Flexible adjustable spur gear continuous automatic chamfering device
The flexible adjustable spur gear continuous automatic chamfering device utilizes a simple mechanical structure and CNC module to achieve automatic chamfering of gears of various specifications, solving the adaptability and cost problems of existing gear chamfering machines and realizing efficient and low-cost gear chamfering processing.
Patent Information
- Application Number
- CN202510012805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-01-06
AI Technical Summary
Existing gear chamfering machines lack adaptability and flexibility, cannot be quickly adjusted to meet the chamfering requirements of various gear specifications, have stringent positioning accuracy requirements for robotic arms, are costly, difficult to operate, and have high equipment costs and large footprint.
A flexible and adjustable spur gear continuous automatic chamfering device is adopted. Through a specific transmission mechanism, indexing mechanism and CNC module, combined with a simple mechanical structure, it realizes automatic chamfering operation on gears of various specifications. It includes a tray, drive mechanism, chamfering mechanism and flexible adjustment device. It uses components such as stepper motor, eccentric shaft and bearings to automatically feed and chamfer the gears.
It has achieved fully automated, high-volume gear chamfering operations, improved adaptability to various gear specifications, reduced equipment costs and operational difficulty, and reduced floor space.
Smart Images

Figure CN119747761B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of gear chamfering machine, in particular to a flexible adjustable spur gear continuous automatic chamfering device. BACKGROUND
[0002] Gear chamfering machine is a machine tool that can chamfer and round the gear tooth end. The existing gear chamfering machine is mainly divided into manual feeding and discharging and mechanical arm feeding and discharging. For the gear chamfering machine with manual feeding and discharging, a worker places the gear to be processed at the machine tool execution end, and takes it down after processing. For the automatic gear chamfering machine, it mainly realizes unmanned or only needs a small amount of manual intervention for gear chamfering processing through the mechanical arm. However, in actual use, the existing gear chamfering machine has the following technical problems:
[0003] Firstly, it lacks adaptability and flexibility. The size and specification of gears are various, and the existing chamfering machine cannot quickly adjust to the chamfering needs of gears of various specifications. Secondly, although the existing chamfering machine can realize automatic feeding and discharging through the cooperation of mechanical arm, discharging device and circulating material channel, the positioning accuracy of the mechanical arm for gears is strict. In addition, the cost of the mechanical arm is high, which greatly increases the initial investment cost. If a cheaper mechanical arm is used, the accuracy cannot be guaranteed, so that the processing accuracy is proportional to the equipment investment cost. Thirdly, it is intelligent and difficult to operate. The automatic gear chamfering machine needs to coordinate various systems and uses many devices. When using, the operator needs to have high skill level, which increases the operation difficulty and training cost, resulting in low production efficiency. Fourthly, the existing gear usually has a large machine body structure and complex workbench layout to meet various processing needs, resulting in high equipment cost investment and large floor area. SUMMARY
[0004] The purpose of the present application is to solve the problems in the background art, and provide a flexible adjustable spur gear continuous automatic chamfering device. The automatic chamfering device can realize automatic chamfering operation of gears of various specifications through simple mechanical coupling control of specific transmission mechanism and indexing mechanism.
[0005] The purpose of the present application is achieved by the following technical solutions:
[0006] The utility model provides a flexible adjustable spur gear continuous automatic chamfering device, including frame, install the tray on the frame, drive mechanism that drives automatic feed of tray, chamfering mechanism that carries out chamfering, flexible adjusting device that adapts to different gears and numerical control module that controls the work of above-mentioned equipment, tray is circular, install coaxial index slot wheel on the bottom of tray, process the avoidance slot that corresponds with index slot wheel on tray, install the limit pin that carries out the location to the gear to be processed on the surface of tray side of avoidance slot, the axle center of gear to be processed is placed in avoidance slot, drive mechanism is installed on the frame of index slot wheel side, and drive mechanism includes stepping motor, dial, eccentric shaft and bearing, dial is installed on the output shaft of stepping motor, eccentric shaft is installed on the surface of dial with index slot wheel, eccentric shaft is parallel with the output shaft of stepping motor, and a plurality of bearings that can extend into index slot wheel are sleeved on eccentric shaft, eccentric shaft can drive index slot wheel to rotate a index position with dial rotating a circle, makes the avoidance slot on tray rotate a processing position, chamfering mechanism is installed on the frame of tray side, and chamfering mechanism is used for chamfering processing to gear to be processed, flexible adjusting device is installed on chamfering mechanism, and flexible adjusting device is used for adjusting the distance between chamfering mechanism and gear to be processed to adapt to the processing of multiple specifications gears, numerical control module is arranged on the frame side, and numerical control module is used to control the work of drive mechanism and chamfering mechanism and carries out automatic chamfering processing to gear to be processed.
