Vertical dynamic tubular reactor and reaction system

By designing a vertical dynamic tubular reactor, adopting a modular structure and a multi-layer stirring structure, the existing reactors have insufficient anti-countercurrent function and poor stirring effect, achieving sufficient stirring and temperature control of the reactants, and improving the stability and safety of the reaction.

CN119746780APending Publication Date: 2025-04-04WUXI APPTEC (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202411951168.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing dynamic tube reactors have problems such as insufficient anti-countercurrent function, poor stirring effect, large temperature difference, and dead zone formation, resulting in unstable reactions and safety hazards.

Method used

A vertical dynamic tubular reactor is designed, which adopts a modular structure for easy disassembly and assembly, including an annular reaction zone, an insulation layer and a heat exchange interlayer, and is equipped with a multi-layer stirring structure and a temperature monitoring system to achieve sufficient stirring and temperature control of the reactants.

Benefits of technology

Effective stirring and temperature monitoring of reactants are achieved, countercurrent and material deposition are prevented, the stability and safety of the reaction are improved, and suitable for high-risk reactions.

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Abstract

The present invention discloses a vertical dynamic tubular reactor, comprising: a shell for providing a closed reaction space; a shaft sealing structure at the lower end of the reaction stirring shaft is carried in a lower bearing at the bottom of the shell, and a shaft sealing structure at the upper end is carried in an upper bearing at the top of the shell, and a transmission structure passes through the top of the shell to connect to an external drive; a heat exchange interlayer is formed between the reaction stirring shaft and the shell and is located close to the inner wall of the shell; a thermal insulation layer is coated on the shell; a reaction liquid inlet is formed at the lower part of the shell; a product outlet is formed at the upper part of the shell; a temperature monitoring point is formed on the shell, and its position is aligned with the first yield structure. The vertical dynamic tubular reactor of the present invention has an anti-backflow function and can fully stir the reactants. The present invention is small in size, easy to operate, and has high-quality mass transfer and heat transfer effects, thereby greatly shortening the reaction time. It is very suitable for high-risk reactions with high mixing effect requirements, sensitivity to backmixing, large-scale gas production, and solid participation or generation.
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Description

Technical Field

[0001] The invention relates to the field of chemistry, in particular to a vertical dynamic tubular reactor and a vertical dynamic tubular reaction system having the vertical dynamic tubular reactor. Background Art

[0002] The purpose of the dynamic tubular reactor is to replace the existing CSTR in the laboratory. CSTR connects multiple reaction bottles in series through PFA tubes. The depth of the tube insertion is related to the retention time of the reaction. Nitrogen is used as the power source. When the liquid level reaches the depth of the tube insertion, the liquid is pushed to the next bottle under the action of nitrogen until the final product bottle. CSTR is mainly aimed at reactions involving or generating solids to solve the problem of easy clogging with coils. The CSTR solution itself has certain safety issues. When the reaction produces severe gas, the bottle stopper will pop open instantly, causing chemical reagents to splash and posing a risk of injury.

[0003] The dynamic tubular reactor with the same specifications as CSTR in the prior art is very large, occupying about 3 / 4 of the size of the fume hood, so it is difficult to connect multiple devices in series, or multiple fume hoods need to be occupied to achieve the work of connecting multiple devices in series, which leads to the problem of low space utilization of the fume hood. The dynamic tubular reactor is mainly used for reactions involving or generating solids, which requires the equipment to be easy to disassemble and assemble. However, the disassembly of equipment on the market has high requirements for experimental personnel. The maintenance of a device takes about half a day or more. It is easy to cause leakage of the equipment due to improper operation. Some equipment even needs to be returned to the factory for maintenance. In this way, urgent projects are often terminated due to equipment problems, which is particularly unfriendly to experimental personnel.

[0004] In addition, dynamic tubular reactors also have to perform some reactions with relatively serious gas production, so accurate retention time must be solved. In the prior art, dynamic tubular reactors are all arranged horizontally. Horizontal arrangement of dynamic tubular reactors is prone to the problem of unreacted materials being pushed out of the reactor due to sudden gas production, thus failing to solve the retention time problem.

