Ship rust removal device

By designing a switchable and cleanable bowl-shaped wire brush device, the problems of rust dust lifting and bowl-shaped wire brush contamination in the prior art are solved, and more efficient polishing and a cleaner environment are achieved.

CN120055965APending Publication Date: 2025-05-30YANTAI SEFT SHIP TECHNOLOGY CO LTD

Patent Information

Application Number
CN202510481314.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

The existing ship rust removal device is prone to lifting a large amount of rust dust during the grinding process, affecting the environment. The bowl-shaped wire brush will be stained with rust powder and paint debris after use for a period of time, which will affect the grinding effect and is troublesome to clean.

Method used

A ship rust removal device that can switch and clean the grinding head during the grinding process is designed. The switch and cleaning of the bowl-shaped wire brush is achieved through the rotating rod and the erosion assembly, avoiding the lifting of rust dust and the contamination of the bowl-shaped wire brush.

Benefits of technology

It reduces the rise of rust and dust during the grinding process, improves grinding efficiency and cleanliness, simplifies the cleaning process, and avoids water pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ship rust removal, and discloses a ship rust removal device which comprises a supporting rod, a mounting shell fixedly mounted on the supporting rod and two bowl-shaped steel wire brushes arranged on one side of the mounting shell, a rotating rod is fixedly mounted between the two bowl-shaped steel wire brushes, and the rotating rod is fixedly connected with the mounting shell. The bowl-shaped steel wire brushes are installed at the two ends of the rotating rod correspondingly, the two bowl-shaped steel wire brushes can be switched at any time, the bowl-shaped steel wire brushes switched into the installation shell can be washed through the washing assembly, rust powder and paint chippings attached to the interiors of the bowl-shaped steel wire brushes can be removed, then the rust powder and the paint chippings flow away through the flow guide pipe, and the rust powder and the paint chippings are collected and treated subsequently; and the cleaned bowl-shaped steel wire brush is in a wet state, dust is more easily adhered to the outer surface of the bowl-shaped steel wire brush in the polishing process, raised dust can be reduced, and the situation that a large amount of rust dust is adhered to the polished position of the ship body, and the judgment of workers on the rust removal condition of the surface of the ship body is affected is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of ship rust removal, and particularly to a ship rust removal device. Background Art

[0002] After the whole ship is launched and sails in the ocean for a period of time, the surface of the hull shell is extremely prone to rust due to electrochemical corrosion and marine biological corrosion. It is necessary to repair the surface of the hull in time, that is, surface rust removal and secondary anti-corrosion treatment. Due to the certain curvature of the hull surface, when grinding, a bowl-shaped wire brush is generally used as the grinding head. For example, in the patent with the authorization announcement number CN220718896U, a ship surface rust removal device is disclosed. Through the overall structural cooperation design, consumables such as spraying materials, water, and rust removers are not required during rust removal, saving resources. At the same time, the rust removal speed is faster, the rust removal area is wider, the rust removal efficiency is higher, and the rust removal quality is higher. The surface roughness after rust removal is higher, and flash rust will not occur, which is more suitable for the subsequent painting process. When the treatment component is attached to the hull surface with a certain curvature, due to the flexible characteristics of the bowl-shaped wire brush body, after it is deformed under pressure, the fitting degree between the treatment component and the hull surface is effectively improved.

[0003] Currently, for existing rust removal and grinding equipment, in order to fit the hull surface, a bowl-shaped wire brush is generally used as the grinding head. Similar to the above-mentioned prior art, it can avoid water pollution caused by using a spray gun. However, when the bowl-shaped wire brush is grinding, the surrounding environment is dry, which is easy to raise a large amount of rust dust, affecting the surrounding environment. If a large amount of dust adheres to the hull surface, it is difficult for the staff to distinguish the rust removal situation of the hull surface. Moreover, after the bowl-shaped wire brush grinds for a period of time, a large amount of rust powder and paint debris will adhere to the inside of the bowl-shaped wire brush, affecting the grinding effect. If the grinding is stopped midway for cleaning, it is relatively troublesome and time-consuming. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the present invention provides a ship rust removal device that can switch the grinding head during the grinding process and can also clean the switched grinding head during the grinding process.

