Titanium alloy grinding machining device capable of preventing waste from splashing

By designing an automatic opening and closing barrier door device, the problem of debris splash caused by operators forgetting to close the barrier door during titanium alloy grinding is solved, and the automatic sealing protection of titanium alloy grinding is realized, improving the operator's safety.

CN119748266AActive Publication Date: 2025-04-04新疆湘润新材料科技有限公司
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Patent Information

Application Number
CN202411912856.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-04-04
Estimated Expiration
2044-12-24

AI Technical Summary

Technical Problem

During the titanium alloy grinding process, the prior art cannot automatically switch the barrier door of the processing device, resulting in the operator needing manual operation, which easily forgets to close, causing debris and Mars to splash, and harm the operator.

Method used

A titanium alloy grinding processing device including screws, gears, barrier doors and motors is designed. The screw is driven to rotate through the motor to drive the gears and barrier doors to open and close, and realize automatic sealing protection.

Benefits of technology

It realizes automatic sealing protection during titanium alloy grinding process to prevent debris and Mars from splashing, and improves operator safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a titanium alloy grinding machining device capable of preventing waste from splashing. The titanium alloy grinding machining device comprises a box with an opening in one side, a barrier door assembly arranged in the opening and a titanium alloy containing assembly arranged in the box. The barrier door assembly comprises a screw rod of which one end is rotationally connected with the inner wall of the box body, a gear rotationally arranged on the inner wall of the box body, a first rack and a second rack which are correspondingly meshed with the top and the bottom of the gear respectively, and two barrier doors which are arranged in the opening in a sliding manner and are correspondingly and fixedly connected with the first rack and the second rack respectively; the titanium alloy containing assembly comprises a connecting block, a containing table arranged in the box body in a sliding mode and fixedly connected with the connecting block, and a clamping assembly used for clamping titanium alloy. The titanium alloy workpiece grinding device can cooperate with the barrier door to seal the box body when a titanium alloy workpiece is ground, so that the effect of automatically sealing and protecting the device is achieved, and scraps and sparks are prevented from flying out in the grinding process to injure workers.
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Description

Technical Field

[0001] The invention relates to the technical field of grinding processing, in particular to a titanium alloy grinding processing device capable of preventing waste material from splashing. Background Art

[0002] Grinding, machining belongs to finishing (machining is divided into roughing, finishing, heat treatment and other processing methods), with small processing volume and high precision. It is widely used in the machinery manufacturing industry. Carbon tool steel and carburized quenched steel parts that have been heat-treated and quenched often have a large number of regularly arranged cracks on the surface that is basically perpendicular to the grinding direction during grinding - grinding cracks, which not only affect the appearance of the parts, but more importantly, directly affect the quality of the parts.

[0003] However, when grinding titanium alloys, the existing technology cannot automatically open and close the barrier door of the processing device, and the operator is required to manually open and close it. If the barrier door is forgotten to be closed, debris and sparks inside the processing device may cause harm to the operator. To address this problem, it is necessary for technicians in this field to develop a titanium alloy grinding processing device that can prevent waste from splashing. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a titanium alloy grinding processing device which can prevent waste from splashing.

[0005] The technical solution of the present invention is: a titanium alloy grinding processing device for preventing waste from splashing, comprising a box body with an opening on one side, a barrier door assembly arranged in the opening, and a titanium alloy placement component arranged inside the box body;

[0006] The barrier door assembly includes a screw rod with one end rotatably connected to the inner wall of the box, a gear rotatably arranged on the inner wall of the box and fixedly connected to the other end of the screw rod, a first rack and a second rack respectively corresponding to the top and bottom of the gear rod, two barrier doors slidably arranged in the opening and respectively corresponding to the first rack and the second rack and fixedly connected, and a first motor arranged on the inner wall of the box for driving the screw rod to rotate;

[0007] The titanium alloy placement assembly includes a connection block threadedly sleeved on the screw rod, a placement table slidably arranged inside the box body and fixedly connected to the connection block, and a clamping assembly arranged on the placement table for clamping the titanium alloy;

[0008] Description: The present invention can cooperate with the barrier door to seal the box when the titanium alloy workpiece is ground inside the device, so as to achieve the effect of automatically sealing and protecting the device without manual sealing, preventing debris and sparks from flying out during the grinding process and causing harm to the staff.

