Water-gas separation silencer

By designing a water-gas separation muffler including an intake pipe group, condensation coil and dome, the moisture and water spray problems caused by water-gas entering the muffler are solved, and the water-gas separation and noise reduction are achieved, and the silence effect is maintained.

CN119737293APending Publication Date: 2025-04-01KUNSHAN EASY OXYGEN AIR SEPARATION TECH CO LTD
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Patent Information

Application Number
CN202411918604.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

In the prior art, after water vapor enters the silencer cotton inside the silencer, the silencer cotton becomes damp and loses the silence effect, and the airflow of the silencer quilt after the water is absorbed and saturated, causing a large amount of water to be sprayed on the exhaust port.

Method used

A water-gas separation muffler is designed, including a base, drain pipe, muffler, air intake pipe group, condensation coil and dome. The water gas enters the silencer through the intake pipe group. After shrinking, audio and condensation treatment, the condensate is discharged through the drain pipe to reduce moisture, reduce noise, and absorb residual noise through the silencer cotton.

Benefits of technology

It effectively solves the moisture and water spray problems caused by water gas entering the silencer, realizes water gas separation and noise reduction, maintains the silence effect, and avoids the risk of moisture from the silence cotton.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of machinery, and particularly discloses a water-gas separation silencer which comprises a base, a water drainage pipe, a silencing barrel, an air inlet pipe set, a first-stage condensing coil, a shrinkage pipe set, a second-stage condensing coil, an audio frequency pipe set, a third-stage condensing coil and a dome, the silencing barrel is fixedly connected with the base, and the water drainage pipe is fixedly connected with the silencing barrel; one end of the air inlet pipe set, the shrinkage pipe set and the audio frequency pipe set are embedded in the silencing barrel, the dome is fixedly connected with the silencing barrel, one end of the first-stage condensing coil is embedded in the silencing barrel, one end of the second-stage condensing coil is embedded in the silencing barrel, and the other end of the second-stage condensing coil is embedded in the silencing barrel. And one end of the third-stage condensing coil is embedded in the silencing cylinder. The silencer is simple in structure, the problem of water spraying of the exhaust port can be effectively solved, meanwhile, the damping risk can be avoided through the arrangement of the silencing barrel, the silencing effect can be kept for a long time, and the purposes of water-gas separation and noise reduction are achieved.
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Description

Technical Field

[0001] The invention relates to the field of mechanical technology, and in particular to a water-gas separation muffler. Background Art

[0002] At present, when a vacuum pump is used for vacuuming, since the exhaust of the vacuum pump contains a large amount of sealing water, the exhaust noise is very loud. Therefore, gas-water separation is generally performed first during exhaust, and then silencing is performed. Since a cyclone gas-water separator is used for gas-water separation, a lot of noise is generated during the water separation process, resulting in an unsatisfactory overall silencing effect.

[0003] The prior art CN202034032U provides an air-water separation silencer, comprising a silencer bottle, and a silencer cup inverted inside the silencer bottle, wherein the cup wall of the silencer cup is composed of an inner cup wall and an outer cup wall and a silencer material located between the inner cup wall and the outer cup wall, and through holes are provided on the inner cup wall and the outer cup wall; an air inlet pipe is also provided at the bottom of the silencer bottle, and the air inlet pipe extends into the silencer cup through the silencer bottle.

[0004] However, in the prior art, when water vapor enters the silencer cotton inside the silencer, the silencer cotton becomes damp and loses its silencer effect. At the same time, the silencer cotton is saturated with water and swept by the airflow, spraying a large amount of water outward from the exhaust port. Summary of the invention

[0005] The purpose of the present invention is to provide a water vapor separation silencer, which aims to solve the technical problems in the prior art that water vapor enters the silencer cotton inside the silencer, causing the silencer cotton to become damp and lose its silencer effect, and at the same time, these silencer cottons are saturated with water and swept by the airflow, spraying a large amount of water outward from the exhaust port.

