Turbine blade wax mold forming device and method
By designing adjustable positioning devices and adjustment devices, the problems of existing wax molds in casting in small and complex structures are solved, and the distance between the core and the inner wall of the lower mold kernel is achieved quickly and accurately, reducing the shrinkage of the wax mold and improving the accuracy and quality of the castings.
Patent Information
- Application Number
- CN202411992542.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
AI Technical Summary
The existing turbine blade wax molds are prone to problems such as broken ceramic core, incomplete casting of wax molds, insufficient wax mold strength, etc. in casting of small and complex structures, resulting in molding failure or casting defects, and the adjustment efficiency of traditional positioning devices is low.
A turbine blade wax molding device is designed, including an adjustable positioning device and an adjustment device. By rotating the adjusting member, the positioning device is driven to move up and down within the lower mold core to achieve rapid and precise adjustment of the distance between the core and the inner wall of the lower mold core, and reduce the wax mold shrinkage through the ejection mechanism.
The efficiency and accuracy of core positioning are improved, the shrinkage of castings is reduced, the accuracy requirements for casting dimensional tolerances are ensured, the strength, accuracy and molding efficiency of the wax mold are improved, and the quality of the turbine blade casting process is improved.
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Figure CN119747583A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of turbine blade processing, and in particular to a turbine blade wax mold forming device and method. Background Art
[0002] Turbine blades are core components of aircraft engines and gas turbines, and their manufacturing process requires extremely high precision and complex shapes. Traditional turbine blade manufacturing processes mostly use lost wax casting, in which the precision of the wax mold, structural strength and control of the molding process are key factors affecting the quality and cost of the casting.
[0003] The existing equipment has the following disadvantages: the existing wax mold structure often has problems such as ceramic core breakage, incomplete wax mold pouring, and insufficient wax mold strength in the casting of small and complex structures, resulting in molding failure or casting defects. In addition, the traditional positioning device generally supports the ceramic core through a fixed push rod. When the core position is offset, the top of the fixed push rod needs to be ground down until the height of the fixed push rod meets the requirements. However, when the fixed push rod is worn down a lot, a new fixed push rod needs to be replaced and then adjusted, resulting in low core positioning efficiency, thereby affecting the molding efficiency of the turbine blade wax mold.
[0004] Therefore, the present application now proposes a turbine blade wax mold forming device and method to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a turbine blade wax mold forming device and method to solve the problems of ceramic core breakage, incomplete wax mold pouring, insufficient wax mold strength, etc. that often occur in the casting of small and complex structures in the above-mentioned wax mold structure, resulting in molding failure or casting defects. Traditional positioning devices generally support the ceramic core through fixed push rods. When the core position is offset, the top of the fixed push rod needs to be ground down until the height of the fixed push rod meets the requirements. However, when the fixed push rod is worn down a lot in this method, a new fixed push rod needs to be replaced and then adjusted, resulting in low core positioning efficiency.
[0006] To achieve the above object, the present invention provides the following technical solution: a turbine blade wax mold forming device, comprising a lower mold for placing a core, an upper mold adjustably arranged at the upper end of the lower mold, and an ejection mechanism arranged on the lower mold for ejecting the pressed mold, and further comprising:
[0007] A positioning device, arranged in the lower mold core at the upper end of the lower mold, for supporting and positioning the core;
[0008] An adjusting device, arranged on the lower die and connected to the positioning device, for adjusting the installation position of the positioning device;
[0009] The regulating device comprises:
[0010] An adjusting member, arranged at a position on the lower die core corresponding to the positioning device and connected to the positioning device, for adjusting an installation position corresponding to the positioning device;
[0011] A fixing member is arranged on the adjusting member and abuts against the lower die core, and is used for fixing the installation position of the adjusting member.
[0012] Among them, the positioning device includes a third positioning rod and a fifth positioning rod passed through the bottom of the lower mold core for supporting the bottom of the core, a second positioning rod and a fourth positioning rod passed through the lower part of the lower mold core for supporting one side of the core, a first positioning rod passed through one side of the lower mold core for supporting the other side of the core, and a sixth positioning rod passed through the lower mold core on the injection port side for supporting the head of the core.
