Cutting machine and method

By designing an automatic loading and unloading device integrating multiple functional modules, the problem of manual operation dependence in the surface processing of traditional photosensitive drum aluminum tubes is solved, and the accurate, efficient and automated processing of photosensitive drum aluminum tubes is achieved, which improves production efficiency and product quality.

CN119748186APending Publication Date: 2025-04-04XIN PRINTING TECHNOLOGY CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411708981.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

There is a manual operation dependence during the surface processing of traditional photosensitive drum aluminum tubes, resulting in varying processing accuracy and low efficiency. It is difficult for existing automated cutting machines to meet the unique processing accuracy and surface quality requirements of photosensitive drum aluminum tubes.

Method used

An automatic loading and unloading device integrating multiple functional modules such as blanking, slip drive, adsorption head, barrier member, vibration damper pick-up and loading, material removal and pipe fitting output is designed to achieve accurate, efficient and automated loading and unloading of photosensitive drum aluminum tubes. Through the synergistic effect of the adsorption head and barrier member, vibration during processing is reduced and surface quality is protected.

Benefits of technology

It improves automation production efficiency, ensures processing accuracy and surface quality, reduces production costs and resource waste, enhances production safety, and meets the unique processing accuracy and surface quality requirements of photosensitive drum aluminum tubes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119748186A_ABST
    Figure CN119748186A_ABST
Patent Text Reader

Abstract

The invention provides a cutting machine and method, the cutting machine comprises a machine tool body, a clamping head, a cutter mechanism and an automatic feeding and discharging device, and the automatic feeding and discharging device comprises a blanking mechanism, a sliding driving mechanism, an adsorption head, a blocking piece, a damping cylinder taking and placing mechanism, a taking mechanism and a pipe output mechanism; the blanking mechanism is arranged above the sliding driving mechanism so as to release the photosensitive drum aluminum tubes one by one; the adsorption head is installed at the sliding end of the sliding driving mechanism and located below the discharging mechanism, the blocking piece is installed at the discharging position of the discharging mechanism, the damping cylinder taking and placing mechanisms are oppositely arranged on the two sides of the sliding driving mechanism, and the taking mechanism is arranged between the sliding driving mechanism and the pipe output mechanism. And the machined photosensitive drum aluminum pipe is taken out from the material taking position and moved to the pipe output mechanism. According to the cutting machine and method, accurate, efficient and automatic feeding and discharging of the photosensitive drum aluminum pipe can be achieved, and the machining precision and consistency are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of photosensitive drum manufacturing, and in particular to a cutting machine and a method. Background Art

[0002] As the core component of laser printers, copiers and other office equipment, the surface processing quality of the photosensitive drum directly affects the clarity of the image and the overall performance of the equipment. Traditionally, the surface processing of the aluminum tube of the photosensitive drum often relies on manual operation, which not only increases the production cost, but also easily leads to problems such as inconsistent processing accuracy and low efficiency.

[0003] With the rapid development of industrial automation technology, more and more manufacturing companies are beginning to seek automation solutions to improve production efficiency and product quality. In the field of photosensitive drum aluminum tube surface processing, the emergence of automated cutting machines is a positive response to this demand.

[0004] At present, there are many cutting machines for different materials and processing requirements on the market, but most of these devices are designed for general-purpose parts and cannot meet the processing accuracy and surface quality requirements unique to photosensitive drum aluminum tubes. In addition, the prior art also discloses an automatic loading and unloading device for surface processing of photosensitive drum aluminum tubes, but the processed photosensitive drum aluminum tubes are taken out by clamping, which causes wear on the outer surface of the photosensitive drum aluminum tube, making it difficult to meet the processing accuracy and surface quality requirements unique to photosensitive drum aluminum tubes. Summary of the invention

[0005] In view of the above, the present invention provides a cutting machine and method to achieve accurate, efficient and automatic loading and unloading of photosensitive drum aluminum tubes, reduce manual intervention, and improve processing accuracy and consistency.

[0006] The technical solution of the present invention:

[0007] The present invention provides a cutting machine, comprising a machine tool body, two clamping heads, a tool mechanism and an automatic loading and unloading device, wherein the two clamping heads are installed on the machine tool body at intervals, a clamping positioning space is formed between the two clamping heads, the tool mechanism is movably arranged on the machine tool body, and the automatic loading and unloading device is arranged on one side of the machine tool body to realize automatic loading and unloading of photosensitive drum aluminum tubes;

[0008] The automatic loading and unloading device includes a material dropping mechanism, a sliding driving mechanism, an adsorption head, a blocking member, a vibration damping tube picking and placing mechanism, a material picking mechanism and a pipe output mechanism;

[0009] The material dropping mechanism is arranged above the sliding driving mechanism to release the aluminum tubes of the photosensitive drum one by one;

[0010] The adsorption head is installed at the sliding end of the sliding drive mechanism to drive the adsorption head to reciprocate linearly; the adsorption head is located below the blanking mechanism to adsorb the falling photosensitive drum aluminum tube;

[0011] The blocking member is installed at the blanking position of the blanking mechanism to prevent the falling photosensitive drum aluminum tube from sliding out of the adsorption head;

[0012] The vibration-damping cylinder taking and placing mechanism is relatively arranged on both sides of the sliding driving mechanism, so as to insert the vibration-damping cylinder into the photosensitive drum aluminum tube on the adsorption head and take the vibration-damping cylinder out of the processed photosensitive drum aluminum tube;

[0013] The suction head sends the photosensitive drum aluminum tube inserted into the vibration damping cylinder into the cutting machine for clamping and positioning for surface processing, and drives the processed photosensitive drum aluminum tube back to the vibration damping cylinder pick-up and placement mechanism and material picking position;

[0014] The material taking mechanism is arranged between the sliding driving mechanism and the tube output mechanism to take out the processed photosensitive drum aluminum tube from the material taking position and move it to the tube output mechanism.

