Track shaping device

Abstract

The present application relates to a track shaping device, which relates to the technical field of track shoe shaping. The device comprises an upper die and a lower die. The lower die is provided with a lower shaping area, and the upper die is provided with an upper shaping area. Both the upper shaping area and the lower shaping area are adjustable. The device has the advantages of low operator requirements and high safety.

Description

Technical Field

[0001] The present application relates to the technical field of track shoe shaping, and in particular to a track shoe shaping device. Background Art

[0002] If the track shoe flatness does not meet the required level, it needs to be corrected. The current correction method is to place pads under the track shoe and use a press to directly press the track shoe. The degree of pressure depends on the operator's experience. Moreover, the flatness of the track shoe must be manually checked after each press. Often, a single track shoe requires multiple presses to achieve the required flatness. This manual operation method requires high operator requirements and extensive experience. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, one of the purposes of this application is to provide a track shaping device, which has the advantage of low requirements for operators.

[0004] The above-mentioned purpose of this application is achieved through the following technical solutions:

[0005] A crawler track shaping device comprises an upper die and a lower die, wherein the lower die is provided with a lower shaping area, and the upper die is provided with an upper shaping area, and both the upper shaping area and the lower shaping area are adjustable.

[0006] By adopting the above technical solution, during use, the track shoe is placed between the upper shaping area and the lower shaping area, and then pressure is applied from the upper mold toward the lower mold, so that the purpose of shaping the track shoe can be achieved. Therefore, the operator's experience requirement is low and the safety is high. The adjustable upper shaping area and the lower shaping area are adjustable, so that it can be suitable for track shoes of different specifications.

[0007] In a preferred example, the present application can be further configured as follows: the lower shaping area includes lower shaping block 1 and lower shaping block 2, and the lower shaping block 1 and lower shaping block 2 are detachably connected to the lower mold; the upper shaping area includes upper shaping block 1, and the upper shaping block 1 is detachably connected to the upper mold.

[0008] By adopting the above technical solution, the purpose of being applied to crawler plates of different specifications can be achieved by disassembling and replacing the lower shaping block 1, the lower shaping block 2 and the upper shaping block 1.

[0009] In a preferred example, the present application can be further configured as follows: a lower adjustment block is further provided on the lower shaping block 2, the lower adjustment block and the lower shaping block 2 are detachably connected, and the upper shaping block 1 is detachably connected to the upper adjustment block.

[0010] By adopting the above technical solution and arranging the lower adjustment block and the upper adjustment block, the track shoe can be further finely adjusted, thereby achieving a better adjustment effect.

[0011] In a preferred example, the present application can be further configured as follows: a power component is also provided on the upper mold, and the power component is used to drive the upper adjustment block to rise and fall.

[0012] By adopting the above technical solution, the upper adjusting block is driven to rise and fall by the power assembly, thereby enabling further adjustment of the crawler shoe.

[0013] In a preferred example, the present application can be further configured as follows: a pressure detection component is also provided on the lower mold, the pressure detection component includes a support column, a pressure sensor is provided in the support column, and a pressure rod is provided on the upper mold, and the pressure rod is used to apply pressure to the pressure sensor.

[0014] By adopting the above technical solution and setting the pressure sensor, it is possible to quickly obtain the appropriate pressure when adjusting different track shoes, thereby facilitating the operation of the operator.

[0015] In a preferred example, the present application can be further configured as follows: the support column is provided with a mounting hole and a clearance groove, the clearance groove and the mounting hole are connected, the line of the pressure sensor passes through the clearance groove, and the mounting hole is also provided with an adjustment part for adjusting the height of the pressure sensor.

[0016] By adopting the above technical solution and setting the adjusting member, when adjusting different track shoes, the height of the pressure sensor can be adjusted by the adjusting member, thereby achieving the purpose of ensuring that the pressure is within the detection range of the pressure sensor.

[0017] In a preferred example, the present application can be further configured as follows: a buffer is further provided in the mounting hole, and the buffer is used to support the pressure sensor.

[0018] By adopting the above technical solution, the presence of the buffer member can greatly reduce the probability of damage to the pressure sensor when the pressure is too high. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of this application.

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of this application.