[0013] Among them, the ejection mechanism includes a rotating rod passing through the lower mold core, a top plate fixed on the rotating rod and eccentrically arranged, a lifting plate passing through the lower mold and a push rod fixed on the upper end of the lifting plate and passing through the lower mold core, the lifting plate is located above the top plate, and an adjustment handle is provided on one side of the rotating rod located outside the lower mold, and a through hole for the push rod to move is opened at the position of the lower mold core corresponding to the push rod.
[0014] Among them, the adjusting part includes a moving rod passing through the lower mold, a transmission part arranged on the lower mold core and connected to the moving rod, and a rotating shaft passing through the lower mold core. A moving groove for the moving rod to move is opened on the lower mold, and the moving rod is in contact with the inner wall of the moving groove.
[0015] Wherein, the transmission member includes a rack fixed at the lower end of the moving rod and a gear sleeved on the rotating shaft and meshingly connected with the rack, and the lower mold is provided with a mounting groove for the rack to move and connected with the moving groove.
[0016] Among them, the fixing part includes a rotating plate fixed on the rotating shaft, a screw threadedly connected to the rotating plate, an abutment plate fixed on the side of the screw close to the gear, and a handle fixed on the other side of the screw. A rotating groove for the rotating plate to rotate is opened on the lower mold, and the abutment plate abuts against the inner wall of the rotating groove.
[0017] Among them, the moving rod is provided with a placement frame for placing the fixed block on the first positioning rod near the first positioning rod, the fixed block abuts against the inner wall of the placement groove on the placement frame, and the lower mold is provided with an adjustment groove for the movement of the first positioning rod.
[0018] A limiting plate for limiting the first positioning rod is fixed on one side of the upper end of the placement frame, and a through slot for placing the first positioning rod is formed on the limiting plate.
[0019] Wherein, a storage groove for placing the wax core is opened on the lower mold core.
[0020] A turbine blade wax mold forming method, used for operating the above-mentioned turbine blade wax mold forming device, comprises the following steps:
[0021] S1. According to the shape of the turbine blade wax model, design the cavity shape of the upper mold core and the lower mold core, and complete the design and manufacture of the wax mold;
[0022] S2. Detect the cross section of the core by ultrasonic wall thickness detection, detect the wall thickness, place the core on the positioning device, and measure the distance between the core and the inner wall of the lower mold core with a go / no-go gauge. If the distance is not in accordance with the size, adjust the distance between the core and the inner wall of the lower mold core by the adjustment device corresponding to the positioning device to ensure that the wall thickness is uniform. After the adjustment is qualified, fix the installation position of the positioning device by the adjustment device;
[0023] S3. Analyze the thickness and cross-sectional shrinkage areas of the wax in the cavity according to the ceramic core and the molding mold, set wax cores in these areas to reduce the shrinkage of the wax mold in the subsequent wax pressing process, close the mold to check whether there is any damage to the ceramic core, close the mold after completion, and press the wax mold;
[0024] S4. After the casting process is completed, the blade shape and wall thickness are tested. According to the previous test results, it is tested whether the molded casting meets the accuracy requirements of the casting size tolerance. If it does not meet the accuracy requirements, steps S2 to S3 are repeated until the final design mold and ceramic core position meet the wall thickness and shape size tolerance requirements.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] The present invention rotates the adjusting member to drive the positioning device to move up and down inside the lower mold core, thereby making the distance between the core and the lower mold core meet the design requirements, and then fixes the position of the positioning device through the fixing member, so as to realize the rapid and accurate adjustment of the installation position of the positioning device, thereby conveniently adjusting the distance between the core and the inner wall of the lower mold core, ensuring the uniformity of the wall thickness, improving the response speed and adjustment efficiency of the production process, ensuring that the wall