Enzymolysis tank for production and baking and enzymolysis method

Abstract

The invention belongs to the technical field of enzymolysis tanks, and relates to an enzymolysis tank for production and baking and an enzymolysis method. An enzyme powder dispersing unit is arranged in a tank body, the enzyme powder dispersing unit comprises a mounting frame and material containing modules, a plurality of material containing modules are elastically and rotatably arranged on the upper end face of the mounting frame, and a feeding opening allowing the enzyme powder dispersing unit to extend out is formed in the tank body. A sleeve is fixedly arranged in the tank body, the middle of the mounting frame is fixedly mounted at the top end of a connecting rod, and the connecting rod is rotationally mounted at the output end of an electric push rod. When the rotating speed of the mounting frame is gradually increased, the enzyme powder of the material containing module can be diffused and thrown out from near to far, so that the enzyme powder is uniformly thrown on the liquid level in the tank body, and when the material containing module enters a solution, the material containing module is easy to wash, and the residual enzyme powder on the material containing module is washed away. And when the material containing module is discharged from the solution, the solution adhered to the material containing module is thrown off, so that all enzyme powder is added into the solution.

Description

Technical Field

[0001] The invention belongs to the technical field of enzymolysis tanks and relates to an enzymolysis tank for producing baking and an enzymolysis method. Background Art

[0002] In food processing, enzymatic hydrolysis technology is usually used to improve the nutritional value, flavor, production efficiency and product quality of food, which has broad application prospects. Among baked foods, Chinese herbal medicine bread is a food that combines Chinese herbal medicine with modern baking technology. American ginseng enzymatic hydrolysis solution has multiple functions. When making bread, American ginseng enzymatic hydrolysis solution is used to make Chinese herbal medicine bread to improve the nutritional value of bread.

[0003] In the process of enzymolysis of American ginseng, it is necessary to put the crushed American ginseng into an enzymolysis tank, and then add distilled water and enzyme powder into the enzymolysis tank for enzymolysis. When the enzyme powder is added to the solution, if it is poured in all at once, it is easy for the enzyme powder to clump into blocks, making it difficult for the enzyme powder to mix evenly with the solution, which is not conducive to the enzymolysis reaction. In addition, during the addition process, the enzyme powder is prone to wall hanging, so that the amount of enzyme powder actually added to the enzymolysis tank is less than the amount of enzyme powder that should be added to the enzymolysis tank, which will affect the enzymolysis process.

[0004] In order to solve the above problems, the present invention provides an enzymolysis tank and an enzymolysis method for producing baking. Summary of the invention

[0005] In order to solve the problems existing in the background technology, the present invention provides an enzymolysis tank and an enzymolysis method for producing baking.

[0006] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present invention is as follows: an enzymatic hydrolysis tank for producing baking, comprising a tank body, an enzyme powder dispersing unit is arranged in the tank body, the enzyme powder dispersing unit comprises a mounting frame and a material holding module, a plurality of material holding modules are elastically rotatably arranged on the upper end surface of the mounting frame, the material holding module comprises a first arc plate and a fan-shaped plate, the first arc plate and the fan-shaped plate are fixedly connected at one end away from the central angle of the circle, in a natural state, the first arc plate is in a vertical state, and adjacent first arc plates are in contact with each other, and adjacent fan-shaped plates are in contact with each other; a feeding port for extending the enzyme powder dispersing unit is provided on the tank body; A sleeve is fixedly provided in the tank body, an electric push rod is installed in the sleeve, a connecting rod is rotatably installed at the output end of the electric push rod, and the middle part of the mounting frame is fixedly installed on the top of the connecting rod; a spiral groove and a vertical groove are opened on the inner wall of the sleeve, the lower end of the vertical groove is connected with the upper end of the spiral groove, and the connecting rod is fixedly connected with a protrusion that cooperates with the spiral groove and the vertical groove; the sleeve drives the connecting rod to move, and under the action of the spiral groove, the connecting rod rotates, and under the action of centrifugal force, the material holding module flips outward, and the enzyme powder is gradually thrown off.

[0007] Furthermore, from top to bottom, the pitch of the spiral groove gradually decreases.

[0008] Furthermore, the material holding module further comprises a flat plate, the flat plate is fixedly connected to the fan-shaped plate, and the flat plate is located on one side of the fan-shaped plate.

[0009] Furthermore, the material holding module further comprises a second arc-shaped plate, and the second arc-shaped plate is concentrically arranged with the first arc-shaped plate, and the second arc-shaped plate is fixedly connected to an end of the fan-shaped plate away from the first arc-shaped plate.