[0009] Furthermore, the screw is hollow inside and is inserted with a spline rod, the spline rod passes through the box and is connected to a knob outside the box, and the gear is connected to the spline rod;

[0010] Note: The above setting can facilitate the staff to manually control the opening and closing of the barrier door through the knob, and it is convenient for the staff to change the opening and closing method of the barrier door according to usage requirements, thereby improving the scope of application of the device.

[0011] Further, the screw rod is provided with a first spline and a second spline, the screw rod is slidably sleeved with a first sleeve connected to the first spline, and a second sleeve arranged between the first spline and the second spline and capable of being connected to the second spline, a slide groove is provided on the top of the box body, and a slider slidably connected to the slide groove is provided on the top of the two barrier doors, an air column is provided between the two sliders, an air bag column connected to the air column through a pipeline is provided between the first sleeve and the second sleeve, and the air bag column is rotatably limitedly connected to the first sleeve and the second sleeve, the gear is threadedly connected to the first sleeve, and the second sleeve is threadedly connected to the connecting block;

[0012] Description: Compared with controlling the opening and closing of the placement table and the barrier door at the same driving end, the arrangement of the first spline, the second spline and the first sleeve and the second sleeve can make the opening and closing of the placement table and the barrier door have freedom, that is, the placement table position and the opening and closing state of the barrier door can be adjusted separately according to usage requirements, which effectively improves the application scope of the device.

[0013] Furthermore, electromagnets are provided on the contact surfaces of the two barrier doors, a spring is provided between the slider and the slide slot, and a press switch is provided on the side wall of the box body that can trigger a temporary power outage of the electromagnet during the resetting process of the placement table;

[0014] Note: The above arrangement enables the second spline and the second sleeve to disengage when the magnetic attraction is lost, thereby opening the barrier door to remove the workpiece.

[0015] Furthermore, a ball bearing is provided on the side of the barrier door;

[0016] Note: The above setting can transform the sliding friction during the movement of the barrier door into rolling friction under the action of the ball, thereby reducing the friction, improving the smoothness and efficiency of the sliding of the barrier door, and further improving the sealing effect of the box.

[0017] Further, the clamping assembly includes mounting plates arranged on both sides of the placement table, a threaded tube arranged between the two mounting plates and having threads arranged on both sides in opposite directions, a clamping member threadedly connected to both sides of the threaded tube, and a second motor arranged outside the mounting plates and having an output shaft connected to the threaded tube;

[0018] Note: The above settings can achieve effective clamping of titanium alloy workpieces and improve grinding efficiency.

[0019] Further, the placement table is composed of a plurality of placement plates and a frame body, the placement plates include a plurality of plate bodies with rotating shafts at both ends, the plurality of rotating shafts respectively penetrate the frame body and the ends are rotatably connected to the first limit block, the threaded tube penetrates the mounting plate and is rotatably connected to the second limit block, the first limit block and the second limit block are connected by a first transmission belt; the plurality of rotating shafts are connected by a second transmission belt;

[0020] Note: The above arrangement can utilize the rotation of the threaded tube to achieve effective clamping by tilting the plate body to drop and clean the residual debris on the surface of the placement plate, thereby avoiding the adverse effects of grinding residue remaining on the surface of the placement plate on the titanium alloy workpiece.

[0021] Furthermore, an observation window is installed on the barrier door, and a control panel for starting and stopping the first motor and the second motor is fixedly installed on one side of the box;

[0022] Note: The above settings make it easier for workers to observe the grinding conditions, thereby improving grinding efficiency.

