A groove cutting and welding device for stainless steel elbow tee connection
Through the adaptive expansion and support technology of the L-shaped sliding plate, the problem of uneven cut in the existing stainless steel elbow cutting device is solved, and the cutting quality is significantly improved.
Patent Information
- Application Number
- CN202510131844.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-04
AI Technical Summary
The existing stainless steel elbow bevel cutting and welding devices fail to effectively limit and fix the pipes during cutting, resulting in uneven cuts and poor quality.
The expansion adapts to the inner diameter of the stainless steel elbow through the L-shaped sliding plate, and supports the inner walls of the elbow on both sides of the cutting line to avoid elbow deflection and bending or breaking of the connecting area.
The cutting quality at the stainless steel elbow cutouts is improved, and defects such as uneven cuts and burrs are avoided.
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Figure CN119747797A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of pipeline cutting equipment, and in particular to a groove cutting and welding device for stainless steel elbow tee connections. Background Art
[0002] Cutting and welding equipment is a multifunctional tool, mainly used for cutting and welding of metal materials. It combines the two functions of cutting and welding and is widely used in manufacturing, construction, maintenance and other fields. Before connecting the stainless steel pipe to the elbow, the pipe needs to be cut, and in order to improve the quality and strength of subsequent welding, a groove is usually formed at the pipe cut during cutting.
[0003] The existing stainless steel elbow groove cutting and welding device generally first adjusts the cutting head up, down, left and right so that the cutting head can extend to the inside of the stainless steel elbow, and then uses the cutting head to perform flame cutting. However, the part of the pipe to be cut is not limited and fixed during cutting. As a result, when the pipe is about to be cut, the connection area between the main pipe and the part of the pipe to be cut is small and it is difficult to effectively support the part of the pipe to be cut. Therefore, it is easy to bend or even break in the connection area between the two, resulting in the incision of this pipe ring cutting device not being smooth enough and the cutting quality being poor. Therefore, the present invention provides a groove cutting and welding device for stainless steel elbow tee connection. Summary of the invention
[0004] The main purpose of the present application is to provide a groove cutting and welding device for stainless steel elbow tee connection, which can adapt to the inner diameter of the stainless steel elbow during the expansion process of the L-shaped sliding plate, and support the inner wall of the stainless steel elbow on both sides of the cutting line, so as to avoid the stainless steel elbow from deflecting and causing the remaining connection area to bend or even break, thereby preventing the incision from being smooth and having defects such as burrs, thereby improving the cutting quality of the stainless steel elbow incision.
[0005] To achieve the above-mentioned purpose, the present application provides a groove cutting and welding device for stainless steel elbow tee connection, comprising an elbow placement platform and a cutting and welding machine mechanism rotatably connected to one side of the elbow placement platform, wherein a bearing is sleeved on the outer side of the elbow placement platform, and a cutting and welding machine mechanism is connected to the outer side of the bearing through a connecting plate, and the cutting and welding machine mechanism comprises:
[0006] A base, fixedly connected to the other end of the connecting plate, and equipped with universal wheels at the four corners of the bottom of the base;
[0007] A vertical column is installed on the top of the base and can move back and forth along the length direction of the top of the base;
[0008] The cam is an angular movement of the cam which is engaged with the step of moving the two wheels together and the cam is engaged with the step of moving the two wheels together. The cam is an axisymmetric analysis tool which is used to measure the movement of the two wheels. The cam is an isometric analysis tool which is used to measure the movement of the two wheels. The cam is an isometric analysis tool which is used to measure the movement of the two wheels together.
[0009] Preferably, grooves are formed at equal intervals on the top of the elbow placement platform along its circumferential direction, and electric telescopic rods are installed inside the grooves, and the output ends of the electric telescopic rods are fixedly connected to limit blocks.
[0010] Preferably, an electric slide rail is installed at the edge positions of both sides of the top of the base, and a sliding seat that reciprocates through the electric slide rail is installed on the top of the base, and a vertical column is fixedly connected to the middle position of the top of the sliding seat.
[0011] Preferably, a slide rail is symmetrically fixed on one side of the vertical column, and a screw rod 1 is rotatably connected between the two slide rails, and a driving motor 1 for driving the screw rod 1 to rotate is installed at the top of the screw rod 1. A sliding plate that cooperates with the screw rod 1 and the slide rail is also installed on one side of the vertical column, and an electric slide rail 2 for driving the horizontal column to move horizontally is installed on the outer side of the sliding plate.
[0012] Preferably, an electric control box for controlling the electrical equipment inside the cutting and welding machine mechanism is installed on the vertical column.
[0013] Preferably, rollers are symmetrically mounted on the outer sides of the ends of the L-shaped sliding plate, and the output end of the nozzle is located in the middle position between the two rollers.