[0006] To achieve the above-mentioned purpose, the present invention adopts a water-gas separation silencer, which includes a base, a drain pipe, a silencer, an air intake pipe group, a first-stage condensing coil, a contraction pipe group, a second-stage condensing coil, an audio pipe group, a third-stage condensing coil and a dome. The silencer is fixedly connected to the base and is located at the upper end of the base. The drain pipe is fixedly connected to the silencer, and one end of the drain pipe passes through the silencer. One end of the air intake pipe group is embedded in the interior of the silencer. The contraction pipe group is embedded in the Inside, the audio tube group is embedded in the silencer, the dome is fixedly connected to the silencer and is located in the silencer, one end of the first-stage condensing coil is embedded in the silencer and is located between the air intake pipe group and the contraction pipe group, one end of the second-stage condensing coil is embedded in the silencer and is located between the contraction pipe group and the audio tube group, and one end of the third-stage condensing coil is embedded in the silencer and is located between the audio tube group and the dome.

[0007] Among them, the silencer includes an outer cylinder, an inner cylinder and silencer cotton, the outer cylinder and the inner cylinder are both arranged at the upper end of the base, and the outer cylinder and the inner cylinder form a cavity, the silencer cotton is filled in the cavity, and the ends of the outer cylinder and the inner cylinder are tapered structures.

[0008] Among them, the intake pipe group includes an intake pipe body and a first supporting and fixing plate, the first supporting and fixing plate is fixedly connected to the silencer and is located inside the silencer, one end of the intake pipe body passes through the silencer, and the intake pipe body and the first supporting and fixing plate are adapted to each other.

[0009] Among them, the shrinkable tube group includes a shrinkable tube body, a second support fixing plate and a first water diversion pipe, the second support fixing plate is fixedly connected to the silencer and is located inside the silencer, the shrinkable tube body is in multiple groups, each group of the shrinkable tube bodies is respectively fixedly connected to the second support fixing plate, and each group of the shrinkable tube bodies passes through the second support fixing plate respectively, the first water diversion pipe is connected to the second support fixing plate, and is located at the lower end of the second support fixing plate.

[0010] Wherein, the audio tube group includes an audio tube body, a third supporting and fixing plate and a second water diversion pipe, the third supporting and fixing plate is fixedly connected to the silencer and is located inside the silencer, the number of the audio tube bodies is multiple groups, each group of the audio tube bodies is respectively fixedly connected to the third supporting and fixing plate, and each group of the audio tube bodies passes through the third supporting and fixing plate, the second water diversion pipe is connected to the third supporting and fixing plate, and is located at the lower end of the third supporting and fixing plate.

[0011] The dome has air vents and water diversion grooves, the air vents are in multiple groups, the multiple groups of air vents are evenly arranged on the upper surface of the dome, and the water diversion groove is arranged on one side of the dome.

[0012] The present invention provides a water vapor separation silencer, in which water vapor enters the silencer from the air inlet pipe group, passes through the contraction tube group, the audio tube group and the dome in sequence to eliminate the impact force of the airflow, thereby playing a silencing role. At the same time, the silencer itself performs silencing. At the same time, when the water vapor passes through the first-stage condensation coil, the second-stage condensation coil and the third-stage condensation coil, the water in the water vapor is condensed in sequence, so that the condensed water is discharged from the drain pipe at the bottom of the silencer, which can reduce the moisture in the water vapor and reduce the noise when the water vapor is discharged, thereby achieving water vapor separation. The structure is simple and can effectively solve the problem of water spraying from the exhaust port. At the same time, the setting of the silencer can avoid the risk of moisture, and can maintain the silencing effect for a long time, thereby achieving the purpose of water vapor separation and noise reduction. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of a water-gas separation muffler of the present invention.

[0015] 101-base, 102-drain pipe, 103-first-stage condensing coil, 104-second-stage condensing coil, 105-third-stage condensing coil, 106-dome, 107-outer cylinder, 108-inner cylinder, 109-silencer, 110-intake pipe body, 111-first supporting fixing plate, 112-contracting pipe body, 113-second supporting fixing plate, 114-first water diversion pipe, 115-audio pipe body, 116-third supporting fixing plate, 117-second water diversion pipe, 118-vent, 119-water diversion trough. DETAILED DESCRIPTION