[0023] Compared with the existing grinding device, the beneficial effects of the present invention are:

[0024] (1) The present invention provides a threaded rod and a gear. When the clamping member clamps and fixes the titanium alloy workpiece, the staff can control the operation of the first motor through the control panel, and finally the barrier door seals the device body, so as to achieve the effect of automatically sealing and protecting the device. The staff does not need to manually seal the barrier door, which prevents the staff from forgetting to seal. As a result, when the titanium alloy workpiece is ground inside the device, debris and sparks will fly out, causing harm to the staff.

[0025] (2) The present invention realizes the opening and closing of the barrier door by setting the first spline, the second spline, the first sleeve, the second sleeve and the linkage effect of the airbag column and the air column, and at the same time, the barrier door and the placement table have freedom respectively. The barrier door and the placement table can be adjusted separately, so that the staff can make changes according to the use requirements, thereby improving the application scope of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;

[0027] Figure 2 is a cross-sectional view of the main structure of the device of Example 1 of the present invention;

[0028] Figure 3 Embodiment 1 of the present invention Figure 2 A magnified view of the structure of part A;

[0029] Figure 4 is a schematic structural diagram of the screw rod in Example 2 of the present invention;

[0030] Figure 5 is a schematic diagram of the structure of the barrier door of Example 3 of the present invention;

[0031] Figure 6 is a schematic diagram of the position relationship of the push switch in embodiment 3 of the present invention;

[0032] Figure 7 It is a schematic diagram of the structure of the placement table of embodiment 4 of the present invention.

[0033] In the figure: 1-box, 10-slide, 11-knob, 12-slider, 13-gas column, 14-push switch, 15-control panel, 2-barrier door assembly, 21-screw, 211-spline rod, 212-second spline, 213-first sleeve, 214-second sleeve, 215-air bag column, 216-first spline, 22-gear, 23-first rack, 24-second rack, 25-barrier door, 250-observation window, 251-electromagnet, 252-spring, 3-titanium alloy placement component, 31-connecting block, 32-placement table, 320-rotating shaft, 321-plate body, 322-first limit block, 323-second limit block, 33-clamping component, 331-mounting plate, 332-threaded pipe, 333-clamping piece. DETAILED DESCRIPTION

[0034] In order to further illustrate the method adopted by the present invention and the effect achieved, the technical solution of the present invention will be clearly and completely described in combination with experiments below.

[0035] Example 1: Figures 1 to 3 As shown, a titanium alloy grinding processing device for preventing waste from splashing includes a box body 1 with an opening on one side, a barrier door assembly 2 arranged in the opening, and a titanium alloy placement component 3 arranged inside the box body 1;

[0036] The barrier door assembly 2 includes a screw 21 rotatably connected to the inner wall of the box body 1 at one end, a gear 22 rotatably arranged on the inner wall of the box body 1 and fixedly connected to the other end of the screw 21, a first rack 23 and a second rack 24 respectively meshing with the top and the bottom of the gear 22, two barrier doors 25 slidably arranged in the opening and respectively corresponding to the first rack 23 and the second rack 24 fixedly connected, and a first motor arranged on the inner wall of the box body 1 for driving the screw 21 to rotate;

[0037] The screw rod 21 is hollow inside and is inserted with a spline rod 211. The spline rod 211 penetrates the box body 1 and is connected to the knob 11 outside the box body 1. The gear 22 is connected to the spline rod 211.

