A fully automatic production line for microbial cultivation
By designing a fire extinguishing system and a universal seat universal ball adjustment device for spraying dry ice in a fully automatic production line for microbial culture, the safety hazards of fire during heating and stirring are solved, and the safety of the production line is significantly improved.
Patent Information
- Application Number
- CN202510157892.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-04-01
AI Technical Summary
The existing fully automatic production lines for microbial culture lack protective measures during heating and stirring, resulting in safety hazards of fire during heating and equipment explosion during heating, reducing the safety of production lines.
A fully automatic production line is designed, including a processing box, storage box, booster pump, adjustment hose, spray head, universal seat and universal ball. The fire is extinguished by spraying dry ice, and the position of the spray head is adjusted through the universal seat and universal ball to ensure a larger fire extinguishing range and increase safety.
It effectively prevents fires inside the processing box, improves the safety of equipment use, and ensures the safe operation of the fully automatic production line for microbial culture.
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Figure CN119736156A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of microorganism cultivation, and in particular to a fully automatic production line for microorganism cultivation. Background Art
[0002] The fully automatic production line plays a vital role in microbial cultivation. First of all, it significantly improves production efficiency through highly automated equipment and processes. For example, in the automated production line of Corynebacterium silicifolium, the culture equipment, fermentation tanks, separation systems, drying equipment and packaging systems work together to ensure the rapid growth and efficient processing of Corynebacterium silicifolium. Similarly, the fully automatic reagent production line also achieves coordinated operations in various links through advanced PLC control systems, and can complete thousands or even tens of thousands of filling and packaging tasks per hour, meeting the large-scale demand for reagents by medical institutions and scientific research units.
[0003] Chinese patent CN117089447B proposes a microorganism cultivation device for milk fermentation, including a heating tank, a fermentation tank fixedly connected to the bottom of the support mechanism, and a plurality of support legs fixedly connected to the periphery of the bottom of the fermentation tank; an electric heating mechanism is installed in the heating tank, and a heating and stirring mechanism is installed on the top of the heating tank; a feeding control mechanism is connected between the heating tank and the fermentation tank, and a detachable lactic acid bacteria feeding mechanism is installed on the feeding control mechanism. The present invention designs a feeding control mechanism and a lactic acid bacteria feeding mechanism, and the spiral feeding auger can push the lactic acid bacteria powder in the spiral feeding barrel into the inclined feeding pipe, and then enter the feeding pipe. Since the lactic acid bacteria powder is added slowly and evenly, the lactic acid bacteria powder will be fully mixed with the hot milk in the flowing state in the feeding pipe, and the lactic acid bacteria powder will be fully dissolved, effectively avoiding the occurrence of the lactic acid bacteria powder solidifying into blocks.
[0004] However, the above scheme cannot protect the equipment during the heating and stirring process, resulting in the failure to promptly handle fires during the heating process. This poses certain safety hazards and can easily lead to equipment explosions, casualties, and reduce the safety of the fully automatic production line for microbial cultivation. Summary of the invention
[0005] The purpose of the present invention is to provide a fully automatic production line for microbial cultivation in order to solve the above problems, thereby solving the problems mentioned in the background technology.
[0006] In order to solve the above problems, the present invention provides a technical solution: A fully automatic production line for microbial cultivation comprises a processing box, a storage box, a booster pump, an adjusting hose, a spray head, a universal seat and a universal ball, wherein the storage box is fixedly mounted on one side of the processing box, the booster pump is fixedly mounted on the top of the processing box, the input end of the booster pump extends to the interior of the storage box, the output end of the booster pump is fixedly mounted on the adjusting hose, the adjusting hose extends to the interior of the processing box, the spray head is fixedly mounted on one side of the adjusting hose, the universal seat is fixedly mounted on the top of the interior of the processing box, the interior of the universal seat is movably connected with a universal ball, and the universal ball is fixedly connected to the spray head.
[0007] As a preferred solution of the present invention, a heater is fixedly installed inside the processing box, a stirring assembly is provided inside the processing box, a stirring tank is fixedly installed on the top of the stirring assembly, and the stirring tank extends to the top of the processing box, and can be heated and stirred to make the stirring more uniform and also facilitate sterilization.
[0008] As a preferred solution of the present invention, an injection conveyor belt is fixedly installed on one side of the processing box, an adjustment device is fixedly installed on one side of the injection conveyor belt, an adsorption assembly is arranged on the top of the adjustment device, a plurality of springs are fixedly installed on the bottom of the adsorption assembly, and a buffer plate is fixedly installed on the bottom of each of the springs, which can alleviate impact force and facilitate protection of the packaging box.
