A stone powder air separation device and method for all-dry production
By designing a stone powder air selection device including material barrels, suspension components, drive components and spreading components, the motor drives rotation and wind power to blow out the stone powder, and repeatedly stirs and spreads the mechanism sand, the problem of low efficiency of stone powder air selection in the existing technology is solved, and a more efficient stone powder removal effect is achieved.
Patent Information
- Application Number
- CN202510260935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-03-06
AI Technical Summary
The existing stone powder air selection device is not efficient during the air selection process. Especially when stones of different sizes are mixed together, it is easy to have mutual obstructions, and the stone powder attached to the surface of the stone is difficult to remove.
A stone powder air selection device including material barrel, suspension assembly, drive assembly and spreading assembly is designed. The gears and gear rings are driven by the motor, the material barrel and the dial plate rotate, and the air inlet duct introduces wind force to blow out the stone powder in the machine sand. The deflector repeatedly raises the machine sand to a high place to spread it down, increasing the number of wind selection times and improving the efficiency of wind selection. At the same time, the movable blocks and elastic sheets in the storage box repeatedly stir and spread the machine sand through magnetic absorption and elastic action to enhance the removal effect of stone powder.
By repeatedly rotating and spreading the machine sand, the efficiency of the stone powder selection is significantly improved, and the stone powder attached to the surface of the stone can be more effectively removed, thereby improving the purity of the product.
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Figure CN119747205B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of air separation equipment, and specifically relates to a stone powder air separation device and method for all-dry production. Background Art
[0002] Machine-made sand, also known as artificial sand, is a granular sand and gravel material obtained by crushing, screening, and washing large rocks (usually natural stones) through mechanical equipment (such as crushers, sand making machines, etc.). During some engineering construction processes, machine-made sand is used to replace natural river sand. However, machine-made sand contains a certain amount of stone powder, which will affect the construction quality. Therefore, air separation and dust removal equipment is needed to remove the stone powder in the machine-made sand. The stone powder air separation device in all-dry production is a device that separates materials with different particle sizes in stone powder through air flow. It is mainly used for stone powder treatment in industries such as ores, quartz, and sand and gravel, and can effectively remove impurities in the powder and improve the purity of the product. The air separation device controls the air flow velocity, so that lighter substances (such as fine stone powder) are carried away by the air flow, while heavier substances are left in the equipment to complete the separation of materials.
[0003] Patent application CN212856626U discloses a diversion air separation system based on adjusting the stone powder content. The key points of its technical solution are: including a dust filter and an induced draft fan connected to the dust filter, and also including a diversion air separator. The diversion air separator includes an air separation chamber, a buffer device, and a diversion component; an inlet and an outlet are respectively provided at the top and bottom of the air separation chamber; the buffer device is fixed on the inner wall of the air separation chamber to be used for dispersing and separating the mixed stone materials entering the air separation chamber from the inlet, and the diversion component is fixed on the inner wall of the air separation chamber to be used for guiding the dispersed stone materials to the outlet. An air inlet connected to the dust filter is provided on the side of the air separation chamber to be used for sending the dispersed stone powder into the dust filter through the air inlet.
[0004] However, the above technologies often have the following defects: Although the above technologies slow down the falling speed of the stone materials through the buffer device and the diversion component so that the stone powder in the stone materials can be fully separated, the above technologies only perform air separation on the stone materials once. Stones of different sizes are mixed together, which is likely to cause mutual blockage between the stones, and part of the stone powder attached to the surface of the stones is difficult to be removed, resulting in low efficiency of stone powder air separation. Therefore, the present invention provides a stone powder air separation device and method for all-dry production. Summary of the Invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.
[0006] The technical solution adopted by the present invention to solve its technical problems is: A stone powder air separation device for all-dry production described in the present invention includes:
[0007] A material barrel, wherein one end of the material barrel is a closed structure, and the other end is rotatably mounted with a cover plate, an air inlet pipe is rotatably mounted in the middle of the cover plate, and an air outlet pipe is rotatably mounted in the middle of the closed end of the material barrel;
[0008] A suspension assembly, the suspension assembly includes a suspension frame and a support frame, the support frame includes circular rings symmetrically sleeved on both ends of the material barrel, a plurality of rollers are evenly installed on the contact surface between the circular ring and the material barrel, and the support frames on both sides are fixed below the suspension frame;
[0009] A driving assembly, the driving assembly comprising a motor fixed to the outside of the material barrel, a gear ring fixed to the outer wall of the material barrel, a gear fixed to the output shaft of the motor, and the gear meshing with the gear ring;
[0010] A paddle is axially fixed to the inner wall of the material barrel.