[0038] The titanium alloy placement assembly 3 includes a connection block 31 threadedly sleeved on the screw rod 21, a placement table 32 slidably disposed inside the box body 1 and fixedly connected to the connection block 31, and a clamping assembly 33 disposed on the placement table 32 for clamping the titanium alloy;

[0039] The clamping assembly 33 includes mounting plates 331 disposed on both sides of the placement platform 32, a threaded tube 332 disposed between the two mounting plates 331 and having threads disposed on both sides in opposite directions, a clamping member 333 threadedly connected to both sides of the threaded tube 332, and a second motor disposed outside the mounting plates 331 and having an output shaft connected to the threaded tube 332;

[0040] An observation window 250 is installed on the barrier door 25, and a control panel 15 for starting and stopping the first motor and the second motor is fixedly installed on one side of the box body 1;

[0041] The working principle of this embodiment is as follows: when the staff needs to grind the titanium alloy, first the staff can control the first motor to work through the control panel 15, so that the first motor drives the screw 21 to rotate, and then the screw 21 drives the placement table 32 to move along the inside of the box body 1 through the connecting block 31, until the placement table 32 moves to a position close to the barrier door 25 and stops. In this process, the screw 21 drives the gear 22 to rotate, so that the gear 22 drives the first rack 23 and the second rack 24 to rotate, and then the first rack 23 and the second rack 24 drive the corresponding barrier doors 10 to move away from each other, open the seal of the box body 1, so as to achieve the effect of automatically opening the barrier door 25, so that the staff can place the titanium alloy workpiece to be ground on the clamping assembly 33 on the placement table 32;

[0042] Then the staff can control the second motor to work through the control panel 15, so that the second motor drives the clamping member 333 to move through the threaded tube 332, and the clamping member 333 clamps and fixes the titanium alloy workpiece, so as to achieve the effect of quickly clamping and fixing the titanium alloy workpiece, which is convenient for the staff to fix or stop fixing the titanium alloy workpiece. Then the staff can control the first motor to work in reverse through the control panel 15, so that the first motor drives the screw 21 to rotate in the opposite direction, and then the screw 21 drives the placement table 32 to reset through the connecting block 31, and the reversal of the screw 21 will drive the gear 22 to reverse, so that the gear 22 drives the first rack 23 and the second rack 24 to move and reset, and then the first rack 23 and the second rack 24 drive the corresponding barrier doors 25 to get close to each other and get stuck together, so as to seal the box body 1, so as to achieve automatic installation. The barrier door 25 is sealed and protected by the device, and the staff does not need to manually seal the barrier door 25, which prevents the staff from forgetting to seal the barrier door 25 or failing to completely seal the barrier door 25, resulting in debris and sparks flying out when the titanium alloy workpiece is ground inside the device, causing harm to the staff; when the staff does not need the barrier door 25 to open and close automatically, the staff can turn the knob 11 to make the knob 11 drive the spline rod 211 to move along the extension direction of the thread inside the box body 1, thereby making the spline rod 211 disengage from the inside of the screw rod 21. At this time, the rotation of the screw rod 21 cannot drive the gear 22 to rotate through the spline rod 211, so that the automatic opening and closing of the barrier door 25 stops, and the staff can manually pull the barrier door 25 to open and close, which is convenient for the staff to make changes according to usage requirements and improve the scope of application of the device.

[0043] Embodiment 2: Different from Embodiment 1, Figure 4 As shown, the screw rod 21 is provided with a first spline 216 and a second spline 212, the screw rod 21 is slidably sleeved with a first sleeve 213 engaged with the first spline 216, and a second sleeve 214 arranged between the first spline 216 and the second spline 212 and capable of engaging with the second spline 212, a slide groove 10 is provided on the top of the box body 1, and a slider 12 slidably connected with the slide groove 10 is provided on the top of the two barrier doors 25, an air column 13 is provided between the two sliders 12, an air bag column 215 connected with the air column 13 through a pipeline is provided between the first sleeve 213 and the second sleeve 214, and the air bag column 215 is rotatably limitedly connected with the first sleeve 213 and the second sleeve 214, the gear 22 is threadedly connected with the first sleeve 213, and the second sleeve 214 is threadedly connected with the connecting block 31; it should be noted that, Figure 4 is the positional relationship of the above components in the initial state;