[0005] To achieve the above object, the present invention provides the following technical solution: A ship rust removal device, including a support rod, a mounting housing fixedly installed on the support rod, and a bowl-shaped wire brush disposed on one side of the mounting housing. There are two bowl-shaped wire brushes, and a rotating rod is fixedly installed between the two bowl-shaped wire brushes. Openings are provided on both sides of the mounting housing, a sliding opening is provided inside the mounting housing, and a first motor is fixedly installed inside the mounting housing. A rotating component for controlling the rotation and replacement of the bowl-shaped wire brush is provided at the output end of the first motor. A flushing component for flushing the bowl-shaped wire brush is installed inside the mounting housing. A shielding component for shielding the sliding opening and the opening is provided on the outer side of the mounting housing. A cavity is provided inside the upper wall of the mounting housing, and a connecting component for controlling the movement of the shielding component is rotatably installed in the cavity. The connecting component is used to control the opening and closing of the sliding opening and the opening. A funnel is fixedly communicated with the bottom of the mounting housing, and a diversion pipe is fixedly communicated with the lower end of the funnel.

[0006] Preferably, the shielding component includes connecting housings fixedly installed on both sides of the mounting housing. A baffle for closing the opening is rotatably connected to the lower end of the connecting housing. A first gear fixedly connected to the baffle is rotatably connected inside each of the two connecting housings. A sliding plate for closing the sliding opening is slidably connected to the inner side of the mounting housing. A bayonet is fixedly provided at the lower end of the sliding plate, and a transmission rod is fixedly connected to the upper end of the sliding plate.

[0007] Preferably, the connecting component includes a second gear rotatably installed on the lower wall of the cavity. A serrated plate is meshed with one side of the second gear. The two ends of the serrated plate are respectively meshed with the first gears corresponding in position. The serrated plate is a Z-shaped plate for controlling the rotation directions of the two first gears to be opposite. A second motor is fixedly installed on the upper wall of the mounting housing. The output end of the second motor is meshed with the second gear, and a first pulley is also fixedly sleeved on the output end of the second motor. A transmission component is provided between the first pulley and the transmission rod for controlling the lifting of the sliding plate.

[0008] Preferably, the transmission component includes a second pulley rotatably installed on the lower wall of the cavity. A transmission belt is sleeved between the second pulley and the first pulley. A sliding ball is fixedly connected to the inner side of the second pulley. A spiral groove for sliding connection with the sliding ball is provided on the outer side of the transmission rod. The diameter of the first pulley is larger than that of the second pulley.

[0009] Preferably, the rotating component includes a cylinder rotatably sleeved on the outside of the first motor. The rotating rod passes through the cylinder and is rotatably connected thereto. A support plate fixedly connected to the mounting housing is rotatably installed at the lower end of the cylinder. An installation cylinder is fixedly connected to the output end of the first motor. A first bevel gear is fixedly connected to the lower end of the installation cylinder. A second bevel gear fixedly sleeved on the rotating rod is meshed with one side of the first bevel gear. A limiting component is provided between the installation cylinder and the rotating rod.

[0010] Preferably, the limiting component includes an electric push rod fixedly installed on the installation cylinder. The output end of the electric push rod is rectangularly arranged. A perforation connected to the electric push rod is provided on the rotating rod. The first bevel gear and the second bevel gear have the same size, and the first bevel gear drives the second bevel gear to rotate one circle when it rotates one circle.

[0011] Preferably, the flushing component includes a fixed pipe fixedly installed on the upper wall of the installation shell. A plurality of spray heads are fixedly communicated with the lower arc surface of the fixed pipe. A water inlet pipe is fixedly communicated with the outside of the fixed pipe.

[0012] Preferably, a brush plate is fixedly installed on the side wall of the installation shell.

[0013] Preferably, a knocking component is arranged on one side of the inner wall of the installation shell close to the back of the bowl-shaped wire brush. The knocking component includes a knocking rod and an elastic member. A groove is provided on one side of the inner wall of the installation shell close to the back of the bowl-shaped wire brush. The knocking rod is slidably arranged in the groove. The elastic member is arranged in the groove, and both ends of the elastic member are respectively in contact with the knocking rod and the inner wall of the installation shell. An annular groove is provided on the back of the bowl-shaped wire brush. A plurality of abutting convex blocks are uniformly arranged along the circumferential direction inside the annular groove. An annular step is formed between all the abutting convex blocks. One end of the knocking rod abuts on the abutting convex block. The other end of the knocking rod is fixedly connected with an extension member. The extension member sequentially passes through the elastic member and the installation shell and then extends to the outside of one side of the installation shell.