[0011] Preferably, it also includes a material spreading component, which includes a material storage box, which is arranged in a trapezoidal shape, and the upper and lower sides of the material storage box are open. A sealing plate is provided on the side of the inner wall of the material storage box away from the material barrel, and the sealing plate is magnetic and can be adsorbed on the outer side of the opening of the material storage box. Long rods are symmetrically provided on both sides of the sealing plate, and a rotating sleeve is installed between the ends of the long rods on both sides. The long rods slide through the side walls of the material barrel, and the outer side of the material barrel is provided with an outer shell, which is fixed under the suspension frame, and a boss is fixed on the top inner wall of the outer shell.
[0012] Preferably, a movable block is provided on the side of the sealing plate, and the contour of the movable block is adapted to the opening of the storage box away from the inner wall of the material barrel. The movable block is slidably arranged in the opening, and a movable cavity is opened between the sealing plate and the movable block. The end of the long rod slides through the interior of the movable cavity, and a fixed block is fixed on the end of the long rod. A spring is installed inside the movable cavity, and magnetic blocks are fixed at intervals on the inner wall of the outer shell.
[0013] Preferably, an elastic sheet is provided on a side of the movable block away from the sealing plate.
[0014] Preferably, a sleeve rod is fixed in the middle of the elastic sheet, and the sleeve rod is slidably sleeved on the outside of the long rod. The end of the sleeve rod away from the elastic sheet extends through the outside of the material barrel, and a spring three is installed on the end. A cross bar is provided in the middle of the elastic sheet, and the cross bar is fixed on both sides of the sleeve rod. Mounting holes are respectively opened at both ends of the elastic sheet, and a limit rod is provided inside the mounting hole. The limit rod is set in a "冖" shape, and the two ends of the limit rod are respectively slidably set in a sliding cavity opened at the end of the movable block, and a spring two is installed inside the sliding cavity to reset the limit rod.
[0015] Preferably, the mounting hole is configured as a waist-shaped hole.
[0016] Preferably, lifting rings are respectively fixed at both ends of the top of the suspension hanger. The lifting rings on both sides are respectively suspended below the mounting frame through steel cables, and a winch for respectively controlling the release and winding of the steel cables on both sides is mounted on the mounting frame.
[0017] Preferably, telescopic rods are respectively arranged on both sides of the storage box, and both sides of the telescopic rods are respectively fixedly connected to the storage box and the sealing plate.
[0018] Preferably, the convex platform extends from the top of the outer shell to the side.
[0019] A method for air separation of stone powder for all-dry production, which is applicable to the above-mentioned air separation device for stone powder for all-dry production, includes the following steps:
[0020] S1. Open the cover plate, release the steel cable, so that the side of the material bucket with the cover plate is tilted upwards, load the machine-made sand into the interior of the material bucket, close the cover plate, and then wind up the steel cable to keep the material bucket horizontal;
[0021] S2. Start the motor, the motor drives the gear to rotate, and then drives the toothed ring, the material bucket and the baffle to rotate. At the same time, introduce air into the interior of the material bucket from the air inlet pipe and discharge it from the other end air outlet pipe;
[0022] S3. When the baffle moves to the lowest position, the sealing plate closes the opening of the storage box under the influence of gravity. The baffle rotates with the material bucket, automatically loads the machine-made sand at the lower part into the storage box, and lifts the machine-made sand to the highest position through the baffle and the storage box;
[0023] S4. During the rotation of the storage box towards the highest position, when the long rod is opposite to the magnet, the long rod is attracted by the magnet, and then pulls the movable block towards the interior of the storage box. When the long rod completely passes by the magnet, the movable block is pulled back to its original position by the first spring. Through the reciprocating movement of the movable block, the machine-made sand inside the storage box is agitated;
[0024] S5. When the storage box rotates to the highest position, the long rod is pressed by the convex platform to push open the sealing plate, and the machine-made sand is scattered from the storage box for air separation;
[0025] S6. The sealing plate drives the movable block and the elastic sheet to move downwards to the outside of the storage box. The elastic sheet is pulled upwards from the middle by the sleeve rod and the cross rod, so that the elastic sheet is in an inverted V shape to block the top of the movable block. The scattered machine-made sand is bounced to both sides by the elastic sheet to increase the contact area between the machine-made sand and the air;
[0026] S7. After the air separation is completed, release the steel cable, so that the side of the material bucket with the cover plate is tilted downwards, open the cover plate, and pour out the remaining machine-made sand after air separation, thus completing one air separation operation.