thickness of the molding die meets the requirements after the pressing is completed, so as to reduce the shrinkage of the blade, and finally achieving the precision requirements of controlling the dimensional tolerance of the casting, and improving the strength, precision and molding efficiency of the traditional wax mold. The high efficiency ensures the high quality of the turbine blade casting process. During the rotation of the rotating shaft, the gear meshes with the rack. The rack is fixed to the lower end of the moving rod and moves with the movement of the rack. When the rack rotates, the moving rod moves in the moving groove, so that the moving rod pushes the first positioning rod to extend or retract from the lower die core, completing the adjustment of the positioning rod in the lower die core. Accurate positioning not only improves product quality, but also reduces the time wasted due to mold adjustment. This design enables the molding mold to maintain consistent performance in continuous production, reduces downtime and maintenance costs, and thus improves overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the main structure in one embodiment of the present invention;
[0028] Figure 2 This is a schematic diagram of the structure of the lower mold in one embodiment of the present invention;
[0029] Figure 3 It is a structural schematic diagram of an upper mold in one embodiment of the present invention;
[0030] Figure 4 It is a schematic diagram of the structure in which the core is installed in the lower mold in one embodiment of the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of the connection between the ejection mechanism and the lower mold in one embodiment of the present invention;
[0032] Figure 6 It is a structural schematic diagram of an ejection mechanism in one embodiment of the present invention;
[0033] Figure 7 It is a schematic diagram of the structure in which the first fixing rod is connected to the adjusting device in one embodiment of the present invention;
[0034] Figure 8 It is a structural schematic diagram of a cross-section view of the connection between the first fixing rod and the adjusting device in one embodiment of the present invention;
[0035] Fig. 9 It is a structural schematic diagram of an adjusting device in one embodiment of the present invention;
[0036] Fig.10 It is a schematic diagram of the structure of the connection between the transmission member and the fixing member in one embodiment of the present invention;
[0037] Fig.11 It is a schematic diagram of the structure in which a transmission member is connected to a first positioning rod in one embodiment of the present invention;
[0038] Fig.12 Schematic diagram of the structure of a fixing member in one embodiment of the present invention.
[0039] In the figure: 1, lower mold; 101, rotating groove; 102, moving groove; 103, installation groove; 104, adjustment groove; 105, storage groove; 11, lower mold core; 1101, perforation; 2, upper mold; 21, upper mold core; 3, forming mold; 31, core; 4, ejector mechanism; 41, rotating rod; 42, ejector plate; 43, adjustment handle; 44, lifting plate; 45, ejector rod; 5, positioning device; 51, first positioning rod; 511, fixing block; 52, second Positioning rod; 53, third positioning rod; 54, fourth positioning rod; 55, fifth positioning rod; 56, sixth positioning rod; 6, adjusting device; 61, placement frame; 6101, placement slot; 6102, through slot; 611, limit plate; 62, moving rod; 63, transmission part; 631, rack; 632, gear; 633, rotating shaft; 64, fixing part; 641, rotating plate; 642, screw; 643, abutment plate; 644, handle; 7, wax core. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-12 The present invention provides a technical solution: a turbine blade wax mold forming device, comprising a lower mold 1 for placing a core 31, an upper mold 2 adjustably arranged at the upper end of the lower mold 1, and an ejection mechanism 4 arranged on the lower mold 1 for ejecting the pressed molding mold 3, and also comprising:
[0042] A positioning device 5 is provided in the lower mold core 11 at the upper end of the lower mold 1 and is used to support and position the core 31;
[0043] An adjusting device 6, which is arranged on the lower mold 1 and connected to the positioning device 5, and is used to adjust the installation position of the positioning device 5;
[0044] The regulating device 6 comprises:
[0045] An adjusting member, which is arranged at a position corresponding to the positioning device 5 on the lower mold core 11 and is connected to the positioning device 5, and is used to adjust the installation position of the corresponding positioning device 5;
[0046] The fixing member 64 is disposed on the adjusting member and abuts against the lower die core 11 , and is used to fix the installation position of the adjusting member.
