A ceramic brake pad and its production process

By setting up slots, sound insulation layers and grinding devices in the ceramic brake pads, the problems of installation complexity, poor sound insulation effect and low grinding efficiency of ceramic brake pads are solved, and a more efficient production and usage experience is achieved.

CN119737403AInactive Publication Date: 2025-04-01ANHUI BO NAIKE FRICTION MATERIAL CO LTD
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Patent Information

Application Number
CN202411900927.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-04-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing ceramic brake pads ignore the sound insulation effect and installation complexity when enhancing wear resistance, and there are safety risks of low efficiency and manual participation during the polishing process.

Method used

By setting up slots, sound insulation layers and grinding devices in ceramic brake pads, rapid installation, improved sound insulation effect, improved grinding efficiency and reduced manual participation.

Benefits of technology

It realizes rapid installation of ceramic brake pads, improves sound insulation and improves grinding efficiency, and reduces the safety hazards of manual participation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of ceramic brake pad production, and specifically to a ceramic brake pad and its production process, including a brake pad body, a clamping block symmetrically arranged on the side wall of the brake pad body, a clamping slot arranged on the clamping block, a sound insulation layer symmetrically arranged on the brake pad body, a heat insulation layer installed on each of the sound insulation layers, a toughness layer installed between the sound insulation layers, a protective layer installed on the toughness layer and the heat insulation layer, and a plurality of through holes arranged on the protective layer. The present invention can absorb the noise generated by friction by arranging a sound insulation layer, can quickly install it in a designated position by using the clamping block and the clamping slot, can increase the wear resistance of the brake pad body by arranging a toughness layer and a protective layer, can improve the grinding efficiency of the brake pad body by using a grinding device arranged in the process, and avoid unnecessary safety hazards caused by manual participation in the production process, can realize cleaning before and after grinding, and improve the efficiency and quality of grinding.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic brake pad production, and in particular to a ceramic brake pad and a production process thereof. Background Art

[0002] Ceramic brake pads are mainly made of ceramic fibers, ceramic particles and other inorganic binders. These materials are processed by special processes, such as high-temperature sintering, to form a ceramic structure with high hardness and wear resistance. The ceramic brake pad process includes the following steps: 1. Mixing; 2. Filtration; 3. Hot pressing; 4. Heat treatment; 5. Grinding; 6. Surface treatment; 7. Spraying; 8. Packaging. According to the requirements, the finished brake pads are sealed and heat-shrunk by vacuum shrinking the blister film.

[0003] Existing ceramic brake pads, while enhancing wear resistance, ignore the sound insulation and installation complexity of the brake pads. The sound insulation effect during use is relatively poor and the installation is not simple and convenient, which is not conducive to improving the user experience. In addition, in the ceramic brake pad process, the existing grinding of the brake pads requires manual placement of them in designated positions in sequence, and the brake pads cannot be cleaned before and after grinding, which affects the grinding effect and the efficiency of the work.

[0004] Based on this, a ceramic brake pad and a production process thereof are now provided, which can eliminate the disadvantages of the existing devices. Summary of the invention

[0005] In view of the above problems, a ceramic brake pad and a production process thereof are provided, which solve the problems of inconvenient installation, relatively poor sound insulation and low grinding efficiency through a slot, a sound insulation layer and a grinding device.

[0006] In order to solve the problems of the prior art, the present invention provides a ceramic brake pad, including a brake pad body, the side walls of the brake pad body are symmetrically provided with blocks, the blocks are provided with slots, the brake pad body is symmetrically provided with sound insulation layers, heat insulation layers are installed on the sound insulation layers, toughness layers are installed between the sound insulation layers, a protective layer is installed on the toughness layer and the heat insulation layer, and a plurality of through holes are provided on the protective layer.

[0007] The present invention provides a ceramic brake pad production process, comprising the following steps:

[0008] S1. Strictly screen and quality control the raw materials, accurately weigh the selected raw material powders and mix them evenly;

[0009] S2, pressing the uniformly mixed ceramic powder into a blank having a certain shape and strength;

[0010] S3, placing the pressed blank into a sintering furnace, and sintering it at high temperature by step-by-step temperature rise and fall, so that the ceramic particles are combined to form a dense ceramic body;

[0011] S4. Grinding, grooving, drilling and other processes are performed on the sintered ceramic brake pads to ensure the dimensional accuracy and surface finish of the brake pads;

[0012] S5. Finally, check the appearance of the ceramic brake pad to ensure that there are no defects such as cracks and pores before spraying and marking it.

