Double-comb full-width weft-insertion warp-knitted vertical stripe linen fabric

Through the double-comb full-width weft lining warp knitting technology, combined with chemical fiber filaments and yarn-containing yarn, a vertical striped hemp fabric with high breathability, antibacterial, moisture-absorbing and sweating is prepared, which solves the problems of large thickness, softness and poor breathability of traditional hemp fabrics, and achieves the effects of lightness, comfort and versatility.

CN119736757APending Publication Date: 2025-04-01CPL NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510009081.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

The hemp fabric woven by traditional full-width weft warp knitting technology is relatively thick, causing the fabric to become hard, reducing softness and breathability, and cannot meet the market's demand for lightness and comfort.

Method used

Using double-comb full-weft weft lining warp knitting technology, the vertical striped hemp fabric with high breathability, antibacterial, moisture-wicking and perspiration are prepared by overlapping the braided braids of the two-comb warp knitting structure, single braids and air-passing alternating cycles, combining chemical fiber filaments and yarn-containing yarns.

Benefits of technology

It realizes the high breathability and anti-molar properties of the fabric, while ensuring lightness and comfort. Through reasonable deterioration, the antibacterial, odor-removing, moisture-absorbing and sweating effect of the fabric is improved, and the purpose and market value of the fabric is expanded.

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Abstract

The invention provides a double-comb full-width weft insertion and warp knitting vertical stripe hemp fabric, and relates to the technical field of full-width weft insertion and warp knitting weave. According to the double-comb full-width weft insertion warp-knitted vertical stripe linen fabric, cloth cover vertical stripe lines are formed by stitch chain overlapping, single stitch chain and empty threading alternate circulation of two comb section warp stitch chain weaves and weft yarns of full-width weft insertion of the double-comb full-width weft insertion warp-knitted vertical stripe linen fabric; specifically, the two comb sections are a GB1 comb section and a GB2 comb section, wherein the threading rule of warp arrangement on a guide needle of the GB1 comb section is that three threading, air threading, threading, air threading, six threading, six air threading and / or 18 needle positions form a cycle; the threading rule of warp arrangement on the GB2 comb section yarn guide needle is 6 air + 6 threading + air + threading + air + 3 threading / / 18 needle position one cycle. The defects in the prior art are overcome, the chemical fiber filaments and the linen-containing yarn are adopted for preparing the full-width weft-insertion warp-knitting weave, the high-breathability, antibacterial, moisture-absorbing and sweat-releasing effects of the cloth are achieved, and the light, thin and comfortable performance of the cloth is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of full-width weft-inserted warp knitting structures, in particular to a double-comb full-width weft-inserted warp knitted vertical striped linen fabric. Background Art

[0002] Warp knitted fabrics with full weft insertion will have their own characteristics due to the insertion of weft yarns with different structures and properties. Weft yarns with very low stretchability can be used to increase the stability of the fabric structure and size, which is similar to woven fabrics; weft yarns with great stretchability and elasticity can also be used to weave elastic fabrics with two-way stretch. When using colored weft yarns and selective full weft insertion, it is very easy to weave clear horizontal stripes that are difficult to weave with ordinary warp knitting. In addition, using poor quality yarns, uneven short fiber yarns, knot yarns and other fancy yarns and very thick yarns that are difficult to weave with ordinary warp knitting machines as weft yarns, and then configuring them with intermittent or selectively changing weft insertion, fabrics with unique styles and effects can be obtained. Therefore, it has been very popular with consumers for many years and is widely used in bed sheets, burnt-out decorative fabrics, structural curtains, lining fabrics, men's and women's outerwear fabrics and industrial fabrics.

[0003] Linen yarn is a yarn made from natural plant fibers. Linen fabrics woven from linen yarn generally have good air permeability and sweat absorption, but the overall feel of full-linen fabrics is poor. Using full-width weft warp knitting technology to prepare linen fabrics can effectively improve the feel of linen fabrics. However, the fabrics woven with traditional full-width weft warp knitting technology are generally medium-thick, which is overall thick for a material like linen yarn, causing the fabric to become hard and reducing softness and air permeability. Therefore, it is necessary to combine the characteristics of linen yarn and use full-width weft warp knitting technology to design a new linen fabric to meet market demand. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a double-combed full-width weft-inserted warp-knitted vertical striped linen fabric, which adopts chemical fiber filaments and linen yarn to prepare the full-width weft-inserted warp-knitted structure, so as to achieve high air permeability, antibacterial, moisture absorption and perspiration wicking effects of the fabric, and ensure the lightness and comfort of the fabric.

[0005] To achieve the above objectives, the technical solution of the present invention is implemented through the following technical solutions:

[0006] A double-comb full-width weft-inserted warp-knitted vertical striped linen fabric, wherein the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric is formed by overlapping the chains of two-comb warp chain organizations, alternating single chains and empty threads, and full-width weft-inserted weft yarns to form vertical stripe patterns on the fabric surface.