[0007] Chamfering mechanism includes gear rotation device and polishing device, gear rotation device is installed below tray, and polishing device is installed on the frame above tray side, gear rotation device is used to lift gear to be processed from tray and drive gear to rotate, so as to facilitate polishing device to carry out chamfering processing, flexible adjusting device is installed between gear rotation device and polishing device, and is used for adjusting the distance between polishing device and gear to be processed.
[0008] The gear rotating device comprises a movable frame, a first motor, a screw rod, a nut seat, a sliding rail, a sliding support, a main shaft, a key shaft, a driven gear, a second motor and a single-tooth gear, the movable frame is movably arranged in a frame, the first motor is fixed on the movable frame, a vertical screw rod is arranged on an output shaft of the first motor, the sliding rail is vertically arranged on the movable frame at one side of the screw rod, the sliding support is slidably arranged on the sliding rail and can slide up and down along the sliding rail, the nut seat is arranged on the sliding support and is threadedly connected with the screw rod, the main shaft is vertically and rotatably arranged on the sliding support through a bearing seat, a key shaft with a size matching that of a gear to be machined is detachably arranged on a top of the main shaft, the driven gear is arranged on a lower part of the main shaft, the second motor is arranged on the movable frame at one side of the driven gear, a single-tooth gear is arranged on an output shaft of the second motor, and the single-tooth gear is in the same horizontal plane as the driven gear when the main shaft moves to an upper limit position; the polishing device comprises a guide plate, a guide seat, a light pole, a cam motor, a cam disc, a bent shaft, a rubber wheel, a push rod, a push frame, a track, a sliding block, a connecting rod, a guide groove plate, a push-pull plate, an asynchronous motor and an alloy drill bit, the guide plate is fixedly arranged on the frame, the guide seat is fixedly connected with the movable frame, two light poles are arranged on the guide seat in a horizontal manner, the light poles are arranged on the frame at one side of the guide plate, the cam motor is vertically arranged on the guide plate, a cam disc and a bent shaft are sequentially arranged on an output shaft of the cam motor from bottom to top, the push rod is arranged on a side wall of the guide seat close to the guide plate in the same horizontal plane as the cam disc, an end of the push rod is provided with the rubber wheel which can freely rotate and abuts against the side wall of the cam disc, the cam disc and the rubber wheel are in rolling connection and can drive the gear rotating device to move close to or away from the polishing device, the push frame is arranged on the frame at the other side of the guide plate through the track, the push frame is provided with the sliding block, the connecting rod is connected with the bent shaft and the sliding block through connecting sleeves at two ends, the bent shaft can drive the push frame to reciprocatingly move along the track, the guide groove plate is arranged on the frame above the guide plate, a groove is arranged on a surface of the guide groove plate and is aligned with a machining position, the push-pull plate is arranged above the guide groove plate, a guide wheel corresponding to the groove is arranged on a bottom surface of the push-pull plate, the push-pull plate is hingedly connected with the push frame through a pull rod at one side, the push frame drives the push-pull plate to make the guide wheel reciprocatingly roll in the groove on the guide groove plate, the asynchronous motor is arranged on the push-pull plate, the alloy drill bit is connected with an output shaft of the asynchronous motor, and the alloy drill bit performs chamfering machining on the gear to be machined when the guide wheel enters the groove through the asynchronous motor.
[0009] The flexible adjusting device comprises an adjusting support, a scale plate and a locking handle, the adjusting support is arranged on the movable frame above the guide seat, the scale plate is fixed on a side wall of the guide seat, a strip-shaped through groove is arranged on the scale plate, the locking handle passes through the strip-shaped through groove and is connected with the adjusting support, the relative position of the guide seat and the movable frame can be adjusted by adjusting the position of the locking handle on the adjusting support, and then the distance between the gear rotating device and the polishing device can be adjusted.