[0021] Figure numerals: 1. Upper mold; 11. Upper shaping block 1; 12. Power assembly; 13. Upper adjustment block; 2. Lower mold; 21. Lower shaping block 1; 22. Lower shaping block 2; 23. Lower adjustment block; 3. Pressure detection assembly; 31. Support column; 311. Makeway groove; 312. Mounting hole; 32. Pressure rod; 33. Pressure sensor; 34. Buffer; 35. Adjustment member. DETAILED DESCRIPTION

[0022] The present application is further described in detail below with reference to the accompanying drawings.

[0023] Reference Figure 1 and Figure 2 The present application discloses a track shaping device comprising an upper mold 1 and a lower mold 2. The lower mold 2 is provided with a lower shaping area, and the upper mold 1 is provided with an upper shaping area. Both the upper shaping area and the lower shaping area are adjustable. The lower shaping area comprises a lower shaping block 1 21 and a lower shaping block 2 22, which are detachably connected to the lower mold 2. The upper shaping area comprises an upper shaping block 11, which is detachably connected to the upper mold 1. The lower shaping block 2 2 is further provided with a lower adjustment block 23, which is detachably connected to the lower shaping block 2 22. The upper shaping block 1 11 is detachably connected to the upper adjustment block 13.

[0024] The upper mold 1 is further provided with a power assembly 12 for driving the upper adjustment block 13 to move up and down. In this embodiment, the power assembly 12 is a hydraulic cylinder.

[0025] The lower mold 2 is also equipped with a pressure detection assembly 3. This assembly comprises a support column 31, within which a pressure sensor 33 is located. The support column 31 is provided with a mounting hole 312 and a clearance slot 311. The clearance slot 311 and the mounting hole 312 are interconnected, and the wiring for the pressure sensor 33 passes through the clearance slot 311. The mounting hole 312 also houses a buffer 34 and an adjustment member 35. The buffer 34 is positioned between the adjustment member 35 and the pressure sensor 33. The adjustment member 35 supports the buffer 34 and adjusts the height of the pressure sensor 33. The upper mold 1 is equipped with a pressure rod 32, which applies pressure to the pressure sensor 33. In this embodiment, the buffer 34 is a spring, such as a nitrogen gas spring. The adjustment member 35 is a hydraulic device, such as a hydraulic cylinder. In this embodiment, two sets of pressure sensors 33 are located on either side of the track shoe. In other embodiments, the adjustment member 35 may be block-shaped and positioned between the buffer 34 and the pressure sensor 33.

[0026] When shaping the track shoe, the following steps are included: a confirmation step, confirming the specifications of the track shoe, and confirming whether there is corresponding pressure and whether the current upper shaping area and the lower shaping area correspond to the track shoe; a replacement step, if the current upper shaping area and the lower shaping area do not correspond to the track shoe, the lower shaping block 1 21, the lower shaping block 22 and the upper shaping block are replaced so that the upper shaping area and the lower shaping area correspond to the track shoe, and the purpose of adjusting the position of the pressure sensor 33 is achieved by replacing the adjusting member 35; a pressure applying step, placing the track shoe between the upper shaping area and the lower shaping area, and applying pressure to the lower die 2 through the upper die 1 Pressure is then checked to see whether the value of the pressure sensor 33 meets the standard. If so, after maintaining the pressure for a period of time, the power component 12 drives the upper adjusting block 13 to descend, and applies pressure to a specific area of ​​the track shoe; an inspection step is performed to check whether the track shoe after shaping meets the requirements. If not, it is determined whether the area that does not meet the standards is the area corresponding to the upper adjusting block 13. If so, the pressure step is repeated and the downward pressure of the power component 12 is adjusted. If not, the pressure step is repeated and the downward pressure of the upper mold 1 is adjusted. If both do not meet the standards, the pressure step is repeated to adjust the downward pressure of the upper mold 1 and the downward pressure of the power component 12.

[0027] During the pressure application step, if the pressure of the pressure sensor 33 reaches the warning value, the position of the upper mold 1 is recorded. If the position of the upper mold 1 does not reach the preset position, the position of the pressure rod 32 is adjusted or replaced. If the pressure values ​​of the two pressure sensors 33 are inconsistent, the position of the pressure rod 32 is checked. If the position of the pressure rod 32 meets the standard, the pressure sensor 33 is replaced. If the position of the pressure rod 32 does not meet the standard, the position of the pressure rod 32 is adjusted.

[0028] During the pressure application step, if the pressure of the pressure sensor 33 reaches the warning value, the position of the upper mold 1 is recorded. If the position of the upper mold 1 reaches the preset position, a prompt is given and the regulating member 35 is controlled to release pressure, so that the pressure sensor 33 is always at the warning value. This allows the operator to be notified when the pressure reaches the warning value while reducing the possibility of damage to the pressure sensor 33.