[0013] Preferably, the process also uses a grinding device, including a base, a fixed cover is fixedly installed on the base, a plurality of support columns are installed on the bottom wall of the base, a support plate is installed on the support columns, a rotating table is rotatably provided between the support plate and the fixed cover, a support stand is installed on the support plate, a plurality of mounting frames are provided on the side walls of the support stand, a cleaning mechanism and a grinding mechanism are installed on the mounting frames, a rotating drive mechanism and a rotation mechanism are provided in the base, and a plurality of clamping mechanisms are provided on the rotating table.

[0014] Preferably, the rotation drive mechanism includes a motor, a first gear, a first gear ring, a mounting ring and a connecting shaft. A motor is provided on one side of the support column where the bottom wall of the base is located. The output end of the motor is connected to the connecting shaft. The other end of the connecting shaft passes through the side wall of the support plate and rotates with the top wall of the support stand. A first gear is sleeved on the side wall of the connecting shaft. The first gear is meshed with the first gear ring. The first gear ring is installed on the inner wall of the mounting ring. The mounting ring is connected to the rotation mechanism.

[0015] Preferably, the self-rotation mechanism includes a second gear ring, a second gear, a rotating shaft and a connecting rod, the top wall of the mounting ring is connected to the connecting rod and one end of the rotating shaft, the other end of the connecting rod is connected to the top wall of the rotating table, the other end of the rotating shaft passes through the side wall of the rotating table and rotates with the side wall of the rotating table, and a second gear ring meshing with the second gear is installed on the inner wall of the base.

[0016] Preferably, the clamping mechanism includes a supporting rod, a workbench, a sleeve, a first return spring, a clamping frame, a clamping plate and a second return spring, one end of the supporting rod is connected to the rotating shaft, and a sleeve is slidably sleeved on the other end of the supporting rod, two ends of the first return spring are respectively connected to the inner wall of the sleeve and the top wall of the supporting rod, a workbench is provided at one end of the sleeve away from the supporting rod, a clamping frame is installed on the workbench, a clamping plate is symmetrically slidably provided on the inner wall of the clamping frame, two ends of the second return spring are respectively connected to the side wall of the clamping plate and the inner wall of the clamping frame, a rubber pad is provided on the opposite side of the clamping plate, and an unlocking mechanism that cooperates with the pulling of the clamping plate is symmetrically provided on the workbench.

[0017] Preferably, the unlocking mechanism includes an unlocking rope, a limiting ring, balls and a slide rail. The limiting rings are symmetrically arranged on the workbench. One end of the unlocking rope passes through the side wall of the limiting ring and the side wall of the clamping frame and is connected to the side wall of the clamping plate. The other end of the unlocking rope bypasses the workbench and is connected to the side wall of the receiving rod. A number of balls are rotatably arranged on the side wall of one end of the workbench close to the rotating table, and a slide rail that slides with the balls is fixedly installed on the fixed cover.

[0018] Preferably, the cleaning mechanism includes a rotating rod, a synchronous belt, a support frame, a mounting block, a fixed block and a cleaning brush. Three mounting frames are arranged on the side walls of the support stand, and the support frames are installed on the symmetrically arranged mounting frames. One end of the rotating rod is rotatably matched with the top wall of the support frame, and the other end of the rotating rod passes through the side wall of the mounting frame to connect the mounting block. Fixed blocks are symmetrically installed on the side wall of the mounting block away from the end of the rotating rod, and several cleaning brushes are rotatably arranged between the fixed blocks. Pulleys are provided on the side wall of the connecting shaft away from the base and the side wall of the rotating rod close to the support frame, and a synchronous belt is sleeved between the pulleys.

[0019] Preferably, the grinding mechanism includes a cylinder, a mounting plate and a grinding plate, the cylinder is mounted on an adjacent mounting frame, the cylinder output end passes through the side wall of the mounting frame to connect to the mounting plate, and the grinding plate is mounted on the side wall of the mounting plate away from the cylinder.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention can absorb the noise generated during friction by providing a sound insulation layer, can be quickly installed at a designated position by means of a clamping block and a clamping groove, and can increase the wear resistance of the brake pad body by providing a toughness layer and a protective layer.