[0047] It should be noted that, during operation, the core 31 is placed on the positioning device 5 in the lower mold core 11. The positioning device 5 adopts six-point positioning to control the position of the ceramic core 31 in the lower mold core 11, and uses a go / no-go gauge to detect the thickness gap of the core 31 in the lower mold core 11. When it is detected that the thickness size does not meet the standard, the adjusting member is rotated to drive the positioning device 5 to move up and down inside the lower mold core 11, so that the distance between the core 31 and the lower mold core 11 meets the design requirements, and then the position of the positioning device 5 is fixed by the fixing member 64, which can realize the rapid and precise adjustment of the installation position of the positioning device 5, thereby conveniently adjusting the distance between the core 31 and the inner wall of the lower mold core 11 to ensure the wall thickness size. The size is uniform, the response speed and adjustment efficiency of the production process are improved, and it is ensured that the wall thickness of the molding die 3 meets the requirements after the pressing is completed. For the excessive shrinkage of the molding die 3 during the pressing process, it is necessary to adopt the method of pre-embedded cold wax core 7. According to the size of the ceramic core 31 and the molding die 3, the thickness cross-sectional shrinkage area of the wax in the cavity is analyzed, and cold wax core 7 is set in these areas to reduce the shrinkage of the wax mold in the subsequent wax pressing process. After the film pressing is completed, the molding die 3 is ejected from the lower mold core 11 by the ejection mechanism 4, which can reduce the shrinkage of the blade and finally achieve the precision requirement of controlling the dimensional tolerance of the casting, improve the strength, precision and molding efficiency of the traditional wax mold, and ensure the high quality of the turbine blade casting process.
[0048] In one embodiment, the positioning device 5 includes a third positioning rod 53 and a fifth positioning rod 55 which are passed through the bottom of the lower mold core 11 to support the bottom of the core 31, a second positioning rod 52 and a fourth positioning rod 54 which are passed through the lower part of the lower mold core 11 to support one side of the core 31, a first positioning rod 51 which is passed through one side of the lower mold core 11 to support the other side of the core 31, and a sixth positioning rod 56 which is passed through the lower mold core 11 on the injection port side to support the head of the core 31.
[0049] This design, see Figure 2 ,as well as Figure 7-12, the bottom of the core 31 is supported by the third positioning rod 53 and the fifth positioning rod 55, ensuring the stability of the core 31 in the vertical direction. At the same time, the second positioning rod 52 and the fourth positioning rod 54 support the core 31 from one side, while the first positioning rod 51 supports it from the other side. The sixth positioning rod 56 is set on the side of the injection port for additional support of the head of the core 31. This multi-point positioning method significantly improves the position accuracy of the core 31 in the mold and reduces production problems caused by position deviation. Accurate positioning not only improves product quality, but also reduces the time wasted due to mold adjustment. This design enables the molding mold 3 to maintain consistent performance in continuous production, reduces downtime and maintenance costs, and thus improves overall production efficiency.
[0050] In one embodiment, the ejection mechanism 4 includes a rotating rod 41 passing through the lower mold core 11, a top plate 42 fixed on the rotating rod 41 and eccentrically arranged, a lifting plate 44 passing through the lower mold 1 and a ejector rod 45 fixed at the upper end of the lifting plate 44 and passing through the lower mold core 11, the lifting plate 44 is located above the top plate 42, an adjusting handle 43 is provided on one side of the rotating rod 41 located outside the lower mold 1, and a through hole 1101 for the ejector rod 45 to move is opened at the position corresponding to the ejector rod 45 on the lower mold core 11.
[0051] This design, see Figure 5 ,as well as Figure 6 The setting of the adjustment handle 43 allows the operator to easily adjust the position of the rotating rod 41, thereby controlling the rotation of the rotating rod 41. The top plate 42 rotates along the rotating rod 41, and then the lifting plate 44 moves up, so that the ejector rod 45 ejects the forming mold 3 in the lower mold core 11. The perforation 1101 can accurately guide the ejector rod 45 to ensure the accuracy and consistency of the ejection action. This design reduces the position deviation during the ejection process and improves the product quality.
[0052] In one embodiment, the adjusting member includes a moving rod 62 passed through the lower mold 1, a transmission member 63 arranged on the lower mold core 11 and connected to the moving rod 62, and a rotating shaft 633 passed through the lower mold core 11. A moving groove 102 for the moving rod 62 to move is opened on the lower mold 1, and the moving rod 62 is in contact with the inner wall of the moving groove 102.