[0005] With the advancement of technology, vertical dynamic tubular reaction system has emerged. Vertical dynamic tubular reaction system is a reaction jacket arranged vertically, and materials and heat exchange medium are in the bottom and out the top. However, the problem brought by the vertical reactor is that the back mixing is relatively serious. When some reactions are seriously back mixed, by-products will be produced, which is also the result that the experimenters do not want to get. The vertical structure of the vertical dynamic tubular reaction system also brings new technical problems, that is, the vertical dynamic tubular reaction system is prone to form a large temperature difference between the top and the bottom, and it is easy to form a dead zone, thus affecting the experimental results. Summary of the invention

[0006] A series of simplified concepts are introduced in the Summary of the Invention, which are all simplifications of the prior art in the field, and will be further described in detail in the Detailed Description of the Invention. The Summary of the Invention of the present invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the scope of protection of the claimed technical solution.

[0007] The technical problem to be solved by the present invention is to provide a vertical dynamic tubular reactor with anti-backflow function and capable of fully stirring reactants.

[0008] And, a vertical dynamic tubular reaction system having the vertical dynamic tubular reactor can be fully automatically controlled to complete the reaction according to input parameters.

[0009] In order to solve the above technical problems, the present invention provides a vertical dynamic tubular reactor, comprising:

[0010] A housing 8, which is used to provide a closed reaction space;

[0011] The reaction stirring shaft 9 has a shaft sealing structure 2 at the lower end thereof supported by a lower bearing 10 at the bottom of the housing 8, and a shaft sealing structure 2 at the upper end thereof supported by an upper bearing 11 at the top of the housing 8, and a transmission structure 3 passing through the top of the housing 8 to connect to an external drive;

[0012] A heat exchange interlayer 12, which is formed between the reaction stirring shaft 9 and the shell 8 and is located close to the inner wall of the shell 8, and is used to provide a temperature environment required for the reaction;

[0013] A heat-insulating layer 13, which is coated on the shell 8;

[0014] A reaction liquid inlet 14 is formed at the lower portion of the housing 8;

[0015] A product outlet 15 is formed at the upper portion of the housing 8;

[0016] The temperature monitoring point 16 is formed on the shell 8 and is aligned with the first relief structure 5, and is used to monitor the temperature of the closed reaction space.

[0017] Preferably, the vertical dynamic tubular reactor is further improved, and the reaction stirring shaft comprises:

[0018] The shaft body 1 has a rotating shaft sealing structure 2 formed at both ends of the upper and lower ends, and a transmission structure 3 is formed above the upper end rotating shaft sealing structure 2, and the transmission structure 3 is used for external drive;

[0019] The first stirring structure 4 is formed on the shaft body 1 and is used to stir the reaction material;

[0020] A first yielding structure 5 is formed in the middle of the shaft body 1;

[0021] Or, further comprising: a second stirring structure 6 is formed on the shaft body 1 below the first stirring structure 4, and is used to push the reaction material upward;

[0022] Preferably, the vertical dynamic tubular reactor is further improved, wherein the first stirring structure 4 is formed as stirring comb teeth arranged on the shaft body 1;

[0023] The second stirring structure 6 is formed as a spiral blade.

[0024] Preferably, the vertical dynamic tubular reactor is further improved to include: a third stirring structure 7, which is located on the shaft 1 above the second stirring structure 6 and is arranged at intervals in the second stirring structure 6 in the vertical direction, and is used to prevent the reaction material from flowing back upward.

[0025] Preferably, the vertical dynamic tubular reactor is further improved, and the third stirring structure 7 is formed as anti-fall baffles arranged at intervals.

[0026] Preferably, the vertical dynamic tubular reactor is further improved, the heat exchange interlayer 12 around the temperature monitoring point 16 is formed with a second give way structure, the second give way structure is aligned with the first give way structure 5, and a gap is formed between the temperature monitoring point 16 and the heat exchange interlayer 12 around it.