[0027] The beneficial effects of the present invention are as follows:
[0028] 1. An apparatus and method for air separation of stone powder for all-dry production according to the present invention, by setting up structures such as a material bucket, a motor, a gear, a toothed ring, a baffle plate, etc., the motor drives the gear to rotate, and then drives the toothed ring, the material bucket and the baffle plate to rotate. The air inlet pipe is connected to the fan through a hose, and the air outlet pipe is connected to the stone powder collection box through a connecting pipe. Air is introduced into the interior of the material bucket from the air inlet pipe and discharged from the other end air outlet pipe. The baffle plate rotates with the material bucket, and the manufactured sand at the lowest position is repeatedly lifted to a high place and scattered by the baffle plate, so as to be able to repeatedly perform air separation on the manufactured sand, and further be able to blow out more stone powder in the manufactured sand by wind power, improving the air separation effect; in addition, the manufactured sand is repeatedly scattered from a high place, and multiple sand grains rub against each other repeatedly, which helps to shake off the stone powder attached to the surface of the sand grains, further improving the stone powder air separation effect.
[0029] 2. An apparatus and method for air separation of stone powder for all-dry production according to the present invention, when the long rod is aligned with the magnet block, the magnet block attracts the long rod, and the long rod pulls the movable block to move along the opening position into the storage box through the fixed block, and the first spring is stretched. At this time, the movable block synchronously pushes the manufactured sand in the box upward. When the long rod completely passes the magnet block, the movable block is driven to reset by the first spring. At this time, the manufactured sand in the box moves downward. A plurality of magnet blocks are arranged at intervals, so as to drive the long rod and the movable block to reciprocate, and then be able to repeatedly stir the manufactured sand in the storage box, so that the sand grains can collide and rub against each other before the manufactured sand is scattered, which helps to shake off the stone powder attached to the surface of the sand grains, further improving the stone powder air separation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention will be further described below with reference to the accompanying drawings.
[0031] Figure 1 is a perspective view of the present invention;
[0032] Figure 2 is a front view of the present invention;
[0033] Figure 3 is a partial sectional view of the present invention;
[0034] Figure 4 is Figure 3 an enlarged view of the structure at A in
[0035] Figure 5 is a sectional view of the material scattering assembly of the present invention;
[0036] Figure 6 is Figure 5 an enlarged view of the structure at B in
[0037] Figure 7 is Figure 5 an enlarged view of the structure at C in
[0038] Figure 8 is a cross-sectional view of the present invention;
[0039] Figure 9 is Figure 8 an enlarged view of the structure at position D in
[0040] Figure 10 is a flowchart of the method of the present invention.
[0041] In the figure: 1, material barrel; 2, suspension bracket; 3, cover plate; 4, air inlet pipe; 5, air outlet pipe; 6, support frame; 61, circular ring; 62, roller; 7, drive assembly; 71, motor; 72, gear; 73, toothed ring; 8, outer shell; 9, baffle; 10, material spreading assembly; 101, storage box; 102, sealing plate; 103, movable block; 104, elastic sheet; 105, fixed block; 106, first spring; 107, long rod; 108, sleeve rod; 109, cross bar; 1010, mounting hole; 1011, limiting rod; 1012, second spring; 1013, telescopic rod; 1014, magnetic block; 1015, convex platform; 1016, third spring. Detailed implementation manners
[0042] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0043] Example 1: As Figures 1 to 9 shown, a stone powder air separation device for all-dry production according to an embodiment of the present invention includes:
[0044] A material barrel 1, one end of the material barrel 1 is a closed structure, and the other end is rotatably installed with a cover plate 3, and an air inlet pipe 4 is rotatably installed in the middle of the cover plate 3, and an air outlet pipe 5 is rotatably installed in the middle of the closed end of the material barrel 1;
[0045] A suspension assembly, the suspension assembly includes a suspension bracket 2 and a support frame 6, the support frame 6 includes circular rings 61 symmetrically sleeved at both ends of the material barrel 1, and a plurality of rollers 62 are evenly installed on the joint surface between the circular rings 61 and the material barrel 1, and both sides of the support frame 6 are fixed below the suspension bracket 2;
[0046] A drive assembly 7, the drive assembly 7 includes a motor 71 fixed on the outer side of the material barrel 1, a toothed ring 73 is fixed on the outer wall of the material barrel 1, a gear 72 is fixed on the output shaft of the motor 71, and the gear 72 meshes with the toothed ring 73;
