Integrated assembly floor
By designing a specific pipe groove structure on the foundation slab layer of integrated assembly floor, the problem of the need to customize multiple modules in the prior art to meet different installation needs is solved, and the floor splicing is simplified and production costs are reduced.
Patent Information
- Application Number
- CN202411844644.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-04-01
AI Technical Summary
The existing integrated assembly floor requires customization of multiple modules to meet different installation needs, resulting in complex production and high cost.
An integrated assembly floor consisting of multiple foundation plate layers is designed. The foundation plate layer is arranged in sequence along the circumference, and a specific pipe groove structure is distributed on each foundation plate layer, allowing the notches of different sides to dock and simplify the splicing process.
With this design, the splicing of the floor becomes simple and clear, and it can adapt to different installation needs without customizing multiple modules, reducing production costs and installation complexity.
Smart Images

Figure CN119737031A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building decoration, and more specifically, to an integrated assembled floor. Background Art
[0002] Prefabricated floor is a kind of floor material that is prefabricated into standard modules in the factory. They can be quickly assembled and installed on the construction site. This floor system is usually assembled from panels, beams, adjustable brackets, etc. of various specifications and materials. It has the characteristics of light weight, high strength, smooth surface, stable size, and good decorative effect.
[0003] The internal pipe groove structure design of the prefabricated floor is very important. These pipe grooves are not only used to connect the floor modules, but also to hide the infrastructure such as wires and water pipes, thus achieving a perfect combination of beauty and practicality. In view of the differences in infrastructure layout under different installation scenarios and requirements, it is necessary to customize a variety of modules according to the different internal pipe groove structures during production to ensure that the floor system can adapt to various installation requirements and environments.
[0004] Therefore, the existing technology still needs to be improved and developed. Summary of the invention
[0005] The purpose of the present application is to propose an integrated assembly floor to solve the technical problem in the prior art that the integrated assembly floor needs to be customized with multiple modules to meet different installation requirements.
[0006] To achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide an integrated assembled floor, including multiple basic board layers, the basic board layers including:
[0007] A first side surface, a second side surface, a third side surface and a fourth side surface are sequentially arranged along the circumferential direction;
[0008] A first pipe groove, the first pipe groove is distributed on the base plate layer, two ports of the first pipe groove are respectively a first groove and a second groove, the first groove is connected to the first side surface, and the second groove is connected to the third side surface;
[0009] A second pipe groove, the second pipe groove is distributed on the base plate layer, two ports of the second pipe groove are respectively a third groove and a fourth groove, the third groove is connected to the second side surface, and the fourth groove is connected to the fourth side surface;
[0010] When multiple basic board layers are spliced, the first side is aligned with the third side, the first notch is butted against the second notch, the second side is aligned with the fourth side, and the third notch is butted against the fourth notch.
[0011] Furthermore, at least two first tube grooves and at least two second tube grooves are provided, and the intersections of the first tube grooves and the second tube grooves are connected to each other.
[0012] Furthermore, the first tube groove is a straight tube groove, and the second tube groove includes a straight groove portion and a curved groove portion, and the curved groove portion is connected to the first tube groove.
[0013] In addition, the integrated assembled floor also includes an adjustment support member. The surface of the base plate layer is provided with a mounting hole extending into the interior of the base plate layer. An embedded fixing member is provided in the mounting hole. The adjustment support member is threadedly connected to the embedded fixing member through the mounting hole. The adjustment support member extends into or out of the mounting hole when rotating.
[0014] Furthermore, the adjusting support member also includes a base gasket, which is additionally arranged at one end of the adjusting support member away from the base plate layer.
[0015] In addition, the integrated assembly floor also includes connecting parts, and the first side, the second side, the third side and the fourth side are also provided with docking grooves. When the two basic board layers are spliced, the docking grooves of the two adjacent sides are spliced to form a limiting groove, and the connecting parts are installed in the limiting groove and connected to the docking groove.
[0016] Furthermore, the connecting piece is engaged and snap-fitted into the limiting groove, and the upper surface of the connecting piece is flush with the notch of the limiting groove.
[0017] In addition, the base plate layer also includes a supporting frame, and the supporting frame includes an internal structural frame. The internal structural frame is arranged inside the base plate layer and is used to support the base plate layer.
[0018] The internal structural frame also includes a plurality of cross beams and a plurality of longitudinal beams, and the cross beams and the longitudinal beams are cross-arranged to form a checkerboard shape.
[0019] Furthermore, the base plate layer also includes a supporting frame, which includes a peripheral structural frame. The peripheral structural frame is arranged on the edges of the base plate layer and is used to support the base plate layer.
[0020] Furthermore, a thermal insulation layer is provided on the lower surface of the base plate layer;
[0021] An adhesive layer, the adhesive layer is bonded to the upper surface of the base plate layer;
[0022] The finishing layer covers the bonding layer.
[0023] The beneficial effects of the integrated assembly floor provided by the present application are at least that: the integrated assembly floor includes a plurality of base plate layers, the base plate layer includes a first side, a second side, a third side and a fourth side, a first tube groove and a second tube groove arranged in sequence along the circumferential direction; the first tube groove is distributed on the base plate layer, the two ports of the first tube groove are respectively the first notch and the second notch, the first notch is connected to the first side, and the second notch is connected to the third side; the second tube groove is distributed on the base plate layer, the two ports of the second tube groove are respectively the third notch and the fourth notch, the third notch is connected to the second side, and the fourth notch is connected to the fourth side; when the plurality of base plate layers are spliced, the first side is aligned with the third side, the first notch is butted with the second notch, the second side is aligned with the fourth side, and the third notch is butted with the fourth notch. Through this base plate layer with a specific tube groove structure, the splicing method of these base plate layers is simple and clear, and it is only necessary to align the first side of the adjacent plate layer with the third side, the second side with the fourth side, and ensure that the notches of the tube grooves are butted, and it is possible to adapt to different installation requirements without customizing multiple modules. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0025] Figure 1 A horizontal cross-sectional view of a base plate layer of an integrated assembled floor provided in an embodiment of the present application;
[0026] Figure 2 A cross-sectional view of the integrated assembly floor provided in an embodiment of the present application;
[0027] Figure 3 Another cross-sectional view of the integrated assembly floor provided in the embodiment of the present application;
[0028] Figure 4 Another cross-sectional view of the integrated assembly floor provided in the embodiment of the present application;
[0029] Figure 5 A schematic diagram of the structure of the support frame provided in an embodiment of the present application.