[0027] In order to solve the above technical problems, the present invention provides a vertical dynamic tubular reaction system, which has any one of the vertical dynamic tubular reactors described above, including:

[0028] A control unit, which pre-stores control instructions, which selects control instructions according to input parameters to control the vertical support drive unit 20, and performs alarms and emergency shutdowns according to specified sensor feedback parameters;

[0029] A vertical support driving unit 20, which is used to support the vertical dynamic tubular reactor 19 and drive the reaction stirring shaft 9 of the vertical dynamic tubular reactor 19;

[0030] The vertical dynamic tubular reactor 19 is used to provide a reaction space and a reaction environment, and stirs the reaction materials through the reaction stirring shaft 9 to perform the reaction.

[0031] Preferably, the vertical dynamic tubular reaction system is further improved, further comprising:

[0032] A reaction liquid supply module 24 is formed with at least one reaction liquid supply path having a driving device, which is connected to the reaction liquid inlet 14;

[0033] The temperature control module 25, whose outlet is connected to the heat exchange medium inlet 17 of the heat exchange interlayer 12, and whose inlet is connected to the heat exchange medium outlet 18, is used to provide the heat exchange medium at the temperature required for the reaction;

[0034] The product module 26 is connected to the product outlet 15 and is used to collect the reaction products.

[0035] Preferably, the vertical dynamic tubular reaction system is further improved, and the input parameters include: at least one of reaction environment temperature, reaction time, reaction inert atmosphere, reaction pressure, reaction liquid type, reaction liquid volume and reaction type;

[0036] The control instructions are obtained by querying the calibration table based on the input parameters.

[0037] Preferably, the vertical dynamic tubular reaction system is further improved, and the control unit comprises:

[0038] A controller arranged in a control box;

[0039] And, a parameter input device formed on the control box.

[0040] Preferably, the vertical dynamic tubular reaction system is further improved, and the vertical support driving part 20 is formed as a support driving frame.

[0041] The working principle and technical effects of the vertical dynamic tubular reactor of the present invention are as follows:

[0042] Each structure of the vertical dynamic tubular reactor of the present invention can be set as a modular structure, so it is convenient to disassemble and assemble, and can be completed by ordinary experimenters. The vertical dynamic tubular reactor of the present invention is small in size, easy to operate, and has high-quality mass transfer and heat transfer effects, thereby greatly shortening the reaction time, and is very suitable for high-risk reactions with high mixing effect requirements, sensitivity to backmixing, large-scale gas production, and solid participation or generation.

[0043] The vertical dynamic tubular reactor of the present invention forms an annular reaction zone through structural design of the inner surface of the reaction chamber and the reaction stirring shaft. By arranging a thermal insulation layer and designing the heat exchange layer on the side close to the inner wall of the shell, since the radius on the side close to the inner wall of the shell is relatively large, the heat exchange area can be expanded to improve the heat exchange efficiency.

[0044] The vertical dynamic tubular reactor of the present invention is designed with two giving way structures, so that the temperature monitoring point is closer to the middle part of the shaft body and has a gap with the heat exchange interlayer, so that the temperature measurement is more accurate.

[0045] It should be noted that the present invention also carries out structural design for the stirring shaft of the vertical dynamic tubular reactor. The lower end of the shaft body of the reaction stirring shaft of the present invention is welded with spiral blades, comb teeth are welded in the radial direction of the upper end, and anti-fall baffles are welded between the comb teeth of the stage length. When there are solid particles or suspension in the reaction liquid, when the lower end of the reaction liquid enters the reaction chamber, the spiral blades of the rotating shaft rotate at high speed to generate an upward force to push the material to the comb tooth area. The rapid rotation of the comb teeth makes the mixing effect of the two streams of materials extremely good. Due to gravity, the liquid has a tendency to fall. At this time, the anti-fall baffle plays a role in preventing it from falling. The upward thrust of the external spiral effectively solves the reaction that is more sensitive to back mixing. At the same time, the temperature monitoring point directly measures the temperature of the reaction liquid through the heat exchange layer, and the temperature measuring point is arranged in the middle part of the reaction cavity. The middle part is the flow area of ​​the reaction liquid, so the measured temperature is more accurate.