[0047] A baffle 9, the baffle 9 is axially fixed on the inner wall of the material barrel 1;
[0048] During operation, the cover plate 3 is opened, and the manufactured sand is loaded into the interior of the material barrel 1. The motor 71 is started, and the motor 71 drives the gear 72 to rotate, thereby driving the gear ring 73, the material barrel 1, and the baffle 9 to rotate. The air inlet pipe 4 is connected to the blower through a hose, and the air outlet pipe 5 is connected to the stone powder collection box through a connecting pipe. Air is introduced into the interior of the material barrel 1 from the air inlet pipe 4 and discharged from the other end air outlet pipe 5. The baffle 9 rotates with the material barrel 1, and the manufactured sand at the lowest position is repeatedly lifted to a high place and scattered by the baffle 9, so that the manufactured sand can be repeatedly subjected to air separation, and further, more stone powder in the manufactured sand can be blown out by wind, improving the air separation effect. In addition, the manufactured sand is repeatedly scattered from a high place, and multiple sand grains rub against each other repeatedly, which helps to shake off the stone powder adhering to the surface of the sand grains, further improving the stone powder air separation effect.
[0049] It further includes a material scattering assembly 10. The material scattering assembly 10 includes a storage box 101. The storage box 101 is trapezoidal in shape. Both the upper and lower sides of the storage box 101 are open. A sealing plate 102 is provided on the inner wall side of the storage box 101 away from the material barrel 1. The sealing plate 102 has magnetism and can be adsorbed on the outside of the opening of the storage box 101. Long rods 107 are symmetrically provided on both sides of the sealing plate 102. A rotating sleeve is installed between the ends of the two long rods 107. The long rods 107 slide through the side wall of the material barrel 1. An outer shell 8 is sleeved outside the material barrel 1. The outer shell 8 is fixed below the suspension bracket 2. A boss 1015 is fixed on the inner wall of the top of the outer shell 8.
[0050] During operation, when the baffle 9 moves to the lowest position, the sealing plate 102 closes the opening of the storage box 101 under the influence of gravity, and the sealing plate 102 is adsorbed at the opening position. The baffle 9 rotates with the material barrel 1, automatically loading the manufactured sand at a low place into the storage box 101. The manufactured sand is lifted to the highest position by the baffle 9 and the storage box 101. At the same time, the long rods 107 move to the highest position synchronously. The rotating sleeve at the end of the long rod 107 moves along the inclined surface to the position where the boss 1015 is closest to the material barrel 1. At this time, the boss 1015 squeezes the long rod 107, and then the sealing plate 102 is pushed open by the long rod 107. At this time, the manufactured sand inside the storage box 101 can be scattered from the highest position of the material barrel 1, so as to extend the contact time between the manufactured sand and the wind, and further improve the air separation effect.
[0051] An activity block 103 is provided on the side of the sealing plate 102. The contour of the activity block 103 is adapted to the opening of the storage box 101 away from the inner wall of the material barrel 1. The activity block 103 is slidably arranged in the opening. An activity cavity is formed between the sealing plate 102 and the activity block 103. The end of the long rod 107 slides through to the inside of the activity cavity, and a fixed block 105 is fixed on the end of the long rod 107. A first spring 106 is installed inside the activity cavity. Magnetic blocks 1014 are fixedly arranged at intervals on the inner wall of the outer shell 8. During operation, as Figure 8As shown, when the storage box 101 rotates towards the highest position, the long rod 107 first passes through the area of the magnet 1014. When the long rod 107 aligns with the magnet 1014, the magnet 1014 attracts the long rod 107. The long rod 107 pulls the movable block 103 along the opening position towards the inside of the storage box 101 through the fixed block 105, and the first spring 106 is stretched. At this time, the movable block 103 synchronously pushes the machine-made sand inside the box upward. When the long rod 107 completely passes through the magnet 1014, the movable block 103 is driven by the first spring 106 to reset. At this time, the machine-made sand inside the box moves downward. A plurality of magnets 1014 are arranged at intervals to drive the long rod 107 and the movable block 103 to reciprocate, so as to repeatedly stir the machine-made sand in the storage box 101, so that the sand grains can collide and rub against each other before the machine-made sand is scattered, which helps to shake off the stone powder attached to the surface of the sand grains and further improve the air separation effect of the stone powder.