[0009] As a preferred solution of the present invention, a cache pad is fixedly installed on the bottom of each cache plate, and a filter net is fixedly installed inside each cache plate, a mounting frame is fixedly installed on the top of the regulating device, a plurality of injection components are arranged on the top of the mounting frame, and a packaging device is arranged on one side of the injection conveyor belt to facilitate filtering impurities in the air and block the internal pipeline of the internal adsorption component.
[0010] As a preferred solution of the present invention, the stirring assembly includes a base, which is fixedly installed inside the processing box, and a driving motor is fixedly installed inside the base. A main gear is fixedly installed at the output end of the driving motor, which can drive the agitator to stir simultaneously.
[0011] As a preferred solution of the present invention, one side of the main gear is meshedly connected with a slave gear, and a stirrer is fixedly installed on the top of the slave gear and the main gear. The stirrer extends into the interior of the stirring tank and is sealed and rotatably connected to the bottom of the stirring tank. The two stirrers perform cross-stirring to make the stirring more uniform and speed up the stirring speed.
[0012] As a preferred solution of the present invention, the adsorption assembly includes a rotating structure, which is fixedly installed on one side of the adjusting device, and an electric slide rail is fixedly installed on the top of the rotating structure. The electric slide rail is internally slidably connected to a track block, and the height can be adjusted to facilitate the adjustment of the packaging box and automatically place the packaging box.
[0013] As a preferred solution of the present invention, a mounting plate is fixedly installed on the top of the track block, a adsorber is fixedly installed on the bottom of the mounting plate, a plurality of adsorber heads are fixedly installed on the bottom of the adsorber, and the bottom of each of the adsorber heads is fixedly connected to a plurality of springs.
[0014] As a preferred solution of the present invention, the injection assembly includes an extraction pump, each of which is fixedly installed inside the mounting frame, and a bolt tube is fixedly installed at the input end of each of the extraction pumps, and a sealing gasket is fixedly installed on the top of each of the bolt tubes, so as to facilitate the installation and disassembly of the transmission pipe.
[0015] As a preferred solution of the present invention, the interior of each bolt tube is threadedly connected with a threaded head, and a transmission tube is fixedly installed on the top of each threaded head, and an injection tube is fixedly installed on the output end of each extraction pump to facilitate the injection of microorganisms into the packaging box.
[0016] The beneficial effects of the present invention are as follows: by arranging the coordination between the storage box, the booster pump, the regulating hose and the spray head, the booster pump transfers the dry ice inside the storage box to the inside of the regulating hose, the regulating hose is used to transfer the dry ice to the inside of the spray head, and the spray head is used to spray the dry ice inside the processing box for fire extinguishing, so that the inside of the processing box can be protected, making the use of the equipment safer, and by arranging the universal seat and the universal ball, the position of spraying the dry ice can be adjusted, so that the fire extinguishing range is larger, the safety is increased, and the use safety of the fully automatic production line for microbial cultivation is improved.
[0017] By setting a spring, a buffer plate, a buffer pad and a filter net, when the packaging box is adsorbed, the packaging box presses the buffer plate, and the elasticity between the buffer plate and the spring can buffer the pressure, which is convenient for protecting the packaging box and preventing the packaging box from being damaged by impact force and causing microbial leakage, making the packaging more sealed and improving the practicability of the fully automatic production line for microbial cultivation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] For ease of explanation, the present invention is described in detail with reference to the following specific implementations and the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the adsorption component of the present invention; Figure 3It is a schematic diagram of the structure of the protection mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the injection assembly of the present invention; Figure 5 It is a schematic diagram of the structure of the buffer impact force mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the stirring assembly of the present invention.
[0020] In the figure: 1. processing box; 2. storage box; 3. booster pump; 4. adjustment hose; 5. spray head; 6. universal seat; 7. universal ball; 8. heater; 9. stirring assembly; 91. base; 92. drive motor; 93. main gear; 94. slave gear; 95. stirrer; 10. stirring tank; 11. injection conveyor belt; 12. adjustment equipment; 13. adsorption assembly; 131. rotating structure; 132. electric slide rail; 133. track block; 134. mounting plate; 135. adsorber; 136. adsorption head; 14. spring; 15. buffer plate; 16. buffer pad; 17. filter screen; 18. mounting frame; 19. injection assembly; 191. extraction pump; 192. bolt pipe; 193. sealing pad; 194. threaded head; 195. transmission pipe; 196. injection pipe; 20. packaging equipment. DETAILED DESCRIPTION
[0021] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example, and the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without contradiction.