[0046] The reaction stirring shaft of the present invention effectively solves a type of reaction that is sensitive to back-mixing through the design of the first stirring structure, the second stirring structure and the third stirring structure. The combination of the first stirring structure, the second stirring structure and the third stirring structure effectively solves the problem of shaft obstruction caused by material deposition without affecting the mixing effect. Each structure of the present invention can be set as a modular structure, so it is relatively convenient to disassemble and assemble, and can be completed by ordinary experimenters. The present invention is small in size, easy to operate, and has high-quality mass transfer and heat transfer effects, thereby greatly shortening the reaction time. It is very suitable for high-risk reactions with high mixing effect requirements, sensitivity to back-mixing, large-scale gas production, and solid participation or generation.

[0047] The first stirring structure, the second stirring structure and the third stirring structure of the reaction stirring shaft of the present invention are preferably used in combination, and can also be used separately, the difference only being that the technical effects are slightly different.

[0048] The working principle of the vertical dynamic tubular reaction system of the present invention is as follows:

[0049] For the input parameters of the control unit of the vertical dynamic tubular reaction system of the present invention, the controller queries the pre-stored instructions according to the input parameters, such as querying the calibration table according to the input parameters. The exemplary calibration table is a relationship table between the input parameters, the driving time of the vertical support driving unit, the driving mode of the vertical support driving unit, the reaction time and the control instructions of the vertical support driving unit. The vertical support driving unit can be controlled according to the input parameters, thereby realizing fully automatic completion of the reaction, avoiding possible misoperation caused by manual operation, and realizing standardized production to improve product uniformity.

[0050] Furthermore, by collecting designated sensor parameters, the present invention can monitor the entire reaction process according to preset designated thresholds, and output an alarm or perform an emergency shutdown if an uncontrollable condition occurs, thereby improving the safety of reaction production and reducing uncontrollable risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] The drawings of the present invention are intended to illustrate the general characteristics of the methods, structures and / or materials used in specific exemplary embodiments of the present invention, and to supplement the description in the specification. However, the drawings of the present invention are schematic diagrams not drawn to scale, and thus may not accurately reflect the precise structure or performance characteristics of any given embodiment, and the drawings of the present invention should not be interpreted as limiting or restricting the range of values ​​or properties covered by the exemplary embodiments of the present invention. The present invention is further described in detail below in conjunction with the drawings and specific embodiments:

[0052] Figure 1 It is a schematic cross-sectional structure diagram of a vertical dynamic tubular reactor according to the first embodiment of the present invention.

[0053] Figure 2 It is a schematic diagram of the overall structure of the reaction stirring shaft according to the second embodiment of the present invention.

[0054] Figure 3 It is a schematic diagram of the overall structure of the reaction stirring shaft according to the third embodiment of the present invention.

[0055] Figure 4 The overall structure of the reaction stirring shaft of the fourth embodiment of the present invention is shown in FIG. Figure 1 .

[0056] Figure 5 The overall structure of the reaction stirring shaft of the fourth embodiment of the present invention is shown in FIG. Figure 2 .

[0057] Figure 6 It is a schematic structural diagram of a vertical dynamic tubular reaction system according to a fifth embodiment of the present invention.

[0058] Figure 7 It is a structural schematic diagram of a vertical dynamic tubular reaction system according to a sixth embodiment of the present invention.