[0053] This design, see Figure 8-12Through the precise movement of the moving rod 62 in the moving groove 102, and the coordinated action of the transmission member 63 and the rotating shaft 633, the adjusting member can control the position of the first positioning rod 51, and each positioning rod is provided with an adjusting device 6 on its side for adjusting the distance of the first positioning rod 51, the second positioning rod 52, the third positioning rod 53, the fourth positioning rod 54 and the fifth positioning rod 55 extending out of the lower mold core 11, ensuring the accuracy of the positioning rod for positioning the core 31, so that the molding mold 3 can adapt to production requirements of different sizes and precisions. The moving groove 102 provides a clear moving path for the moving rod 62, so that the operator can easily make adjustments. The moving rod 62 fits with the inner wall of the moving groove 102, ensuring the stability of the adjusting member during movement, reducing shaking and deviation during adjustment, and improving the overall stability of the mold.
[0054] In one embodiment, the transmission member 63 includes a rack 631 fixed to the lower end of the moving rod 62 and a gear 632 sleeved on the rotating shaft 633 and meshingly connected to the rack 631. The lower mold 1 is provided with a mounting groove 103 for the rack 631 to move and connected to the moving groove 102.
[0055] This design, see Figure 8-12 The gear 632 is fixed on the rotating shaft 633. During the rotation of the rotating shaft 633, the gear 632 is meshed with the rack 631. The rack 631 is fixed to the lower end of the moving rod 62 and moves with the movement of the rack 631. When the rack 631 rotates, the moving rod 62 moves in the moving groove 102, so that the moving rod 62 pushes the first positioning rod 51 to extend or retract from the lower mold core 11. The meshing connection between the rack 631 and the gear 632 has high reliability. Due to the design of the tooth shape, the contact area between them is large, so they can withstand large loads and are not prone to slippage or tooth disengagement.
[0056] In one embodiment, the fixing member 64 includes a rotating plate 641 fixed on the rotating shaft 633, a screw 642 threadedly connected to the rotating plate 641, an abutment plate 643 fixed on the side of the screw 642 close to the gear 632, and a handle 644 fixed on the other side of the screw 642. A rotating groove 101 for the rotating plate 641 to rotate is opened on the lower mold 1, and the abutment plate 643 abuts against the inner wall of the rotating groove 101.
[0057] This design, see Fig.12By rotating the handle 644, the screw 642 can be driven to move on the rotating plate 641. When the abutment plate 643 is tightly abutted against the inner wall of the rotating groove 101, the rotating shaft 633 is firmly locked to prevent it from accidentally rotating during operation, thereby ensuring the stability and safety of the fixation of the first positioning rod 51. When the position of the first positioning rod 51 needs to be adjusted, the handle 644 is rotated to separate the abutment plate 643 from the inner wall of the rotating groove 101, thereby releasing the fixation of the position of the first positioning rod 51. Then, the handle 644 is rotated to make the rotating shaft 633 drive the gear 632 to rotate, thereby making the rack 631 push the moving rod 62 to move inside the moving groove 102.
[0058] In one embodiment, a placement frame 61 for placing a fixed block 511 on the first positioning rod 51 is provided on the movable rod 62 near the first positioning rod 51, and the fixed block 511 abuts against the inner wall of the placement groove 6101 on the placement frame 61, and an adjustment groove 104 is opened on the lower mold 1 for the first positioning rod 51 to move.
[0059] This design, see Fig. 9 The design of the placement frame 61 provides a precise placement position for the fixed block 511 on the first positioning rod 51. When the fixed block 511 is placed in the placement groove 6101 and abuts against the inner wall, the accurate positioning of the first positioning rod 51 is ensured, thereby improving the positioning accuracy and processing accuracy of the mold. The close abutment between the fixed block 511 and the inner wall of the placement groove 6101 increases the stability of the first positioning rod 51 during movement. This design reduces the shaking and deviation of the positioning rod during processing, which helps to maintain the stability and processing quality of the mold. The operator only needs to place the fixed block 511 into the placement groove 6101, and then adjust the position of the positioning rod by moving the moving rod 62 in the moving groove 102, which simplifies the operating steps and improves work efficiency.