[0014] Preferably, a waterproof plate is fixedly connected to the outer wall of the bowl-shaped wire brush. The waterproof plate is circular.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By installing bowl-shaped wire brushes at both ends of the rotating rod, the present invention can switch between the two bowl-shaped wire brushes at any time. When switching to the bowl-shaped wire brush inside the installation shell, the flushing component can flush it to remove the rust powder and paint debris adhered to its inside, and then flow away through the diversion pipe. Subsequently, it is collected and processed to avoid discharging to the outside and causing water pollution. The washed bowl-shaped wire brush is in a wet state. During the grinding process, its outer surface is more likely to adhere to dust, which can reduce dust emission and reduce the adhesion of a large amount of rust dust to the hull grinding area, affecting the staff's judgment of the rust removal situation on the hull surface.

[0017] 2. In the present invention, baffles for closing the openings are rotatably connected to the lower ends of the connecting shells on both sides of the installation shell, and a slide plate for closing the sliding openings is slidably connected to the inner side of the installation shell. When it is necessary to switch the bowl-shaped wire brush, the baffles and the slide plate are controlled to move to open the openings and the sliding openings. After the bowl-shaped wire brush is switched, the baffles and the slide plate are controlled to move to close the openings and the sliding openings, so as to avoid a large amount of sewage splashing to the outside when the bowl-shaped wire brush is being rinsed.

[0018] 3. In the present invention, a brush plate is fixedly installed on the side wall of the installation shell to rinse the bowl-shaped wire brush in the installation shell during the grinding process. The bowl-shaped wire brush is in a rotating state, and the rotating bowl-shaped wire brush contacts the brush plate, so that during rinsing, the cleaning is relatively clean.

[0019] 4. Through the setting of the knocking component in the present invention, it is possible to knock on the back of the bowl-shaped wire brush when the bowl-shaped wire brush is performing rust removal and grinding work, causing the bowl-shaped wire brush to vibrate, and using the vibration to loosen and fall off the rust debris, metal powder, etc. attached to the wires of the bowl-shaped wire brush, thereby further improving the cleaning effect of the bowl-shaped wire brush and enabling it to maintain better cleanliness and working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall front view three-dimensional structure schematic diagram of the present invention;

[0021] Figure 2 is the overall front view three-dimensional sectional structure schematic diagram of the present invention;

[0022] Figure 3 is Figure 2 the enlarged structure schematic diagram at B in

[0023] Figure 4 is the three-dimensional structure schematic diagram of the rotating component of the present invention;

[0024] Figure 5 is the overall top view three-dimensional sectional structure schematic diagram of the installation shell of the present invention;

[0025] Figure 6 is Figure 5 the enlarged structure schematic diagram at A in

[0026] Figure 7 is the three-dimensional structure schematic diagram of the connecting component of the present invention;

[0027] Figure 8 is the disassembled structure schematic diagram of the shielding component and the installation shell of the present invention;

[0028] Figure 9 is the partial structure sectional view of the installation shell of the present invention;

[0029] Figure 10 is the enlarged structure schematic diagram at C in the present invention;

[0030] Figure 11 This is a schematic diagram of the connection structure between the water baffle and the bowl-shaped wire brush of the present invention.