[0015] Furthermore, the material dropping mechanism includes an arranging guide, a material storage container and a material ejecting assembly. The arranging guide is formed with a guide slide groove that is compatible with the shape and size of the photosensitive drum aluminum tube. The guide slide groove is arranged at an angle so that multiple photosensitive drum aluminum tubes can be neatly arranged into a state where a single tube can slide down; the blocking member is installed at the material dropping opening of the guide slide groove; the material storage container is arranged at the feeding end of the arranging guide, and the material storage container is formed with a storage space for stacking the photosensitive drum aluminum tubes. The length of the storage space is compatible with the length of the photosensitive drum aluminum tube so that the two ends of the photosensitive drum aluminum tube can be aligned and stacked; the bottom surface of the material storage container is inclined downward and extends to the feeding end of the arranging guide; the material ejecting assembly is installed at the bottom of the material storage container and close to the feeding end of the arranging guide to eject the photosensitive drum aluminum tube onto the arranging guide.

[0016] Furthermore, the lifting material assembly includes a lifting material driving member installed at the bottom of the material storage container and a lifting material slide plate installed at the lifting end of the lifting material driving member; a guide hole for the lifting material slide plate to lift and slide is opened at the lowest position of the bottom wall of the material storage container, and the top of the lifting material slide plate forms an inclined guide surface.

[0017] Furthermore, an arc-shaped positioning opening is provided at one end of the suction head, and the arc-shaped surface of the arc-shaped positioning opening is adapted to the outer peripheral surface of the photosensitive drum aluminum tube; a plurality of suction holes are provided on the arc-shaped positioning opening, and the suction head is connected to a suction device connected to the suction holes to adsorb the photosensitive drum aluminum tube, so that the outer peripheral surface of the photosensitive drum aluminum tube fits with the arc-shaped surface of the arc-shaped positioning opening, and the distance between the upper surface of the suction head and the end face of the blanking port of the guide slide groove is smaller than the outer diameter of the photosensitive drum aluminum tube, so as to prevent the photosensitive drum aluminum tube from detaching from the guide slide groove, and the photosensitive drum aluminum tube will detach from the guide slide groove only when it is adsorbed on the arc-shaped positioning opening.

[0018] Furthermore, the central angle of the arc segment of the arc-shaped positioning opening is 30 degrees to 90 degrees.

[0019] Furthermore, the central angle of the arc segment of the arc-shaped positioning opening is 90 degrees, the bottom end of the arc segment of the arc-shaped positioning opening is arranged tangent to the horizontal plane, and the top end of the arc segment of the arc-shaped positioning opening is arranged tangent to the vertical plane.

[0020] Furthermore, the vibration damping cylinder taking and placing mechanism includes a guide tube, a push-in drive member and an ejection drive member. The guide tube is horizontally mounted on one side of the sliding drive mechanism for placing the vibration damping cylinder. One end of the guide tube is close to the sliding drive mechanism, and the push-in drive member is arranged on the other end. The telescopic rod of the push-in drive member can be telescopically inserted into the guide tube. The ejection drive member is mounted on the other side of the sliding drive mechanism and is arranged axially corresponding to the guide tube.

[0021] Furthermore, the material picking mechanism includes a bracket, an X-axis motion module, a Y-axis motion module, a Z-axis motion module, a rotating drive component and a claw picking component. The X-axis motion module is horizontally installed on the bracket to realize forward and backward reciprocating movement; the Y-axis motion module is used to realize left and right reciprocating movement; the Y-axis motion module is horizontally installed at the moving end of the X-axis motion module, and the X-axis motion module and the Y-axis motion module are vertically arranged; the Z-axis motion module is used to realize lifting movement, and the Z-axis motion module is vertically installed at the moving end of the Y-axis motion module; the rotating drive component is installed at the lifting end of the Z-axis motion module to realize 90-degree rotation; the claw picking component is installed at the rotating end of the rotating drive component so as to extend into the photosensitive drum aluminum tube to pick up the photosensitive drum aluminum tube.

[0022] Furthermore, the pipe output mechanism includes a conveyor, a tray carried on the conveyor for transportation, and a blocking positioning member for blocking the tray for positioning. The tray includes a bottom plate and a plurality of guide pillars connected to the bottom plate, and the bottom end of the photosensitive drum aluminum tube is inserted into the guide pillar.

