Fertilizer crushing processing device and process
By designing a fertilizer crushing processing device that includes crushing, screening, recycling and dust removal mechanisms, the problem of traditional equipment being difficult to ensure the consistency of fertilizer particle size and dust pollution, and efficient crushing and clean production are achieved.
Patent Information
- Application Number
- CN202411821709.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-04
AI Technical Summary
Traditional fertilizer crushing equipment is difficult to ensure that all fertilizers are crushed to the appropriate particle size, and a large amount of dust will be generated during the crushing process, polluting the air.
A fertilizer crushing processing device including a crushing mechanism, a screening mechanism, a circulation mechanism and a dust removal mechanism is designed. The crushing mechanism ensures that the particle size is consistent through preliminary and secondary crushing. The screening mechanism separates the particles through the screen plate. The circulation mechanism circulates and crushes the particles without meeting the standards through the spiral blades. The dust removal mechanism maintains a negative pressure environment through the fan and the filter plate to prevent dust from escaping.
It improves the crushing efficiency of fertilizers, ensures the consistent size of particles, and effectively prevents dust pollution, improving the convenience of use.
Smart Images
Figure CN119747046A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fertilizer processing, and in particular to a fertilizer crushing processing device and process. Background Art
[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties, and increases soil fertility. It is one of the material bases of agricultural production. It mainly includes ammonium phosphate fertilizers, large-element water-soluble fertilizers, medium-element fertilizers, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc. In the fertilizer production process, raw materials or semi-finished products often need to be crushed to adjust their particle size and promote the uniform distribution and release of fertilizer nutrients.
[0003] Traditional fertilizer crushing equipment is mostly conventional roller crushers, which crush fertilizers through a set of intermeshing crushing rollers. However, this crushing method is difficult to ensure that all fertilizers are crushed into appropriate particle sizes. At the same time, in the process of crushing fertilizers, when the fertilizers are relatively dry, a large amount of fertilizer dust will be dispersed in the air, causing pollution to the surrounding air, which is inconvenient to use. Summary of the invention
[0004] To this end, the present invention provides a fertilizer crushing processing device and process to solve the problem in the prior art that when the fertilizer is relatively dry, a large amount of fertilizer dust will be dispersed in the air, causing pollution to the surrounding air.
[0005] In order to achieve the above object, the present invention provides the following technical solutions:
[0006] According to a first aspect of the present invention, a fertilizer crushing and processing device comprises a mounting mechanism, wherein a crushing mechanism is arranged inside the mounting mechanism, a screening mechanism is arranged below the crushing mechanism, a circulation mechanism is arranged on one side of the screening mechanism, a dust removal mechanism is arranged at the bottom of the inner cavity of the mounting mechanism, the circulation mechanism comprises a guide groove, a circulation pipe is fixedly connected to one side of the guide groove, a circulation port is arranged at the upper end of the circulation pipe, a third motor is fixedly connected to the top of the circulation port, and a spiral blade is fixedly connected to the surface of the rotating shaft of the third motor.
[0007] Furthermore, the installation mechanism includes a shell, a feed port is provided on one side of the top of the shell, a guide plate is fixedly connected to the inner wall of the shell, and a discharge port is provided on one side of the bottom of the inner cavity of the shell.
[0008] Furthermore, the crushing mechanism comprises a first motor, one end of a rotating shaft of the first motor is fixedly connected to a preliminary crushing roller group, and the preliminary crushing roller group comprises two preliminary crushing rollers which rotate in opposite directions through gear meshing transmission.
[0009] Furthermore, a first synchronous wheel is fixedly connected to the surface of the first motor shaft, a synchronous belt is meshed on the surface of the first synchronous wheel, a second synchronous wheel is meshed on the inner wall of one end of the synchronous belt, a secondary crushing roller group is arranged on one side of the second synchronous wheel, and the secondary crushing roller group includes two secondary crushing rollers that rotate in opposite directions through gear meshing transmission.
[0010] Furthermore, the screening mechanism includes a limit plate, one side of which is fixedly connected to the inner wall of the shell, a slide rail is fixedly connected to the surface of the limit plate, a sieve plate is meshed with the surface of the slide rail, and a fixing plate is fixedly connected to the bottom of the sieve plate.