[0030] Among them, the reference numerals in the figure are:
[0031] 100, base plate layer; 101, first side surface; 102, second side surface; 103, third side surface; 104, fourth side surface;
[0032] 110, first pipe groove; 111, first notch; 112, second notch;
[0033] 120, second pipe slot; 121, third slot; 122, fourth slot;
[0034] 131. Adjust the support member; 132. Pre-embed the fixing member;
[0035] 141. Connecting piece; 151. Limiting groove;
[0036] 161. Support frame;
[0037] 201. Insulation layer; 202. Adhesive layer; 203. Finishing layer. DETAILED DESCRIPTION
[0038] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0039] It should be noted that when a component is referred to as being "fixed on" or "disposed on" another component, it may be directly or indirectly located on the other component. When a component is referred to as being "connected to" another component, it may be directly or indirectly connected to the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on the present technical solution. The terms "first" and "second" are only used for the convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0040] The integrated assembled floor according to the embodiment of the present application is described below with reference to the accompanying drawings.
[0041] See also Figure 1 , Figure 1 The integrated assembly floor of the present application is shown as a pipe groove distribution diagram. The integrated assembly floor includes a plurality of base plate layers 100, and the base plate layers 100 include:
[0042] A first side surface 101, a second side surface 102, a third side surface 103 and a fourth side surface 104 are sequentially arranged along the circumferential direction;
[0043] The first tube slot 110 is distributed on the base plate layer 100, and two ports of the first tube slot 110 are respectively a first slot 111 and a second slot 112, the first slot 111 is connected to the first side surface 101, and the second slot 112 is connected to the third side surface 103;
[0044] The second tube slot 120 is distributed on the base plate layer 100, and two ports of the second tube slot 120 are respectively a third slot 121 and a fourth slot 122, the third slot 121 is connected to the second side surface 102, and the fourth slot 122 is connected to the fourth side surface 104;
[0045] When multiple basic board layers 100 are spliced, the first side 101 is aligned with the third side 103 , the first notch 111 is connected to the second notch 112 , the second side 102 is aligned with the fourth side 104 , and the third notch 121 is connected to the fourth notch 122 .
[0046] Specifically, the base plate layer 100 serves as a basic component of the integrated assembled floor, providing a supporting foundation for the floor. A pipe groove structure is left inside the base plate, which can be used to fix and guide the floor heating pipes, ensuring that the floor heating pipes can be laid along a predetermined path, while also ensuring the stability of the position of the pipes to avoid movement during use. The first pipe groove 110 and the second pipe groove 120 are aligned in the notches of the base plate layer 100 and between the notches. By using the base plate layer 100 with the same pipe groove distribution to complete the assembly of the entire floor, there is no need to produce base plate layers 100 with a variety of pipe groove layouts, which can meet a variety of installation requirements.
[0047] Due to the diversity and complexity of floor heating pipe systems, the pipe layouts in the spaces or areas required for laying integrated assembled floors may be different. Therefore, it is necessary to customize the pipe trough structure reserved for the integrated assembled floors according to the specific circumstances, and then design a series of standardized integrated assembled floors. This results in different groove directions, which makes it impossible to complete the laying using integrated assembled floors with the same pipe trough structure.
[0048] In this embodiment, the integrated assembled floor includes multiple basic plate layers 100, and the basic plate layers 100 are distributed with a first tube groove 110 and a second tube groove 120. When the multiple basic plate layers 100 are spliced to complete the laying of the floor, the end of the first tube groove 110 on the first side 101 is a first slot 111, the end of the first tube groove 110 on the third side 103 is a second slot 112, the end of the second tube groove 120 on the second side 102 is a third slot 121, and the opening of the second tube groove 120 on the fourth side 104 is a fourth slot 122. To complete the laying of the integrated assembly floor in different spaces, multiple base board layers 100 are used for splicing. The first side 101 of each base board layer 100 is aligned with the third side 103, and the second side 102 is aligned with the fourth side 104. After the alignment is completed, the first slot 111 is aligned with the second slot 112, and the third slot 121 is aligned with the fourth slot 122, ensuring that in different layout spaces, the base board layers 100 can achieve mutual alignment of the slots after splicing, thereby completing the overall laying of the integrated assembly floor.