[0023] The present invention provides a method for using the cutting machine, comprising the following steps:

[0024] Arrange multiple photosensitive drum aluminum tubes in the drop mechanism so that the photosensitive drum aluminum tubes fall onto the adsorption head one by one;

[0025] Under the blocking effect of the blocking member, the adsorption head adsorbs the falling photosensitive drum aluminum tube;

[0026] The sliding drive mechanism drives the adsorption head to move to the vibration-damping cylinder pick-up and placement mechanism and stops, and the vibration-damping cylinder pick-up and placement mechanism inserts the vibration-damping cylinder into the photosensitive drum aluminum tube on the adsorption head;

[0027] The sliding drive mechanism drives the adsorption head to move to the clamping position of the cutting machine, and the two clamping heads clamp the photosensitive drum aluminum tube on the adsorption head to perform surface processing. The sliding drive mechanism drives the adsorption head to return to the waiting position and stop;

[0028] When the surface processing of the photosensitive drum aluminum tube is completed, the sliding drive mechanism drives the adsorption head to move under the photosensitive drum aluminum tube, the cutting machine releases the photosensitive drum aluminum tube, and the adsorption head adsorbs the photosensitive drum aluminum tube;

[0029] The sliding drive mechanism drives the adsorption head to return to the vibration-damping cylinder pick-up and placement mechanism to stop, and the vibration-damping cylinder pick-up and placement mechanism takes back the vibration-damping cylinder in the photosensitive drum aluminum tube on the adsorption head for reuse;

[0030] The sliding drive mechanism drives the adsorption head to move to the material taking position, so that the port of the photosensitive drum aluminum tube on the adsorption head is exposed;

[0031] The material taking mechanism reaches into the photosensitive drum aluminum tube on the adsorption head, picks up the photosensitive drum aluminum tube and moves it to the tube output mechanism, and the tube output mechanism transports the photosensitive drum aluminum tube to the next processing equipment;

[0032] The sliding drive mechanism drives the adsorption head to return to the bottom of the blanking mechanism. The adsorption head adsorbs the falling photosensitive drum aluminum tube under the blocking effect of the blocking member, and the corresponding steps are circulated to realize the loading and unloading of the photosensitive drum aluminum tube.

[0033] The cutting machine and method provided by the present invention have significant beneficial effects compared with the traditional loading and unloading methods:

[0034] 1. Improve the efficiency of automated production: The present invention integrates multiple functional modules such as blanking, sliding drive, push adsorption, blocking, vibration damping tube pick-up and placement, material picking and pipe output, etc., to achieve a fully automated process from raw material delivery to finished product output of photosensitive drum aluminum tubes. This innovative design not only greatly reduces the burden of manual operation, but also significantly improves production efficiency, reduces production costs, and makes the entire loading and unloading process more accurate and efficient.

[0035] 2. Guarantee processing accuracy and surface processing quality: The synergistic effect of the adsorption head and the blocking member ensures the stability and accuracy of the photosensitive drum aluminum tube during transportation. The insertion of the vibration damping cylinder further reduces the vibration during the processing, thereby protecting the surface quality of the photosensitive drum aluminum tube and improving the processing accuracy. This design enables the present invention to meet the unique processing accuracy and surface quality requirements of the photosensitive drum aluminum tube. The adsorption head can be close to the bottom of the processed photosensitive drum aluminum tube, so that the adsorption head can stably adsorb the photosensitive drum aluminum tube, avoiding relative friction and causing wear on the aluminum tube surface, ensuring the unique processing accuracy and surface quality requirements of the photosensitive drum aluminum tube. This design is of great significance for improving product quality and reducing scrap rate.

[0036] 3. Energy saving and environmental protection: By optimizing the structure and workflow of the device, the present invention realizes the effective utilization of raw materials and energy conservation. At the same time, the reuse of the vibration damping cylinder reduces resource waste, which is in line with the concept of green manufacturing.

[0037] 4. Improve production safety: Automated loading and unloading devices reduce manual operations, thereby reducing the risk of safety accidents caused by human factors.

[0038] In summary, the cutting machine provided by the present invention has significant beneficial effects such as high production efficiency, high processing precision, energy saving and environmental protection, and improved production safety. This innovative design not only solves the problems existing in the traditional loading and unloading methods, but also provides a more efficient and accurate solution for the surface processing of the photosensitive drum aluminum tube.

[0039] The preferred embodiments of the present invention and their beneficial effects will be further described in detail in conjunction with specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but should not be construed as limiting the present invention. In the accompanying drawings:

[0041] Figure 1 is a three-dimensional diagram of the cutting machine of the present invention;

[0042] Figure 2 A top view of the cutting machine of the present invention;

[0043] Figure 3 It is a front view of the cutting machine of the present invention;

[0044] Figure 4 A three-dimensional diagram of the automatic loading and unloading device of the cutting machine of the present invention;

[0045] Figure 5 It is a front view of the automatic loading and unloading device of the cutting machine of the present invention;

[0046] Figure 6 for Figure 5 Right view of;

[0047] Figure 7 It is a structural diagram of the adsorption head of the automatic loading and unloading device of the cutting machine of the present invention;

[0048] Figure 8 This is a reference diagram of the first use state of the blanking mechanism, the sliding drive mechanism and the adsorption head of the present invention;

[0049] Fig. 9 This is a reference diagram for the second usage state of the blanking mechanism, the sliding drive mechanism and the adsorption head of the present invention.