[0022] 2. The present invention can improve the grinding efficiency of the brake pad body by setting a grinding device in the process, avoid unnecessary safety hazards caused by manual participation in the production process, and can clean it before and after grinding, thereby improving the grinding efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The present invention is a schematic diagram of the three-dimensional structure of a brake pad main body, which is a ceramic brake pad and its production process.

[0024] Figure 2 A three-dimensional schematic diagram of a ceramic brake pad and its production process Figure 1 .

[0025] Figure 3 A three-dimensional schematic diagram of a ceramic brake pad and its production process Figure 2 .

[0026] Figure 4A partial three-dimensional structure diagram of a ceramic brake pad and its production process Figure 1 .

[0027] Figure 5 A partial three-dimensional structure diagram of a ceramic brake pad and its production process Figure 2 .

[0028] Figure 6 A three-dimensional schematic diagram of the clamping mechanism and unlocking mechanism of a ceramic brake pad and its production process Figure 1 .

[0029] Figure 7 A three-dimensional schematic diagram of the clamping mechanism and unlocking mechanism of a ceramic brake pad and its production process Figure 2 .

[0030] The numbers in the figure are: 101, base; 102, support frame; 103, fixed cover; 104, rotating table; 105, mounting frame; 106, support plate; 107, support column; 108, protective layer; 109, through hole; 110, toughness layer; 111, sound insulation layer; 112, heat insulation layer; 113, block; 114, slot; 115, brake pad body; 200, rotation drive mechanism; 201, motor; 202, first gear; 203, first gear ring; 204, mounting ring; 205, connecting shaft; 300, self-rotation mechanism; 301, second gear ring; 302, second gear; 303, Rotating shaft; 304, connecting rod; 400, clamping mechanism; 401, receiving rod; 402, workbench; 403, sleeve; 404, first return spring; 405, clamping frame; 406, clamping plate; 407, second return spring; 500, unlocking mechanism; 501, unlocking rope; 502, limiting ring; 503, ball bearing; 504, slide rail; 600, cleaning mechanism; 601, rotating rod; 602, synchronous belt; 603, supporting frame; 604, mounting block; 605, fixing block; 606, cleaning brush; 700, grinding mechanism; 701, cylinder; 702, mounting disc; 703, grinding disc. DETAILED DESCRIPTION

[0031] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0032] Example 1

[0033] Reference Figure 1A ceramic brake pad comprises a brake pad body 115, the side wall of the brake pad body 115 is symmetrically provided with a block 113, the block 113 is provided with a slot 114, the brake pad body 115 is symmetrically provided with a sound insulation layer 111, the sound insulation layer 111 is installed with a heat insulation layer 112, a toughness layer 110 is installed between the sound insulation layers 111, a protective layer 108 is installed on the toughness layer 110 and the heat insulation layer 112, and the protective layer 108 is provided with a plurality of through holes 109.

[0034] The block 113 and the slot 114 can cooperate with the designated position where installation is required, so that the brake pad body 115 can be installed quickly and easily. It is only necessary to set a docking block and a docking slot that match the shapes of the block 113 and the slot 114 at the designated position and connect them. This installation method is a prior art and will not be elaborated here. The sound insulation layer 111 is used to absorb the noise generated by friction, and the toughness layer 110 and the protective layer 108 are used to improve the wear resistance of the brake pad body 115.

[0035] Reference Figure 1-Figure 7 :A ceramic brake pad production process, comprising the following steps:

[0036] S1. Strictly screen and quality control the raw materials, accurately weigh the selected raw material powders and mix them evenly;

[0037] S2, pressing the uniformly mixed ceramic powder into a blank having a certain shape and strength;

[0038] S3, placing the pressed blank into a sintering furnace, and sintering it at high temperature by step-by-step temperature rise and fall, so that the ceramic particles are combined to form a dense ceramic body;

[0039] S4. Grinding, grooving, drilling and other processes are performed on the sintered ceramic brake pads to ensure the dimensional accuracy and surface finish of the brake pads;

[0040] S5. Finally, check the appearance of the ceramic brake pad to ensure that there are no defects such as cracks and pores before spraying and marking it.