[0014] The benefits of the present application are as follows: first, the electric slide rail 2 drives the transverse column to extend to the inside of the tube wall of the stainless steel elbow, and then the driving motor 3 drives the bevel gear 1 to rotate, and synchronously drives the bevel gear 2 to rotate, thereby driving the screw rod 2 inside the tentacle of the octopus disc seat to rotate, so that the sliding block slides along the screw rod 2, and synchronously expands the L-shaped sliding plate outward, so that the octopus disc seat can correspond to the center point of the stainless steel elbow. During the expansion of the L-shaped sliding plate, the electric slide rail 1 drives the sliding seat and the vertical column to move, and at the same time, the driving motor 1 drives the screw rod 1 to rotate, so that the sliding plate moves along the slide rail and the screw rod 1, so that the transverse column can move up and down along the vertical column, so that the center point of the octopus disc seat can correspond to the center point of the stainless steel elbow through the process of moving the transverse column up and down and left and right, thereby achieving an adaptive effect. During the adaptive process, the base can move with the universal wheel, so that the facing direction of the octopus disc seat can be adaptively adjusted, thereby improving the cutting effect of the stainless steel elbow and improving the quality of cutting;
[0015] Secondly, after the L-shaped sliding plate is expanded, the roller is used to contact the inner wall of the stainless steel elbow, and then the stainless steel elbow is flame cut by the nozzle. Since the nozzle is located at the center position between the two rollers, during the flame cutting process of the stainless steel elbow by the nozzle, the two rollers on the same L-shaped sliding plate are used to support the stainless steel elbow on both sides of the cutting line respectively, so that the part to be cut off can be supported during cutting, avoiding the deflection of the stainless steel elbow and causing the remaining connection area to bend or even break, which will lead to uneven incisions and defects such as burrs, thereby improving the cutting quality of the incision of the stainless steel elbow. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The schematic embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall first-view structural view of the present invention.
[0018] Figure 2 It is a schematic diagram of the overall second viewing angle structure of the present invention.
[0019] Figure 3 It is a schematic diagram of the overall third viewing angle structure of the present invention.
[0020] Figure 4 yes Figure 3 Enlarged structural diagram at A in the middle.
[0021] Figure 5 It is a schematic diagram of the matching structure of the L-shaped sliding plate and the screw rod of the present invention.
[0022] In the above figure, 100, elbow placement platform; 110, bearing; 120, connecting plate; 130, groove; 131, electric telescopic rod; 132, limit block; 200, base; 210, universal wheel; 220, electric slide rail 1; 230, sliding seat; 300, vertical column; 301, slide rail; 302, screw rod 1; 303, sliding plate; 304, electric control box; 305, drive motor 1; 306, electric slide rail 2; 400, horizontal column; 401, drive motor 2; 402, rotating disk; 403, octopus disk seat; 404, drive motor 3; 405, L-shaped sliding plate; 406, bevel gear 1; 407, bevel gear 2; 408, roller; 409, nozzle; 410, screw rod 2; 411, sliding block. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only embodiments of a part of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present application.
[0024] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application are described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, the process, method, system, product or equipment comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.
[0025] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0026] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0027] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] See also Figure 1-Figure 5 As shown, this embodiment provides a groove cutting and welding device for stainless steel elbow tee connection, including an elbow placement platform 100 and a cutting and welding machine mechanism rotatably connected to one side of the elbow placement platform 100, wherein a bearing 110 is sleeved on the outer side of the elbow placement platform 100, and a cutting and welding machine mechanism is connected to the outer side of the bearing 110 through a connecting plate 120, and the cutting and welding machine mechanism includes:
[0030] The base 200 is fixedly connected to the other end of the connecting plate 120, and universal wheels 210 are installed at the four corners of the bottom of the base 200;
[0031] A vertical column 300 is installed on the top of the base 200 and can reciprocate along the length direction of the top of the base 200;
[0032] The horizontal column 400 is installed on one side of the vertical column 300 and can reciprocate along the height direction of the vertical column 300. One end of the horizontal column 400 is rotatably connected to a rotating disk 402, and a second drive motor 401 is installed on the other end of the horizontal column 400, and the output end of the second drive motor 401 is connected to the rotating disk 402 through a rotating shaft. A third drive motor 404 is installed on the outer side of the rotating disk 402, and an octopus disk seat 403 is fixed on the outer side of the rotating disk 402 through a connecting column, and the drive motor 404 is installed on the outer side of the rotating disk 402. The output end of the motor three 404 extends to the interior of the octopus disc base 403 and is installed with a bevel gear one 406. The interior of each tentacle of the octopus disc base 403 is rotatably connected to a screw rod two 410, and a bevel gear two 407 meshing with the bevel gear one 406 is fixedly connected to one end of the screw rod two 410. A sliding block 411 is sleeved on the screw rod two 410, and an L-shaped sliding plate 405 is fixedly connected to the top of the sliding block 411, and a nozzle 409 is installed on the side of one of the ends of the L-shaped sliding plate 405.