[0050] Explanation of the accompanying figures: blanking mechanism 1, sliding drive mechanism 2, adsorption head 3, blocking member 4, vibration damping cylinder picking and placing mechanism 5, material picking mechanism 6, pipe output mechanism 7, photosensitive drum aluminum tube 10, arrangement guide member 11, storage container 12, ejecting material assembly 13, ejecting material driving member 131, ejecting material slide plate 132, arc-shaped positioning port 31, adsorption hole 32, guide tube 51, push-in driving member 52, push-out driving member 53, bracket 61, X-axis motion module 62, Y-axis motion module 63, Z-axis motion module 64, rotating driving member 65, claw picking member 66, conveyor 71, tray 72, blocking positioning member 73, clamping head 8, tool mechanism 9. DETAILED DESCRIPTION

[0051] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0052] See also Figures 1 to 3 The present invention provides a cutting machine, including a machine tool body, two clamping heads 8, a tool mechanism 9 and an automatic loading and unloading device. The two clamping heads 8 are installed on the machine tool body at intervals, and a clamping positioning space is formed between the two clamping heads 8 for clamping a photosensitive drum aluminum tube 10 and driving it to rotate. The tool mechanism 9 is movably arranged on the machine tool body. The automatic loading and unloading device is arranged on one side of the machine tool body to realize automatic loading and unloading of the photosensitive drum aluminum tube.

[0053] See also Figures 4 to 6 The automatic loading and unloading device includes a blanking mechanism 1, a sliding drive mechanism 2, an adsorption head 3, a blocking member 4, a damping tube picking and placing mechanism 5, a picking mechanism 6 and a tube output mechanism 7. The blanking mechanism 1 is arranged above the sliding drive mechanism 2 to release the photosensitive drum aluminum tubes 10 one by one. The adsorption head 3 is installed at the sliding end of the sliding drive mechanism 2 to drive the adsorption head 3 to reciprocate linearly. The adsorption head 3 is located below the blanking mechanism 1 to adsorb the falling photosensitive drum aluminum tube 10. The blocking member 4 is installed at the blanking position of the blanking mechanism 1 to prevent the falling photosensitive drum aluminum tube 10 from sliding out of the adsorption head 3. The damping tube picking and placing mechanism 5 is relatively arranged on both sides of the sliding drive mechanism 2 to insert the damping tube into the photosensitive drum aluminum tube 10 on the adsorption head 3 and retrieve the damping tube from the processed photosensitive drum aluminum tube 10. The suction head 3 delivers the photosensitive drum aluminum tube 10 inserted into the damping cylinder into the cutting machine for clamping and positioning for surface processing, and drives the processed photosensitive drum aluminum tube 10 back to the damping cylinder pick-up and placement mechanism 5 and the material picking position. The material picking mechanism 6 is arranged between the sliding drive mechanism 2 and the pipe output mechanism 7 to take out the processed photosensitive drum aluminum tube 10 from the material picking position and move it to the pipe output mechanism 7.

[0054] The present invention is necessary to provide a method for using the above-mentioned cutting machine, comprising the following steps:

[0055] Arrange a plurality of photosensitive drum aluminum tubes 10 in the material dropping mechanism 1 so that the photosensitive drum aluminum tubes 10 fall onto the adsorption head 3 one by one;

[0056] Under the blocking effect of the blocking member 4, the adsorption head 3 adsorbs the falling photosensitive drum aluminum tube 10;

[0057] The sliding drive mechanism 2 drives the adsorption head 3 to move to the vibration-damping cylinder pick-up and placement mechanism 5 and stops, and the vibration-damping cylinder pick-up and placement mechanism 5 inserts the vibration-damping cylinder into the photosensitive drum aluminum tube 10 on the adsorption head 3;

[0058] The sliding drive mechanism 2 drives the adsorption head 3 to move to the clamping position of the cutting machine, and the two clamping heads 8 clamp the photosensitive drum aluminum tube 10 on the adsorption head 3 to perform surface processing, and the sliding drive mechanism 2 drives the adsorption head 3 to return to the waiting position and stop;

[0059] When the surface processing of the photosensitive drum aluminum tube 10 is completed, the sliding drive mechanism 2 drives the adsorption head 3 to move to the bottom of the photosensitive drum aluminum tube 10, the cutting machine releases the photosensitive drum aluminum tube 10, and the adsorption head 3 adsorbs the photosensitive drum aluminum tube 10;

[0060] The sliding drive mechanism 2 drives the adsorption head 3 to return to the damping cylinder pick-up and placement mechanism 5 to stop, and the damping cylinder pick-up and placement mechanism 5 takes back the damping cylinder in the photosensitive drum aluminum tube 10 on the adsorption head 3 for reuse;

[0061] The sliding drive mechanism 2 drives the adsorption head 3 to move to the material taking position, so that the port of the photosensitive drum aluminum tube 10 on the adsorption head 3 is exposed;

[0062] The material taking mechanism 6 extends into the photosensitive drum aluminum tube 10 on the adsorption head 3, picks up the photosensitive drum aluminum tube 10 and moves it to the tube output mechanism 7, and the tube output mechanism 7 transports the photosensitive drum aluminum tube 10 to the next processing equipment;

[0063] The sliding drive mechanism 2 drives the adsorption head 3 to return to the bottom of the blanking mechanism 1. The adsorption head 3 adsorbs the falling photosensitive drum aluminum tube 10 under the blocking effect of the blocking member 4, and the corresponding steps are circulated to realize the loading and unloading of the photosensitive drum aluminum tube 10.