[0010] The flexible adjustable spur gear continuous automatic chamfering device has the beneficial effects that: through the simple mechanical structures of the tray, the driving mechanism and the chamfering mechanism, automatic chamfering operation of the gear can be completed under the control of the numerical control module, and the adaptability of the gear chamfering device to gears of various specifications is effectively improved through the flexible adjusting device. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0012] Figure 1 The structural schematic diagram provided for the embodiments of the present application.
[0013] Figure 2 The internal structural schematic diagram provided for the embodiments of the present application.
[0014] Figure 3 The structural schematic diagram of the tray provided for the embodiments of the present application.
[0015] Figure 4 The structural schematic diagram of the gear rotating device provided for the embodiments of the present application.
[0016] Figure 5 The structural schematic diagram of the polishing device provided for the embodiments of the present application Figure 1 .
[0017] Figure 6 The structural schematic diagram of the polishing device provided for the embodiments of the present application Figure 2 .
[0018] Figure 7 The structural schematic diagram of the polishing device provided for the embodiments of the present application Figure 3 .
[0019] Figure 8 The structural schematic diagram of the flexible adjusting device provided for the embodiments of the present application Figure 1 .
[0020] Figure 9 The structural schematic diagram of the flexible adjusting device provided for the embodiments of the present application Figure 2 .
[0021] Reference: 1, rack; 2, tray; 21, indexing groove wheel; 22, avoidance slot; 23, limit pin; 3, driving mechanism; 31, stepper motor; 32, dial; 33, eccentric shaft; 34, bearing; 4, gear rotating device; 401, movable frame; 402, first motor; 403, screw rod; 404, slide rail; 405, nut seat; 406, sliding support; 407, main shaft; 408, key shaft; 409, driven gear; 410, second motor; 411, single-tooth gear; 412, bearing seat; 5, polishing device; 501, guide plate; 502, guide seat; 503, light pole; 504, cam motor; 505, cam disc; 506, crankshaft; 507, push rod; 508, rubber wheel; 509, push frame; 510, track; 511, sliding block; 512, connecting rod; 513, connecting sleeve; 514, guide slot; 515, groove; 516, push-pull plate; 517, guide wheel; 518, asynchronous motor; 519, alloy drill bit; 520, pull rod; 6, flexible adjusting device; 61, adjusting support; 62, scale plate; 63, locking handle; 64, strip-shaped through slot; 7, numerical control module. DETAILED DESCRIPTION
[0022] EMBODIMENT
[0023] As Figures 1-9The flexible adjustable spur gear continuous automatic chamfering device provided by the embodiment can realize full automation and large-batch chamfering operation of the gear chamfering, and can adjust the distance through the flexible moving base to realize the chamfering of gears of different specifications. The whole chamfering operation is more automatic and more adaptable than the chamfering machines on the market. Specifically, the following scheme is adopted: including a rack 1, a tray 2 mounted on the rack 1, a driving mechanism 3 for automatically feeding the tray 2, a chamfering mechanism for chamfering, a flexible adjusting device 6 for adapting to different gears, and a numerical control module 7 for controlling the operation of the above-mentioned equipment. The tray 2 is circular, and a dividing slot wheel 21 coaxial with the tray 2 is mounted at the bottom of the tray 2. The tray 2 is processed with a corresponding avoiding slot 22. A limiting pin 23 for limiting the gear to be machined is mounted on one side of the surface of the tray 2. The shaft center of the gear to be machined is placed in the avoiding slot 22. The driving mechanism is mounted on one side of the rack 1 beside the dividing slot wheel 21. The driving mechanism includes a stepping motor 31, a dial 32, an eccentric shaft 33 and a bearing 34. The dial 32 is mounted on the output shaft of the stepping motor 31. The eccentric shaft 33 with the same height as the dividing slot wheel 21 is mounted on the surface of the dial 32. The eccentric shaft 33 is parallel to the output shaft of the stepping motor 31. A plurality of bearings 34 that can extend into the dividing slot wheel 21 are sleeved on the eccentric shaft 33. The bearings 34 are used to reduce the friction between the eccentric shaft 33 and the dividing slot wheel 21. The eccentric shaft 33 rotates one circle with the dial 32, which can drive the dividing slot wheel 21 to rotate one dividing position, so that the avoiding slot 22 on the tray 2 rotates one machining position. The figure shows a four-slot dividing slot wheel 21, that is, the dial 32 rotates one circle, and the eccentric shaft 33 on the dial 32 drives the avoiding slot 22 on the tray 2 to rotate 90°. The chamfering mechanism is mounted on one side of the rack 1 beside the tray 2, and is used for chamfering the gear to be machined. The chamfering mechanism includes a gear rotating device 4 