[0059] Description of reference numerals:

[0060] Axis 1

[0061] Shaft sealing structure transmission structure 3

[0062] The first stirring structure 4

[0063] First yield structure 5

[0064] Second stirring structure 6

[0065] The third stirring structure 7 housing 8

[0066] Reaction stirring shaft 9

[0067] Lower bearing 10

[0068] Upper bearing 11

[0069] Heat exchange interlayer 12

[0070] Insulation layer 13

[0071] Reaction liquid inlet 14

[0072] Product export 15

[0073] Temperature monitoring point 16 Heat exchange medium inlet 17 Heat exchange medium outlet 18 Vertical dynamic tubular reactor 19 Vertical support drive unit 20 Control box 21 Parameter input device 22 Vertical dynamic tubular reactor 23 Reaction liquid supply module 24 Raw material bottle 24.1

[0074] Peristaltic Pump 24.2

[0075] Temperature control module 25

[0076] Product module 26. DETAILED DESCRIPTION

[0077] The following is an explanation of the embodiments of the present invention by specific specific embodiments, and those skilled in the art can fully understand other advantages and technical effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through different specific embodiments, and the details in this specification can also be applied based on different viewpoints, and various modifications or changes can be made without deviating from the general design concept of the invention. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. The following exemplary embodiments of the present invention can be implemented in a variety of different forms and should not be interpreted as being limited to the specific embodiments described herein. It should be understood that these embodiments are provided to make the disclosure of the present invention thorough and complete, and to fully convey the technical solutions of these exemplary specific embodiments to those skilled in the art. It should be understood that when an element is referred to as "connected" or "coupled" to another element, the element can be directly connected or coupled to another element, or there can be an intermediate element. The difference is that when an element is referred to as "directly connected" or "directly coupled" to another element, there is no intermediate element. In all figures, the same reference numerals always represent the same element. As used herein, the term "and / or" includes any combination and all combinations of one or more related listed items.

[0078] First embodiment;

[0079] refer to Figure 1 As shown, the present invention provides a vertical dynamic tubular reactor, comprising:

[0080] A housing 8, which is used to provide a closed reaction space;

[0081] The reaction stirring shaft 9, the shaft sealing structure 2 at the lower end thereof is carried in the lower bearing 10 at the bottom of the housing 8, the shaft sealing structure 2 at the upper end thereof is carried in the upper bearing 11 at the top of the housing 8, and the transmission structure 3 thereof passes through the top of the housing 8 to connect to an external drive; for example, the transmission structure 3 is connected to a vertical support driving unit 20;

[0082] A heat exchange interlayer 12, which is formed between the reaction stirring shaft 9 and the shell 8 and is located close to the inner wall of the shell 8, and is used to provide a temperature environment required for the reaction;

[0083] Preferably, the heat exchange medium inlet 17 is formed at the lower part of the shell 8, and the heat exchange medium outlet 18 is formed at the upper part of the shell 8;

[0084] A heat-insulating layer 13, which is coated on the shell 8;

[0085] A reaction liquid inlet 14 is formed at the lower portion of the housing 8;

[0086] A product outlet 15 is formed at the upper portion of the housing 8;

[0087] A temperature monitoring point 16 is formed on the housing 8 and is aligned with the first giving way structure 5, and is used to monitor the temperature of the closed reaction space;

[0088] The heat exchange interlayer 12 around the temperature monitoring point 16 is formed with a second giving way structure 19 , and a gap is formed between the temperature monitoring point 16 and the heat exchange interlayer 12 around it.

[0089] In addition, it should also be understood that, although the terms "first", "second", etc. may be used here to describe different elements, components, regions, layers and / or parts, these elements, components, regions, layers and / or parts should not be limited by these terms. These terms are only used to distinguish an element, component, region, layer or part from another element, component, region, layer or part. Therefore, without departing from the teachings of exemplary embodiments of the present invention, the first element, component, region, layer or part discussed below may also be referred to as the second element, component, region, layer or part.

[0090] Second embodiment;

[0091] refer to Figure 2 As shown, the present invention provides a stirring shaft that can be used in the above-mentioned first embodiment, comprising:

[0092] The shaft body 1 has a rotating shaft sealing structure 2 formed at both ends of the upper and lower ends, and a transmission structure 3 is formed above the upper end rotating shaft sealing structure 2, and the transmission structure 3 is used for external drive;

[0093] The first stirring structure 4 is formed on the shaft body 1 and is used to stir the reaction material;

[0094] A first yielding structure 5 is formed in the middle of the shaft body 1;

[0095] Preferably, the first stirring structure 4 is formed as stirring comb teeth arranged on the shaft body 1 .