[0010] Furthermore, a conical block is provided in the middle of the installation frame.

[0011] Furthermore, a cover plate for shielding the feeding port is arranged on the tank body.

[0012] Furthermore, a stirring rod is rotatably arranged in the tank body.

[0013] A method for producing enzymatic hydrolysis for baking in the present invention comprises the following steps: S1. Initially, the first arc-shaped plate is in a vertical state, the protrusion is in the vertical groove, the electric push rod is started, the connecting rod is moved upward, and the enzyme powder dispersion unit is extended to the top of the tank through the feeding port, and then the enzyme powder is added into the enzyme powder dispersion unit; S2, start the electric push rod to move the installation frame downward, so that the enzyme powder dispersion unit returns to the tank; S3, when the protrusion enters the spiral groove, the mounting frame moves downward and rotates at the same time, and under the action of centrifugal force, the material holding module flips outward, and part of the enzyme powder falls from the gap between adjacent material holding modules; S4. As the installation frame moves, the enzyme powder on the material holding module is gradually thrown out under the action of centrifugal force, so that the enzyme powder gradually falls into the tank body; S5. When the material holding module enters the solution, the solution rinses the material holding module to clean the enzyme powder remaining on the material holding module; S6. Then, the installation frame is moved upward. When the installation frame moves above the liquid surface, the solution adhering to the material containing module is thrown off under the action of centrifugal force.

[0014] Compared with the prior art, the present invention has the following beneficial effects: as the rotation speed of the mounting frame gradually increases, the enzyme powder in the material holding module will be spread and thrown out from near to far, so that the enzyme powder is evenly thrown onto the liquid surface in the tank body, thereby preventing the enzyme powder from agglomerating and affecting the enzymolysis efficiency.

[0015] When the material holding module enters the solution, it is easy to flush the material holding module and clean the enzyme powder remaining on the material holding module. When the material holding module comes out of the solution, the solution adhering to the material holding module is thrown off, so that all the enzyme powder is added to the solution, which helps to ensure the smooth progress of enzymolysis. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a cross-sectional view of the present invention; Figure 3 It is a structural schematic diagram of the connecting rod in the present invention; Figure 4 It is a structural schematic diagram of the sleeve in the present invention; Figure 5 This is a schematic diagram of the state of the enzyme powder dispersion unit at the initial stage of the present invention; Figure 6 This is a schematic diagram of the first state of the material holding module in the process of turning over outwards in the present invention; Figure 7 This is a schematic diagram of the second state of the material holding module in the process of turning over outwards in the present invention; Figure 8 It is a schematic diagram of the third state of the material holding module in the process of turning outward in the present invention; Fig. 9 It is a structural schematic diagram of the material holding module in the present invention.

[0017] In the figure: 1. tank body; 2. cover plate; 3. feed pipe; 4. mounting frame; 5. connecting rod; 6. fixing rod; 7. sleeve; 8. stirring rod; 9. motor; 10. discharge port; 11. material holding module; 1101. first arc plate; 1102. fan-shaped plate; 1103. second arc plate; 1104. flat plate; 12. conical block; 13. convex block; 14. vertical groove; 15. spiral groove; 16. electric push rod; 17. first contact surface; 18. second contact surface. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] like Figure 1-Figure 9As shown, the technical solution adopted by the present invention is as follows: an enzymolysis tank for producing baking includes a tank body 1 and an enzyme powder dispersion unit. A feeding pipe 3 is provided on one side of the tank body 1, and the material to be enzymolyzed and distilled water are added into the tank body 1 through the feeding pipe 3. A discharge port 10 is provided at the bottom of the tank body 1, and after the enzymolysis is completed, the enzymolysis solution is discharged through the discharge port 10. Control valves are provided in the discharge port 10 and the feeding pipe 3.

[0020] A feeding port is provided at the upper end of the tank body 1 , and a cover plate 2 is rotatably provided on the tank body 1 , and the cover plate 2 is used to cover the feeding port.

[0021] A stirring rod 8 is rotatably mounted in the tank body 1, and a motor 9 is fixedly mounted at the bottom of the tank body 1, wherein the motor shaft of the motor 9 is fixedly connected to the stirring rod 8. The motor 9 drives the stirring rod 8 to rotate, and stirs the solution in the tank body 1.