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Example
[0023] See also Figure 1-6The present invention provides a technical solution: a fully automatic production line for microbial cultivation, comprising a processing box 1, a storage box 2, a booster pump 3, an adjusting hose 4, a spray head 5, a universal seat 6 and a universal ball 7, the storage box 2 is fixedly installed on one side of the processing box 1, the booster pump 3 is fixedly installed on the top of the processing box 1, the booster pump 3 uses the low air pressure of a large-area piston to generate the high hydraulic pressure of a small-area piston, the input end of the booster pump 3 extends to the interior of the storage box 2, the output end of the booster pump 3 is fixedly installed with an adjusting hose 4, the adjusting hose 4 extends to the interior of the processing box 1, the spray head 5 is fixedly installed on one side of the adjusting hose 4, the universal seat 6 is fixedly installed on the top of the interior of the processing box 1, the universal ball 7 is movably connected inside the universal seat 6, the universal ball 7 is fixedly connected to the spray head 5, a heater 8 is fixedly installed inside the processing box 1, a stirring assembly 9 is arranged inside the processing box 1, a stirring tank 10 is fixedly installed on the top of the stirring assembly 9, and the stirring tank 10 extends to the top of the processing box 1.
[0024] Start the booster pump 3, which transfers the dry ice in the storage box 2 to the inside of the regulating hose 4, which transfers the dry ice to the inside of the spray head 5 through the regulating hose 4, and sprays the dry ice on the inside of the processing box 1 through the spray head 5. Then start the universal seat 6, which drives the universal ball 7 to adjust, and the universal ball 7 drives the spray head 5 to adjust, so as to extinguish the fire in all directions inside the processing box 1. Example
[0025] An injection conveyor belt 11 is fixedly installed on one side of the processing box 1, an adjustment device 12 is fixedly installed on one side of the injection conveyor belt 11, an adsorption assembly 13 is arranged on the top of the adjustment device 12, a plurality of springs 14 are fixedly installed on the bottom of the adsorption assembly 13, a cache plate 15 is fixedly installed on the bottom of each spring 14, a cache pad 16 is fixedly installed on the bottom of each cache plate 15, and a filter screen 17 is fixedly installed inside each cache plate 15, a mounting frame 18 is fixedly installed on the top of the adjustment device 12, a plurality of injection assemblies 19 are arranged on the top of the mounting frame 18, and a packaging device 20 is arranged on one side of the injection conveyor belt 11.
[0026] During the adsorption process, the microorganism packaging box is adsorbed on the bottom of the buffer pad 16, and the spring 14 and the buffer plate 15 are used to buffer the impact force. Example
[0027] The stirring assembly 9 includes a base 91, which is fixedly installed inside the processing box 1, and a driving motor 92 is fixedly installed inside the base 91. The model of the driving motor 92 is ZR-SHJDJ. A main gear 93 is fixedly installed at the output end of the driving motor 92, and a slave gear 94 is meshed and connected to one side of the main gear 93. A stirrer 95 is fixedly installed on the top of the slave gear 94 and the main gear 93. The stirrer 95 extends into the interior of the stirring tank 10, and the stirrer 95 is sealed and rotatably connected to the bottom of the stirring tank 10.
[0028] Start the driving motor 92, the driving motor 92 drives the main gear 93 to rotate, the main gear 93 drives the slave gear 94 to rotate, the slave gear 94 and the main gear 93 simultaneously drive the agitator 95 to rotate, the two agitators 95 are used to mix and stir the microorganisms inside the stirring tank 10, during the mixing and stirring process, start the heater 8 to heat and mix, after the stirring is completed, use the heater 8 to sterilize the internal microorganisms at high temperature. Example
[0029] The adsorption assembly 13 includes a rotating structure 131, which is fixedly mounted on one side of the regulating device 12. An electric slide rail 132 is fixedly mounted on the top of the rotating structure 131. An electric motor is installed inside the electric slide rail 132, which supplies electrical energy through a power supply and converts it into mechanical energy to drive the movement of the slide rail. The electric slide rail 132 is internally slidably connected with a track block 133. A mounting plate 134 is fixedly mounted on the top of the track block 133. An adsorber 135 is fixedly mounted on the bottom of the mounting plate 134. The adsorber 135 creates a negative pressure environment so that the surrounding gas or liquid is drawn into the interior of the device. This is achieved by reducing the pressure inside the device. The top of the adsorber 135 has an exhaust port, and the bottom of the adsorber 135 has a plurality of adsorption heads 136 fixedly mounted, and the bottom of each adsorption head 136 is fixedly connected to a plurality of springs 14.