[0049] There is no restriction on the specific position of the groove on the side of the base plate layer 100. It only means that after the splicing of the base plate layer 100 is completed, the corresponding first groove 111 can be aligned with the second groove 112, and the third groove 121 can be aligned with the fourth groove 122. Specifically, the first groove 111 is located on the first side 101, and the second groove 112 is located on the third side 103. The distance from the first groove 111 to the intersection of the first side 101 and the second side 102 is equal to the distance from the second groove 112 to the intersection of the second side 102 and the third side 103. When the two base plate layers 100 are spliced, the first side 101 is aligned with the third side 103. Since the distances from the first slot 111 and the second slot 112 to the intersection of their respective sides and the adjacent sides are equal, this means that when the two base board layers 100 are spliced, the relative position between the first slot 111 and the second slot 112 is fixed, ensuring that when the two base board layers 100 are spliced, the first slot 111 can be accurately aligned with the second slot 112. In addition, the positional relationship between the third slot 121 and the fourth slot 122 is similar to the positional relationship between the first slot 111 and the second slot 112, that is, the third slot 121 is located at the second side 102, and the fourth slot 122 is located at the fourth side 104. The distance from the third slot 121 to the intersection of the second side 102 and the third side 103 is equal to the distance from the fourth slot 122 to the intersection of the third side 103 and the fourth side 104. When the two base board layers 100 are spliced, the second side 102 is aligned with the fourth side 104, ensuring that the third slot 121 and the fourth slot 122 are aligned between the two base board layers 100. After the integrated assembled floor is laid, the first side 101 is aligned with the third side 103, the second side 102 is aligned with the fourth side 104, the first pipe groove 110 is aligned with the second pipe groove 120, and the third pipe groove is aligned with the fourth pipe groove between multiple base plate layers 100, thereby ensuring that the floor heating pipes or other pipes can smoothly transition between the base plate layers 100, and ensuring the continuity and consistency of the pipe system, thereby completing the laying of the integrated assembled floor through a base plate layer 100 with a pipe groove design.
[0050] According to the technical solution provided in the embodiment of the present application, the integrated assembly floor includes a plurality of base plate layers 100, and the base plate layers are sequentially provided with a first side surface 101, a second side surface 102, a third side surface 103 and a fourth side surface 104 along the circumferential direction; a first tube groove 110 is provided on the base plate layer 100, a first notch 111 is distributed on the first side surface 101, and a second notch 112 is distributed on the third side surface 103; a second tube groove 120 is provided on the base plate layer 100, a third notch 121 is distributed on the second side surface 102, and a fourth notch 122 is distributed on the fourth side surface 104; finally, when the plurality of base plate layers 100 are assembled, the first side surface 101 is aligned with the third side surface 103, the first notch 111 is connected to the second notch 112; and the third side surface 103 is provided with a first notch 111 and a second notch 112. 103 is aligned with the fourth side surface 104, and the third slot 121 is connected to the fourth slot 122, ensuring that the first pipe slots 110 are interconnected, and the second pipe slots 120 are interconnected, thereby ensuring the continuity and consistency of the pipe slots. Therefore, the basic plate layer 100 with the same pipe slot layout can be used to complete the laying of the integrated assembly floor. There is no need to design different molds for different types of pipeline directions, which reduces production costs and simplifies the layout process. There is no need to formulate complex layout plans for different pipeline directions. All basic plate layers 100 have the same structure, which reduces the complexity of on-site sorting and installation. When laying the integrated assembly floor, the unified pipe slot design reduces material costs, simplifies the installation process, and improves construction efficiency.
[0051] Furthermore, at least two first tube grooves 110 and second tube grooves 120 are provided, and the intersections of the first tube grooves 110 and the tube grooves are connected to each other.
[0052] Specifically, at least two of the first tube groove 110 and the second tube groove 120 are arranged, which means that the first tube groove 110 has at least two grooves on the first side 101 and at least two grooves on the third side 103; the second tube groove 120 has at least two grooves on the second side 102 and at least two grooves on the fourth side 104. In addition, the intersection of the first tube groove 110 and the second tube groove 120 is interconnected, that is, in the same base plate layer 100, a groove can be connected with any groove of the same base plate layer 100. The mutual connection between the tube grooves allows a continuous pipeline network to be formed inside the base plate layer 100.
[0053] In the tube groove layout of the base plate layer 100, the first tube groove 110 and the second tube groove 120 can cross each other and be located on the same plane. The first tube groove 110 and the second tube groove 120 are connected to each other through the intersection. In addition, since the first tube groove 110 and the second tube groove 120 are distributed inside the base plate layer 100 and are located on the same plane, when two base plate layers 100 are spliced, the first side surface 101 of the base plate layer 100 is aligned with the third side surface 103 of the other base plate layer 100, or , the second side of the base plate layer 100 is aligned with the fourth side of another base plate layer 100, when the first side 101 of the base plate layer 100 is aligned with the third side 103 of another base plate layer 100, the first notches 111 and the second notches 112 of the two base plate layers 100 are aligned with each other; when the second side 102 of the base plate layer 100 is aligned with the fourth side 104 of another base plate layer 100, the third notches 121 and the fourth notches 122 of the two base plate layers 100 are aligned with each other. It should be understood that the first tube groove 110 and the second tube groove 120 are only used to illustrate the alignment of the notches in the tube groove, and do not illustrate the number of tube grooves. In addition, the directions of the first tube groove 110 and the second tube groove 120 in the base plate layer 100 in this embodiment are not limited.
[0054] As an example, two first tube slots 110 and two second tube slots 120 are provided, the port of the first tube slot 110 on the first side 101 includes one of the first slots 111 and one of the first slots 111, the port of the first tube slot 110 on the third side 103 includes one of the second slots 112 and one of the second slots 112, the port of the second tube slot 120 on the second side 102 includes one of the third slots 121 and one of the third slots 121, and the port of the second tube slot 120 on the fourth side 104 includes one of the fourth slots 122 and one of the fourth slots 122. Secondly, at this time, the two basic board layers 100 are spliced, including any of the following methods: the first side surface 101 is aligned with the third side surface 103 and the second side surface 102 is aligned with the fourth side surface 104; when the first side surface 101 is aligned with the third side surface 103, one of the first notches 111 is aligned with one of the second notches 112, and the second of the first notches 111 is aligned with the second of the second notches 112; when the second side surface 102 is aligned with the fourth side surface 104, one of the third notches 121 is aligned with one of the fourth notches 122, and the second of the third notches 121 is aligned with the second of the fourth notches 122.