[0022] A fixing rod 6 is fixedly installed in the tank body 1, and a sleeve 7 is fixedly connected to the fixing rod 6. A connecting rod 5 is arranged in the sleeve 7. An electric push rod 16 is vertically fixedly installed at the bottom of the tank body 1, and the lower end of the connecting rod 5 is rotatably installed on the output end of the electric push rod 16. A vertical groove 14 and a spiral groove 15 are provided on the inner wall of the sleeve 7, and the lower end of the vertical groove 14 is connected to the upper end of the spiral groove 15. A protrusion 13 is fixedly connected to the connecting rod 5, and both the vertical groove 14 and the spiral groove 15 are slidably matched with the protrusion 13. From top to bottom, the pitch of the spiral groove 15 gradually decreases. The protrusion 13 slides downward in the vertical groove 14, and the connecting rod 5 moves downward. When the protrusion 13 enters the spiral groove 15, the connecting rod 5 rotates while moving downward, and the angular velocity of the rotation of the connecting rod 5 gradually increases.

[0023] The enzymatic hydrolysis and dispersion unit includes a mounting frame 4 and a material holding module 11. The middle portion of the mounting frame 4 is fixedly mounted on the upper end of the connecting rod 5. A plurality of material holding modules 11 are rotatably mounted on the mounting frame 4. Fig. 9 As shown, each material holding module 11 includes a first curved plate 1101, a fan-shaped plate 1102, a second curved plate 1103 and a flat plate 1104. The second curved plate 1103 is fixed to one end of the fan-shaped plate 1102 close to the central angle, the first curved plate 1101 is fixed to one end of the fan-shaped plate 1102 away from the central angle, and the first curved plate 1101 and the second curved plate 1103 are coaxially arranged. The flat plate 1104 is fixed to one side of the fan-shaped plate 1102.

[0024] The connection between the first curved plate 1101 and the fan-shaped plate 1102 is hinged to the installation frame 4 through a hinge shaft, and the hinge shaft is perpendicular to the connecting rod 5. A torsion spring is sleeved on the hinge shaft, one end of the torsion spring is fixedly connected to the material holding module 11, and the other end of the torsion spring is fixedly connected to the installation frame 4. Initially, under the action of the torsion spring, the first curved plate 1101 and the second curved plate 1103 are both in a vertical state, and the fan-shaped plate 1102 is in a horizontal state. Adjacent first curved plates 1101 are in contact with each other, and adjacent fan-shaped plates 1102 are in arc contact, so that multiple material holding modules 11 form a cylinder. When the connecting rod 5 rotates, under the action of centrifugal force, the material holding module 11 rotates around the hinge shaft, thereby causing the material holding module 11 to flip outward, so that the first curved plate 1101 is in a horizontal state, and the enzyme powder is above the first curved plate 1101. Afterwards, under the action of centrifugal force, the enzyme powder on the first curved plate 1101 is thrown outward and falls into the tank body 1. As the rotation speed of the mounting frame 4 increases, the centrifugal force increases, and the enzyme powder on the first curved plate 1101 is thrown farther, which is conducive to making the enzyme powder fall more evenly on the liquid surface and avoiding agglomeration of the enzyme powder.

[0025] A conical block 12 with its tip facing upward is fixedly connected to the middle of the mounting frame 4 . When the material holding module 11 is turned outward, the enzyme powder on the conical block 12 falls down along the conical block 12 .

[0026] Working principle: Initially, under the action of the torsion spring, the first arc plate 1101 and the second arc plate 1103 are both in a vertical state, adjacent first arc plates 1101 are in contact with each other, adjacent fan-shaped plates 1102 are in contact with each other, adjacent second arc plates 1103 are in contact with each other, and multiple material holding modules 11 form a cylinder. The protrusion 13 is in the vertical groove 14.

[0027] When in use, the material to be enzymolyzed and distilled water are added into the tank body 1 through the feed pipe 3. When it is necessary to add enzyme powder into the tank body 1, the electric push rod 16 is started, the projection 13 moves up in the vertical groove 14, so that the connecting rod 5 moves up and moves on the mounting frame 4, and the enzyme powder dispersing unit pushes the cover plate 2 open and then extends to the outside of the tank body 1 through the feeding port. Add enzyme powder into the enzyme powder dispersing unit, and the enzyme powder is above the conical block 12 and above the fan-shaped plate 1102. The enzyme powder on the fan-shaped plate 1102 is between two adjacent flat plates 1104, and the first contact surface 17 and the second contact surface 18 of the flat plate 1104 are both in contact with the enzyme powder.

[0028] The electric push rod 16 is shortened, the protrusion 13 moves down along the vertical groove 14, the connecting rod 5 moves down, the installation frame 4 moves down, and then the enzyme powder dispersion unit is retracted into the tank body 1, and the cover plate 2 covers the feeding port.