[0064] The cutting machine and method provided by the present invention have significant beneficial effects compared with the traditional loading and unloading methods:

[0065] 1. Improve the efficiency of automated production: The present invention integrates multiple functional modules such as blanking, sliding drive, push adsorption, blocking, vibration damping tube pick-up and placement, material picking and pipe output, etc., to achieve a fully automated process from raw material delivery to finished product output of photosensitive drum aluminum tubes. This innovative design not only greatly reduces the burden of manual operation, but also significantly improves production efficiency, reduces production costs, and makes the entire loading and unloading process more accurate and efficient.

[0066] 2. Guarantee processing accuracy and surface processing quality: The synergistic effect of the adsorption head 3 and the blocking member 4 ensures the stability and accuracy of the photosensitive drum aluminum tube during transportation. The insertion of the vibration damping cylinder further reduces the vibration during processing, thereby protecting the surface quality of the photosensitive drum aluminum tube and improving the processing accuracy. This design enables the present invention to meet the unique processing accuracy and surface quality requirements of the photosensitive drum aluminum tube. The adsorption head 3 can be close to the bottom of the processed photosensitive drum aluminum tube, so that the adsorption head 3 can stably adsorb the photosensitive drum aluminum tube, avoid relative friction causing wear on the aluminum tube surface, and ensure the unique processing accuracy and surface quality requirements of the photosensitive drum aluminum tube. This design is of great significance for improving product quality and reducing scrap rate.

[0067] 3. Energy saving and environmental protection: By optimizing the structure and workflow of the device, the present invention realizes the effective utilization of raw materials and energy conservation. At the same time, the reuse of the vibration damping cylinder reduces resource waste, which is in line with the concept of green manufacturing.

[0068] 4. Improve production safety: Automated loading and unloading devices reduce manual operations, thereby reducing the risk of safety accidents caused by human factors.

[0069] In summary, the cutting machine and method provided by the present invention have significant beneficial effects such as high production efficiency, high processing precision, energy saving and environmental protection, and improved production safety. This innovative design not only solves the problems existing in the traditional loading and unloading method, but also provides a more efficient and accurate solution for the surface processing of the photosensitive drum aluminum tube.

[0070] In this embodiment, the blanking mechanism 1 includes an arrangement guide 11, a storage container 12 and a material ejection assembly 13. The arrangement guide 11 is formed with a guide slide groove that matches the shape and size of the photosensitive drum aluminum tube 10. The guide slide groove is arranged obliquely and has a feed port and a blanking port, so that multiple photosensitive drum aluminum tubes 10 can be neatly arranged into a state where a single tube can slide down. The blocking member 4 is installed at the blanking port of the guide slide groove. The material ejection assembly 13 is arranged at the feed end of the arrangement guide 11. The material ejection assembly 13 is installed at the feed end of the arrangement guide 11. The material ejection assembly 13 is installed at the bottom of the material ejection assembly 12 and close to the feed end of the arrangement guide 11, so as to eject the photosensitive drum aluminum tube 10 onto the arrangement guide 11. The material lifting assembly 13 includes a material lifting driving member 131 installed at the bottom of the material storage container 12 and a material lifting slide plate 132 installed at the lifting end of the material lifting driving member 131. A guide hole for the lifting slide plate 132 to lift and slide is provided at the lowest position of the bottom wall of the material storage container 12. The top of the material lifting slide plate 132 forms an inclined guide surface. The material lifting slide plate 132 lifts the photosensitive drum aluminum tube 10, and the photosensitive drum aluminum tube 10 slides along the inclined guide surface to the arrangement guide member 11. The material lifting driving member 131 can adopt a telescopic driving device such as a cylinder or a hydraulic cylinder.

[0071] In this embodiment, the sliding drive mechanism 2 can adopt a linear motion mechanism such as a synchronous belt linear module or a screw linear module.

[0072] See also Figures 7 to 9, an arc-shaped positioning opening 31 is provided at one end of the adsorption head 3, and the arc-shaped surface of the arc-shaped positioning opening 31 is adapted to the outer peripheral surface of the photosensitive drum aluminum tube 10. A plurality of adsorption holes 32 are provided on the arc-shaped surface of the adsorption head 31, and the adsorption head 3 is connected to a suction device in communication with the adsorption holes 32 to adsorb the photosensitive drum aluminum tube 10, so that the outer peripheral surface of the photosensitive drum aluminum tube 10 fits with the arc-shaped surface of the arc-shaped positioning opening 31. The upper surface of the adsorption head 3 is a horizontal smooth surface. The distance between the upper surface of the adsorption head 3 and the end face of the blanking opening of the guide slide is smaller than the outer diameter of the photosensitive drum aluminum tube 10, so as to prevent the photosensitive drum aluminum tube 10 from escaping from the guide slide. The photosensitive drum aluminum tube 10 will only escaping from the guide slide when it is adsorbed on the arc-shaped positioning opening 31. The central angle corresponding to the arc segment of the arc-shaped positioning opening 31 is 30 degrees to 90 degrees. In this way, it can ensure that the photosensitive drum aluminum tube 10 falls into the arc-shaped positioning opening 31 for positioning, and it is easy to realize that the adsorption head 3 returns after the photosensitive drum aluminum tube 10 is sent to the cutting machine for clamping and positioning. The central angle of the arc segment of the arc-shaped positioning opening 31 is preferably 90 degrees, the bottom of the arc segment of the arc-shaped positioning opening 31 is arranged tangent to the horizontal plane, and the top of the arc segment of the arc-shaped positioning opening 31 is arranged tangent to the vertical plane. In this way, under the premise of ensuring that the photosensitive drum aluminum tube 10 can fall and position, and the adsorption head 3 can return after the photosensitive drum aluminum tube 10 is sent to the cutting machine for clamping and positioning, the adsorption area is maximized and the adsorption stability is improved.