[0016] See also Figure 1The present invention provides a water-gas separation silencer, comprising a base 101, a drain pipe 102, a silencer, an air intake pipe group, a primary condensing coil 103, a contraction pipe group, a secondary condensing coil 104, an audio pipe group, a tertiary condensing coil 105 and a dome 106, wherein the silencer is fixedly connected to the base 101 and is located at the upper end of the base 101, the drain pipe 102 is fixedly connected to the silencer, and one end of the drain pipe 102 passes through the silencer, one end of the air intake pipe group is embedded in the interior of the silencer, and the contraction pipe group is embedded in the The interior of the silencer, the audio tube group is embedded in the interior of the silencer, the dome 106 is fixedly connected to the silencer and is located inside the silencer, one end of the first-stage condensing coil 103 is embedded in the interior of the silencer and is located between the air intake pipe group and the contraction tube group, one end of the second-stage condensing coil 104 is embedded in the interior of the silencer and is located between the contraction tube group and the audio tube group, and one end of the third-stage condensing coil 105 is embedded in the interior of the silencer and is located between the audio tube group and the dome 106.

[0017] Furthermore, the silencer includes an outer cylinder 107, an inner cylinder 108 and silencer cotton 109, the outer cylinder 107 and the inner cylinder 108 are both arranged at the upper end of the base 101, and the outer cylinder 107 and the inner cylinder 108 form a cavity, the silencer cotton 109 is filled in the cavity, and the ends of the outer cylinder 107 and the inner cylinder 108 are tapered structures.

[0018] Furthermore, the intake pipe group includes an intake pipe body 110 and a first supporting fixing plate 111, the first supporting fixing plate 111 is fixedly connected to the silencer and is located inside the silencer, one end of the intake pipe body 110 passes through the silencer, and the intake pipe body 110 and the first supporting fixing plate 111 are adapted to each other.

[0019] Furthermore, the shrinkable tube group includes a shrinkable tube body 112, a second support fixing plate 113 and a first water diversion pipe 114, the second support fixing plate 113 is fixedly connected to the silencer and is located inside the silencer, the shrinkable tube body 112 is in multiple groups, each group of the shrinkable tube body 112 is respectively fixedly connected to the second support fixing plate 113, and each group of the shrinkable tube body 112 respectively passes through the second support fixing plate 113, the first water diversion pipe 114 is connected to the second support fixing plate 113, and is located at the lower end of the second support fixing plate 113.

[0020] Furthermore, the audio tube group includes an audio tube body 115, a third support and fixing plate 116 and a second water diversion pipe 117. The third support and fixing plate 116 is fixedly connected to the silencer and is located inside the silencer. The number of the audio tube bodies 115 is multiple groups, and each group of the audio tube bodies 115 is respectively fixedly connected to the third support and fixing plate 116, and each group of the audio tube bodies 115 respectively penetrates the third support and fixing plate 116. The second water diversion pipe 117 is connected to the third support and fixing plate 116 and is located at the lower end of the third support and fixing plate 116.

[0021] Furthermore, the dome 106 has vents 118 and water diversion grooves 119 . The vents 118 are provided in multiple groups. The multiple groups of vents 118 are evenly arranged on the upper surface of the dome 106 . The water diversion grooves 119 are arranged on one side of the dome 106 .

[0022] When the water vapor separation silencer is used, water vapor enters from the air intake pipe body 110, and the water vapor is initially separated by the multiple holes on the air intake pipe body 110, so that the heavier water is directly discharged through the drain pipe 102, and the water vapor rises and first passes through the first-level condensation coil 103 for cooling, so that the water in the air flow is condensed for the first time, and a part of the condensed water droplets will adhere to the inner surface wall of the inner cylinder 108 and the lower end of the second supporting fixing plate 113, and then flow along the inner surface wall of the inner cylinder 108 to the base 101, the airflow after the first cooling flows through the shrink tube body 112, the expanded airflow is compressed, the flow rate will increase to a certain extent, and the airflow temperature will be further reduced, and the airflow after passing through the shrink tube body 112 passes through the secondary condensing coil 104 for secondary cooling, further accelerating the condensation of gaseous water carried by the airflow, and the condensed water droplets here will adhere to the inner surface wall of the inner cylinder 108 and the lower end of the third supporting fixed plate 116, and then flow to the upper end of the second supporting fixed plate 113 to gather, and the gathered liquid water will be The air flows through the first water pipe 114 to the base 101 for drainage. The airflow separated by secondary condensation passes through the audio tube body 115. The audio tube body 115 absorbs and offsets part of the frequency of the airflow by contact with the airflow, thereby achieving the purpose of reducing noise. Then the airflow continues to rise and passes through the third-stage condensation coil 105, where the airflow is finally cooled and separated from the water. The water content of the gas after the third-stage condensation is basically lower than the water content in the environment. At this time, a small amount of condensed water droplets will adhere to the dome 106. On the lower surface and the inner wall of the inner cylinder 108, water droplets flow to the upper end of the third supporting fixing plate 116, and the formed water droplets are discharged through the second water pipe 117. The dry airflow reduces its flow rate through the baffle of the dome 106, and then is discharged through the exhaust port of the upper silencer. A large amount of noise carried by the airflow is eliminated from bottom to top through the layered structure, and a part of it will be absorbed and eliminated by the silencer cotton 109 between the outer cylinder 107 and the inner cylinder 108, ultimately achieving the purpose of water vapor separation and noise reduction.