[0052] An elastic sheet 104 is provided on the side of the movable block 103 away from the sealing plate 102. During operation, when the storage box 101 rotates to the highest position, the long rod 107 is squeezed by the convex platform 1015 to push open the sealing plate 102. At the same time, the sealing plate 102 drives the movable block 103 and the elastic sheet 104 to move down to the outside of the storage box 101. The elastic sheet 104 is made of high-elastic wear-resistant rubber. When the machine-made sand is scattered from the opening of the storage box 101, the machine-made sand first falls on the top of the elastic sheet 104, and the elastic sheet 104 rebounds the sand grains so that the sand grains below collide with the sand grains above, which can further shake off the stone powder attached to the surface of the sand grains to improve the air separation effect.
[0053] A sleeve rod 108 is fixed in the middle of the elastic sheet 104, and the sleeve rod 108 is slidably sleeved on the outside of the long rod 107. The end of the sleeve rod 108 away from the elastic sheet 104 extends through the outside of the material barrel 1, and a spring three 1016 is installed on the end. A cross bar 109 is provided in the middle of the elastic sheet 104, and the cross bar 109 is fixed on both sides of the sleeve rod 108. Mounting holes 1010 are respectively opened at both ends of the elastic sheet 104, and a limiting rod 1011 is arranged inside the mounting hole 1010. The limiting rod 1011 is set in a "冖" shape, and the two ends of the limiting rod 1011 are respectively slidably set in the sliding cavity opened at the end of the movable block 103, and a spring two 1012 is installed inside the sliding cavity to reset the limiting rod 1011; when working, when the sealing plate 102 drives the movable block 103 and the elastic sheet 104 to move downward to the outside of the storage box 101, and the sleeve rod 108 is blocked by the outer wall of the material barrel 1, and the elastic sheet 104 is pulled upward from the middle by the sleeve rod 108 and the cross bar 109. The spring three 1016 limits the movement range of the sleeve rod 108, and the two ends of the elastic sheet 104 are pulled downward by the spring two 1012, so that the middle part of the elastic sheet 104 bulges upward, so that the elastic sheet 104 is in an inverted V shape and blocks the top of the movable block 103. When the machine-made sand falls on the surface of the elastic sheet 104, the elastic sheet 104 will bounce the scattered machine-made sand to both sides, and the sand particles of different weights are ejected at different distances, so that the falling sand particles can be dispersed, thereby increasing the contact area between the machine-made sand and the wind, so as to improve the air selection effect.
[0054] The mounting hole 1010 is configured as a waist-shaped hole; during operation, when the elastic sheet 104 is pulled up from the middle, the limiting rod 1011 moves along the mounting hole 1010, so that the elastic sheet 104 is subjected to less pulling force when deformed, thereby extending the service life of the elastic sheet 104.
[0055] The two ends of the top of the suspension frame 2 are respectively fixed with lifting rings, and the lifting rings on both sides are respectively suspended from the bottom of the mounting frame by steel cables, and the mounting frame is equipped with winches for controlling the release and reeling of the steel cables on both sides; during operation, when loading, first open the cover plate 3, release the steel cable, so that the side of the material barrel 1 equipped with the cover plate 3 is tilted upward, and the machine-made sand is loaded into the material barrel 1, and the cover plate 3 is closed, and then the steel cable is reeled in to keep the material barrel 1 horizontal; after the air separation is completed, release the steel cable, so that the side of the material barrel 1 equipped with the cover plate 3 is tilted downward, open the cover plate 3, and pour out the machine-made sand left over from the air separation, thus completing one air separation work.
[0056] Telescopic rods 1013 are respectively provided on both sides of the storage box 101, and the two sides of the telescopic rods 1013 are respectively fixedly connected to the storage box 101 and the sealing plate 102; when working, the movement direction of the storage box 101 is limited by setting the telescopic rods 1013, so that the storage box 101 can be aligned with the opening position of the storage box 101.
[0057] Embodiment 2: As Figure 8 shown, compared with Embodiment 1, another implementation manner of the present invention is that the boss 1015 extends from the top of the housing 8 to the side; during operation, when the elastic piece 104 is pulled up from the middle, the limiting rod 1011 moves along the mounting hole 1010, so that there is a gap between the two sides of the elastic piece 104 and the surface of the movable block 103. By extending the length of the boss 1015, when the storage box 101 passes over the highest point, the elastic piece 104 remains in the pulled state, so that the sand grains accidentally falling below the elastic piece 104 can be discharged.