[0011] Furthermore, the bottom of the fixing plate is rotatably connected to a support rod, one end of the support rod is rotatably connected to an eccentric wheel, the bottom of the eccentric wheel is fixedly connected to a second motor, and the bottom of the second motor is fixedly connected to the bottom of the inner cavity of the shell through a fixing block.
[0012] Furthermore, the dust removal mechanism comprises a dust suction port, one side of the dust suction port is connected to a dust removal chamber via a pipeline, and a filter plate is provided on the inner wall of the dust removal chamber.
[0013] Furthermore, a fan is provided below the filter plate and on the inner wall of the dust removal chamber, the lower end of the inner cavity of the dust removal chamber is connected to an air outlet through a pipeline, and the surface of the air outlet is fixedly connected to one side of the outer shell.
[0014] Further, the following steps are included:
[0015] S1: Put the bulk fertilizer into the housing from the feed inlet and drop it between the preliminary crushing rollers. Under the action of the first motor, the two preliminary crushing rollers in the preliminary crushing roller group rotate synchronously in opposite directions to perform preliminary crushing on the bulk fertilizer.
[0016] S2: After the initial crushing, the fertilizer enters between the secondary crushing rollers under the action of the guide plate. The first synchronous wheel drives the second synchronous wheel through the synchronous belt, so that the two secondary crushing rollers in the secondary crushing roller group rotate synchronously in the opposite direction to perform secondary crushing on the fertilizer.
[0017] S3: After the crushing is completed, the second motor drives the eccentric wheel to rotate, so that the support rod pushes the screen plate to reciprocate along the slide rail to screen the fertilizer, and the small-particle fertilizer that meets the requirements passes through the screen plate and is discharged from the discharge port;
[0018] S4: Large waste particles enter the circulation pipe under the action of the guide groove, and the spiral blades are driven by the third motor to rotate, and the large fertilizer particles are discharged from the circulation port along the circulation pipe, and then returned to the feed port to be crushed again until they can pass through the sieve plate;
[0019] S5: During the crushing process, the fan continuously extracts air from the dust suction port. The extracted air removes internal dust under the action of the multi-layer filter plate and is discharged through the air outlet, so that the shell is always in a negative pressure environment to prevent the dust generated by the crushing from escaping to the outside of the shell.
[0020] The present invention has the following advantages: through the setting of the circulation mechanism, when the screening mechanism screens the fertilizer after primary crushing and secondary crushing, the screened larger fertilizer particles can be guided into the circulation pipe through the guide groove, and then transported to between the primary crushing roller groups through the spiral blades, and crushed again until they can pass through the screen plate, thereby improving the crushing efficiency of the fertilizer. At the same time, the setting of the dust removal mechanism can continuously evacuate the outer shell during the crushing process, and the extracted air is discharged from the air outlet after being filtered through multiple layers to remove dust, so that a negative pressure space is formed in the outer shell, and the dust generated by the crushed fertilizer in the outer shell is prevented from escaping to the outside, making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The present invention provides a front view of a fertilizer crushing and processing device and process.
[0022] Figure 2 The present invention provides a side view of a fertilizer crushing and processing device and process.
[0023] Figure 3 The present invention provides a cross-sectional view of a fertilizer crushing and processing device and process.
[0024] Figure 4 A three-dimensional diagram of a crushing mechanism of a fertilizer crushing processing device and process provided by the present invention.
[0025] Figure 5 A three-dimensional diagram of a circulation mechanism and a dust removal mechanism of a fertilizer crushing and processing device and process provided by the present invention.
[0026] Figure 6 A three-dimensional diagram of a screening mechanism of a fertilizer crushing processing device and process provided by the present invention.