[0044] The working principles of this embodiment are basically the same as those of Embodiment 2, except that the door is automatically closed: in the initial state, the first spline 216 is engaged with the first sleeve 213, and the second spline 212 is not in contact with the second sleeve 214, and the first motor is driven to rotate the screw 21, driving the first rack 23 and the second rack 24 to move, closing the barrier door 25. At the same time, the first rack 23 and the second rack 24 will squeeze the air column 12 during their movement toward each other. When the barrier doors 25 on both sides are about to contact, the barrier doors 25 are quickly closed under the action of the electromagnet 251. At this time, the airbag column 215 will expand, causing the first sleeve 213 to fall off from the first spline 216, and the second sleeve 214 to engage with the second spline 212. At this time, the screw 21 rotates while the first sleeve 213 does not rotate, that is, the barrier door 25 is maintained in a closed state and the position of the placement table 32 can continue to be adjusted by the first motor driving the screw 21, so that the grinding machine can accurately align it for processing.

[0045] Embodiment 3: Different from embodiment 2, Figures 5-6 As shown, an electromagnet 251 is provided on the contact surface of the two barrier doors 25, a spring 252 is provided between the slider 12 and the slide slot 10, and a push switch 14 is provided on the side wall of the box body 1, which can trigger the electromagnet 251 to cut off the power for 3s during the reset process of the placement table 32; wherein, the reset means that the placement table 32 moves to its initial position, that is, close to the opening side of the box body 1. In this embodiment, the push switch 14 adopts a commercially available key switch (normally open type), which cuts off the power when pressed and turns on the power when released;

[0046] The working principle of this embodiment is basically the same as that of Embodiment 2, except that when the placement table 32 moves to the outside, the outer push switch 14 is pressed to discharge, so that the barrier door 25 is opened under the action of the spring 252. At this time, the air column 12 expands to cause the airbag column 215 to contract, thereby realizing the separation of the second sleeve 214 from the second spline 212, and the fixation of the first sleeve 213 and the first spline 216, and further enabling the barrier door 25 to open slowly under the action of the gear, so that the staff can remove and take out the titanium alloy workpiece on the placement table 32 conveniently, and prevent the titanium alloy workpiece from being too far away from the opening of the box body 1, which affects the staff's removal and taking out of the titanium alloy workpiece.

[0047] Embodiment 4: Different from Embodiment 3, Figure 7 As shown, the placement table 32 is composed of a plurality of placement plates and a frame body. The placement plates include a plurality of plate bodies 321 with rotating shafts 320 at both ends. The plurality of rotating shafts respectively penetrate the frame body and are connected to the first limit block 322 on the frame body. The threaded tube 332 penetrates the mounting plate 331 and is fixedly connected to the second limit block 323. The first limit block 322 and the second limit block 323 are connected by a first transmission belt; the plurality of rotating shafts are connected by a second transmission belt.

[0048] The working principle of this embodiment is basically the same as that of Embodiment 3, except that the reciprocating rotation of the threaded tube 332 can be used to drive the plate body 321 to reciprocate, thereby removing residual waste residue on the surface of the plate body 321 and reducing the adhesion of the adhesive on the surface of the plate body 321.

[0049] Embodiment 5: Different from Embodiment 1, not shown in the figure, a ball bearing is provided on the side of the barrier door 25; specifically, the ball bearing is provided at the bottom of the side of the barrier door and contacts the inner wall of the opening, and the ball bearing is a commercially available steel ball;

[0050] The working principle of this embodiment is basically the same as that of Embodiment 1, except that during the sliding process of the barrier door 25, the sliding friction is converted into rolling friction under the action of the ball bearings, thereby reducing the friction force and improving the sliding efficiency and accuracy of the barrier door 25.