and a polishing device 5. The gear rotating device 4 is mounted below the tray 2. The polishing device 5 is mounted on the rack 1 above one side of the tray 2. The gear rotating device 4 is used to lift the gear to be machined from the tray 2 and drive the gear to rotate, so as to facilitate the polishing device 5 to chamfer the gear. The flexible adjusting device is installed between the gear rotating device 4 and the polishing device 5, and is used to adjust the distance between the polishing device 5 and the gear to be machined, so as to adapt to the machining of gears of various specifications. The numerical control module 7 is arranged on one side of the rack 1. The numerical control module 7 is used to control the driving mechanism 3 and the chamfering mechanism to work and automatically chamfer the gear to be machined. The numerical control module 7 is a existing servo system, which mainly controls the working of the driving mechanism 3, the gear rotating device 4 and the polishing device 5. The control method is a mature existing technology, which will not be described here.
[0024] The chamfering mechanism is realized by the following scheme: Figures 4-7As shown, the gear rotating device 4 comprises a movable frame 401, a first motor 402, a lead screw 403, a nut seat 405, a sliding rail 404, a sliding support 406, a main shaft 407, a key shaft 408, a driven gear 409, a second motor 410 and a single-tooth gear 411, the movable frame 401 is movably arranged in the frame 1, the first motor 402 is fixed on the movable frame 401, the output shaft of the first motor 402 is provided with the vertically arranged lead screw 403, the sliding rail 404 is vertically arranged on the movable frame 401 at the side of the lead screw 403, the sliding support 406 is slidably arranged on the sliding rail 404 and can slide up and down along the sliding rail 404, the nut seat 405 is arranged on the sliding support and is threadedly connected with the lead screw 403, the main shaft 407 is vertically and rotatably arranged on the sliding support 406 through a bearing 34, the top of the main shaft 407 is detachably provided with the key shaft 408 which is matched with the size of the gear to be machined, the first motor 402 drives the nut seat 405 to ascend and descend through the lead screw 403, the nut seat 405 drives the sliding support to move up and down along the sliding rail 404 when ascending and descending, the sliding support drives the key shaft 408 on the main shaft 407 to lift the gear to be machined from the machining position, and the gear to be machined is ready for chamfering, the driven gear 409 is arranged at the lower part of the main shaft 407, the second motor 410 is arranged on the movable frame 401 at the side of the driven gear 409, the output shaft of the second motor 410 is provided with the single-tooth gear 411, when the main shaft 407 moves to the upper limit position, the single-tooth gear 411 is in the same horizontal plane with the driven gear 409, the second motor 410 drives the single-tooth gear 411 to rotate one circle, the single-tooth gear 411 drives the driven gear 409 to rotate one tooth position, so that the polishing device 5 gradually chamfers the gear to be machined.The polishing device 5 comprises a guide plate 501, a guide seat 502, a light pole 503, a cam motor 504, a cam disc 505, a bent shaft 506, a rubber wheel 508, a push rod 507, a push frame 509, a track 510, a sliding block 511, a connecting rod 512, a guide groove plate 514, a push-pull plate 516, an asynchronous motor 518 and an alloy drill bit 519, the guide plate 501 is fixedly installed on the rack 1, the guide seat 502 is fixedly connected with the movable frame 401, two horizontally arranged light poles 503 are installed on the guide seat 502, the two ends of the light pole 503 are installed on the rack 1 on one side of the guide plate 501, the cam motor 504 is vertically installed on the guide plate 501, the cam disc 505 and the bent shaft 506 are sequentially installed on the output shaft of the cam motor 504 from bottom to top, the push rod 507 is installed on the side wall of the guide seat 502 close to the guide plate 501 and is in the same horizontal plane as the cam disc 505, the end of the push rod 507 is provided with the rubber wheel 508 which can freely rotate and abuts against the side wall of the cam disc 505, the cam disc 505 and the rubber wheel 508 are in rolling fit, so that the cam disc 505 can drive the gear rotating device 4 to move close to or away from the polishing device 5, after the polishing device 5 completes single polishing, the cam disc 505 pushes away the guide seat 502, so as to avoid the collision between the polishing device 5 and the gear to be processed, in order to ensure the reset, the light pole 503 away from the guide plate 501 on the guide seat 502 is sleeved with a compression spring; the push frame 509 is installed on the rack 1 on the other side of the guide plate 501 through the track 510, the push frame 509 is installed with the sliding block 511, the two ends of the connecting rod 512 are connected with the bent shaft 506 and the sliding