[0073] In this embodiment, the blocking member 4 is a blocking cylinder, and the piston rod of the blocking cylinder is extended to block the photosensitive drum aluminum tube 10.

[0074] In this embodiment, the vibration damping cylinder taking and placing mechanism 5 includes a guide tube 51, a push-in drive member 52 and a push-out drive member 53. The guide tube 51 is horizontally mounted on one side of the sliding drive mechanism 2 for placing the vibration damping cylinder. One end of the guide tube 51 is close to the sliding drive mechanism 2, and the other end is provided with a push-in drive member 52. The telescopic rod of the push-in drive member 52 can be telescopically penetrated in the guide tube 51 to push the vibration damping cylinder into the photosensitive drum aluminum tube 10 on the adsorption head 3. The push-out drive member 53 is mounted on the other side of the sliding drive mechanism 2 and is arranged axially corresponding to the guide tube 51 to push the vibration damping cylinder in the photosensitive drum aluminum tube 10 processed on the adsorption head 3 into the guide tube 51.

[0075] In this embodiment, the material picking mechanism 6 includes a bracket 61, an X-axis motion module 62, a Y-axis motion module 63, a Z-axis motion module 64, a rotary drive member 65 and a claw picking member 66. The X-axis motion module 62 is horizontally mounted on the bracket 61 to achieve reciprocating movement back and forth. The Y-axis motion module 63 is used to achieve reciprocating movement left and right. The Y-axis motion module 63 is horizontally mounted on the moving end of the X-axis motion module 62, and the X-axis motion module 62 and the Y-axis motion module 63 are arranged vertically. The Z-axis motion module 64 is used to achieve lifting movement. The Z-axis motion module 64 is vertically mounted on the moving end of the Y-axis motion module 63. The rotary drive member 65 is mounted on the lifting end of the Z-axis motion module 64 to achieve 90-degree rotation. The claw picking member 66 is mounted on the rotating end of the rotary drive member 65 for extending into the photosensitive drum aluminum tube 10 to pick up the photosensitive drum aluminum tube 10. The claw pickup member 66 extends horizontally into the processed photosensitive drum aluminum tube 10 on the adsorption head 3 to pick up the photosensitive drum aluminum tube 10. The Z-direction motion module 64 drives the photosensitive drum aluminum tube 10 on the claw pickup member 66 to separate from the adsorption head 3, the Y-direction motion module 63 drives the photosensitive drum aluminum tube 10 on the claw pickup member 66 to move horizontally, the rotary drive member 65 drives the photosensitive drum aluminum tube 10 on the claw pickup member 66 to rotate downward 90 degrees, the X-direction motion module 62 drives the photosensitive drum aluminum tube 10 on the claw pickup member 66 to move to the pipe output mechanism 7, the Z-direction motion module 64 drives the photosensitive drum aluminum tube 10 on the claw pickup member 66 to insert into the pipe output mechanism 7, the claw pickup member 66 releases the photosensitive drum aluminum tube 10, and the photosensitive drum aluminum tube 10 is vertically arranged on the pipe output mechanism 7. The X-axis motion module 62, the Y-axis motion module 63, and the Z-axis motion module 64 can all adopt linear motion mechanisms such as synchronous belt linear modules, screw linear modules, and rack linear modules disclosed in the prior art. The rotary drive member 65 can adopt a 90-degree rotary cylinder. The claw pickup member 66 can adopt a claw cylinder.

[0076] In this embodiment, the tube output mechanism 7 includes a conveyor 71, a tray 72 carried on the conveyor 71 for conveying, and a blocking positioning member 73 for blocking the tray 72 for positioning. The tray 72 includes a bottom plate and a plurality of guide posts connected to the bottom plate, and the bottom end of the photosensitive drum aluminum tube 10 is inserted into the guide posts.

[0077] The automatic loading and unloading device provided by the present invention only needs to store the photosensitive drum aluminum tube 10 in the blanking mechanism 1, and realize the loading and unloading of the photosensitive drum aluminum tube 10 by moving the adsorption head 3, and the material taking mechanism 6 removes the photosensitive drum aluminum tube 10 on the adsorption head 3, and rotates the photosensitive drum aluminum tube 10 from a horizontal state to a vertical state for plugging on the tray 72 of the pipe output mechanism 7. In this way, the automatic production of the surface processing of the photosensitive drum aluminum tube 10 is realized.