[0058] As Figure 10 shown, a method for air separation of stone powder for all-dry production, which is applicable to the above-mentioned air separation device for stone powder for all-dry production, includes the following steps:
[0059] S1. Open the cover plate 3, release the steel cable, so that the side of the material bucket 1 with the cover plate 3 tilts upwards, load the machine-made sand into the interior of the material bucket 1, close the cover plate 3, and then wind up the steel cable to keep the material bucket 1 horizontal;
[0060] S2. Start the motor 71, the motor 71 drives the gear 72 to rotate, and then drives the toothed ring 73, the material bucket 1 and the baffle 9 to rotate. At the same time, introduce air from the air inlet pipe 4 into the interior of the material bucket 1 and discharge it from the other end outlet pipe 5;
[0061] S3. When the baffle 9 moves to the lowest position, the sealing plate 102 closes the opening of the storage box 101 under the influence of gravity. The baffle 9 rotates with the material bucket 1 and automatically loads the machine-made sand at the lower position into the storage box 101, and raises the machine-made sand to the highest position through the baffle 9 and the storage box 101;
[0062] S4. During the rotation of the storage box 101 towards the highest position, when the long rod 107 faces the magnet 1014, the long rod 107 is attracted by the magnet 1014, and then pulls the movable block 103 towards the interior of the storage box 101. When the long rod 107 completely passes by the magnet 1014, the movable block 103 is pulled back to its original position by the first spring 106. Through the reciprocating movement of the movable block 103, the machine-made sand inside the storage box 101 is stirred;
[0063] S5. When the storage box 101 rotates to the highest position, the long rod 107 is squeezed by the boss 1015 to push open the sealing plate 102, and the machine-made sand is scattered from the storage box 101 for air separation;
[0064] S6. The sealing plate 102 drives the movable block 103 and the elastic sheet 104 to move downward to the outside of the storage box 101. The elastic sheet 104 is pulled upward from the middle through the sleeve rod 108 and the cross bar 109, so that the elastic sheet 104 is in an inverted V shape to block the top of the movable block 103. The scattered machine-made sand is bounced to both sides by the elastic sheet 104 to increase the contact area between the machine-made sand and the wind.
[0065] S7. After the air separation is completed, the steel cable is released, so that the side of the material bucket 1 with the cover plate 3 is tilted downward, the cover plate 3 is opened, and the machine-made sand remaining after the air separation is poured out, thus completing one air separation operation.
[0066] Working principle: During loading, first open the cover plate 3, release the steel cable, so that the side of the material bucket 1 with the cover plate 3 is tilted upward, load the machine-made sand into the interior of the material bucket 1, close the cover plate 3, and then wind up the steel cable to keep the material bucket 1 horizontal; start the motor 71, the motor 71 drives the gear 72 to rotate, and then drives the gear ring 73, the material bucket 1 and the baffle 9 to rotate. The air inlet pipe 4 is connected to the fan through a hose, and the air outlet pipe 5 is connected to the stone powder collection box through a connecting pipe. Wind is introduced into the interior of the material bucket 1 from the air inlet pipe 4 and discharged from the other end air outlet pipe 5. The baffle 9 rotates with the material bucket 1, and the baffle 9 repeatedly lifts the machine-made sand at the lowest position to a high place and scatters it, so as to be able to repeatedly perform air separation on the machine-made sand, and thus more stone powder in the machine-made sand can be blown out by the wind, improving the air separation effect;
[0067] When the baffle 9 moves to the lowest position, the sealing plate 102 closes the opening of the storage box 101 under the influence of gravity, and the sealing plate 102 adsorbs at the opening position. The baffle 9 rotates with the material bucket 1, and automatically loads the machine-made sand at a low place into the storage box 101. The baffle 9 and the storage box 101 lift the machine-made sand to the highest position. When the storage box 101 rotates towards the highest position, the long rod 107 first passes through the area of the magnet 1014. When the long rod 107 is aligned with the magnet 1014, the long rod 107 is attracted by the magnet 1014, and the long rod 107 pulls the movable block 103 along the opening position and moves into the storage box 101 through the fixed block 105. The first spring 106 is stretched. At this time, the movable block 103 synchronously pushes the machine-made sand in the box upward. When the long rod 107 completely passes through the magnet 1014, the movable block 103 is driven by the first spring 106 to reset. At this time, the machine-made sand in the box moves downward. A plurality of magnets 1014 are arranged at intervals, so as to drive the long rod 107 and the movable block 103 to reciprocate, and thus the machine-made sand in the storage box 101 can be repeatedly stirred, so that the sand grains can collide and rub against each other before the machine-made sand is scattered, which helps to shake off the stone powder attached to the surface of the sand grains and further improves the stone powder air separation effect;