[0027] In the figure: 11, shell; 12, feed inlet; 13, guide plate; 14, discharge port; 21, first motor; 22, primary crushing roller group; 23, first synchronous wheel; 24, synchronous belt; 25, second synchronous wheel; 26, secondary crushing roller group; 31, limit plate; 32, slide rail; 33, screen plate; 34, fixing plate; 35, support rod; 36, eccentric wheel; 37, second motor; 41, guide groove; 42, circulation pipe; 43, circulation port; 44, third motor; 45, spiral blade; 51, dust suction port; 52, dust removal chamber; 53, filter plate; 54, fan; 55, air outlet. DETAILED DESCRIPTION
[0028] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] like Figures 1 to 6 As shown, a fertilizer crushing and processing device in an embodiment of the first aspect of the present invention comprises a mounting mechanism, a crushing mechanism is arranged inside the mounting mechanism, a screening mechanism is arranged below the crushing mechanism, a circulation mechanism is arranged on one side of the screening mechanism, a dust removal mechanism is arranged at the bottom of the inner cavity of the mounting mechanism, the circulation mechanism comprises a guide groove 41, a circulation pipe 42 is fixedly connected to one side of the guide groove 41, a circulation port 43 is arranged at the upper end of the circulation pipe 42, a third motor 44 is fixedly connected to the top of the circulation port 43, and a spiral blade 45 is fixedly connected to the surface of the rotating shaft of the third motor 44;
[0031] In the above embodiment, it should be noted that the third motor 44 drives the spiral blade 45 to rotate, discharges the large-particle fertilizer from the circulation port 43 along the circulation pipe 42, returns it to the feed port 12, and is crushed again until it can pass through the sieve plate 33. During the crushing process, the fan 54 continuously extracts air from the dust suction port 51 in the housing 11. The extracted air is removed from the multi-layer filter plate 53 after removing the internal dust, and then is discharged from the air outlet 55, so that the housing 11 is always in a negative pressure environment, avoiding the dust generated by the crushing from escaping to the outside of the housing 11, making it more convenient to use;
[0032] The technical effect achieved by the above embodiment is: the fertilizer that does not meet the requirements can be crushed cyclically until the particle size meets the standard, and the dust generated by the crushing is prevented from escaping to the outside of the shell 11, making it more convenient to use.
[0033] Example 2
[0034] like Figures 1 to 6As shown, a fertilizer crushing processing device includes all the contents of Example 1, in addition, the mounting mechanism includes a shell 11, a feed port 12 is arranged on one side of the top of the shell 11, a guide plate 13 is fixedly connected to the inner wall of the shell 11, a discharge port 14 is arranged on one side of the bottom of the inner cavity of the shell 11, the crushing mechanism includes a first motor 21, a primary crushing roller group 22 is fixedly connected to one end of the rotating shaft of the first motor 21, the primary crushing roller group 22 includes two primary crushing rollers that rotate in opposite directions through gear meshing transmission, a first synchronous wheel 23 is fixedly connected to the surface of the rotating shaft of the first motor 21, a synchronous belt 24 is meshed on the surface of the first synchronous wheel 23, a second synchronous wheel 25 is meshed on the inner wall of one end of the synchronous belt 24, a secondary crushing roller group 26 is arranged on one side of the second synchronous wheel 25, and the secondary crushing roller group 26 includes two secondary crushing rollers that rotate in opposite directions through gear meshing transmission;
[0035] In the above embodiment, it should be noted that when the fertilizer is crushed, the bulk fertilizer is placed into the housing from the feed port 12 and falls between the primary crushing roller group 22. Under the action of the first motor 21, the two primary crushing rollers in the primary crushing roller group 22 are synchronously rotated in the opposite direction to perform primary crushing on the bulk fertilizer. After the primary crushing, the fertilizer enters between the secondary crushing roller group 26 under the action of the guide plate 13. Under the action of the first synchronous wheel 23 driving the second synchronous wheel 25 through the synchronous belt 24, the two secondary crushing rollers in the secondary crushing roller group 26 are synchronously rotated in the opposite direction to perform secondary crushing on the fertilizer.
[0036] The technical effect achieved by the above embodiment is: two-step crushing has a better crushing effect compared with conventional single crushing.