[0041] Example 2

[0042] Reference Figure 2-Figure 7: The process also uses a grinding device, including a base 101, on which a fixed cover 103 is fixedly installed, a plurality of support columns 107 are installed on the bottom wall of the base 101, a support plate 106 is installed on the support columns 107, a rotating table 104 is rotatably provided between the support plate 106 and the fixed cover 103, a support stand 102 is installed on the support plate 106, a plurality of mounting frames 105 are provided on the side walls of the support stand 102, a cleaning mechanism 600 and a grinding mechanism 700 are installed on the mounting frames 105, a rotating drive mechanism 200 and a self-rotation mechanism 300 are provided in the base 101, and a plurality of clamping mechanisms 400 are provided on the rotating table 104.

[0043] The rotating drive mechanism 200 is used to drive the rotation mechanism 300 to move so that the brake pad body 115 can rotate while revolving. The brake pad body 115 is polished by the polishing mechanism 700 and cleaned before and after polishing by the cleaning mechanism 600. This can improve the quality of polishing and prevent impurities from adhering to the brake pad body 115 and affecting the polishing effect. The clamping mechanism 400 is used to clamp and fix the brake pad body 115 to prevent the slot 114 from being displaced during the polishing and cleaning process, thereby affecting the efficiency and quality of cleaning and polishing.

[0044] Reference Figure 2-Figure 6 : The rotation drive mechanism 200 includes a motor 201, a first gear 202, a first gear ring 203, a mounting ring 204 and a connecting shaft 205. A motor 201 is provided on one side of the support column 107 where the bottom wall of the base 101 is located. The output end of the motor 201 is connected to the connecting shaft 205. The other end of the connecting shaft 205 passes through the side wall of the support plate 106 and rotates with the top wall of the support stand 102. A first gear 202 is sleeved on the side wall of the connecting shaft 205. The first gear 202 is meshed with the first gear ring 203. The first gear ring 203 is installed on the inner wall of the mounting ring 204. The mounting ring 204 is connected to the rotation mechanism 300.

[0045] The motor 201 is started to drive the connecting shaft 205 to rotate, the connecting shaft 205 drives the first gear 202 to rotate, the first gear 202 drives the first gear ring 203 and the mounting ring 204 to rotate, thereby realizing the rotation of the connecting rod 304.

[0046] Reference Figure 5-Figure 7 : The rotation mechanism 300 includes a second gear ring 301, a second gear 302, a rotating shaft 303 and a connecting rod 304. The top wall of the mounting ring 204 is connected to the connecting rod 304 and one end of the rotating shaft 303. The other end of the connecting rod 304 is connected to the top wall of the rotating table 104. The other end of the rotating shaft 303 passes through the side wall of the rotating table 104 and rotates with the side wall of the rotating table 104. The second gear ring 301 meshing with the second gear 302 is installed on the inner wall of the base 101.

[0047] The connecting rod 304 rotates to drive the rotating platform 104 and the rotating shaft 303 to rotate. The rotating shaft 303 drives the second gear 302 to rotate on the second gear ring 301 to achieve self-rotation. The rotation of the second gear 302 can drive the receiving rod 401 to rotate.

[0048] Reference Figure 6-Figure 7 : The clamping mechanism 400 includes a receiving rod 401, a workbench 402, a sleeve 403, a first return spring 404, a clamping frame 405, a clamping plate 406 and a second return spring 407. One end of the receiving rod 401 is connected to the rotating shaft 303, and the other end of the receiving rod 401 is slidably sleeved with the sleeve 403. The two ends of the first return spring 404 are respectively connected to the inner wall of the sleeve 403 and the top wall of the receiving rod 401. The sleeve 403 is provided with a workbench 402 at one end away from the receiving rod 401. The workbench 402 is installed with a clamping frame 405, and the inner wall of the clamping frame 405 is symmetrically slidably provided with a clamping plate 406. The two ends of the second return spring 407 are respectively connected to the side wall of the clamping plate 406 and the inner wall of the clamping frame 405. A rubber pad is provided on the opposite side of the clamping plate 406. The workbench 402 is symmetrically provided with an unlocking mechanism 500 that cooperates with the clamping plate 406 in pulling.

[0049] The rotation of the receiving rod 401 can drive the first return spring 404 and the sleeve 403 to rotate, and the sleeve 403 drives the workbench 402 and the clamping frame 405 to rotate. The brake pad body 115 is clamped and fixed on the clamping frame 405, so that the brake pad body 115 can rotate.