[0055] Since at least two first pipe grooves 110 and second pipe grooves 120 are provided, the intersection of the first pipe grooves 110 and the pipe grooves is interconnected, and the laying of floor heating pipes on the foundation plate layer 100 can achieve uniform distribution and circulation of heat energy. As an example, the floor heating pipes are arranged on the laid foundation plate layer 100, and one side of one of the foundation plates 100 is used as the water inlet and water outlet of the floor heating pipe, and the two grooves on the side are used as the water inlet and water outlet of the floor heating pipe. The floor heating pipe enters from the water inlet, passes through the first pipe grooves 110 and the second pipe grooves 120 of the foundation plate layer 100, and the floor heating pipe enters from the water inlet. 0 forms a loop inside and is evenly distributed in the foundation plate layer 100, and finally leaves the foundation plate layer 100 from the water outlet, completing the circulation of the floor heating pipe inside the foundation plate layer 100. When the foundation plate layers 100 are spliced, the first side surface 101 is aligned with the third side surface 103, the second side surface 102 is aligned with the fourth side surface 104, the first pipe groove 110 and the second pipe groove 120 are connected through the first notch 111 and the second notch 112, and the third notch 121 is connected through the fourth notch 122, so that the floor heating pipe can form a continuous loop between different foundation plate layers 100.
[0056] According to the technical solution provided by the embodiment of the present application, at least two first pipe grooves 110 and second pipe grooves 120 are provided, and the intersection of the first pipe grooves 110 and the second pipe grooves 120 is interconnected, so that when the floor heating pipes are laid in the integrated assembly floor, the two notches on one side of one of the base plate layers 100 can be used as the water outlet and water inlet of the floor heating pipes. The floor heating pipes enter from the water inlet, then form a loop between the base plate layers 100, and finally exit at the water outlet. Since the notches between the base plate layers 100 are butted against each other, the floor heating pipes can form a continuous loop between the base plate layers 100, and the floor heating pipes can be discharged and entered at the side of the same base plate layer 100, and the layout and direction of the floor heating pipes can be adjusted according to actual needs to adapt to different heating needs and room layouts.
[0057] Further, the first tube groove 110 is a straight tube groove, and the second tube groove 120 includes a straight groove portion and a curved groove portion, and the curved groove portion is connected to the first tube groove 110 .
[0058] Specifically, when the first pipe groove 110 and the second pipe groove 120 are directly connected, the transition of the floor heating pipe between the first pipe groove 110 and the second pipe groove 120 will cause the transition bending of the water pipe, so that the hot water circulating in the floor heating pipe cannot pass smoothly, which in turn causes the floor heating system to operate poorly. Therefore, the first pipe groove 110 and the second pipe groove 120 are connected using the curved groove portion, so that the floor heating pipe can complete the connection from the first pipe groove 110 to the second pipe groove 120 through the curved groove portion, thereby avoiding excessive bending of the floor heating pipe from the first pipe groove 110 to the second pipe groove 120.
[0059] The curved groove portion is used to connect the first pipe groove 110 and the second pipe groove 120, so that the floor heating pipe can smoothly transition from one pipe groove to another. The plane shape of the curved groove portion in the base plate layer 100 can be a curved shape such as an arc. Since the larger the radius of curvature, the less likely the floor heating pipe is to bend between the first pipe groove 110 and the second pipe groove 120, it can ensure that the hot water in the floor heating pipe can flow smoothly, ensuring the efficient operation of the floor heating system.
[0060] The minimum bending radius ranges of different floor heating pipes are different. For example, the minimum curvature radius of polyethylene pipes is 5-10 times the outer diameter of the pipe, the minimum curvature radius of copper pipes is 2-3 times the outer diameter of the pipe, and the minimum curvature radius of aluminum-plastic composite pipes is 5-10 times the outer diameter of the pipe. Therefore, the curvature radius of the bend can be set according to actual conditions. As an example, in a floor heating system using polyethylene pipes, if the outer diameter of the pipe is 20mm, then the curvature radius of the bend can be set to between 100mm and 200mm.
[0061] According to the technical solution provided in the embodiment of the present application, the second pipe groove 120 includes a straight groove portion and a curved groove portion, and the first pipe groove 110 and the second pipe groove 120 are connected through the curved groove portion. When laying the floor heating pipe and transitioning from the first pipe groove 110 to the second pipe groove 120, it is not easy for the pipe to bend during transition, thereby affecting the operation of the floor heating system.
[0062] In some embodiments, when the first tube grooves 110 are all straight tube grooves, the second tube groove 120 further includes an inner curved groove portion and an outer curved groove portion, the inner curved groove portion connects adjacent first tube grooves 110, and the outer curved groove portion connects at least one first tube groove 110 spaced apart.
[0063] Through the mutual cooperation between the inner bend pipe groove and the outer bend pipe groove, it can be achieved that during the laying of the floor heating pipe, the floor heating pipe can directly pass through the second pipe groove 120 to complete any transition between the first pipe grooves 110. The straight pipe groove is used to guide the floor heating pipe to be arranged along a straight path, and the inner bend pipe groove and the outer bend pipe groove are used to transfer and transition between multiple straight pipe grooves. When laying the floor heating pipe, since the floor heating pipe is a pipe loop formed by one pipe, in order to facilitate the laying of the floor heating pipe, it is necessary to determine the water outlet and water inlet of the floor heating pipe, and evenly distribute them during the laying process. In this embodiment, in the spliced base plate layer 100, when the outer bend pipe groove connects the two straight pipe grooves spaced apart, since the first pipe groove 110 is interconnected in the spliced base plate layer 100, when laying, two grooves on one side of a base plate layer 100 can be determined as the water outlet and water inlet of the floor heating pipe. For the convenience of description, in the process of laying the floor heating pipe, the adjacent grooves with the same water flow direction are connected. The reverse water pipe parts are respectively called the water inlet pipe and the water outlet pipe. The water inlet pipe is connected to the water inlet, and the water outlet pipe is connected to the water outlet. When laying begins, the water inlet pipe enters the straight pipe groove close to the side from the water inlet. The straight pipe groove guides the water inlet pipe to be arranged along a straight path. Then, it transitions to the straight pipe groove at the adjacent edge through the inner bend groove to guide the water inlet pipe to be arranged along a straight path. Then, it transitions to the straight pipe groove spaced two apart through the outer bend groove. By analogy, the laying of the water inlet pipe is completed on the foundation plate layer 100. Finally, the water inlet pipe forms a loop through the inner bend groove to connect to the water outlet pipe. The water outlet pipe is laid along the water inlet pipe through the straight pipe groove spaced by the outer bend groove to connect to the water outlet, thereby completing the laying of the floor heating pipe. It can be seen from this that according to the technical solution provided in this embodiment, after the laying of the floor heating pipes is completed, the water inlet pipe and the water outlet pipe can be clearly distinguished by the outer bend pipe groove and the inner bend pipe groove, and the floor heating pipes are ensured to be evenly laid out on the entire integrated assembly floor, avoiding the appearance of cross structures, and greatly improving the laying efficiency and aesthetics.