[0033] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, grooves 130 are provided at equal intervals on the top of the elbow placement platform 100 along its circumferential direction, and electric telescopic rods 131 are installed inside the grooves 130, and the output ends of the electric telescopic rods 131 are fixedly connected to limit blocks 132, and the limit blocks 132 are pushed to move by the electric telescopic rods 131 inside the grooves 130, so that the inside of one end of the stainless steel elbow is positioned by the limit block 132.
[0034] like Figure 1 and Figure 2 As shown, in this embodiment, electric slide rails 220 are installed at the edge positions of both sides of the top of the base 200, and a sliding seat 230 that reciprocates through the electric slide rail 220 is installed on the top of the base 200, and the vertical column 300 is fixedly connected to the middle position of the top of the sliding seat 230. When in use, the sliding seat 230 and the vertical column 300 are driven to move by the electric slide rail 220.
[0035] like Figure 1 and Figure 2As shown, in this embodiment, a slide rail 301 is symmetrically fixed on one side of the vertical column 300, and a screw rod 302 is rotatably connected between the two slide rails 301, and a driving motor 305 for driving the screw rod 302 to rotate is installed on the top of the screw rod 302, and a sliding plate 303 that cooperates with the screw rod 302 and the slide rail 301 is also installed on one side of the vertical column 300, and an electric slide rail 302 for driving the horizontal column 400 to move horizontally is installed on the outer side of the sliding plate 303. 6. When in use, the motor 305 is driven to drive the screw 302 to rotate, so that the sliding plate 303 moves along the slide rail 301 and the screw 302, so that the horizontal column 400 can move up and down along the vertical column 300, so that the center point of the octopus disc seat 403 can correspond to the center point of the stainless steel elbow through the process of moving the horizontal column 400 up and down and left and right, so as to achieve a self-adaptive effect, thereby improving the cutting effect of the stainless steel elbow and improving the quality of cutting.
[0036] In this embodiment, an electric control box 304 for controlling the electrical equipment inside the cutting and welding machine mechanism is installed on the vertical column 300. When in use, the operation of the electrical equipment inside the cutting and welding machine mechanism is controlled by the control unit inside the electric control box 304.
[0037] like Figure 5 As shown, in this embodiment, rollers 408 are symmetrically installed on the outer side of the end of the L-shaped sliding plate 405, and the output end of the nozzle 409 is located in the middle position between the two rollers 408. When in use, the inner wall of the stainless steel elbow is supported by the roller 408, and the two rollers 408 on the same L-shaped sliding plate 405 are used to support the stainless steel elbows on both sides of the cutting line, so that the part to be cut off can be supported during cutting, avoiding the deflection of the stainless steel elbow and causing the remaining connection area to bend or even break, which leads to uneven incisions and defects such as burrs, thereby improving the cutting quality of the stainless steel elbow incision.
[0038] In summary:
[0039] First, the stainless steel elbow is moved to the elbow placement platform 100 by a crane, and the electric telescopic rod 131 inside the groove 130 pushes the limit block 132 to move, so that the inside of one end of the stainless steel elbow is positioned by the limit block 132, so that the center point of one end of the stainless steel elbow corresponds to the center point of the top of the elbow placement platform 100, and then the stainless steel elbow is lowered by the crane, thereby completing the preparation work before cutting and welding of the stainless steel elbow;
[0040] Subsequently, since the cutting and welding machine mechanism is connected to the elbow placement platform 100 through the bearing 110 and the connecting plate 120, the cutting and welding machine mechanism is made to correspond to the end of the stainless steel elbow to be cut and welded by pushing the base 200, and then the horizontal column 400 is driven to extend to the inside of the pipe wall of the stainless steel elbow by the electric slide rail 2 306, and then the bevel gear 1 406 is driven to rotate by the driving motor 3 404, and the bevel gear 2 407 is driven to rotate synchronously, thereby driving the screw rod 2 410 inside the tentacles of the octopus disc seat 403 to rotate, so that the sliding block 411 slides along the screw rod 2 410, and synchronously expands the L-shaped sliding plate 405 outward, so that the octopus disc seat 403 can correspond to the center point of the stainless steel elbow. When the L-shaped sliding plate 405 expands During the process, the electric slide rail 220 drives the sliding seat 230 and the vertical column 300 to move, and at the same time drives the screw rod 302 to rotate through the driving motor 305, so that the sliding plate 303 moves along the slide rail 301 and the screw rod 302, so that the horizontal column 400 can move up and down along the vertical column 300, so that the center point of the octopus disc seat 403 can correspond to the center point of the stainless steel elbow by moving the horizontal column 400 up and down and left and right, so as to achieve an adaptive effect. In the adaptive process, the base 200 can move with the universal wheel 210, so that the facing direction of the octopus disc seat 403 can be adaptively adjusted, thereby improving the cutting effect of the stainless steel elbow and improving the quality of cutting;
[0041] At the same time, after the L-shaped sliding plate 405 is expanded, the roller 408 is used to contact the inner wall of the stainless steel elbow, and then the stainless steel elbow is flame cut by the nozzle 409. Since the nozzle 409 is located at the center position between the two rollers 408, during the process of flame cutting the stainless steel elbow by the nozzle 409, the two rollers 408 on the same L-shaped sliding plate 405 are used to support the stainless steel elbows on both sides of the cutting line, so that the part to be cut off can be supported during cutting, avoiding the stainless steel elbow from deflecting and causing the remaining connection area to bend or even break, which will lead to uneven incisions and defects such as burrs, thereby improving the cutting quality of the incision of the stainless steel elbow.