[0078] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying importance; the words "bottom surface" and "top surface", "inside" and "outside" refer to the geometric direction toward or away from a specific component, respectively.

[0079] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the inside of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0080] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cutting machine, comprising a machine tool body, two clamping heads (8) and a tool mechanism (9), wherein the two clamping heads (8) are installed on the machine tool body at intervals, a clamping positioning space is formed between the two clamping heads (8), and the tool mechanism (9) is movably arranged on the machine tool body, characterized in that: It also includes an automatic loading and unloading device, which is arranged on one side of the machine tool body to realize automatic loading and unloading of the photosensitive drum aluminum tube; The automatic loading and unloading device comprises a material dropping mechanism (1), a sliding driving mechanism (2), an adsorption head (3), a blocking member (4), a vibration damping cylinder taking and placing mechanism (5), a material taking mechanism (6) and a pipe output mechanism (7); The material dropping mechanism (1) is arranged above the sliding driving mechanism (2) to release the photosensitive drum aluminum tubes (10) one by one; The adsorption head (3) is mounted on the sliding end of the sliding drive mechanism (2) to drive the adsorption head (3) to perform linear reciprocating motion; The adsorption head (3) is located below the material dropping mechanism (1) to adsorb the falling photosensitive drum aluminum tube (10); The blocking member (4) is installed at the blanking position of the blanking mechanism (1) to prevent the falling photosensitive drum aluminum tube (10) from sliding off the adsorption head (3); The vibration-damping cylinder taking and placing mechanism (5) is arranged relatively on both sides of the sliding driving mechanism (2) to insert the vibration-damping cylinder into the photosensitive drum aluminum tube (10) on the adsorption head (3) and to take the vibration-damping cylinder out of the processed photosensitive drum aluminum tube (10); The adsorption head (3) sends the photosensitive drum aluminum tube (10) inserted into the vibration damping cylinder into the cutting machine for clamping and positioning for surface processing, and drives the processed photosensitive drum aluminum tube (10) back to the vibration damping cylinder pick-up and placement mechanism (5) and the material picking position; The material taking mechanism (6) is arranged between the sliding drive mechanism (2) and the tube output mechanism (7) to take out the processed photosensitive drum aluminum tube (10) from the material taking position and move it to the tube output mechanism (7).

2. The cutting machine according to claim 1, characterized in that: The material dropping mechanism (1) comprises an arrangement guide (11), a material storage container (12) and a material lifting assembly (13); the arrangement guide (11) is formed with a guide slide groove that matches the shape and size of the photosensitive drum aluminum tube (10); the guide slide groove is arranged obliquely so that a plurality of photosensitive drum aluminum tubes (10) can be neatly arranged into a state where a single tube can slide down; the blocking member (4) is installed at the material dropping opening of the guide slide groove; the material storage container (12) is arranged at the feeding end of the arrangement guide (11); the material storage container (12) is arranged at the feeding end of the arrangement guide (11); the material storage container (13 ... 2) a storage space is formed for stacking the photosensitive drum aluminum tube (10), and the length of the storage space is adapted to the length of the photosensitive drum aluminum tube (10) so that the two ends of the photosensitive drum aluminum tube (10) can be aligned and stacked; the bottom surface of the storage container (12) is tilted downward and extends to the feed end of the arrangement guide (11); the ejecting assembly (13) is installed at the bottom of the storage container (12) and close to the feed end of the arrangement guide (11) so as to eject the photosensitive drum aluminum tube (10) onto the arrangement guide (11).

3. The cutting machine according to claim 2, characterized in that: The material ejection assembly (13) comprises a material ejection driving member (131) installed at the bottom of the material storage container (12) and a material ejection slide plate (132) installed at the lifting end of the material ejection driving member (131); a guide hole for the material ejection slide plate (132) to lift and slide is provided at the lowest position of the bottom wall of the material storage container (12), and an inclined guide surface is formed at the top end of the material ejection slide plate (132).

4. The cutting machine according to claim 2, characterized in that: The adsorption head (3) is provided with an arc-shaped positioning opening (31) at one end, and the arc-shaped surface of the arc-shaped positioning opening (31) is adapted to the outer peripheral surface of the photosensitive drum aluminum tube (10); the arc-shaped surface of the arc-shaped positioning opening (31) is provided with a plurality of adsorption holes (32), and the adsorption head (3) is connected with a suction device in communication with the adsorption holes (32) to adsorb the photosensitive drum aluminum tube (10), so that the outer peripheral surface of the photosensitive drum aluminum tube (10) is in contact with the arc-shaped surface of the arc-shaped positioning opening (31); the distance between the upper surface of the adsorption head (3) and the end surface of the blanking opening of the guide slide groove is smaller than the outer diameter of the photosensitive drum aluminum tube (10), so as to prevent the photosensitive drum aluminum tube (10) from escaping from the guide slide groove, and the photosensitive drum aluminum tube (10) will escaping from the guide slide groove only when it is adsorbed on the arc-shaped positioning opening (31).

5. The cutting machine according to claim 4, characterized in that The central angle of the arc segment of the arc-shaped positioning opening (31) is 30 degrees to 90 degrees.