[0031] In the figure: 1. Installation housing; 2. Bowl-shaped wire brush; 3. Support rod; 4. First motor; 5. Water inlet pipe; 6. Diversion pipe; 7. Hopper; 8. Baffle; 9. Cylinder; 10. Rotating rod; 11. Second motor; 12. Brush plate; 13. Slide plate; 14. Cavity; 15. Slide ball; 16. First bevel gear; 17. Electric push rod; 18. Second bevel gear; 19. Perforation; 20. Bayonet; 21. Transmission rod; 22. Connection housing; 23. First pulley; 24. Spiral groove; 25. First gear; 26. Transmission belt; 27. Second pulley; 28. Serrated plate; 29. Second gear; 30. Fixed pipe; 31. Slide opening; 32. Opening; 33. Sprayer; 34. Support plate; 35. Installation cylinder; 36. Knocking rod; 37. Elastic member; 38. Groove; 39. Annular groove; 40. Contact convex block; 41. Extension member; 42. Waterproof plate. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0033] Please refer to Figures 1-8 , a ship rust removal device, including a support rod 3, an installation housing 1 fixedly installed on the support rod 3, and a bowl-shaped wire brush 2 arranged on one side of the installation housing 1. There are two bowl-shaped wire brushes 2. A rotating rod 10 is fixedly installed between the two bowl-shaped wire brushes 2. Openings 32 are provided on both sides of the installation housing 1, and a slide opening 31 is provided inside the installation housing 1. A first motor 4 is fixedly installed inside the installation housing 1. The output end of the first motor 4 is provided with a rotating assembly for controlling the rotation and replacement of the bowl-shaped wire brush 2. A flushing assembly for flushing the bowl-shaped wire brush 2 is installed inside the installation housing 1. The bottom of the installation housing 1 is fixedly communicated with a hopper 7, and the lower end of the hopper 7 is fixedly communicated with a diversion pipe 6. By installing bowl-shaped wire brushes 2 at both ends of the rotating rod 10, the area between the two bowl-shaped wire brushes 2 can be switched at any time. When switching to the bowl-shaped wire brush 2 inside the installation housing 1, it can be flushed by the flushing assembly to remove the rust powder and paint debris adhering to its interior, and then flow away through the diversion pipe 6. Subsequently, it is collected and processed to avoid discharging it to the outside and causing water pollution. The washed bowl-shaped wire brush 2 is in a wet state. During the grinding process, its outer surface is more likely to adhere to dust, which can reduce dust emission and reduce the adhesion of a large amount of rust dust to the hull grinding area, affecting the staff's judgment of the rust removal situation on the hull surface.

[0034] Outside the installation housing 1, there is a shielding component that shields the sliding opening 31 and the opening 32. Inside the upper wall of the installation housing 1, there is a cavity 14. A connection component for controlling the movement of the shielding component is rotatably installed in the cavity 14. The connection component is used to control the opening and closing of the sliding opening 31 and the opening 32. The shielding component includes connection housings 22 fixedly installed on both sides of the installation housing 1. At the lower end of the connection housing 22, there is a baffle 8 rotatably connected to close the opening 32. In both connection housings 22, there is a first gear 25 rotatably connected and fixedly connected to the baffle 8. A sliding plate 13 for closing the sliding opening 31 is slidably connected to the inner side of the installation housing 1. At the lower end of the sliding plate 13, there is a clamping opening 20 fixedly opened. At the upper end of the sliding plate 13, there is a transmission rod 21 fixedly connected. When it is necessary to switch the bowl-shaped wire brush 2, control the movement of the baffle 8 and the sliding plate 13 to open the opening 32 and the sliding opening 31. After the bowl-shaped wire brush 2 is switched, control the movement of the baffle 8 and the sliding plate 13 to close the opening 32 and the sliding opening 31, so as to prevent a large amount of sewage from splashing to the outside when flushing the bowl-shaped wire brush 2.

[0035] The rotating component includes a cylinder 9 rotatably sleeved outside the first motor 4. The rotating rod 10 passes through the cylinder 9 and is rotatably connected to it. At the lower end of the cylinder 9, there is a support plate 34 rotatably installed and fixedly connected to the installation housing 1. The output end of the first motor 4 is fixedly connected with an installation cylinder 35. At the lower end of the installation cylinder 35, there is a first bevel gear 16 fixedly connected. On one side of the first bevel gear 16, there is a second bevel gear 18 fixedly sleeved on the rotating rod 10 and meshed with it. A limiting component is arranged between the installation cylinder 35 and the rotating rod 10. The limiting component includes an electric push rod 17 fixedly installed on the installation cylinder 35. The output end of the electric push rod 17 is rectangularly arranged. On the rotating rod 10, there is a through hole 19 connected to the electric push rod 17. The first bevel gear 16 and the second bevel gear 18 are of the same size. When the first bevel gear 16 rotates one circle, it drives the second bevel gear 18 to rotate one circle. When the first motor 4 works, it drives the first bevel gear 16 to rotate. The first bevel gear 16 drives the second bevel gear 18 to rotate. The second bevel gear 18 drives the rotating rod 10 to rotate. The rotating rod 10 drives the bowl-shaped wire brush 2 to rotate for grinding work. When it is necessary to switch the bowl-shaped wire brush 2, start the electric push rod 17 to work so that its working end is connected to the through hole 19 (when the first motor 4 is performing grinding work, the rotation period is an integer number of circles). Control the opening 32 and the sliding opening 31 to open, and start the first motor 4 to rotate half a circle to switch the bowl-shaped wire brush 2.