block 511 through the connecting sleeves 513 respectively, the bent shaft 506 can drive the push frame 509 to reciprocatingly move along the track 510, the guide groove plate 514 is installed on the rack 1 above the guide plate 501, the surface of the guide groove plate 514 is processed with the grooves 515 aligned with the processing positions, the push-pull plate 516 is placed above the guide groove plate 514, the bottom surface of the push-pull plate 516 is installed with the guide wheels 517 corresponding to the grooves 515, one side of the push-pull plate 516 is hingedly connected with the push frame 509 through the pull rod 520, the push frame 509 drives the push-pull plate 516 to make the guide wheels 517 reciprocatingly roll in the grooves 515 on the guide groove plate 514, the asynchronous motor 518 is installed on the push-pull plate 516, the alloy drill bit 519 is connected with the output shaft of the asynchronous motor 518, the alloy drill bit 519 performs chamfering processing on the gear to be processed when the guide wheels 517 enter the grooves 515 through the asynchronous motor 518, when the guide wheels 517 leave the grooves 515, the alloy drill bit 519 is located above the gear to be processed, so as to avoid the collision between the gear and the alloy drill bit 519. When installing, the positions of the bent shaft 506 and the cam disc 505 are adjusted, so that the guide wheels 517 are in contact with the alloy drill bit 519 when the guide wheels 517 are located in the grooves 515.
[0025] The gears of various specifications are realized by the following scheme: as Figure 8 、 Figure 9As shown, the flexible adjusting device includes an adjusting support 61, a scale plate 62 and a locking handle 63, the adjusting support 61 is installed on the movable frame 401 above the guide seat 502, the adjusting scale plate 62 is fixed on the side wall of the guide seat 502, a strip-shaped through groove 64 is processed on the scale plate 62, and the locking handle 63 is connected with the adjusting support 61 after passing through the strip-shaped through groove 64. Since gears of different specifications have different parameters such as modulus, tooth number and pitch circle diameter, the relative position of the guide seat 502 and the movable frame 401 can be adjusted by adjusting the position of the locking handle 63 on the adjusting support 61, and the distance between the gear rotating device 4 and the grinding device 5 can be adjusted by selecting the corresponding single-tooth gear 411 and the driven gear 409, and the distance between the alloy drill bit 519 and the gear to be machined can be adjusted by loosening the locking handle 63, then moving to the corresponding position on the scale plate 62, and then tightening.
[0026] The use method of the present application is:
[0027] In the initial state, the first motor 402 controls the nut seat 405 on the lead screw 403 to be located below, then the gear to be machined is placed on the limiting pin 23 of the tray 2, at this time the main shaft 407 avoids the tray 2, leaving a gap for the work position movement of the tray 2, then the stepping motor 31 drives the dial 32 to rotate, when the dial 32 rotates, the eccentric shaft 33 cooperates with the indexing slot wheel 21 on the dial 32 to push the tray 2 to move one machining position, then the first motor 402 cooperates with the lead screw 403 and the nut seat 405 to control the main shaft 407 to move upwards, and makes the main shaft 407 to lift to the correct meshing position with the gear to be machined, to ensure the effective transmission of torque, at the same time, the asynchronous motor 518 drives the alloy drill bit 519 to rotate, and the driving force of the cam motor 504 is transmitted to the push frame 509 through the connecting rod 512, the push frame 509 drives the asynchronous motor 518 to reciprocate on the guide groove plate through the push-pull plate 516, when the guide wheel 517 on the push-pull plate 516 falls into the groove 515, the alloy drill bit 519 enters the machining position to chamfer the gear to be machined, then the cam disc 505 pushes away the rubber wheel 508, and the guide wheel 517 leaves the groove 515, so that the gear to be machined avoids the alloy drill bit 519 to avoid tool collision; then the second motor 410 meshes with the single-tooth gear 411 and the driven gear 409, one rotation of the single-tooth gear 411 can make the driven gear 409 rotate one tooth position, the driven gear 409 synchronously drives the main shaft 407 to rotate the same angle, to realize the rotation of the gear to be machined, so as to ensure that the chamfering is evenly distributed on the entire gear edge; when the chamfering of one circle of the gear is completed, the first motor 402 drives the main shaft 407 to move downwards through the lead screw 403 and the nut seat 405, so that the key shaft 408 is separated from the machined gear, at this time the stepping motor 31 works to drive the eccentric shaft 33 on the dial 32 to push the indexing slot wheel 21 to move one machining position, and the above steps are repeated for continuous machining.