6. The cutting machine according to claim 4, characterized in that The central angle of the arc segment of the arc-shaped positioning opening (31) is 90 degrees, the bottom end of the arc segment of the arc-shaped positioning opening (31) is arranged tangent to the horizontal plane, and the top end of the arc segment of the arc-shaped positioning opening (31) is arranged tangent to the vertical plane.

7. The cutting machine according to claim 1, characterized in that: The vibration damping cylinder taking and placing mechanism (5) comprises a guide tube (51), a push-in drive member (52) and a push-out drive member (53). The guide tube (51) is horizontally mounted on one side of the sliding drive mechanism (2) for placing the vibration damping cylinder. One end of the guide tube (51) is close to the sliding drive mechanism (2), and the other end is provided with the push-in drive member (52). The telescopic rod of the push-in drive member (52) can be telescopically inserted into the guide tube (51). The push-out drive member (53) is mounted on the other side of the sliding drive mechanism (2) and is arranged axially corresponding to the guide tube (51).

8. The cutting machine according to claim 1, characterized in that The material picking mechanism (6) comprises a bracket (61), an X-direction motion module (62), a Y-direction motion module (63), a Z-direction motion module (64), a rotary drive component (65) and a claw picking component (66); the X-direction motion module (62) is horizontally mounted on the bracket (61) to achieve forward and backward reciprocating movement; the Y-direction motion module (63) is used to achieve left and right reciprocating movement; the Y-direction motion module (63) is horizontally mounted on the moving end of the X-direction motion module (62); The module (62) is arranged vertically with the Y-axis motion module (63); the Z-axis motion module (64) is used to realize lifting motion, and the Z-axis motion module (64) is vertically installed on the moving end of the Y-axis motion module (63); the rotary drive member (65) is installed on the lifting end of the Z-axis motion module (64) to realize 90-degree rotation; the claw picking member (66) is installed on the rotating end of the rotary drive member (65) to be inserted into the photosensitive drum aluminum tube (10) to pick up the photosensitive drum aluminum tube (10).

9. The cutting machine according to claim 1, characterized in that: The tube output mechanism (7) comprises a conveyor (71), a tray (72) carried on the conveyor (71) for transport, and a blocking positioning member (73) for blocking the tray (72) for positioning, wherein the tray (72) comprises a bottom plate and a plurality of guide pillars connected to the bottom plate, and the bottom end of the photosensitive drum aluminum tube (10) is inserted into the guide pillars.

10. A method of using the cutting machine according to any one of claims 1 to 9, characterized in that: The steps include: Arranging a plurality of photosensitive drum aluminum tubes (10) in a material dropping mechanism (1) so that the photosensitive drum aluminum tubes (10) fall onto the adsorption head (3) one by one; Under the blocking effect of the blocking member (4), the adsorption head (3) adsorbs the falling photosensitive drum aluminum tube (10); The sliding drive mechanism (2) drives the adsorption head (3) to move to the vibration-damping cylinder pick-up and placement mechanism (5) and stop, and the vibration-damping cylinder pick-up and placement mechanism (5) inserts the vibration-damping cylinder into the photosensitive drum aluminum tube (10) on the adsorption head (3); The sliding drive mechanism (2) drives the adsorption head (3) to move to the clamping position of the cutting machine, and the two clamping heads (8) clamp the photosensitive drum aluminum tube (10) on the adsorption head (3) to perform surface processing, and the sliding drive mechanism (2) drives the adsorption head (3) to return to the waiting position and stop; When the surface processing of the photosensitive drum aluminum tube (10) is completed, the sliding drive mechanism (2) drives the adsorption head (3) to move to the bottom of the photosensitive drum aluminum tube (10), the cutting machine releases the photosensitive drum aluminum tube (10), and the adsorption head (3) adsorbs the photosensitive drum aluminum tube (10); The sliding drive mechanism (2) drives the adsorption head (3) to return to the vibration-damping cylinder taking-and-placing mechanism (5) to stop, and the vibration-damping cylinder taking-and-placing mechanism (5) takes back the vibration-damping cylinder in the photosensitive drum aluminum tube (10) on the adsorption head (3) for reuse; The sliding drive mechanism (2) drives the adsorption head (3) to move to a material taking position, so that the port of the photosensitive drum aluminum tube (10) on the adsorption head (3) is exposed; The material taking mechanism (6) extends into the photosensitive drum aluminum tube (10) on the adsorption head (3) to pick up the photosensitive drum aluminum tube (10) and moves it to the tube output mechanism (7), and the tube output mechanism (7) transports the photosensitive drum aluminum tube (10) to the next processing equipment; The sliding drive mechanism (2) drives the adsorption head (3) to return to the bottom of the material dropping mechanism (1), and the adsorption head (3) adsorbs the falling photosensitive drum aluminum tube (10) under the blocking effect of the blocking member (4), and the corresponding steps are circulated to realize the loading and unloading of the photosensitive drum aluminum tube (10).

Citation Information

Patent Citations

  • Feeding device for drill rods for iron notch drill

    CN111424126A

  • Numerical control lathe for machining oil pipe joint

    CN114734252A

  • Polishing and rust removing device

    CN115582762A

  • Full-automatic cutting machine for surface of photosensitive drum

    CN215033642U

  • Automatic equipment for reversing, arranging and boxing bars

    CN219970994U