[0036] As a further solution of the present invention, the connection component includes a second gear 29 rotatably installed on the lower wall of the cavity 14. A sawtooth plate 28 is meshed and connected to one side of the second gear 29. The two ends of the sawtooth plate 28 are respectively meshed with the corresponding first gears 25. The sawtooth plate 28 is a Z-shaped plate for controlling the rotation directions of the two first gears 25 to be opposite. A second motor 11 is fixedly installed on the upper wall of the installation housing 1. The output end of the second motor 11 is meshed with the second gear 29. A first pulley 23 is also fixedly sleeved on the output end of the second motor 11. A transmission component is arranged between the first pulley 23 and the transmission rod 21 for controlling the lifting of the sliding plate 13. The transmission component includes a second pulley 27 rotatably installed on the lower wall of the cavity 14. A transmission belt 26 is sleeved between the second pulley 27 and the first pulley 23. A sliding ball 15 is fixedly connected to the inner side of the second pulley 27. A spiral groove 24 for sliding connection with the sliding ball 15 is formed on the outer side of the transmission rod 21. The diameter of the first pulley 23 is larger than that of the second pulley 27. By controlling the operation of the second motor 11, the first pulley 23 and the second gear 29 can be driven to rotate. The rotation of the second gear 29 drives the sawtooth plate 28 to move. The sawtooth plate 28 drives the first gear 25 to rotate. The first gear 25 drives the baffle 8 to rotate. Since the sawtooth plate 28 is a Z-shaped plate for controlling the rotation directions of the two first gears 25 to be opposite, the opening 32 can be opened. At the same time, when the first pulley 23 rotates, through the cooperation of the transmission belt 26, the second pulley 27 can be driven to rotate. Through the cooperation of the sliding ball 15 and the spiral groove 24, the transmission rod 21 can be driven to move upward. The transmission rod 21 drives the sliding plate 13 to move upward to open the sliding port 31. By controlling the second motor 11 to reverse, the baffle 8 can be controlled to reverse and reset to close the opening 32. At the same time, the sliding plate 13 moves downward to close the sliding port 31.

[0037] As a further solution of the present invention, the flushing component includes a fixed pipe 30 fixedly installed on the upper wall of the installation housing 1. A plurality of nozzles 33 are fixedly communicated with the lower arc surface of the fixed pipe 30. A water inlet pipe 5 is fixedly communicated with the outer side of the fixed pipe 30. A brush plate 12 is fixedly installed on the side wall of the installation housing 1. During the grinding process, the bowl-shaped wire brush 2 in the installation housing 1 is flushed. The bowl-shaped wire brush 2 is in a rotating state. The rotating bowl-shaped wire brush 2 contacts the brush plate 12, so that during flushing, the cleaning is relatively clean.

[0038] The working principle of this embodiment:

[0039] During operation, in the state as Figure 2 shown, the first motor 4 is started. The first motor 4 drives the first bevel gear 16 to rotate. The first bevel gear 16 drives the second bevel gear 18 to rotate. The second bevel gear 18 drives the rotating rod 10 to rotate. The rotating rod 10 drives the bowl-shaped wire brush 2 to rotate for grinding work;

[0040] At the same time, the water inlet pipe 5 is connected to the external water delivery equipment, and the guide pipe 6 is connected to the external collection equipment. The water inlet pipe 5 sends water to the fixed pipe 30, and the bowl-shaped wire brush 2 is rinsed through the nozzle 33 to remove the rust powder and paint debris inside it, and then it flows away through the guide pipe 6, and is subsequently collected and processed to avoid being discharged to the outside to cause water pollution. During the grinding process, the bowl-shaped wire brush 2 installed in the housing 1 is rinsed, and the bowl-shaped wire brush 2 is in a rotating state. The rotating bowl-shaped wire brush 2 contacts the brush plate 12, so that it is cleaned more thoroughly during rinsing;

[0041] When the bowl-shaped wire brush 2 needs to be switched, the electric push rod 17 is started to work so that its working end is connected to the perforation 19 (when the first motor 4 is performing the grinding work, the rotation cycle is an integer circle, so each time the first motor 4 stops working, the working end of the electric push rod 17 corresponds to the position of the perforation 19);