[0050] Reference Figure 6-Figure 7 : The unlocking mechanism 500 includes an unlocking rope 501, a limiting ring 502, a ball 503 and a slide rail 504. The limiting ring 502 is symmetrically arranged on the workbench 402. One end of the unlocking rope 501 passes through the side wall of the limiting ring 502 and the side wall of the clamping frame 405 and is connected to the side wall of the clamping plate 406. The other end of the unlocking rope 501 bypasses the workbench 402 and is connected to the side wall of the receiving rod 401. A plurality of ball 503 are rotatably arranged on the side wall of one end of the workbench 402 close to the rotating table 104, and a slide rail 504 that slides with the ball 503 is fixedly installed on the fixed cover 103.

[0051] When the workbench 402 rotates to above the slide rail 504, the sleeve 403, the workbench 402 and the clamping frame 405 rise through the cooperation of the ball 503 and the slide rail 504. At this time, the unlocking rope 501 pulls the clamping plate 406 back to unlock the brake pad body 115. In this way, the unlocked brake pad body 115 can be removed by the mechanical claw and a new brake pad body 115 that needs to be polished can be placed.

[0052] Reference Figure 2-Figure 3: The cleaning mechanism 600 includes a rotating rod 601, a synchronous belt 602, a support frame 603, a mounting block 604, a fixed block 605 and a cleaning brush 606. There are three mounting frames 105 arranged on the side wall of the support stand 102, and the supporting frames 603 are all installed on the symmetrically arranged mounting frames 105. One end of the rotating rod 601 is rotatably matched with the top wall of the supporting frame 603, and the other end of the rotating rod 601 passes through the side wall of the mounting frame 105 to connect the mounting block 604. The mounting block 604 is symmetrically installed with fixed blocks 605 on the side wall away from the rotating rod 601. Several cleaning brushes 606 are rotatably arranged between the fixed blocks 605. Pulleys are provided on the side wall of the connecting shaft 205 away from the base 101 and the side wall of the rotating rod 601 close to the support frame 603, and a synchronous belt 602 is sleeved between the pulleys.

[0053] The rotation of the connecting shaft 205 drives the synchronous belt 602 to rotate, the synchronous belt 602 drives the rotating rod 601 to rotate, and the rotating rod 601 drives the mounting block 604 and the fixed block 605 to rotate. When the brake pad body 115 passes under the fixed block 605, since the fixed block 605 is made of elastic material and rotates in the opposite direction to the brake pad body 115, friction can be generated to clean the surface of the brake pad body 115, thereby preventing impurities from adhering to the surface of the brake pad body 115 and affecting the grinding quality of the brake pad body 115.

[0054] Reference Figure 2-Figure 3 : The grinding mechanism 700 includes a cylinder 701, a mounting plate 702 and a grinding plate 703. The cylinder 701 is installed on an adjacent mounting frame 105. The output end of the cylinder 701 passes through the side wall of the mounting frame 105 to connect the mounting plate 702. The grinding plate 703 is installed on the side wall of the mounting plate 702 away from the cylinder 701.

[0055] The starting cylinder 701 can adjust the distance between the grinding disc 703 and the brake pad body 115, so that the grinding disc 703 can cooperate with the brake pad body 115 during the revolution and rotation to achieve grinding, thereby improving work efficiency.

[0056] Working principle:

[0057] S1, the block 113 and the slot 114 can be matched with the designated position to be installed, and the brake pad body 115 can be installed quickly and easily. It is only necessary to set the docking block and the docking slot matching the shapes of the block 113 and the slot 114 at the designated position and connect them. This installation method is a prior art and will not be described here. The sound insulation layer 111 is used to absorb the noise generated by friction, and the toughness layer 110 and the protective layer 108 are used to improve the wear resistance of the brake pad body 115;

[0058] S2. Strictly screen and control the quality of raw materials, accurately weigh the selected raw material powders and mix them evenly; press the evenly mixed ceramic powders into blanks with a certain shape and strength; put the pressed blanks into a sintering furnace, and sinter them at high temperature by step-by-step temperature rise and fall, so that the ceramic particles can be combined to form a dense ceramic body; grind the sintered ceramic brake pads through a grinding device, and perform processes such as grooving and drilling to ensure the dimensional accuracy and surface finish of the brake pads; finally, check the appearance of the ceramic brake pads to ensure that there are no defects such as cracks and pores, and then spray and print them;