[0030] Start the adsorber 135 and adsorb the packaging box to the bottom of the adsorption head 136, start the electric slide 132, the electric slide 132 drives the track block 133 to adjust, and adjust the packaging box to the required height, start the rotating structure 131, the rotating structure 131 drives the electric slide 132 to adjust, the electric slide 132 drives the track block 133 to adjust, the track block 133 drives the mounting plate 134 to adjust, the mounting plate 134 drives the adsorber 135 to adjust, the adsorber 135 drives the adsorption head 136 to adjust, the adsorption head 136 drives the microorganism packaging box to adjust, and adjust the microorganism packaging box to the bottom of the injection component 19. Example
[0031] The injection assembly 19 includes an extraction pump 191, which usually has one or more blades or screws inside. When the water pump is started, the motor drives the blades or screws to rotate. Through continuous rotation, a space with a higher atmospheric pressure than the outside is formed inside the water pump. Each extraction pump 191 is fixedly installed inside the mounting frame 18, and a bolt tube 192 is fixedly installed at the input end of each extraction pump 191, a sealing gasket 193 is fixedly installed on the top of each bolt tube 192, a threaded head 194 is threadedly connected to the inside of each bolt tube 192, and a transmission pipe 195 is fixedly installed on the top of each threaded head 194, and an injection pipe 196 is fixedly installed at the output end of each extraction pump 191.
[0032] The staff inserts the threaded head 194 into the bolt tube 192, rotates the threaded head 194, connects the mixing tank 10 and the extraction pump 191 with the transmission tube 195, starts the extraction pump 191, and the extraction pump 191 transmits the microorganisms inside the mixing tank 10 to the inside of the injection tube 196. The injection tube 196 injects the microorganisms into the inside of the packaging box for packaging.
[0033] In summary, the working principle of the present technical solution is as follows: the staff inserts the threaded head 194 into the bolt tube 192, rotates the threaded head 194, connects the mixing tank 10 and the extraction pump 191 with the transmission tube 195, starts the driving motor 92, and the driving motor 92 drives the main gear 93 to rotate, and the main gear 93 drives the slave gear 94 to rotate, and the slave gear 94 and the main gear 93 simultaneously drive the agitator 95 to rotate, and the two agitators 95 are used to mix and stir the microorganisms inside the mixing tank 10. During the mixing and stirring process, the heater 8 is started to heat and mix, and after the stirring is completed, the heater 8 is used to perform high-temperature sterilization on the internal microorganisms, and the adsorber 135 is started. The adsorber 135 adsorbs the packaging box on the bottom of the adsorption head 136. During the adsorption process, the microorganism packaging box is adsorbed on the bottom of the buffer pad 16, and the spring 14 and the buffer plate 15 are used to buffer the impact force, and the electric slide rail 132 is started. The electric slide rail 132 drives the track block 133 to adjust and adjust the packaging box to the required height, and starts The rotating structure 131 drives the electric slide rail 132 to adjust, the electric slide rail 132 drives the track block 133 to adjust, the track block 133 drives the mounting plate 134 to adjust, the mounting plate 134 drives the adsorber 135 to adjust, the adsorber 135 drives the adsorption head 136 to adjust, the adsorption head 136 drives the microorganism packaging box to adjust, the microorganism packaging box is adjusted to the bottom of the injection assembly 19, the extraction pump 191 is started, and the extraction pump 191 extracts the microorganisms in the stirring tank 10 The dry ice is then transferred to the inside of the injection pipe 196, and the injection pipe 196 injects the microorganisms into the inside of the packaging box for packaging. If a fire occurs inside the equipment, the booster pump 3 is started, and the booster pump 3 transfers the dry ice inside the storage box 2 to the inside of the adjusting hose 4. The adjusting hose 4 is used to transfer the dry ice to the inside of the spray head 5, and the spray head 5 is used to spray the dry ice on the inside of the processing box 1. Then the universal seat 6 is started, and the universal seat 6 drives the universal ball 7 to adjust, and the universal ball 7 drives the spray head 5 to adjust, so as to extinguish the fire in all directions inside the processing box 1.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic production line for microbial cultivation, characterized in that: The invention comprises a processing box (1), a storage box (2), a booster pump (3), an adjustment hose (4), a spray head (5), a universal seat (6) and a universal ball (7), wherein the storage box (2) is fixedly mounted on one side of the processing box (1), the booster pump (3) is fixedly mounted on the top of the processing box (1), the input end of the booster pump (3) extends into the interior of the storage box (2), the output end of the booster pump (3) is fixedly mounted with an adjustment hose (4), the adjustment hose (4) extends into the interior of the processing box (1), the spray head (5) is fixedly mounted on one side of the adjustment hose (4), the universal seat (6) is fixedly mounted on the top of the interior of the processing box (1), the universal seat (6) is movably connected with the universal ball (7) inside, and the universal ball (7) is fixedly connected to the spray head (5).