[0060] In one embodiment, a limiting plate 611 for limiting the first positioning rod 51 is fixed to one side of the upper end of the placement frame 61 , and a through slot 6102 for placing the first positioning rod 51 is formed on the limiting plate 611 .
[0061] This design, see Fig.11 A limiting plate 611 for limiting the first positioning rod 51 is fixed to one side of the upper end of the placement frame 61. A through slot 6102 for placing the first positioning rod 51 is provided on the limiting plate 611 to prevent the first positioning rod 51 from shifting or shaking during operation. The through slot 6102 also ensures the stability of the positioning rod during movement.
[0062] In one embodiment, a storage groove 105 for placing the wax core 7 is formed on the lower mold core 11 .
[0063] This design, see Figure 4 The storage slot 105 provides accurate positioning for the wax core 7, ensuring the accurate position of the wax core 7 in the mold, thereby improving the accuracy and quality of subsequent processes.
[0064] A turbine blade wax mold forming method, used for operating the above-mentioned turbine blade wax mold forming device, comprises the following steps:
[0065] S1. According to the shape of the turbine blade wax model, the cavity shapes of the upper mold core 21 and the lower mold core 11 are designed to complete the design and manufacture of the wax mold;
[0066] S2, detect the cross section of the core 31 by ultrasonic wall thickness detection, detect the wall thickness, place the core 31 on the positioning device 5, and use a go / no-go gauge to measure the distance between the core 31 and the inner wall of the lower mold core 11. If the distance is not in the right size, adjust the distance between the core 31 and the inner wall of the lower mold core 11 by the adjusting device 6 corresponding to the positioning device 5 to ensure that the wall thickness is uniform. After the adjustment is qualified, fix the installation position of the positioning device 5 by the adjusting device 6;
[0067] S3, according to the ceramic core 31 and the molding mold 3, analyze the thickness and cross-sectional shrinkage areas of the wax in the cavity, set wax cores 7 in these areas to reduce the shrinkage of the wax mold in the subsequent wax pressing process, close the mold to check whether there is any damage to the ceramic core, close the mold after completion, and press the wax mold;
[0068] S4. After the casting process is completed, the blade shape and wall thickness are tested. According to the previous test results, it is tested whether the molded casting meets the accuracy requirements of the casting size tolerance. If it does not meet the accuracy requirements, steps S2 to S3 are repeated until the final design mold 3 and the position of the ceramic core 31 meet the wall thickness and shape size tolerance requirements.
[0069] In addition, if there are descriptions involving "first", "second", etc. in the embodiments, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying the importance of the relative description or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
Claims
1. A turbine blade wax mold forming device, comprising a lower mold (1) for placing a core (31), an upper mold (2) adjustably arranged at the upper end of the lower mold (1), and an ejection mechanism (4) arranged on the lower mold (1) for ejecting a mold (3) after pressing, characterized in that: Also includes: A positioning device (5) is arranged in the lower mold core (11) at the upper end of the lower mold (1) and is used to support and position the core (31); An adjusting device (6), arranged on the lower mold (1) and connected to the positioning device (5), and used for adjusting the installation position of the positioning device (5); The regulating device (6) comprises: An adjusting member, arranged on the lower mold core (11) at a position corresponding to the positioning device (5) and connected to the positioning device (5), and used for adjusting the installation position corresponding to the positioning device (5); A fixing member (64) is arranged on the adjusting member and abuts against the lower die core (11), and is used to fix the installation position of the adjusting member.
2. A turbine blade wax mold forming device according to claim 1, characterized in that: The positioning device (5) comprises a third positioning rod (53) and a fifth positioning rod (55) which are penetrated through the bottom of the lower mold core (11) and used to support the bottom of the core (31), a second positioning rod (52) and a fourth positioning rod (54) which are penetrated through the lower part of the lower mold core (11) and used to support one side of the core (31), a first positioning rod (51) which is penetrated through one side of the lower mold core (11) and used to support the other side of the core (31), and a sixth positioning rod (56) which is penetrated through the lower mold core (11) and located on the injection port side and used to support the head of the core (31).