[0028] When the gear specification is replaced, for gears with small parameter gap, only the handle is pulled out, the position of the adjusting support 61 is moved according to the scale on the scale adjusting disc according to the specification of the new gear, the center distance between the alloy drill bit 519 and the chamfered gear is adjusted, the chamfer specification is changed, after adjustment, the handle is pressed to lock, and the replacement of the chamfer size is completed; for gears with large parameter gap, the single-tooth gear 411 and the driven gear 409 corresponding to the parameters also need to be replaced on the basis of the above.
[0029] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, any modification and replacement based on the technical solutions and inventive concepts provided by the present application should be covered within the protection scope of the present application. It should be noted that the structures or components illustrated in the drawings are not necessarily drawn to scale, and the present application omits the description of the known components and processing technologies and processes to avoid unnecessary limitation of the present application.
Claims
1. A flexible adjustable spur gear continuous automatic chamfering device, characterized in that: The utility model relates to a kind of automatic chamfering device for gear, including rack (1), tray (2) installed on rack (1), drive mechanism (3) with tray (2) automatic feed, chamfering mechanism is chamfered, flexible adjusting device (6) and numerical control module (7) for controlling chamfering device work adapt to different gears, the tray (2) is circular, the bottom of tray (2) is installed with coaxial index slot wheel (21), the tray (2) is processed with the avoidance slot (22) corresponding with index slot wheel (21), the surface of tray (2) on the side of avoidance slot (22) is installed with the limiting pin (23) for limiting gear to be processed, the axis of gear to be processed is placed in avoidance slot (22), the drive mechanism (3) is installed on the rack (1) on the side of index slot wheel (21), drive mechanism (3) includes step motor (31), dial (32), eccentric shaft (33) and bearing (34), the dial (32) is installed on the output shaft of step motor (31), the surface of dial (32) is installed with eccentric shaft (33) with index slot wheel (21) height, the eccentric shaft (33) is parallel with the output shaft of step motor (31), eccentric shaft (33) is sleeved with multiple bearings (34) that can be inserted into index slot wheel (21), eccentric shaft (33) is rotated a circle with dial (32) can drive index slot wheel (21) to rotate a index position, make the avoidance slot (22) on tray (2) rotate a processing position, chamfering mechanism is installed on the rack (1) on the side of tray (2), and chamfering mechanism is chamfered to gear to be processed, the flexible adjusting device (6) is installed on chamfering mechanism, and flexible adjusting device (6) is used to adjust the distance between chamfering mechanism and gear to be processed to adapt to the processing of multiple specifications gears, the numerical control module (7) is arranged on the side of rack (1), and numerical control module (7) is used to control drive mechanism (3) and chamfering mechanism work to automatically chamfer gear to be processed, chamfering mechanism includes gear rotating device (4) and polishing device (5), the polishing device (5) includes guide plate (501), guide seat (502), light pole (503), cam motor (504), cam disc (505), elbow shaft (506), rubber wheel (508), push rod (507), push frame (509), track (510), sliding block (511), connecting rod (512), guide slot groove plate (514), push-pull plate (516), asynchronous motor (518) and alloy drill bit (519), the guide plate (501) is fixedly installed on rack (1), the guide seat (502) is fixedly connected with movable frame (401), two horizontal light poles (503) are installed on guide seat (502), the both ends of light pole (503) are installed on the rack (1) on the side of guide plate (501), the cam motor (504) is vertically installed on guide plate (501), cam disc (505) and elbow shaft (506) are sequentially installed on the output shaft of cam motor (504) from bottom to top,The guide seat (502) is installed with a push rod (507) in the same horizontal plane with the cam disc (505) on the side wall of the guide plate (501), the end of the push rod (507) is installed with a rubber wheel (508) which can rotate freely and abuts against the side wall of the cam disc (505), the cam disc (505) rolls with the rubber wheel (508) to drive the gear rotating device (4) to move