Claims
1. A groove cutting and welding device for stainless steel elbow tee connection, comprising an elbow placement platform (100) and a cutting and welding machine mechanism rotatably connected to one side of the elbow placement platform (100), wherein: A bearing (110) is sleeved on the outer side of the elbow placement platform (100), and a cutting and welding machine mechanism is connected to the outer side of the bearing (110) through a connecting plate (120), wherein the cutting and welding machine mechanism comprises: A base (200) is fixedly connected to the other end of the connecting plate (120), and universal wheels (210) are installed at the four corners of the bottom of the base (200); A vertical column (300) is installed on the top of the base (200) and can move back and forth along the length direction of the top of the base (200); A transverse column (400) is installed on one side of the vertical column (300) and can reciprocate along the height direction of the vertical column (300). One end of the transverse column (400) is rotatably connected to a rotating disk (402), and a second drive motor (401) is installed on the other end of the transverse column (400). The output end of the second drive motor (401) is connected to the rotating disk (402) through a rotating shaft. A third drive motor (404) is installed on the outer side of the rotating disk (402). An octopus disk seat (403) is also fixed on the outer side of the rotating disk (402) through a connecting column, and the drive motor (404) is connected to the rotating disk (402) through a connecting column. The output end of the motor three (404) extends to the interior of the octopus disc seat (403) and is installed with a bevel gear one (406). The interior of each tentacle of the octopus disc seat (403) is rotatably connected to a screw rod two (410), and a bevel gear two (407) meshing with the bevel gear one (406) is fixedly connected to one end of the screw rod two (410). A sliding block (411) is sleeved on the screw rod two (410), and an L-shaped sliding plate (405) is fixedly connected to the top of the sliding block (411), and a nozzle (409) is installed on the side of one of the ends of the L-shaped sliding plate (405).
2. A groove cutting and welding device for stainless steel elbow tee connection according to claim 1, characterized in that: The top of the elbow placement platform (100) is provided with grooves (130) at equal intervals along its circumferential direction, and electric telescopic rods (131) are installed inside the grooves (130), and the output ends of the electric telescopic rods (131) are fixedly connected to limit blocks (132).
3. A groove cutting and welding device for stainless steel elbow tee connection according to claim 1, characterized in that: An electric slide rail (220) is installed at the edge positions of both sides of the top of the base (200), and a sliding seat (230) is installed on the top of the base (200) for reciprocating movement via the electric slide rail (220), and a vertical column (300) is fixedly connected to the middle position of the top of the sliding seat (230).
4. A groove cutting and welding device for stainless steel elbow tee connection according to claim 1, characterized in that: A slide rail (301) is symmetrically fixed on one side of the vertical column (300), and a screw rod (302) is rotatably connected between the two slide rails (301), and a driving motor (305) for driving the screw rod (302) to rotate is installed at the top of the screw rod (302). A sliding plate (303) that cooperates with the screw rod (302) and the slide rail (301) is also installed on one side of the vertical column (300), and an electric slide rail (306) for driving the horizontal column (400) to move horizontally is installed on the outer side of the sliding plate (303).
5. A groove cutting and welding device for stainless steel elbow tee connection according to claim 1, characterized in that: An electric control box (304) for controlling the electrical equipment inside the cutting and welding machine mechanism is installed on the vertical column (300).
6. A groove cutting and welding device for stainless steel elbow tee connection according to claim 1, characterized in that: Rollers (408) are symmetrically mounted on the outer sides of the ends of the L-shaped sliding plate (405), and the output end of the spray head (409) is located at a middle position between the two rollers (408).