[0037] Example 3
[0038] like Figures 1 to 6 As shown, a fertilizer crushing and processing device includes all the contents of Example 2. In addition, the screening mechanism includes a limit plate 31, one side of the limit plate 31 is fixedly connected to the inner wall of the shell 11, the surface of the limit plate 31 is fixedly connected to a slide rail 32, the surface of the slide rail 32 is meshed with a screen plate 33, the bottom of the screen plate 33 is fixedly connected to a fixed sheet 34, the bottom of the fixed sheet 34 is rotatably connected to a support rod 35, one end of the support rod 35 is rotatably connected to an eccentric wheel 36, and the bottom of the eccentric wheel 36 is fixedly connected to the inner wall of the shell 11. A second motor 37 is connected, the bottom of the second motor 37 is fixedly connected to the bottom of the inner cavity of the housing 11 through a fixing block, the dust removal mechanism includes a dust suction port 51, one side of the dust suction port 51 is connected to a dust removal chamber 52 through a pipeline, a filter plate 53 is provided on the inner wall of the dust removal chamber 52, a fan 54 is provided below the filter plate 53 and located on the inner wall of the dust removal chamber 52, the lower end of the inner cavity of the dust removal chamber 52 is connected to an air outlet 55 through a pipeline, and the surface of the air outlet 55 is fixedly connected to one side of the housing 11;
[0039] In the above embodiment, it should be noted that the second motor 37 drives the eccentric wheel 36 to rotate, so that the support rod 35 pushes the screen plate 33 to reciprocate along the slide rail 32 to screen the fertilizer. Small-particle fertilizer that meets the requirements is discharged from the discharge port 14 through the screen plate 33, and large-particle waste enters the circulation pipe 42 under the action of the guide groove 41.
[0040] The technical effect achieved by the above embodiment is: the fertilizer is screened to prevent large fertilizer particles from being mixed with small fertilizer particles.
[0041] Fertilizer crushing process: When crushing fertilizer, put the large fertilizer into the shell from the feed port 12, and drop it between the primary crushing roller group 22. Under the action of the first motor 21, the two primary crushing rollers in the primary crushing roller group 22 rotate synchronously in the opposite direction to crush the large fertilizer. After the initial crushing, under the action of the guide plate 13, the fertilizer enters between the secondary crushing roller group 26. Under the action of the first synchronous wheel 23 driving the second synchronous wheel 25 through the synchronous belt 24, the two secondary crushing rollers in the secondary crushing roller group 26 rotate synchronously in the opposite direction to crush the fertilizer. After the crushing is completed, the eccentric wheel 36 is driven to rotate by the second motor 37, so that the support rod 35 pushes the screen plate 33 to move forward along the slide rail 32. The fertilizer is screened by the reciprocating motion, and the small-particle fertilizer that meets the requirements is discharged from the discharge port 14 through the sieve plate 33. The large-particle waste enters the circulation pipe 42 under the action of the guide groove 41, and the spiral blade 45 is driven by the third motor 44 to rotate, so that the large-particle fertilizer is discharged from the circulation port 43 along the circulation pipe 42, so that it returns to the feed port 12 and is crushed again until it can pass through the sieve plate 33. During the crushing process, the fan 54 continuously extracts air from the dust suction port 51 in the shell 11. The extracted air is removed from the internal dust through the multi-layer filter plate 53 and is discharged along the air outlet 55, so that the shell 11 is always in a negative pressure environment, avoiding the dust generated by the crushing from escaping to the outside of the shell 11, making it more convenient to use.
Claims
1. A fertilizer crushing and processing device, characterized in that: The invention comprises a mounting mechanism, wherein a crushing mechanism is arranged inside the mounting mechanism, a screening mechanism is arranged below the crushing mechanism, a circulation mechanism is arranged on one side of the screening mechanism, a dust removal mechanism is arranged at the bottom of the inner cavity of the mounting mechanism, the circulation mechanism comprises a guide groove (41), a circulation pipe (42) is fixedly connected to one side of the guide groove (41), a circulation port (43) is arranged at the upper end of the circulation pipe (42), a third motor (44) is fixedly connected to the top of the circulation port (43), and a spiral blade (45) is fixedly connected to the surface of the rotating shaft of the third motor (44).
2. A fertilizer crushing and processing device according to claim 1, characterized in that: The mounting mechanism comprises a shell (11), a feed port (12) is provided on one side of the top of the shell (11), a guide plate (13) is fixedly connected to the inner wall of the shell (11), and a discharge port (14) is provided on one side of the bottom of the inner cavity of the shell (11).