3. The turbine blade wax mold forming device according to claim 1, characterized in that: The ejection mechanism (4) comprises a rotating rod (41) passing through the lower mold core (11), a top plate (42) fixed to the rotating rod (41) and eccentrically arranged, a lifting plate (44) passing through the lower mold (1), and a top rod (45) fixed to the upper end of the lifting plate (44) and passing through the lower mold core (11); the lifting plate (44) is located above the top plate (42); an adjusting handle (43) is provided on one side of the rotating rod (41) located outside the lower mold (1); and a through hole (1101) for the top rod (45) to move is provided on the lower mold core (11) at a position corresponding to the top rod (45).
4. A turbine blade wax mold forming device according to claim 2, characterized in that: The adjusting member comprises a moving rod (62) passing through the lower die (1), a transmission member (63) arranged on the lower die core (11) and connected to the moving rod (62), and a rotating shaft (633) passing through the lower die core (11); a moving groove (102) for the moving rod (62) to move is provided on the lower die (1), and the moving rod (62) is in contact with the inner wall of the moving groove (102).
5. A turbine blade wax mold forming device according to claim 4, characterized in that: The transmission member (63) comprises a rack (631) fixed to the lower end of the moving rod (62) and a gear (632) sleeved on the rotating shaft (633) and meshingly connected with the rack (631); the lower mold (1) is provided with a mounting groove (103) for the rack (631) to move and connected to the moving groove (102).
6. A turbine blade wax mold forming device according to claim 5, characterized in that: The fixing member (64) comprises a rotating plate (641) fixed on the rotating shaft (633), a screw rod (642) threadedly connected to the rotating plate (641), an abutment plate (643) fixed on one side of the screw rod (642) close to the gear (632), and a handle (644) fixed on the other side of the screw rod (642); a rotating groove (101) for the rotating plate (641) to rotate is provided on the lower mold (1), and the abutment plate (643) abuts against the inner wall of the rotating groove (101).
7. The turbine blade wax mold forming device according to claim 4, characterized in that: The movable rod (62) is provided with a placement frame (61) for placing the fixed block (511) on the first positioning rod (51) near the first positioning rod (51); the fixed block (511) abuts against the inner wall of the placement groove (6101) on the placement frame (61); and the lower mold (1) is provided with an adjustment groove (104) for the first positioning rod (51) to move.
8. The turbine blade wax mold forming device according to claim 7, characterized in that: A limiting plate (611) for limiting the first positioning rod (51) is fixed to one side of the upper end of the placement frame (61), and a through slot (6102) for placing the first positioning rod (51) is provided on the limiting plate (611).
9. The turbine blade wax mold forming device according to claim 1, characterized in that: The lower mold core (11) is provided with a storage groove (105) for placing the wax core (7).
10. A turbine blade wax mold forming method according to claim 1, used to operate a turbine blade wax mold forming device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. According to the shape of the turbine blade wax model, the cavity shapes of the upper mold core (21) and the lower mold core (11) are designed to complete the design and manufacture of the wax mold; S2, detecting the cross section of the core (31) by ultrasonic wall thickness detection, detecting the wall thickness, placing the core (31) on the positioning device (5), and measuring the distance between the core (31) and the inner wall of the lower mold core (11) by using a go / no-go gauge. If the distance is not in accordance with the size, adjusting the distance between the core (31) and the inner wall of the lower mold core (11) by using an adjusting device (6) corresponding to the positioning device (5) to ensure that the wall thickness is uniform. After the adjustment is qualified, fixing the installation position of the positioning device (5) by using the adjusting device (6); S3, according to the ceramic core (31) and the forming mold (3), analyzing the thickness and cross-sectional shrinkage areas of the wax in the mold cavity, setting wax cores (7) in these areas to reduce the shrinkage of the wax mold in the subsequent wax pressing process, closing the mold to check whether there is any damage to the ceramic core, closing the mold after completion, and pressing the wax mold; S4. After the casting process is completed, the blade outer dimension and wall thickness are tested. Based on the previous test results, it is tested whether the molded casting meets the precision requirements of the casting size tolerance. If it does not meet the precision requirements, steps S2 to S3 are repeated until the final design mold (3) and the ceramic core (31) meet the wall thickness and outer dimension tolerance requirements.