[0096] Third embodiment;

[0097] refer to Figure 3 As shown, the present invention provides a reaction stirring shaft, which is a further improvement on the basis of the above-mentioned first embodiment, and the same parts are not repeated here, and further includes:

[0098] The second stirring structure 6 is formed on the shaft body 1 below the first stirring structure 4 and is used to push the reaction material upwards;

[0099] Preferably, the second stirring structure 6 is formed as a spiral blade.

[0100] Fourth embodiment;

[0101] The present invention provides a reaction stirring shaft, which is a further improvement on the basis of the first embodiment or the second embodiment, and the same parts are not repeated here, and further includes:

[0102] The third stirring structure 7 is located on the shaft body 1 above the second stirring structure 6 and is arranged at intervals in the second stirring structure 6 in the vertical direction, and is used to prevent the reaction material from flowing back upward.

[0103] A third stirring structure 7 is added on the basis of the first embodiment. Figure 4 As shown;

[0104] A third stirring structure 7 is added on the basis of the second embodiment. Figure 5 As shown;

[0105] Preferably, in the third embodiment, the first stirring structure 4 is formed as stirring comb teeth arranged on the shaft body 1;

[0106] The second stirring structure 6 is formed as a spiral blade;

[0107] The third stirring structure 7 is formed as anti-fall baffles arranged at intervals.

[0108] Fifth embodiment;

[0109] refer to Figure 6 As shown, the present invention provides a vertical dynamic tubular reaction system, which has the vertical dynamic tubular reactor described in any one of the first to fourth embodiments, and further includes:

[0110] The control unit includes a controller arranged in a control box 21, which pre-stores control instructions, and selects control instructions according to input parameters to control the vertical support drive unit 20, and executes alarms and emergency shutdowns according to specified sensor feedback parameters; the controller can be a host computer, MCU, PC, etc.; the specified sensor can be a temperature sensor at a temperature monitoring point and a pressure sensor at a specified position. For example, when the temperature is greater than a first specified temperature threshold, an alarm is issued to notify the staff; if the temperature exceeds a second specified temperature threshold, the system executes an emergency shutdown (all equipment is powered off and stops working); the principle of alarming and emergency shutdown according to pressure is the same as that of temperature control, and will not be repeated. Accordingly, temperature and pressure can be used alone or in combination to execute control.

[0111] In addition, a parameter input device 22 is formed on the control box. The input device 22 can be a keyboard, a touch screen, etc., and there is a display part for displaying the currently executed instructions, reaction temperature, vertical dynamic tubular reactor speed and other parameters that need to be monitored; this embodiment uses a touch screen that can be used as a parameter input device and can also display parameters.

[0112] A vertical support drive unit 20, which is formed as a support drive frame, is used to support the vertical dynamic tubular reactor 19 and drive the reaction stirring shaft 9 of the vertical dynamic tubular reactor 19; for example, the transmission structure 3 of the reaction stirring shaft 9 is driven by the motor gearing;

[0113] A vertical dynamic tubular reactor 19 is used to provide a reaction space and a reaction environment, and stirs the reaction materials through a reaction stirring shaft 9 to perform a reaction;

[0114] Preferably, the input parameters include: at least one of: reaction environment temperature, reaction time, reaction inert atmosphere, reaction pressure, reaction liquid type, reaction liquid amount and reaction type;

[0115] The input parameters are the basis for the control unit to query the control instructions, that is, the input parameters trigger the selection of the control instructions of the control unit, and the control instructions are obtained by querying the calibration table according to the input parameters.

[0116] Exemplarily, the input parameters include: reaction environment temperature, reaction time, reaction inert atmosphere, reaction pressure, reaction liquid type, reaction liquid volume and reaction type; it should be noted that the above parameters are only examples of commonly used parameters considered by the applicant, and these parameters can be combined as input parameters or used as input parameters separately.

[0117] More specifically, the following are some examples:

[0118] 1. Input parameter reaction type A, then query control instruction B according to reaction type A. Control instruction B is to drive the vertical dynamic tubular reactor to stir clockwise for C seconds.