[0064] In addition, the pipe groove can be a passage structure inside the basic plate layer 100, and the cross-section includes but is not limited to circular, rectangular and elliptical shapes, wherein the pipe groove with a circular cross-section is suitable for the arrangement of various pipelines; the pipe groove with a rectangular cross-section can provide a larger layout space, and multiple pipelines can be arranged in parallel; the pipe groove with an elliptical cross-section can adjust the ratio of its major axis and minor axis according to actual needs, provide a larger space in a specific direction, and occupy less space in other directions. The description of the above-mentioned pipe groove structure in this embodiment only illustrates that it can be used, and does not limit the cross-sectional shape of the pipe groove. The pipe groove can be completely embedded in the basic plate layer 100 and fully wrapped by it, which effectively prevents the displacement of the pipeline in the pipe groove, thereby improving the stability of the system.
[0065] In some embodiments, the integrated assembly floor also includes an adjustment support 131. The surface of the base plate layer 100 is provided with a mounting hole extending into the interior of the base plate layer 100. An embedded fixing member 132 is provided in the mounting hole. The adjustment support 131 is threadedly connected to the embedded fixing member 132 through the mounting hole. The adjustment support 131 extends into or out of the mounting hole when rotating.
[0066] Specifically, the adjusting support member 131 can support the base plate layer 100 to ensure that it is stably placed on the ground. By rotating the adjusting support member 131, the horizontal angle of the base plate layer 100 and the overall height of the base plate layer 100 can be adjusted, and then the base plate layers 100 can be aligned with each other to complete the splicing of the base plate layers 100.
[0067] The ground may be uneven. If no adjustment is made, the base plate layer 100 may be tilted or uneven. By adjusting the horizontal angle of the support member 131, the flatness of the base plate layer 100 in the entire installation area can be ensured. In the prior art, the adjusting support member 131 is directly used to support the base plate layer 100. The adjusting member is mounted on the corners of the base plate layer 100. Since the base plate layer 100 and the adjusting member are separated from each other, there is still an unstable installation problem after the base plate layer 100 is installed. In this embodiment, the embedded fixing member 132 is used to fix the adjusting support member 131. The embedded fixing member 132 and the base plate layer 100 form an integrated structure. The adjusting support member 131 is threadedly connected to the embedded fixing member 132 through the mounting hole. The adjusting support member 131 can be rotated as needed to extend into or out of the mounting hole, thereby ensuring a firm connection between the adjusting support member 131 and the base plate layer 100 and enhancing the stability of the base plate layer 100.
[0068] The embedded mother part can be a sleeve with internal threads, and a nut with internal threads. When the embedded mother part is a sleeve with internal threads, the sleeve is cylindrical, with holes at both ends, and the inner wall of the sleeve is processed with threads to match the external threads of the adjustment support 131. The mounting hole is pre-drilled on the base plate layer 100, and the sleeve with internal threads is inserted into the mounting hole, and the sleeve is fixed in the mounting hole. The sleeve can be fixed in the mounting hole by adhesive fixation, mechanical fixation, and embedded fixation. Adhesive fixation refers to using an adhesive to stick the sleeve in the mounting hole, and mechanical fixation refers to using an expansion sleeve with an expansion end. The expansion piece or expansion bolt, when the bolt is tightened, the expansion piece will expand outward and tightly clamp the inner wall of the installation hole. The pre-embedded fixation refers to pre-embedding the sleeve into the installation hole when pouring concrete. The sleeve is adjusted when the adjustment support 131 is adjusted. Since the stroke of the internal thread is longer, the thread contact area between the adjustment support 131 is larger, and the sleeve is less likely to be displaced and deflected in the installation hole, the adjustment support 131 is more stable when adjusting the horizontal angle of the base plate layer 100, reducing the instability during the installation process. When the embedded mother part is a nut with an internal thread, the nut can be fixed in the installation hole by adhesive fixation and pre-embedded fixation. Since the nut itself is a standard part, mass production can reduce costs. At the same time, the installation process is simple and quick. Usually, you only need to put the nut into the pre-drilled hole and choose a suitable fixing method to complete the installation. No complicated tools or special skills are required, thereby speeding up the construction progress, reducing labor costs, and reducing the cost of the overall project.
[0069] The adjustment support 131 includes an adjustment rod and a support base. The adjustment rod has an external thread at one end, which is used to match the embedded internal thread nut to form a threaded connection. The function of the support base is to provide a stable foundation for the adjustment rod to ensure that the entire structure can withstand the load borne by the base plate layer 100. The shape of the support base in contact with the ground includes a circle and a rectangle. The circular support base can provide uniform weight distribution and reduce the pressure concentration on the ground. The rectangular base provides a larger contact area, which helps to better disperse the load.