[0007] Preferably, the two comb sections are GB1 comb section and GB2 comb section, wherein the warp yarn arrangement and threading rule on the yarn guide needle of GB1 comb section is 3 threads + empty + thread + empty + 6 threads + 6 empty / / 18 needle positions for one cycle; the warp yarn arrangement and threading rule on the yarn guide needle of GB2 comb section is 6 empty + 6 threads + empty + thread + empty + 3 threads / / 18 needle positions for one cycle.

[0008] Preferably, the full-width weft insertion warp knitting machine used for the double-comb full-width weft insertion warp knitted vertical striped linen fabric has a needle density range of E24-E32.

[0009] Preferably, the material of the warp of the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric is PET or PA, and the thickness specification range is 20D-50D filament.

[0010] Preferably, the weft yarn of the double-combed full-width weft-inserted warp-knitted vertical striped linen fabric is any one of linen yarn containing 15-100% linen, cotton and linen blended yarn, viscose and linen blended yarn, polyester and linen blended yarn, blended yarn of three types of linen fibers, and linen core-spun yarn, and the linen component is any one or more of hemp, flax or ramie.

[0011] Preferably, the hemp-containing core-spun yarn is a core-spun yarn with a ratio of 85 / 15 viscose and hemp or a ratio of staple fiber.

[0012] Preferably, the thickness of the weft yarn of the double-comb full-width weft-inserted vertical striped linen fabric ranges from 12S to 32S.

[0013] Preferably, the weft density range of the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric during weaving is 14-30 threads / cm.

[0014] The present invention provides a double-comb full-width weft-inserted warp-knitted vertical striped linen fabric, which has the following advantages compared with the prior art:

[0015] The organizational structure of the fabric prepared by the present invention, the raw materials of the warp and weft yarns, and the products woven from the warp and weft densely have good air permeability and anti-moiré characteristics, and at the same time, the dry, breathable and light effects of the fabric are achieved through reasonable deterioration, and the antibacterial, deodorizing, moisture absorption and perspiration effects of the fabric are further guaranteed in combination with the characteristics of the linen material, and the weft elasticity is guaranteed, thereby expanding the use of the fabric and improving the market value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to Example 1 of the present invention;

[0017] Figure 2 This is a schematic diagram of a finished product of a double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to Example 2 of the present invention. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention is clearly and completely described below in combination with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1:

[0020] Double-comb full-width weft-inserted warp-knitted vertical striped linen fabric (triple hidden vertical stripes polyester hemp non-stretch lining):

[0021] The vertical stripe varieties are shown in Table 1 below:

[0022] Table 1

[0023] GB1 wear wear wear null wear null wear wear wear wear wear wear GB2 wear wear wear wear wear wear null wear null wear wear wear

[0024] GB1: 3 penetrations + space + penetration + space + 6 penetrations + 6 space / / 18 bits per cycle (10 penetrations and 8 space per cycle);

[0025] GB2: 6 empty + 6 through + empty + through + empty + 3 through / / 18 bits in one cycle (10 through and 8 empty in one cycle);

[0026] And: GB1: (10 full + 8 empty) x 4 cycles = 24 needles x 3 sheets = 72 needle positions in one cycle; GB2: (8 empty + 10 full) x 4 cycles = 24 needles x 3 sheets = 72 needle positions in one cycle;

[0027] 18 needle positions / cycle = 10x18 / 9.4488 = 19.05mm upper machine width / cycle;

[0028] 1. Preparation before warping:

[0029] Double combs, 12 normal combs each, 275 threads / comb;

[0030] 2. Grey cloth weaving process:

[0031] 247-inch HKS weft insertion machine opens 3 widths: 247x2.54=3 widths x209.12cm width=12 heads with double combs, 275 threads / head.

[0032] GB1: 10 / 10PES FDY Hengli Qinglun 40D / 24F semi-gloss 3.978x10 full threading + 8 empty, threading as above;

[0033] Warp let-off: 1175mm / rack

[0034] GB2: 01 / 01PES FDY Hengli Qinglun 40D / 24F semi-gloss 3.978x8 empty threading + 10 full threading, threading as above;

[0035] Warp let-off: 1175mm / rack

[0036] Weft yarn: 20S composition ratio R viscose PH hemp R85 / PH15 package 50D FDY PBT (equivalent to 266D), the proportion of each raw material: viscose 69 / hemp 12 / PBT19;

[0037] Weft density on machine: 16.25 yarns / cm.

[0038] 3. Finishing process route and key finished product control parameters:

[0039] Grey cloth - high temperature setting (190℃) - overflow dyeing - low temperature setting (165℃) - finished product inspection, grading and roll separation - packaging and storage.