close to or away from the polishing device (5); the push frame (509) is installed on the rack (1) on the other side of the guide plate (501) through a track (510), the push frame (509) is installed with a sliding block (511), the connecting rod (512) is connected with the crank shaft (506) and the sliding block (511) through connecting sleeves (513) at both ends, the crank shaft (506) can drive the push frame (509) to move reciprocatingly along the track (510), the guide groove plate (514) is installed on the rack (1) above the guide plate (501), the surface of the guide groove plate (514) is processed with grooves (515) which are aligned with the machining positions, the push-pull plate (516) is placed above the guide groove plate (514), the bottom surface of the push-pull plate (516) is installed with guide wheels (517) corresponding to the grooves (515), one side of the push-pull plate (516) is hinged with the push frame (509) through a pull rod (520), the push frame (509) drives the push-pull plate (516) to make the guide wheels (517) reciprocatingly roll in the grooves (515) on the guide groove plate (514), the asynchronous motor (518) is installed on the push-pull plate (516), the alloy drill bit (519) is connected with the output shaft of the asynchronous motor (518), the alloy drill bit (519) performs chamfering machining on the gear to be machined when the guide wheels (517) enter the grooves (515) through the asynchronous motor (518).
2. The flexible adjustable spur gear continuous automatic chamfering device according to claim 1, characterized in that: The gear rotating device (4) is installed below the tray (2), the grinding device (5) is installed above the rack (1) on one side of the tray (2), the gear rotating device (4) is used for lifting the gear to be machined from the tray (2) and rotating the gear, so that the grinding device (5) can chamfer the gear, the flexible adjusting device (6) is installed between the gear rotating device (4) and the grinding device (5), and is used for adjusting the distance between the grinding device (5) and the gear to be machined.
3. The flexible adjustable spur gear continuous automatic chamfering device according to claim 2, characterized in that: The gear rotating device (4) comprises a movable frame (401), a first motor (402), a lead screw (403), a nut seat (405), a sliding rail (404), a sliding support (406), a main shaft (407), a key shaft (408), a driven gear (409), a second motor (410) and a single-tooth gear (411), the movable frame (401) is movably installed in the rack (1), the first motor (402) is fixed on the movable frame (401), a vertical lead screw (403) is installed on the output shaft of the first motor (402), the sliding rail (404) is vertically installed on the movable frame (401) on one side of the lead screw (403), the sliding support (406) is slidably installed on the sliding rail (404) and can slide up and down along the sliding rail (404), the nut seat (405) is installed on the sliding support (406) and is in threaded connection with the lead screw (403), the main shaft (407) is vertically and rotatably installed on the sliding support (406) through a bearing (34) seat, a key shaft (408) matched with the size of the gear to be machined is detachably installed on the top of the main shaft (407), the driven gear (409) is installed on the lower part of the main shaft (407), the second motor (410) is installed on the movable frame (401) on one side of the driven gear (409), a single-tooth gear (411) is installed on the output shaft of the second motor (410), and the single-tooth gear (411) is in the same horizontal plane as the driven gear (409) when the main shaft (407) moves to the upper limit position.
4. The flexible adjustable spur gear continuous automatic chamfering device according to claim 3, characterized in that: The flexible adjusting device (6) comprises an adjusting support (61), a scale plate (62) and a locking handle (63), the adjusting support (61) is installed on the movable frame (401) above the guide seat (502), the scale plate (62) is fixed on the side wall of the guide seat (502), a strip-shaped through groove (64) is processed on the scale plate (62), the locking handle (63) is connected with the adjusting support (61) after penetrating through the strip-shaped through groove (64), the relative position of the guide seat (502) and the movable frame (401) can be adjusted by adjusting the position of the locking handle (63) on the adjusting support (61), and then the distance between the gear rotating device (4) and the grinding device (5) can be adjusted.
Citation Information
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