[0070] Furthermore, the adjustment support member 131 also includes a base gasket, which is additionally arranged at one end of the adjustment support member 131 away from the base plate layer 100 .
[0071] During the process of fixing the base plate layer 100, the base plate layer 100 is supported by adjusting the support member 131 to contact the ground. During the process of splicing the base plate layer 100, the base plate layer 100 is prone to slip, causing installation difficulties. In this solution, the support member 131 is adjusted to increase a base gasket, which is additionally arranged at the end of the support member 131 away from the base plate layer 100 and directly contacts the ground. The base gasket increases the friction between the support base and the ground, prevents the support structure from sliding on the ground, and improves the overall stability of the support structure.
[0072] Specifically, the base gasket includes but is not limited to rubber gaskets, latex gaskets and polyethylene gaskets, which have good elasticity, wear resistance and flexibility, provide good buffering effect and anti-skid performance, and the thickness of the base gasket can be adjusted according to the required bearing capacity and stability requirements, which is not limited in this embodiment. In addition, in order to further improve the friction and anti-skid performance between the base gasket and the ground, the surface of the base gasket can be subjected to anti-skid treatment such as frosting and engraving. The base gasket and the adjustment support member 131 can be bonded to ensure the stability of the support structure.
[0073] According to the technical solution provided in this embodiment, the base gasket is additionally provided on one end of the adjusting support 131 and the base plate layer 100. During the installation of the base plate layer 100, the base gasket is in direct contact with the ground, providing a buffer between the adjusting support 131 and the ground, effectively absorbing and dispersing the vibration and impact force from the base plate layer 100, and significantly enhancing the friction between the supporting structure and the ground, thereby improving the anti-slip effect, effectively preventing the displacement or sliding of the base plate layer 100, and improving the installation stability, safety and durability of the base plate layer 100.
[0074] In some embodiments, the integrated assembly floor also includes a connecting piece 141, and the first side 101, the second side 102, the third side 103 and the fourth side 104 are also provided with docking grooves. When the two basic board layers 100 are spliced, the docking grooves of the two adjacent sides are spliced to form a limiting groove 151, and the connecting piece 141 is installed in the limiting groove 151 and connected to the docking groove.
[0075] After the basic plate layers 100 are aligned, the basic plate layers 100 may be misaligned due to external factors, and the relative positions of the basic plate layers 100 need to be readjusted. The basic plate layers 100 are connected using connectors 141 to improve the connection stability between the basic plate layers 100 and avoid misalignment of the connectors 141.
[0076] The thickness of the connecting member 141 is no higher than the depth of the docking groove. After the connecting member 141 is installed in the limiting groove 151 formed in the docking groove, the thickness of the connecting member 141 is no higher than the depth of the limiting groove 151, ensuring that the connecting member 141 will not exceed the surface of the docking groove after installation, thereby ensuring the overall flatness of the base plate layer 100 after connection.
[0077] The ways of installing the connecting member 141 to the limiting groove 151 include but are not limited to fixing member installation, embedded installation, and adhesive fixing; wherein fixing member installation refers to fixing the connecting member 141 in the limiting groove 151 formed by the adjacent basic plate layer 100 by means of a fixing member, and the fixing member includes but is not limited to screws, pins and bolts. When using fixing members such as pins or bolts that require corresponding matching parts, the connecting member 141 is provided with a fixing hole position, and a matching part is provided at a position corresponding to the fixing hole position of the connecting member 141 on the basic plate layer 100, and the matching part is matched with the fixing hole position on the connecting member 141, and the connecting member 141 is fixed in the limiting groove 151 by using a fixing member; embedded installation refers to the shape matching of the connecting member 141 and the limiting groove 151, and the connecting member 141 is embedded into the limiting groove 151; adhesive fixing refers to using an adhesive to fix the connecting member 141 in the limiting groove 151.
[0078] When the recessed space of the limiting groove 151 is larger than the volume of the connecting member 141 , the adjacent base plate layers 100 are first aligned with each other, and then the connecting member 141 is fixed in the limiting groove 151 to complete the fixation of the connecting member 141 and improve the connection stability between the base plate layers 100 . When the recessed space of the limiting groove 151 matches the connecting piece 141, the connecting piece 141 has a size and shape that matches the limiting groove 151, can be tightly embedded in the limiting groove 151, and fixed on the docking groove. The connecting piece 141 firmly connects two or more base plate layers 100 together, while ensuring the precise alignment between the base plate layers 100. The use of the connecting piece 141 to splice the base plate layers 100 simplifies the installation process, reduces the skill requirements for the operator, and improves the accuracy and reliability of the splicing. In addition, the connecting piece 141 also has a certain adjustment space, which allows the position of the base plate layer 100 to be fine-tuned within a certain range to adapt to different installation conditions and requirements, which not only improves the accuracy and efficiency of the splicing, but also enhances the stability and durability of the overall structure.
[0079] Furthermore, in some embodiments, the connecting member 141 is engaged and snap-fitted into the limiting groove 151 , and the upper surface of the connecting member 141 is flush with the notch of the limiting groove 151 .
[0080] In order to improve the flatness of the basic board layer 100 during and after the splicing process, the connecting piece 141 is clamped in the limiting groove 151. After the connecting piece 141 is installed in the limiting groove 151, the upper surface of the connecting piece 141 is flush with the notch of the limiting groove 151.