[0059] S3, start the motor 201, drive the connecting shaft 205 to rotate, the connecting shaft 205 drives the first gear 202 to rotate, the first gear 202 drives the first gear ring 203 and the mounting ring 204 to rotate, so as to realize the rotation of the connecting rod 304, the rotation of the connecting rod 304 drives the rotating table 104 and the rotating shaft 303 to rotate, the rotating shaft 303 drives the second gear 302 to rotate on the second gear ring 301 to realize self-rotation, the rotation of the second gear 302 can drive the receiving rod 401 to rotate, the rotation of the receiving rod 401 can drive the first reset spring 404 and the sleeve 403 to rotate, The sleeve 403 drives the workbench 402 and the clamping frame 405 to rotate. The brake pad body 115 is clamped and fixed on the clamping frame 405, so that the brake pad body 115 can rotate. When the workbench 402 rotates to the top of the slide rail 504, the sleeve 403, the workbench 402 and the clamping frame 405 are lifted up through the cooperation of the ball bearing 503 and the slide rail 504. At this time, the unlocking rope 501 pulls the clamping plate 406 back to unlock the brake pad body 115. In this way, the unlocked brake pad body 115 can be taken away by the mechanical claw and a new brake pad body 115 that needs to be polished can be placed.

[0060] S4, the connecting shaft 205 rotates to drive the synchronous belt 602 to rotate, the synchronous belt 602 drives the rotating rod 601 to rotate, and the rotating rod 601 drives the mounting block 604 and the fixed block 605 to rotate. When the brake pad body 115 passes under the fixed block 605, since the fixed block 605 is made of elastic material and rotates in the opposite direction to the brake pad body 115, friction can be generated to clean the surface of the brake pad body 115, so as to prevent impurities from adhering to the surface of the brake pad body 115 and affecting the grinding quality of the brake pad body 115;

[0061] S5. Starting the air cylinder 701 can adjust the distance between the grinding disc 703 and the brake pad body 115, so that the brake pad body 115 can cooperate with the grinding disc 703 during the revolution and rotation of the brake pad body 115 to achieve grinding, thereby improving work efficiency.

[0062] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A ceramic brake pad, characterized in that: The brake pad comprises a brake pad body (115), a clamping block (113) is symmetrically arranged on the side wall of the brake pad body (115), a clamping slot (114) is arranged on the clamping block (113), a sound insulation layer (111) is symmetrically arranged on the brake pad body (115), a heat insulation layer (112) is installed on each of the sound insulation layers (111), a toughness layer (110) is installed between the sound insulation layers (111), a protective layer (108) is installed on the toughness layer (110) and the heat insulation layer (112), and a plurality of through holes (109) are arranged on the protective layer (108).

2. A ceramic brake pad production process, characterized in that: The following steps are involved: S1. Strictly screen and quality control the raw materials, accurately weigh the selected raw material powders and mix them evenly; S2, pressing the uniformly mixed ceramic powder into a blank having a certain shape and strength; S3, placing the pressed blank into a sintering furnace, and sintering it at high temperature by step-by-step temperature rise and fall, so that the ceramic particles are combined to form a dense ceramic body; S4. Grinding, grooving, drilling and other processes are performed on the sintered ceramic brake pads to ensure the dimensional accuracy and surface finish of the brake pads; S5. Finally, check the appearance of the ceramic brake pad to ensure that there are no defects such as cracks and pores before spraying and marking it.

3. A ceramic brake pad production process according to claim 2, characterized in that: The process also uses a grinding device, which includes a base (101), a fixed cover (103) is fixedly installed on the base (101), a plurality of support columns (107) are installed on the bottom wall of the base (101), a support plate (106) is installed on the support column (107), a rotating table (104) is rotatably arranged between the support plate (106) and the fixed cover (103), a support stand (102) is installed on the support plate (106), a plurality of mounting frames (105) are arranged on the side wall of the support stand (102), a cleaning mechanism (600) and a grinding mechanism (700) are installed on the mounting frame (105), a rotating drive mechanism (200) and a self-rotation mechanism (300) are arranged in the base (101), and a plurality of clamping mechanisms (400) are arranged on the rotating table (104).

