the polygonal clamping groove (309), so that the front, rear and side protection rods (307) are rotated out and moved closer to the substation equipment and contacted with it, and under the cooperation of the push plate (205), the substation equipment is clamped and fixed on the top of the transport platform (104); S4, starting the hydraulic system (103), pushing the lifting mechanism (102) to expand upward, and pushing the transport platform (104), the pushing assembly (2), the protection assembly (3) and the adjustment assembly (4) to move upward together; when the substation equipment is lifted to the target height, the hydraulic system (103) is turned off, and the protection assembly (3) is started again to drive the two rotating shafts (303) and the rotating rod (306) to rotate in the opposite direction, so that the protection rod (307) is reset, and the clamping of the substation equipment is released; S5, start the two push cylinders (203), and push the installation plate (204) and the push plate (205) to move by extending the piston rod, thereby further pushing the substation equipment to move. Then start the push drive system (202) to continue to provide power, so that the push assembly (2) continues to move as a whole, thereby achieving the pushing of the substation equipment, and pushing it from the top of the transport platform (104) to the installation position.
Citation Information
Patent Citations
Wood processing and transporting equipment
CN112249971A
Material carrying device
CN219970808U