[0068] When the storage box 101 moves towards the highest position, the long rod 107 moves synchronously to the highest position at the same time. The rotating sleeve on the end of the long rod 107 moves along the inclined surface to the position where the boss 1015 is closest to the material barrel 1. At this time, the long rod 107 is extruded by the boss 1015, and then the sealing plate 102 is pushed open by the long rod 107. At this time, the manufactured sand inside the storage box 101 can be scattered from the highest position of the material barrel 1, so as to extend the contact time between the manufactured sand and the wind, and then improve the air separation effect;
[0069] When the sealing plate 102 drives the movable block 103 and the elastic sheet 104 to move down to the outside of the storage box 101, the sleeve rod 108 is blocked by the outer wall of the material barrel 1. The elastic sheet 104 is pulled to move relatively upward from the middle through the sleeve rod 108 and the cross rod 109, and the two ends of the elastic sheet 104 are pulled downward by the second spring 1012, so that the middle part of the elastic sheet 104 bulges upward, making the elastic sheet 104 form an inverted V shape to block the top of the movable block 103. When the manufactured sand falls on the surface of the elastic sheet 104, the scattered manufactured sand is bounced to both sides by the elastic sheet 104. The ejected distances of sand grains with different weights are different, so that the falling sand grains can be dispersed, and then the contact area between the manufactured sand and the wind is increased to improve the air separation effect.
[0070] The above front, back, left, right, up, and down are all based on the Figure 1 in the attached drawings of the specification. Taking the perspective of the person observing as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.
[0071] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present invention.
[0072] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The protection scope claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A stone powder air separation device for full dry production, characterized in that: include: A material barrel (1), wherein one end of the material barrel (1) is a closed structure, and the other end is rotatably mounted with a cover plate (3), an air inlet pipe (4) is rotatably mounted in the middle of the cover plate (3), and an air outlet pipe (5) is rotatably mounted in the middle of the closed end of the material barrel (1); A suspension assembly, the suspension assembly comprising a suspension frame (2) and a support frame (6), the support frame (6) comprising circular rings (61) symmetrically sleeved on both ends of the material barrel (1), a plurality of rollers (62) being evenly mounted on the contact surfaces between the circular rings (61) and the material barrel (1), and the support frames (6) on both sides are fixed below the suspension frame (2); A drive assembly (7), the drive assembly (7) comprising a motor (71) fixed to the outside of the material barrel (1), a gear ring (73) fixed to the outer wall of the material barrel (1), a gear (72) fixed to the output shaft of the motor (71), the gear (72) meshing with the gear ring (73); A shift plate (9), wherein the shift plate (9) is axially fixed to the inner wall of the material barrel (1); The material spreading assembly (10) further comprises a material spreading assembly (10), wherein the material spreading assembly (10) comprises a material storage box (101), the material storage box (101) being arranged in a trapezoidal shape, the upper and lower sides of the material storage box (101) being both open, a sealing plate (102) being arranged on the side of the inner wall of the material storage box (101) away from the material barrel (1), the sealing plate (102) being magnetic and being able to be adsorbed on the outer side of the opening of the material storage box (101), long rods (107) being symmetrically arranged on both sides of the sealing plate (102), a rotating sleeve being installed between the ends of the long rods (107) on both sides, the long rods (107) slidingly passing through the side wall of the material barrel (1), the outer sleeve of the material barrel (1) being arranged with an outer shell (8), the outer shell (8) being fixed below the suspension frame (2), and a boss (1015) being fixed on the inner wall of the top of the outer shell (8).
2. The stone powder air separation device for full dry production according to claim 1 is characterized in that: A movable block (103) is provided on the side of the sealing plate (102), the contour of the movable block (103) is adapted to the opening of the material storage box (101) away from the inner wall of the material barrel (1), and the movable block (103) is slidably arranged in the opening. An movable cavity is provided between the sealing plate (102) and the movable block (103), the end of the long rod (107) slides through the inside of the movable cavity, and a fixed block (105) is fixed on the end of the long rod (107), a spring 1 (106) is installed inside the movable cavity, and magnetic blocks (1014) are fixed at intervals on the inner wall of the outer shell (8).