[0081] Clamping the connector 141 in the limiting groove 151 means that the connector 141 and the base plate layer 100 are detachably connected, and the design of the connector 141 is consistent with the geometric shape of the limiting groove 151 to ensure that the connector 141 can be accurately embedded in the limiting groove 151. The docking grooves include but are not limited to straight grooves, T-shaped grooves and dovetail grooves; wherein, when the base plate layer 100 is spliced, the horizontal cross-section of the straight groove is a rectangle, and the connector 141 is a cubic structure that matches the shape of the straight grooves after splicing; the horizontal cross-section of the T-shaped groove is a T-shape that is wider near the center of the base plate layer 100 and narrower at the edges, and the connector 141 is an "I"-shaped component that matches the shape of the T-shaped grooves after splicing; the horizontal cross-section of the dovetail groove is similar to a swallow's tail, forming an inverted trapezoid that is wider near the center of the base plate layer 100 and narrower at the edges, and the connector 141 matches the shape of the dovetail groove after splicing. The connector 141 is engaged in the limiting groove 151, so that when adjacent base plate layers 100 are not completely aligned, the alignment accuracy between adjacent base plate layers 100 can be improved by engaging the connector 141. In addition, engaging the connector 141 with the limiting groove 151 can limit the horizontal displacement between adjacent base plate layers 100, thereby improving the stability and durability of the spliced base plate layers 100. In addition, after engaging the connector 141 with the limiting groove 151, the connection strength between the connector 141 and the base plate layer 100 can be further improved by a fixing member, thereby further improving the stability between adjacent base plate layers 100.
[0082] After the connecting piece 141 is clamped in the limiting groove 151, the upper surface of the connecting piece 141 is flush with the notch of the limiting groove 151, and the thickness of the connecting piece 141 is consistent with the depth of the limiting groove 151, which can ensure that the upper surface of the connecting piece 141 is flush with the notch of the limiting groove 151 after the connecting piece 141 is correctly clamped with the limiting groove 151. Therefore, it can be used as a criterion for judging whether adjacent basic plate layers 100 are vertically aligned. When the adjacent basic plate layers 100 do not maintain the same horizontal angle, that is, there is an inclination between the basic plate layers 100, the connecting piece 141 may not be able to be smoothly inserted into the limiting groove 151 due to the incorrect angle, or it can only be partially inserted, or due to the misalignment of the basic plate layer 100, the upper surface of the connecting piece 141 may not be flush with the notch of the limiting groove 151, but appear uneven. Therefore, after the connecting member 141 is installed in the limiting groove 151, the upper surface of the connecting member 141 is flush with the notch of the limiting groove 151 as a vertical alignment standard for adjacent base plate layers 100, thereby improving the installation accuracy between adjacent base plate layers 100.
[0083] In some embodiments, the integrated assembled floor also includes a support frame 161, which includes an internal structural frame. The internal structural frame is arranged inside the base plate layer 100 to support the base plate layer 100; the internal structural frame also includes a plurality of cross beams and a plurality of longitudinal beams, and each cross beam and each longitudinal beam is cross-arranged to form a checkerboard shape.
[0084] In order to further improve the structural strength of the integrated assembly floor, the overall stability and bearing capacity of the integrated assembly floor are increased by adding the support frame 161 .
[0085] Specifically, the internal structural frame is arranged inside the base plate layer 100, and includes a plurality of cross beams and a plurality of longitudinal beams, each cross beam and each longitudinal beam crosses to form a checkerboard shape, thereby increasing the evenly distributed support points, dispersing the load and increasing the structural strength. The internal structural frame can effectively enhance the overall stability of the floor, reduce deformation or displacement caused by external factors, and the checkerboard-shaped structural frame formed by the cross arrangement of the cross beams and longitudinal beams significantly improves the structural strength and bearing capacity of the floor, not only ensuring that the load is evenly distributed on the floor and avoiding local overload, but also further improving the durability of the floor, thereby extending its service life.
[0086] The multiple cross beams and multiple longitudinal beams of the internal structural frame include metal cross beams, metal longitudinal beams, carbon fiber cross beams, carbon fiber longitudinal beams, etc. The metal cross beams and metal longitudinal beams are cross beams and longitudinal beams made of metal materials, which have high strength and rigidity. The internal structural frame made of metal cross beams and metal longitudinal beams can further improve the bearing strength of the integrated assembly floor; the carbon fiber cross beams and carbon fiber longitudinal beams are cross beams and longitudinal beams made of carbon fiber composite materials, which have extremely high strength-to-weight ratio, and can reduce the weight while improving the integrated assembly floor.
[0087] The internal structural frame is inside the base plate layer 100. Therefore, the internal structural frame is directly used as a filler when the base plate layer 100 is manufactured. During the process of manufacturing the base plate layer 100, the internal structural frame is integrated into the inside of the base plate layer 100. Thereafter, the internal structural frame is solidified together with the material of the base plate layer 100 through molding and casting.
[0088] According to the technical solution provided in this embodiment, a checkerboard-shaped internal structural frame is formed by using multiple horizontal beams and multiple longitudinal beams. The internal structural frame forms a support network inside the base plate layer 100. The cross-layout of the horizontal beams and the longitudinal beams ensures uniform distribution of the load, reduces local stress concentration, reduces the risk of deformation of the floor, and improves the bending and shear resistance of the floor. The internal structural frame can effectively enhance the overall stability of the floor and reduce deformation or displacement caused by external factors. Higher structural strength and stability help to improve the durability of the floor and extend its service life.
[0089] In addition, in some embodiments, the base plate layer 100 further includes a support frame 161 . The support frame 161 includes a peripheral structural frame. The peripheral structural frame is disposed on the edges of the base plate layer 100 to support the base plate layer 100 .
[0090] The peripheral structural frame is arranged at the edges of the base plate layer 100 to form a closed annular structure, and is arranged along the edges of the base plate layer 100 to form a closed frame. Providing additional support at the edge area, the peripheral structural frame can improve the structural strength of the edge area of the base plate layer 100, improve the stability of the edge area, and reduce the risk of edge warping. In addition, while improving the bearing capacity of the edge area, it also ensures the flatness of the floor edge, making it easier to align and adjust during the assembly process of the base plate layer 100, thereby improving the accuracy of assembly between the base plate layers 100.