2. A fully automatic production line for microbial cultivation according to claim 1, characterized in that: A heater (8) is fixedly installed inside the processing box (1), a stirring assembly (9) is provided inside the processing box (1), a stirring tank (10) is fixedly installed on the top of the stirring assembly (9), and the stirring tank (10) extends to the top of the processing box (1).
3. A fully automatic production line for microbial cultivation according to claim 1, characterized in that: An injection conveyor belt (11) is fixedly mounted on one side of the processing box (1), an adjustment device (12) is fixedly mounted on one side of the injection conveyor belt (11), an adsorption assembly (13) is arranged on the top of the adjustment device (12), a plurality of springs (14) are fixedly mounted on the bottom of the adsorption assembly (13), and a buffer plate (15) is fixedly mounted on the bottom of each of the springs (14).
4. A fully automatic production line for microbial cultivation according to claim 3, characterized in that: A cache pad (16) is fixedly mounted on the bottom of each cache plate (15), and a filter screen (17) is fixedly mounted inside each cache plate (15); a mounting frame (18) is fixedly mounted on the top of the regulating device (12), a plurality of injection assemblies (19) are arranged on the top of the mounting frame (18), and a packaging device (20) is arranged on one side of the injection conveyor belt (11).
5. A fully automatic production line for microbial cultivation according to claim 2, characterized in that: The stirring assembly (9) comprises a base (91), the base (91) being fixedly mounted inside the processing box (1), a driving motor (92) being fixedly mounted inside the base (91), and a main gear (93) being fixedly mounted at the output end of the driving motor (92).
6. A fully automatic production line for microbial cultivation according to claim 5, characterized in that: A slave gear (94) is meshedly connected to one side of the main gear (93); a stirrer (95) is fixedly mounted on the top of each of the slave gear (94) and the main gear (93); the stirrer (95) extends into the interior of the stirring tank (10); and the stirrer (95) is sealingly rotatably connected to the bottom of the stirring tank (10).
7. A fully automatic production line for microbial cultivation according to claim 3, characterized in that: The adsorption assembly (13) comprises a rotating structure (131), the rotating structure (131) being fixedly mounted on one side of the regulating device (12), an electric slide rail (132) being fixedly mounted on the top of the rotating structure (131), and a track block (133) being slidably connected inside the electric slide rail (132).
8. A fully automatic production line for microbial cultivation according to claim 7, characterized in that: A mounting plate (134) is fixedly mounted on the top of the track block (133), an adsorbent (135) is fixedly mounted on the bottom of the mounting plate (134), a plurality of adsorbent heads (136) are fixedly mounted on the bottom of the adsorbent (135), and the bottom of each adsorbent head (136) is fixedly connected to a plurality of springs (14).
9. A fully automatic production line for microbial cultivation according to claim 4, characterized in that: The injection assembly (19) comprises an extraction pump (191), each of the extraction pumps (191) being fixedly mounted inside the mounting frame (18), and a bolt tube (192) being fixedly mounted on the input end of each of the extraction pumps (191), and a sealing gasket (193) being fixedly mounted on the top of each of the bolt tubes (192).
10. A fully automatic production line for microbial cultivation according to claim 9, characterized in that: The interior of each bolt tube (192) is threadedly connected to a threaded head (194), and a transmission pipe (195) is fixedly installed on the top of each threaded head (194), and an injection pipe (196) is fixedly installed on the output end of each extraction pump (191).
Citation Information
Patent Citations
A microorganism cultivation device for milk fermentation
CN117089447B