[0029] When the protrusion 13 enters the spiral groove 15 , the connecting rod 5 moves downward and rotates at the same time, and the enzyme powder dispersion unit rotates around the axis of the connecting rod 5 .

[0030] like Figure 6 , Figure 7 , Figure 8 As shown, the enzyme powder dispersing unit rotates clockwise. Under the action of centrifugal force, the material holding module 11 gradually turns outward until the first arc plate 1101 is in a horizontal state. Figure 6 The figure shows a state diagram of the material holding module 11 starting to turn outward, i.e., a first state diagram. Figure 7 The schematic diagram of the state of the material holding module 11 after it is turned outwards at a certain angle, i.e., the schematic diagram of the second state, Figure 8 It is a schematic diagram of the state where the material holding module 11 is turned outwards 90 degrees, that is, a schematic diagram of the third state.

[0031] When the material holding module 11 is turned outward, gaps appear between adjacent first arc plates 1101, and part of the enzyme powder falls from the gaps between adjacent first arc plates 1101 and falls below the enzyme powder dispersion unit, and the enzyme powder falls evenly onto the liquid surface to avoid agglomeration of the enzyme powder.

[0032] When the first curved plate 1101 is in a horizontal state, the enzyme powder is on the first curved plate 1101. At this time, the flat plate 1104 is on the rear side of the material holding module 11 in the clockwise direction. The enzyme powder dispersing unit rotates around the axis of the connecting rod 5, and the enzyme powder on the first curved plate 1101 is gradually thrown off. The flat plate 1104 has a blocking effect on the enzyme powder, preventing the enzyme powder from falling from one side of the first curved plate 1101 when the material holding module 11 rotates around the axis of the connecting rod 5.

[0033] As the pitch of the spiral groove 15 decreases from top to bottom, the angular velocity of the connecting rod 5 increases gradually, the angular velocity of the enzyme powder dispersion unit increases, and the centrifugal force increases gradually, thereby causing the enzyme powder on the first arc plate 1101 to be thrown farther and farther, which helps to make the enzyme powder fall evenly onto the liquid surface.

[0034] When the material holding module 11 enters the solution, as the mounting frame 4 rotates, the solution enters the material holding module 11 from one side thereof, and under the blocking effect of the flat plate 1104, the solution impacts the first contact surface 17 of the flat plate 1104, and then washes the first contact surface 17 on the flat plate 1104, and washes the enzyme powder adhering to the first contact surface 17. Then, the solution flows out from the end of the material holding module 11 away from the second arc plate 1103, and the solution washes the inside of the material holding module 11, and washes the enzyme powder adhering to the material holding module 11.

[0035] When the protrusion 13 moves to the lower end of the spiral groove 15, the electric push rod 16 is extended, the connecting rod 5 moves up, the enzyme powder dispersion unit moves up and the enzyme powder dispersion unit rotates in the opposite direction, and the solution rinses the second contact surface 18 of the flat plate 1104 to rinse the enzyme powder adhered to the second contact surface 18, so that all the enzyme powder is added to the solution, which is conducive to the smooth progress of the enzymatic hydrolysis reaction.

[0036] When the enzyme powder dispersing unit moves above the liquid surface, the solution on the enzyme powder dispersing unit is thrown off, so that a sufficient amount of enzyme powder is added to the solution, avoiding the situation where the amount of enzyme powder actually added to the tank body 1 is less than the amount of enzyme powder that should be added to the tank body 1, which is conducive to the smooth progress of the enzymatic hydrolysis reaction.

[0037] The enzymatic hydrolysis method for producing baking in the present invention comprises the following specific steps: S1. Initially, the first arc plate 1101 is in a vertical state, the protrusion 13 is in the vertical groove 14, the electric push rod 16 is started to move the connecting rod 5 upward, and then the enzyme powder dispersion unit passes through the feeding port to the top of the tank body 1, and then the enzyme powder is added into the enzyme powder dispersion unit.

[0038] S2, starting the electric push rod 16 to move the installation frame 4 downward, so that the enzyme powder dispersion unit returns to the tank body 1.

[0039] S3. When the protrusion 13 enters the spiral groove 15, the mounting frame 4 moves downward and rotates at the same time. Under the action of centrifugal force, the material holding modules 11 flip outward, and part of the enzyme powder falls from the gap between adjacent material holding modules 11.

[0040] S4. As the installation frame 4 moves, the enzyme powder on the material holding module 11 is gradually thrown out under the action of centrifugal force, so that the enzyme powder gradually falls into the tank body 1.