Claims

1. A titanium alloy grinding device for preventing waste from splashing, characterized in that: It comprises a box body (1) having an opening on one side, a barrier door assembly (2) arranged in the opening, and a titanium alloy placement component (3) arranged inside the box body (1); The barrier door assembly (2) comprises a screw (21) having one end rotatably connected to the inner wall of the box (1), a gear (22) rotatably arranged on the inner wall of the box (1) and fixedly connected to the other end of the screw (21), a first rack (23) and a second rack (24) respectively corresponding to the top and bottom of the gear (22), two barrier doors (25) slidably arranged in the opening and respectively corresponding to the first rack (23) and the second rack (24) and fixedly connected, and a first motor arranged on the inner wall of the box (1) for driving the screw (21) to rotate; The titanium alloy placement component (3) comprises a connection block (31) threadedly sleeved on the screw rod (21), a placement table (32) slidably arranged inside the box (1) and fixedly connected to the connection block (31), and a clamping component (33) arranged on the placement table (32) for clamping the titanium alloy.

2. A titanium alloy grinding device for preventing waste splashing as claimed in claim 1, characterized in that: The screw rod (21) is hollow inside and is inserted with a spline rod (211); the spline rod (211) passes through the box body (1) and is connected to a knob (11) outside the box body (1); and the gear (22) is connected to the spline rod (211).

3. A titanium alloy grinding device for preventing waste splashing as claimed in claim 2, characterized in that: The screw rod (21) is provided with a first spline (216) and a second spline (212); the screw rod (21) is slidably sleeved with a first sleeve (213) that is engaged with the first spline (216); and a second sleeve (214) that is arranged between the first spline (216) and the second spline (212) and can be engaged with the second spline (212); a slide groove (10) is provided on the top of the box body (1); and the tops of the two barrier doors (25) are both provided with a slide groove (10) that is engaged with the slide groove (10). ) slidingly connected sliders (12), an air column (13) is provided between the two sliders (12), an air bag column (215) is provided between the first sleeve (213) and the second sleeve (214) and is connected to the air column (13) through a pipeline, and the air bag column (215) and the first sleeve (213) and the second sleeve (214) are all rotationally limitedly connected, the gear (22) is threadedly connected to the first sleeve (213), and the second sleeve (214) is threadedly connected to the connecting block (31).

4. A titanium alloy grinding device for preventing waste splashing as claimed in claim 3, characterized in that: An electromagnet (251) is provided on the contact surface of the two barrier doors (25), a spring (252) is provided between the slider (12) and the slide groove (10), and a push switch (14) is provided on the side wall of the box body (1) for triggering a temporary power outage of the electromagnet (251) during the resetting process of the placement platform (32).

5. The titanium alloy grinding processing device for preventing waste splashing as claimed in claim 1, characterized in that: The side of the barrier door (25) is provided with a ball bearing.

6. A titanium alloy grinding processing device for preventing waste splashing as claimed in claim 1, characterized in that: The clamping assembly (33) comprises mounting plates (331) arranged on both sides of the placement platform (32), a threaded tube (332) arranged between the two mounting plates (331) and having threads arranged on both sides in opposite directions, a clamping member (333) threadedly connected to both sides of the threaded tube (332), and a second motor arranged on the outside of the mounting plates (331) and having an output shaft connected to the threaded tube (332).

7. A titanium alloy grinding device for preventing waste splashing as claimed in claim 6, characterized in that: The placement table (32) is composed of a plurality of placement plates and a frame body. The placement plates include a plurality of plate bodies (321) with rotating shafts (320) at both ends. The plurality of rotating shafts respectively penetrate the frame body and the ends are rotatably connected to the first limit block (322). The threaded tube (332) penetrates the mounting plate (331) and is rotatably connected to the second limit block (323). The first limit block (322) and the second limit block (323) are connected via a first transmission belt; and the plurality of rotating shafts are connected via a second transmission belt.

8. The titanium alloy grinding processing device for preventing waste splashing as claimed in claim 1, characterized in that: An observation window (253) is installed on the barrier door (25), and a control panel (15) for starting and stopping the first motor and the second motor is fixedly installed on one side of the box body (1).

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