4. A ceramic brake pad production process according to claim 3, characterized in that: The rotation drive mechanism (200) comprises a motor (201), a first gear (202), a first gear ring (203), a mounting ring (204) and a connecting shaft (205); a motor (201) is provided on one side of a support column (107) where the bottom wall of the base (101) is located; an output end of the motor (201) is connected to the connecting shaft (205); the other end of the connecting shaft (205) passes through a side wall of a support plate (106) and is rotatably matched with a top wall of a support stand (102); a first gear (202) is sleeved on the side wall of the connecting shaft (205); the first gear (202) is meshed with a first gear ring (203); the first gear ring (203) is mounted on an inner wall of the mounting ring (204); and the mounting ring (204) is connected to a self-rotating mechanism (300).

5. A ceramic brake pad production process according to claim 4, characterized in that: The self-rotating mechanism (300) comprises a second gear ring (301), a second gear (302), a rotating shaft (303) and a connecting rod (304); the top wall of the mounting ring (204) is connected to the connecting rod (304) and one end of the rotating shaft (303); the other end of the connecting rod (304) is connected to the top wall of the rotating platform (104); the other end of the rotating shaft (303) passes through the side wall of the rotating platform (104) and rotates with the side wall of the rotating platform (104); and the second gear ring (301) meshing with the second gear (302) is installed on the inner wall of the base (101).

6. A ceramic brake pad production process according to claim 3, characterized in that: The clamping mechanism (400) comprises a receiving rod (401), a workbench (402), a sleeve (403), a first return spring (404), a clamping frame (405), a clamping plate (406) and a second return spring (407), one end of the receiving rod (401) is connected to the rotating shaft (303), the other end of the receiving rod (401) is slidably sleeved with the sleeve (403), the two ends of the first return spring (404) are respectively connected to the inner wall of the sleeve (403) and the top wall of the receiving rod (401), the sleeve (406) is slidably sleeved with the other end of the receiving rod (401 ... 03) A workbench (402) is provided at one end away from the receiving rod (401), a clamping frame (405) is installed on the workbench (402), a clamping plate (406) is symmetrically slidably provided on the inner wall of the clamping frame (405), the two ends of the second return spring (407) are respectively connected to the side wall of the clamping plate (406) and the inner wall of the clamping frame (405), a rubber pad is provided on the opposite side of the clamping plate (406), and an unlocking mechanism (500) that cooperates with the clamping plate (406) to pull is symmetrically provided on the workbench (402).

7. A ceramic brake pad production process according to claim 6, characterized in that: The unlocking mechanism (500) comprises an unlocking rope (501), a limiting ring (502), a ball (503) and a slide rail (504); the limiting ring (502) is symmetrically arranged on the workbench (402); one end of the unlocking rope (501) passes through the side wall of the limiting ring (502) and the side wall of the clamping frame (405) and is connected to the side wall of the clamping plate (406); the other end of the unlocking rope (501) bypasses the workbench (402) and is connected to the side wall of the receiving rod (401); a plurality of ball bearings (503) are rotatably arranged on the side wall of one end of the workbench (402) close to the rotating table (104); and a slide rail (504) slidably matched with the ball bearings (503) is fixedly installed on the fixed cover (103).

8. A ceramic brake pad production process according to claim 4, characterized in that: The cleaning mechanism (600) comprises a rotating rod (601), a synchronous belt (602), a support frame (603), a mounting block (604), a fixing block (605) and a cleaning brush (606). Three mounting frames (105) are arranged on the side wall of the support frame (102). The mounting frames (105) are symmetrically arranged and each of them is equipped with a support frame (603). One end of the rotating rod (601) is rotatably matched with the top wall of the support frame (603). The rotating rod (601) ) The other end passes through the side wall of the mounting frame (105) to connect to the mounting block (604), and a fixed block (605) is symmetrically installed on the side wall of the mounting block (604) away from the rotating rod (601), and a plurality of cleaning brushes (606) are rotatably arranged between the fixed blocks (605). The side wall of the end of the connecting shaft (205) away from the base (101) and the side wall of the end of the rotating rod (601) close to the support frame (603) are both provided with pulleys, and a synchronous belt (602) is sleeved between the pulleys.

9. A ceramic brake pad production process according to claim 3, characterized in that: The grinding mechanism (700) comprises a cylinder (701), a mounting plate (702) and a grinding plate (703); the cylinder (701) is mounted on an adjacent mounting frame (105); the output end of the cylinder (701) passes through a side wall of the mounting frame (105) to connect to the mounting plate (702); and the grinding plate (703) is mounted on a side wall of the mounting plate (702) away from the cylinder (701).