[0091] In some embodiments, in order to improve the thermal insulation performance and aesthetics of the integrated assembled floor, an insulation layer 201 is bonded to the lower surface of the base board layer 100; an adhesive layer 202 is bonded to the upper surface of the base board layer 100; and a finishing layer 203 is covered on the adhesive layer 202.
[0092] The insulation layer 201 bonded to the lower surface of the base plate layer 100, such as high-efficiency insulation materials such as extruded polystyrene board, can effectively block the transfer of heat, reduce heat loss under the floor, and improve the insulation effect of the entire room. It can significantly reduce energy consumption and improve living comfort. The insulation layer 201 and the base plate layer 100 are connected by glue or tape, and can also be connected by special nails. There is no limitation in this embodiment.
[0093] The adhesive layer 202 is bonded to the upper surface of the base board layer 100 and is used to connect the base board layer 100 and the finishing layer 203, including but not limited to an epoxy resin adhesive layer and a ceramic adhesive layer. The adhesive layer 202 is used to bond the finishing layer 203 to the upper surface of the base board layer 100, thereby improving the bonding strength between the finishing layer 203 and the base board layer 100 and ensuring that the finishing layer 203 is firm and reliable.
[0094] As the top layer of the floor system, the finishing layer 203 directly determines the visual effect and overall decorative style of the floor. By selecting appropriate finishing materials, colors and textures, different indoor atmospheres can be created to meet personalized decoration needs.
[0095] By laminating an insulation layer 201 on the lower surface of the base plate layer 100, laminating an adhesive layer 202 on the upper surface of the base plate layer 100 and covering it with a finishing layer 203, the thermal insulation performance and aesthetics of the integrated assembled floor can be significantly improved, while meeting the multiple demands of modern architecture for functionality, comfort and decoration.
[0096] As an installation method for integrated assembled flooring, first, the adjustable support member 131 is installed on the embedded fixing member 132 in the reserved installation hole of the base plate layer 100, and then the horizontal angle of the base plate layer 100 is adjusted by adjusting the telescopic length of the adjustable support member 131 in the embedded fixing member 132. After the base plate layer 100 is adjusted to be horizontal, multiple base plate layers 100 are assembled by aligning the first side 101 with the third side 103 and the second side 102 with the fourth side 104. Then, the floor heating pipes are installed in the first pipe groove 110 and the second pipe groove 120 reserved in the base plate. Finally, the finishing layer 203 is bonded to the upper surface of the base plate layer 100 through the adhesive layer 202 to complete the installation of the integrated assembled flooring.
[0097] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. An integrated assembly floor, characterized in that: The invention comprises a plurality of basic plate layers, wherein the basic plate layers include: A first side surface, a second side surface, a third side surface and a fourth side surface are sequentially arranged along the circumferential direction; A first tube groove, wherein the first tube groove is distributed on the base plate layer, and two ports of the first tube groove are respectively a first notch and a second notch, the first notch is connected to the first side surface, and the second notch is connected to the third side surface; A second pipe groove, wherein the second pipe groove is distributed on the base plate layer, and two ports of the second pipe groove are respectively a third groove and a fourth groove, wherein the third groove is connected to the second side surface, and the fourth groove is connected to the fourth side surface; When multiple basic board layers are spliced, the first side is aligned with the third side, the first notch is butted against the second notch, the second side is aligned with the fourth side, and the third notch is butted against the fourth notch.
2. The integrated assembly floor according to claim 1, characterized in that: At least two of the first tube grooves and the second tube grooves are provided, and the intersections of the first tube grooves and the second tube grooves are connected to each other. 3 . The integrated assembly floor according to claim 2 , wherein the first tube groove is a straight tube groove, and the second tube groove includes a straight groove portion and a curved groove portion, and the curved groove portion is connected to the first tube groove.
4. The integrated assembly floor according to claim 1, characterized in that: It also includes an adjusting support member, the surface of the base plate layer is provided with a mounting hole extending into the interior of the base plate layer, an embedded fixing member is provided in the mounting hole, the adjusting support member is threadedly connected to the embedded fixing member through the mounting hole, and the adjusting support member extends into or out of the mounting hole when rotating.
5. The integrated assembled floor according to claim 4, characterized in that: The adjustment support member further comprises a base gasket, which is additionally arranged at one end of the adjustment support member away from the base plate layer.
6. The integrated assembly floor according to claim 1, characterized in that: It also includes a connecting piece, and the first side, the second side, the third side and the fourth side are also provided with docking grooves. When the two base board layers are spliced, the docking grooves of two adjacent sides are spliced to form a limiting groove, and the connecting piece is installed in the limiting groove and connected to the docking groove.
7. The integrated assembled floor according to claim 6, characterized in that: The connecting piece is engaged and snap-fitted into the limiting groove, and the upper surface of the connecting piece is flush with the notch of the limiting groove.
8. The integrated assembly floor according to claim 1, characterized in that: The base plate layer further comprises a supporting frame, wherein the supporting frame comprises an internal structural frame, and the internal structural frame is arranged inside the base plate layer and is used to support the base plate layer; The internal structural frame also includes a plurality of cross beams and a plurality of longitudinal beams, and the cross beams and the longitudinal beams are cross-arranged to form a checkerboard shape.
9. The integrated assembled floor according to claim 1, characterized in that: The base plate layer also includes a supporting frame, which includes a peripheral structural frame. The peripheral structural frame is arranged on the edges of the base plate layer and is used to support the base plate layer.
10. The integrated assembly floor according to claim 1, characterized in that: A thermal insulation layer is provided on the lower surface of the base plate layer; An adhesive layer, the adhesive layer is bonded to the upper surface of the base plate layer; A finishing layer covers the bonding layer.