[0119] 2. Input parameters of reaction type A and reaction time D, then query control instruction B according to reaction type A and reaction time D. Control instruction F is to drive the vertical dynamic tubular reactor to stir clockwise for C seconds and counterclockwise for C seconds.

[0120] 3. Input parameters of reaction type A, reaction time D, and reaction liquid type E. Then query control instruction G according to reaction type A, reaction time D, and reaction liquid type E. Control instruction G is to drive the vertical dynamic tubular reactor to stir for C seconds and counterclockwise for H seconds. Similarly, the relationship table between input parameters and control instructions is established through calibration, and then fully automatic reaction control is realized after inputting parameters.

[0121] It should be noted that electric control valves can also be set at the heat exchange medium inlet 17, the heat exchange medium outlet 18, the reaction liquid inlet 10, and the product outlet 11, and integratedly controlled by the controller, so that manual operation can be completely eliminated not only during the reaction process, but also in the feeding and output stages.

[0122] For example, if the reaction environment temperature is found to be low, the electric control valve of the heat exchange medium inlet 17 is opened to raise the temperature. After the reaction is completed, the electric control valve of the product outlet 15 is opened, and the product pump is started by the control unit to extract the product.

[0123] Sixth embodiment;

[0124] refer to Figure 7 As shown, the present invention provides a vertical dynamic tubular reaction system, which is a further improvement on the basis of the fifth embodiment, and is used to illustrate the matching modules of the vertical dynamic tubular reaction system provided by the present invention. The corresponding matching modules are the preferred structures of the present invention, and other modules can be added as needed on this basis, and also include:

[0125] The reaction liquid supply module 24 is formed with at least one reaction liquid supply path with a driving device, which is connected to the reaction liquid inlet 14; for example, the reaction liquid in the raw material bottle 24.1 is extracted and input into the reaction liquid inlet 14 through the peristaltic pump 24.2 as a driving device, and the pressure at the outlet of the peristaltic pump is monitored and fed back to the controller to determine whether there is a blockage in the system pipeline. If blockage occurs, the outlet pressure of the peristaltic pump is greater than the first specified pressure threshold, and an alarm is issued to notify the staff; if the outlet pressure of the peristaltic pump is greater than the second specified pressure threshold, the system performs an emergency shutdown (all equipment is powered off and stops working), and a bypass pipeline can be considered to be set for pressure relief accordingly;

[0126] The temperature control module 25 has an outlet connected to the heat exchange medium inlet 17 of the heat exchange interlayer 12, and an inlet connected to the heat exchange medium outlet 18, and is used to provide a heat exchange medium at the temperature required for the reaction; for example, the heat exchange medium is circulated and temperature-controlled and inputted into the heat exchange medium inlet 17 through a circulating bath device, and then inputted back into the circulating bath device through the heat exchange medium outlet 18 for cyclic heating; and the temperature of the temperature monitoring point is monitored and fed back to the controller to determine whether the system is overheated and thus an uncontrollable reaction condition may occur. If overheating occurs, the temperature of the temperature monitoring point is greater than the first specified temperature threshold, and an alarm is issued to notify the staff; if the temperature of the temperature monitoring point is greater than the second specified temperature threshold, the system executes an emergency shutdown (all equipment is powered off and stops working), and accordingly, a cooling device can be considered to be set to cool the reactor;

[0127] The product module 26 is connected to the product outlet 15 and is used to collect the reaction products.

[0128] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. It will also be understood that, unless expressly defined herein, terms such as those defined in general dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not interpreted in an ideal or overly formal sense.

[0129] The present invention has been described in detail above through specific implementation modes and embodiments, but these do not constitute limitations of the present invention. Without departing from the principles of the present invention, those skilled in the art may also make many variations and improvements, which should also be regarded as the protection scope of the present invention.