[0041] S5. When the material holding module 11 enters into the solution, the solution rinses the material holding module 11 to clean the enzyme powder remaining on the material holding module 11.

[0042] S6. Then, the installation frame 4 is moved upward. When the installation frame 4 moves above the liquid surface, the solution adhering to the material holding module 11 is thrown off under the action of centrifugal force.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An enzymatic hydrolysis tank for producing baking, comprising a tank body (1), characterized in that: An enzyme powder dispersing unit is arranged in the tank body (1), and the enzyme powder dispersing unit comprises a mounting frame (4) and a material holding module (11); a plurality of material holding modules (11) are elastically rotatably arranged on the upper end surface of the mounting frame (4); the material holding module (11) comprises a first arc-shaped plate (1101) and a fan-shaped plate (1102); the first arc-shaped plate (1101) and the fan-shaped plate (1102) are fixedly connected at one end away from the central angle of the circle; in a natural state, the first arc-shaped plate (1101) is in a vertical state, and adjacent first arc-shaped plates (1101) are in contact with each other, and adjacent fan-shaped plates (1102) are in contact with each other; a feeding port for allowing the enzyme powder dispersing unit to extend is provided on the tank body (1); A sleeve (7) is fixedly arranged in the tank body (1), an electric push rod (16) is installed in the sleeve (7), a connecting rod (5) is rotatably installed on the output end of the electric push rod (16), and the middle part of the mounting frame (4) is fixedly installed on the top of the connecting rod (5); a spiral groove (15) and a vertical groove (14) are opened on the inner wall of the sleeve (7), the lower end of the vertical groove (14) is connected to the upper end of the spiral groove (15), and the connecting rod (5) is fixedly connected with a protrusion (13) that cooperates with the spiral groove (15) and the vertical groove (14); the sleeve (7) drives the connecting rod (5) to move, and under the action of the spiral groove (15), the connecting rod (5) rotates, and under the action of centrifugal force, the material holding module (11) flips outward, and the enzyme powder is gradually thrown off.

2. The enzymolysis tank for baking production according to claim 1, characterized in that: From top to bottom, the pitch of the spiral groove (15) gradually decreases.

3. The enzymolysis tank for baking production according to claim 1, characterized in that: The material holding module (11) further comprises a flat plate (1104), wherein the flat plate (1104) is fixedly connected to the fan-shaped plate (1102), and the flat plate (1104) is located on one side of the fan-shaped plate (1102).

4. The enzymolysis tank for baking production according to claim 3, characterized in that: The material holding module (11) further comprises a second arc-shaped plate (1103), and the second arc-shaped plate (1103) and the first arc-shaped plate (1101) are arranged concentrically, and the second arc-shaped plate (1103) is fixedly connected to an end of the fan-shaped plate (1102) away from the first arc-shaped plate (1101).

5. The enzymolysis tank for baking production according to claim 1, characterized in that: A conical block (12) is provided in the middle of the installation frame (4).

6. The enzymolysis tank for baking production according to claim 1, characterized in that: A cover plate (2) is provided on the tank body to cover the feeding port.

7. The enzymolysis tank for baking production according to claim 1, characterized in that: A stirring rod (8) is rotatably arranged in the tank body (1).

8. An enzymatic hydrolysis method for producing baking, using the enzymatic hydrolysis tank for producing baking according to claim 1, characterized in that , including the following steps: S1. Initially, the first arc-shaped plate (1101) is in a vertical state, the protrusion (13) is in the vertical groove (14), the electric push rod (16) is started, the connecting rod (5) is moved upward, and the enzyme powder dispersion unit is extended to the top of the tank body (1) through the feeding port, and then the enzyme powder is added into the enzyme powder dispersion unit; S2, starting the electric push rod (16) to move the installation frame (4) downward, so that the enzyme powder dispersion unit returns to the tank body (1); S3, when the protrusion (13) enters the spiral groove (15), the mounting frame (4) moves downward and rotates at the same time, and under the action of centrifugal force, the material holding module (11) flips outward, and part of the enzyme powder falls from the gap between adjacent material holding modules (11); S4, as the installation frame (4) moves, the enzyme powder on the material holding module (11) is gradually thrown out under the action of centrifugal force, so that the enzyme powder gradually falls into the tank body (1); S5, when the material holding module (11) enters the solution, the solution rinses the material holding module (11) to rinse away the enzyme powder remaining on the material holding module (11); S6. Then, the installation frame (4) is moved upward. When the installation frame (4) moves above the liquid surface, the solution adhering to the material containing module (11) is thrown off under the action of centrifugal force.

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