[0040] Finished product width 150CM, dyeing and finishing yield 87.5±0.5%, weft density: 47 strands / inch (18.5 strands / cm);

[0041] The square gram weight of the finished product is 84.5±4g / m 2 ;

[0042] Among them, warp yarn accounts for 27.7% and weft yarn accounts for 72.3%.

[0043] Percentage of each ingredient: polyester 41.4% + viscose 49.6% + hemp 9%.

[0044] Embodiment 2:

[0045] Double-comb full-width weft-inserted warp-knitted vertical striped linen fabric (triple hidden vertical stripes polyester hemp weft stretch lining):

[0046] The types of vertical stripes of the fabric are shown in Table 2 below:

[0047] Table 2

[0048]

[0049]

[0050] GB1: 3 penetrations + space + penetration + space + 6 penetrations + 6 space / / 18 bits per cycle (10 penetrations and 8 space per cycle);

[0051] GB2: 6 empty + 6 through + empty + through + empty + 3 through / / 18 bits in one cycle (10 through and 8 empty in one cycle);

[0052] And GB1: (10 full + 8 empty) x 4 cycles = 24 needles x 3 sheets = 72 needle positions in one cycle; GB2: (8 empty + 10 full) x 4 cycles = 24 needles x 3 sheets = 72 needle positions in one cycle;

[0053] 18 needle positions / cycle = 10x18 / 9.4488 = 19.05mm upper machine width / cycle;

[0054] 1. Preparation before warping:

[0055] Double combs, 12 normal combs each, 275 threads / comb;

[0056] 2. Grey cloth weaving process

[0057] 247-inch HKS weft insertion machine opens 3 widths: 247x2.54=3 widths x209.12cm width=12 heads with double combs, 275 threads / head.

[0058] GB1: 10 / 10PES FDY Hengli Qinglun 40D / 24F semi-gloss 3.978x10 full threading + 8 empty, threading as above;

[0059] Warp let-off: 1175mm / rack

[0060] GB2: 01 / 01PES FDY Hengli Qinglun 40D / 24F semi-gloss 3.978x8 empty threading + 10 full threading, threading as above;

[0061] Warp let-off: 1175mm / rack

[0062] Weft yarn: 20S composition ratio R viscose PH hemp R85 / PH15 package 50D FDY PBT (equivalent to 266D), the proportion of each raw material: viscose 69 / hemp 12 / PBT19.

[0063] Weft density on machine: 16.25 yarns / cm

[0064] 3. Finishing process route and key finished product control parameters:

[0065] Grey cloth - overflow dyeing - low temperature setting (190℃) - finished product inspection, grading and roll separation - packaging and storage.

[0066] Finished product width is 150CM, dyeing and finishing yield is 87.5±0.5%, weft density is 47 strands / inch (18.5 strands / cm).

[0067] The square gram weight of the finished product is 105.3±4g / m 2 ;

[0068] Among them, warp yarn accounts for 27.8% and weft yarn accounts for 72.2%.

[0069] Percentage of each ingredient: polyester 41.4% + viscose 49.6% + hemp 9%.

[0070] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A double-comb full-width weft-inserted warp-knitted vertical striped linen fabric, characterized in that: The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric is formed by overlapping the chains of the two-comb warp chain organizations, alternating cycles of single chains and empty threads, and full-width weft-inserted weft yarns to form vertical stripe patterns on the fabric surface.

2. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 1, characterized in that: The two comb sections are GB1 comb section and GB2 comb section, wherein: The threading pattern of the warp yarns on the GB1 combing section guide needle is 3 threads + empty + threads + empty + 6 threads + 6 empty / / 18 needle positions for one cycle; The threading rule of the warp yarn arrangement on the GB2 comb section yarn guide needle is 6 empty + 6 threaded + empty + threaded + empty + 3 threaded / / 18 needle positions in one cycle.

3. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 2, characterized in that: The full-width weft insertion warp knitting machine used for the double-comb full-width weft insertion warp knitted vertical striped linen fabric has a needle density range of E24-E32.

4. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 2, characterized in that: The material of the warp of the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric is PET or PA, and the thickness specification range is 20D-50D filament.

5. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 2, characterized in that: The weft yarn of the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric is any one of linen yarn containing 15-100% linen, cotton and linen blended yarn, viscose and linen blended yarn, polyester and linen blended yarn, blended yarn of three types of linen fibers, and linen core-spun yarn, and the linen component is any one or more of hemp, flax or ramie.

6. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 5, characterized in that: The hemp-containing core-spun yarn is a core-spun yarn with a ratio of 85 / 15 viscose hemp or staple fiber.

7. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 2, characterized in that: The thickness of the weft yarn of the double-comb full-width weft-inserted vertical striped linen fabric ranges from 12S to 32S.

8. The double-comb full-width weft-inserted warp-knitted vertical striped linen fabric according to claim 2, characterized in that: The weft density range of the double-comb full-width weft-inserted warp-knitted vertical striped linen fabric during weaving is 14-30 strands / cm.

Citation Information

Patent Citations

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