3. A fertilizer crushing and processing device according to claim 1, characterized in that: The crushing mechanism comprises a first motor (21), one end of the rotating shaft of the first motor (21) is fixedly connected to a preliminary crushing roller group (22), and the preliminary crushing roller group (22) comprises two preliminary crushing rollers that rotate in opposite directions through gear meshing transmission.
4. A fertilizer crushing and processing device according to claim 3, characterized in that: A first synchronous wheel (23) is fixedly connected to the surface of the rotating shaft of the first motor (21); a synchronous belt (24) is meshed on the surface of the first synchronous wheel (23); a second synchronous wheel (25) is meshed on the inner wall of one end of the synchronous belt (24); a secondary crushing roller group (26) is arranged on one side of the second synchronous wheel (25); the secondary crushing roller group (26) includes two secondary crushing rollers that rotate in opposite directions through gear meshing transmission.
5. A fertilizer crushing and processing device according to claim 1, characterized in that: The screening mechanism comprises a limit plate (31), one side of which is fixedly connected to the inner wall of the outer shell (11), a slide rail (32) is fixedly connected to the surface of the limit plate (31), a sieve plate (33) is meshed on the surface of the slide rail (32), and a fixing plate (34) is fixedly connected to the bottom of the sieve plate (33).
6. A fertilizer crushing and processing device according to claim 5, characterized in that: The bottom of the fixing plate (34) is rotatably connected to a support rod (35), one end of the support rod (35) is rotatably connected to an eccentric wheel (36), the bottom of the eccentric wheel (36) is fixedly connected to a second motor (37), and the bottom of the second motor (37) is fixedly connected to the bottom of the inner cavity of the housing (11) via a fixing block.
7. A fertilizer crushing and processing device according to claim 1, characterized in that: The dust removal mechanism comprises a dust suction port (51), one side of the dust suction port (51) is connected to a dust removal chamber (52) via a pipeline, and a filter plate (53) is provided on the inner wall of the dust removal chamber (52).
8. A fertilizer crushing and processing device according to claim 7, characterized in that: A fan (54) is provided below the filter plate (53) and on the inner wall of the dust removal chamber (52); the lower end of the inner cavity of the dust removal chamber (52) is connected to an air outlet (55) via a pipeline; the surface of the air outlet (55) is fixedly connected to one side of the outer shell (11).
9. A fertilizer crushing process, characterized in that: The steps include: S1: placing a bulk fertilizer from a feed inlet (12) into the housing, and dropping it between the preliminary crushing roller group (22), and under the action of a first motor (21), causing two preliminary crushing rollers in the preliminary crushing roller group (22) to rotate synchronously in opposite directions to perform preliminary crushing on the bulk fertilizer; S2: After the initial crushing, the fertilizer enters between the secondary crushing roller group (26) under the action of the guide plate (13), and the first synchronous wheel (23) drives the second synchronous wheel (25) through the synchronous belt (24), so that the two secondary crushing rollers in the secondary crushing roller group (26) rotate synchronously in opposite directions, and the fertilizer is crushed for the second time; S3: After the crushing is completed, the eccentric wheel (36) is driven to rotate by the second motor (37), so that the support rod (35) pushes the screen plate (33) to reciprocate along the slide rail (32), thereby screening the fertilizer, and the small-particle fertilizer that meets the requirements passes through the screen plate (33) and is discharged from the discharge port (14); S4: Large waste particles enter the circulation pipe (42) under the action of the guide groove (41), and the spiral blade (45) is driven by the third motor (44) to rotate, so that the large fertilizer particles are discharged from the circulation port (43) along the circulation pipe (42) and returned to the feed port (12) to be crushed again until they can pass through the sieve plate (33); S5: During the crushing process, air is continuously sucked from the housing (11) through the dust suction port (51) by the fan (54). The sucked air is removed from the internal dust by the multi-layer filter plate (53) and then discharged through the air outlet (55), so that the housing (11) is always in a negative pressure environment, thereby preventing dust generated by the crushing from escaping to the outside of the housing (11).