[0029] The implementation principle of this embodiment is: during the process of calibrating the track shoe, the operator's experience requirement is relatively low, and by replacing the corresponding modules of the lower shaping area and the upper shaping area, it can be applied to track shoes of different specifications.

[0030] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A crawler track shaping method, characterized in that: A crawler shaping device is used, which includes an upper mold (1) and a lower mold (2), wherein the lower mold (2) is provided with a lower shaping area, and the upper mold (1) is provided with an upper shaping area, and both the upper shaping area and the lower shaping area are adjustable; the lower shaping area includes a lower shaping block 1 (21) and a lower shaping block 2 (22), and the lower shaping block 1 (21) and the lower shaping block 2 (22) are detachably connected to the lower mold (2); the upper shaping area includes an upper shaping block 1 (11), and the upper shaping block 1 (11) is detachably connected to the upper mold (1); the lower shaping block 2 (22) is also provided with a lower adjusting block (23), and the lower adjusting block (23) is detachably connected to the lower shaping block 2 (22), and the upper shaping block 1 (11) is detachably connected to the upper adjusting block. The upper mold (1) is provided with a power assembly (12), and the power assembly (12) is used to drive the upper adjustment block (13) to rise and fall; the lower mold (2) is also provided with a pressure detection assembly (3), and the pressure detection assembly (3) includes a support column (31), and a pressure sensor (33) is provided in the support column (31). The upper mold (1) is provided with a pressure rod (32), and the pressure rod (32) is used to apply pressure to the pressure sensor (33); the support column (31) is provided with a mounting hole (312) and a clearance groove (311), and the clearance groove (311) and the mounting hole (312) are connected. The circuit of the pressure sensor (33) passes through the clearance groove (311), and the mounting hole (312) is also provided with an adjustment member (35) for adjusting the height of the pressure sensor (33); When shaping the track shoe, the method includes the following steps: a confirmation step, confirming the specifications of the track shoe, and confirming whether there is corresponding pressure and whether the current upper shaping area and the lower shaping area correspond to the track shoe; a replacement step, if the current upper shaping area and the lower shaping area do not correspond to the track shoe, replacing the lower shaping block 1 (21), the lower shaping block 2 (22) and the upper shaping block 1 (11) so that the upper shaping area and the lower shaping area correspond to the track shoe, and achieving the purpose of adjusting the position of the pressure sensor (33) by replacing the adjusting member (35); A pressure application step, placing the track shoe between the upper shaping area and the lower shaping area, applying pressure to the lower mold (2) through the upper mold (1), and then checking whether the value of the pressure sensor (33) meets the standard. If it meets the standard, after maintaining the pressure for a period of time, the power component (12) drives the upper adjustment block (13) to descend and applies pressure to a specific area of ​​the track shoe; an inspection step, inspecting whether the shaped track shoe meets the requirements. If it does not meet the requirements, determining whether the area that does not meet the standards is the area corresponding to the upper adjustment block (13). If so, repeating the pressure application step and adjusting the downward pressure of the power component (12). If not, repeating the pressure application step and adjusting the downward pressure of the upper mold (1). If both do not meet the standards, repeating the pressure application step and adjusting the downward pressure of the upper mold (1) and the downward pressure of the power component (12); In the pressure application step, if the pressure of the pressure sensor (33) reaches a warning value, the position of the upper mold (1) is collected; if the position of the upper mold (1) does not reach a preset position, the position of the pressure rod (32) is adjusted or the pressure rod (32) is replaced; if the pressure values ​​of the two pressure sensors (33) are inconsistent, the position of the pressure rod (32) is detected; if the position of the pressure rod (32) meets the standard, the pressure sensor (33) is replaced; if the position of the pressure rod (32) does not meet the standard, the position of the pressure rod (32) is adjusted; In the pressure application step, if the pressure of the pressure sensor (33) reaches a warning value, the position of the upper mold (1) is collected, and if the position of the upper mold (1) reaches a preset position, a prompt is given, and the regulating member (35) is controlled to release pressure, so that the pressure sensor (33) is always at the warning value.

2. A crawler track shaping method according to claim 1, characterized in that: A buffer member (34) is also provided in the mounting hole (312), and the buffer member (34) is used to support the pressure sensor (33).

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