[0023] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A water-gas separation muffler, characterized in that: The utility model comprises a base, a drain pipe, a silencer, an air inlet pipe group, a first-level condensing coil, a contraction pipe group, a second-level condensing coil, an audio pipe group, a third-level condensing coil and a dome. The silencer is fixedly connected to the base and is located at the upper end of the base. The drain pipe is fixedly connected to the silencer, and one end of the drain pipe passes through the silencer. One end of the air inlet pipe group is embedded in the silencer, the contraction pipe group is embedded in the silencer, the audio pipe group is embedded in the silencer, the dome is fixedly connected to the silencer and is located in the silencer. One end of the first-level condensing coil is embedded in the silencer and is located between the air inlet pipe group and the contraction pipe group. One end of the second-level condensing coil is embedded in the silencer and is located between the contraction pipe group and the audio pipe group. One end of the third-level condensing coil is embedded in the silencer and is located between the audio pipe group and the dome.

2. The water-gas separation muffler according to claim 1, characterized in that: The silencer includes an outer cylinder, an inner cylinder and silencer cotton. The outer cylinder and the inner cylinder are both arranged at the upper end of the base, and the outer cylinder and the inner cylinder form a cavity. The silencer cotton is filled in the cavity, and the ends of the outer cylinder and the inner cylinder are tapered structures.

3. The water-gas separation muffler according to claim 1, characterized in that: The air intake pipe group includes an air intake pipe body and a first supporting and fixing plate, the first supporting and fixing plate is fixedly connected to the silencer and is located inside the silencer, one end of the air intake pipe body passes through the silencer, and the air intake pipe body and the first supporting and fixing plate are adapted to each other.

4. The water-gas separation muffler according to claim 1, characterized in that: The shrinkable tube group includes a shrinkable tube body, a second supporting and fixing plate and a first water diversion pipe. The second supporting and fixing plate is fixedly connected to the silencer and is located inside the silencer. The shrinkable tube bodies are in multiple groups. Each group of shrinkable tube bodies is fixedly connected to the second supporting and fixing plate, and each group of shrinkable tube bodies passes through the second supporting and fixing plate. The first water diversion pipe is connected to the second supporting and fixing plate and is located at the lower end of the second supporting and fixing plate.

5. The water-gas separation muffler according to claim 1, characterized in that: The audio tube group includes an audio tube body, a third supporting and fixing plate and a second water diversion pipe. The third supporting and fixing plate is fixedly connected to the silencer and is located inside the silencer. The number of the audio tube bodies is multiple groups. Each group of the audio tube bodies is respectively fixedly connected to the third supporting and fixing plate, and each group of the audio tube bodies passes through the third supporting and fixing plate. The second water diversion pipe is connected to the third supporting and fixing plate and is located at the lower end of the third supporting and fixing plate.

6. The water-gas separation muffler according to claim 1, characterized in that: The dome has ventilation holes and water diversion grooves. The ventilation holes are in multiple groups, and the multiple groups of ventilation holes are evenly arranged on the upper surface of the dome. The water diversion groove is arranged on one side of the dome.

Citation Information

Patent Citations

  • Gas-water separation muffler

    CN202034032U

  • Multi-frequency noise reduction impedance composite silencer

    CN117167116A

  • Vacuum pump steam water separator

    CN201016330Y

  • Routs blower vent-port impedance composite-type combined muffler with base

    CN201428611Y

  • High -efficient automobile exhaust silence device

    CN207064040U