Claims

1. A vertical dynamic tubular reactor, characterized in that: include: A housing (8) for providing a closed reaction space; A reaction stirring shaft (9), wherein the shaft sealing structure (2) at the lower end thereof is carried in a lower bearing (10) at the bottom of the housing (8), and the shaft sealing structure (2) at the upper end thereof is carried in an upper bearing (11) at the top of the housing (8), and the transmission structure (3) thereof passes through the top of the housing (8) to connect to an external drive; A heat exchange interlayer (12), which is formed between the reaction stirring shaft (9) and the shell (8) and is located close to the inner wall of the shell (8), and is used to provide a temperature environment required for the reaction; A heat-insulating layer (13) covering the shell (8); A reaction liquid inlet (14) is formed at the lower portion of the housing (8); A product outlet (15) is formed at the upper portion of the housing (8); A temperature monitoring point (16) is formed on the shell (8) and is aligned with the first relief structure (5) for monitoring the temperature of the closed reaction space.

2. The vertical dynamic tubular reactor according to claim 1, characterized in that: The reaction stirring shaft includes: The shaft body (1) has a rotating shaft sealing structure (2) formed at both ends of the shaft body (1), and a transmission structure (3) is formed above the rotating shaft sealing structure (2) at the upper end of the shaft body (1), and the transmission structure (3) is used for external driving; A first stirring structure (4) is formed on the shaft body (1) and is used to stir the reaction material; A first yielding structure (5) is formed in the middle of the shaft body (1); Or, it further comprises: a second stirring structure (6) formed on the shaft body (1) below the first stirring structure (4), which is used to push the reaction material upwards.

3. The reaction stirring shaft according to claim 2, characterized in that: The first stirring structure (4) is formed as stirring comb teeth arranged on the shaft body (1); The second stirring structure (6) is formed as a spiral blade.

4. The vertical dynamic tubular reactor according to claim 2, characterized in that: Also includes: The third stirring structure (7) is located on the shaft (1) above the second stirring structure (6) and is arranged at intervals in the second stirring structure (6) in the vertical direction, and is used to prevent the reaction material from flowing upward.

5. The reaction stirring shaft according to claim 4, characterized in that: The third stirring structure (7) is formed as anti-fall baffles arranged at intervals.

6. The vertical dynamic tubular reaction system according to claim 1, characterized in that: The heat exchange interlayer (12) around the temperature monitoring point (16) is formed with a second giving way structure, the second giving way structure is aligned with the first giving way structure (5), and a gap is formed between the temperature monitoring point (16) and the heat exchange interlayer (12) around it.

7. A vertical dynamic tubular reaction system, comprising the vertical dynamic tubular reactor according to any one of claims 1 to 6, characterized in that: Also includes: A control unit pre-stores control instructions, which selects control instructions according to input parameters to control the vertical support drive unit (20), and executes alarms and emergency shutdowns according to specified sensor feedback parameters; A vertical support driving unit (20) for supporting the vertical dynamic tubular reactor (19) and driving a reaction stirring shaft (9) of the vertical dynamic tubular reactor (19); The vertical dynamic tubular reactor (19) is used to provide a reaction space and a reaction environment, and stirs the reaction materials through a reaction stirring shaft (9) to perform a reaction.

8. The vertical dynamic tubular reaction system according to claim 7, characterized in that: Also includes: A reaction liquid supply module (24) is formed with at least one reaction liquid supply path having a driving device and connected to the reaction liquid inlet (14); A temperature control module (25), whose outlet is connected to the heat exchange medium inlet (17) of the heat exchange interlayer (12), and whose inlet is connected to the heat exchange medium outlet (18), and which is used to provide a heat exchange medium at a temperature required for the reaction; The product module (26) is connected to the product outlet (15) to collect the reaction products.

9. The vertical dynamic tubular reaction system according to claim 7, characterized in that: The input parameters include: at least one of reaction environment temperature, reaction time, reaction inert atmosphere, reaction pressure, reaction liquid type, reaction liquid volume and reaction type; The control instructions are obtained by querying the calibration table based on the input parameters.

10. The vertical dynamic tubular reaction system according to claim 7, characterized in that: The control unit includes: A controller arranged in a control box; And, a parameter input device is formed on the control box.