3. The stone powder air separation device for full dry production according to claim 2 is characterized in that: An elastic sheet (104) is provided on a side of the movable block (103) away from the sealing plate (102).
4. The stone powder air separation device for full dry production according to claim 3 is characterized in that: A sleeve rod (108) is fixed in the middle of the elastic sheet (104). The sleeve rod (108) is slidably sleeved outside the long rod (107). One end of the sleeve rod (108) away from the elastic sheet (104) penetrates and extends to the outside of the material bucket (1), and a third spring (1016) is installed at the end. A cross bar (109) is provided in the middle of the elastic sheet (104). The cross bar (109) is fixed on both sides of the sleeve rod (108). Installation holes (1010) are respectively formed at both ends of the elastic sheet (104). A limiting rod (1011) is arranged inside the installation hole (1010). The limiting rod (1011) is in the shape of "冖", and both ends of the limiting rod (1011) are respectively slidably arranged in sliding cavities formed at the ends of the movable block (103). A second spring (1012) for resetting the limiting rod (1011) is installed inside the sliding cavity.
5. The stone powder air separation device for full dry production according to claim 4 is characterized in that: The installation hole (1010) is a kidney-shaped hole.
6. The stone powder air separation device for full dry production according to claim 5 is characterized in that: Sling rings are respectively fixed at both ends of the top of the suspension bracket (2). The sling rings on both sides are respectively suspended below the installation frame through steel cables. A winch for respectively controlling the release and winding of the steel cables on both sides is installed on the installation frame.
7. The stone powder air separation device for full dry production according to claim 6 is characterized in that: Expansion rods (1013) are respectively arranged on both sides of the storage box (101). Both sides of the expansion rods (1013) are respectively fixedly connected to the storage box (101) and the sealing plate (102).
8. The stone powder air separation device for full dry production according to claim 7, characterized in that: The convex platform (1015) extends from the top of the outer shell (8) to the side.
9. A stone powder air separation method for full dry production, the method is applicable to the stone powder air separation device for full dry production according to claim 8, characterized in that: It includes the following steps: S1. Open the cover plate (3), release the steel cable, so that the side of the material bucket (1) with the cover plate (3) is tilted upwards. Load the machine-made sand into the interior of the material bucket (1), close the cover plate (3), and then wind up the steel cable to keep the material bucket (1) horizontal. S2. Start the motor (71). The motor (71) drives the gear (72) to rotate, thereby driving the toothed ring (73), the material bucket (1) and the baffle (9) to rotate. At the same time, introduce air from the air inlet pipe (4) into the interior of the material bucket (1) and discharge it from the other end air outlet pipe (5). S3. When the baffle (9) moves to the lowest position, the sealing plate (102) closes the opening of the storage box (101) under the influence of gravity. The baffle (9) rotates with the material bucket (1) and automatically loads the machine-made sand at the lower position into the storage box (101), and lifts the machine-made sand to the highest position through the baffle (9) and the storage box (101). S4. During the rotation of the storage box (101) to the highest position, when the long rod (107) faces the magnet block (1014), the long rod (107) is attracted by the magnet block (1014), thereby pulling the movable block (103) to move towards the interior of the storage box (101). After the long rod (107) completely passes the magnet block (1014), the movable block (103) is pulled back to its original position by the first spring (106). Through the reciprocating movement of the movable block (103), the machine-made sand inside the storage box (101) is stirred. S5. When the storage box (101) rotates to the highest position, the long rod (107) is squeezed by the convex platform (1015) to push open the sealing plate (102), and the machine-made sand is scattered from the storage box (101) for air separation. S6, the sealing plate (102) drives the movable block (103) and the elastic sheet (104) to move downward to the outside of the material storage box (101), and the sleeve rod (108) and the cross bar (109) pull the elastic sheet (104) from the middle to move upward, so that the elastic sheet (104) is in an inverted V-shape to cover the top of the movable block (103), and the elastic sheet (104) is used to bounce the spread machine-made sand to both sides, so as to increase the contact area between the machine-made sand and the wind; S7. After the air separation is completed, the steel cable is released, so that the side of the material barrel (1) equipped with the cover plate (3) is tilted downward, the cover plate (3) is opened, and the machine-made sand remaining from the air separation is poured out, thus completing one air separation operation.
Citation Information
Patent Citations
Impurity removal device for snakegourd seed production
CN217888685U