[0042] The second motor 11 is started to work, which can drive the first pulley 23 and the second gear 29 to rotate. The rotation of the second gear 29 drives the sawtooth plate 28 to move. The sawtooth plate 28 drives the first gear 25 to rotate. The first gear 25 drives the baffle 8 to rotate. Since the sawtooth plate 28 is a Z-shaped plate, it is used to control the rotation directions of the two first gears 25 to be opposite, so that the opening 32 can be opened. At the same time, when the first pulley 23 rotates, the second pulley 27 can be driven to rotate through the cooperation of the transmission belt 26. The transmission rod 21 can be driven to move upward through the cooperation of the sliding ball 15 and the spiral groove 24. The transmission rod 21 drives the slide plate 13 to move upward to open the sliding port 31.

[0043] Then start the first motor 4 and rotate it half a circle to switch the bowl-shaped wire brush 2. The bowl-shaped wire brush 2 after cleaning is in a wet state. During the grinding process, its outer surface is more likely to adhere to dust, which can reduce dust and reduce the large amount of rust dust attached to the grinding part of the hull, which affects the staff's judgment of the rust removal condition of the hull surface;

[0044] After the switching is completed, the second motor 11 is controlled to rotate in the reverse direction, and the baffle 8 can be controlled to reverse and reset to close the opening 32 , while the slide plate 13 moves downward to close the sliding opening 31 .

[0045] A knocking assembly is provided on the inner wall of the mounting shell 1 near the back side of the bowl-shaped wire brush 2, and the knocking assembly includes a knocking rod 36 and an elastic member 37. A groove 38 is provided on the inner wall of the mounting shell 1 near the back side of the bowl-shaped wire brush 2, the knocking rod 36 is slidably set in the groove 38, the elastic member 37 is set in the groove 38, and the two ends of the elastic member 37 respectively contact the knocking rod 36 and the inner wall of the mounting shell 1, an annular groove 39 is provided on the back of the bowl-shaped wire brush 2, and a plurality of contact protrusions 40 are evenly arranged inside the annular groove 39 along the circumferential direction, and an annular step is formed between all the contact protrusions 40, and one end of the knocking rod 36 contacts the contact protrusion 40.

[0046] Specifically, during the rust removal process of the bowl-shaped wire brush 2, the wires of the bowl-shaped wire brush 2 will embed into the rust. Therefore, a knocking component is arranged inside the installation housing 1. When the bowl-shaped wire brush 2 rotates, the annular steps formed by the multiple abutting protrusions 40 rotate synchronously. As the bowl-shaped wire brush 2 rotates, the inclined sides of the multiple abutting protrusions 40 sequentially abut against the knocking rod 36, so that the abutting protrusions 40 collide with the knocking rod 36. During this process, the elastic force of the elastic member 37 can ensure that the knocking rod 36 always abuts against the abutting protrusions 40.

[0047] Through the arrangement of the knocking component, it is possible to knock on the back of the bowl-shaped wire brush 2 during the grinding and rust removal work, causing the bowl-shaped wire brush 2 to vibrate, and using the vibration to loosen and fall off the rust debris, metal powder, etc. attached to the wires of the bowl-shaped wire brush 2, thereby further improving the cleaning effect of the bowl-shaped wire brush 2 and enabling it to maintain better cleanliness and working efficiency. Moreover, knocking on the back of the bowl-shaped wire brush 2 can rearrange its wires and restore a certain elasticity, so that during subsequent rust removal, the wires can more effectively remove rust.

[0048] It should be noted that in order to avoid jamming when the end of the knocking rod 36 moves between the inclined surfaces of two adjacent abutting protrusions 40, the outer edge of the knocking rod 36 can be set to be arc-shaped, thereby improving the smoothness of knocking. And users can add the number of knocking components according to the required vibration intensity to ensure the vibration effect.

[0049] Furthermore, the other end of the knocking rod 36 is fixedly connected with an extension member 41. The extension member 41 sequentially passes through the elastic member 37 and the installation housing 1 and extends to the outside of the installation housing 1. When the bowl-shaped wire brush 2 is replaced, the extension member 41 can be pulled to realize the abutting connection between the knocking rod 36 and the abutting protrusions 40, so as to facilitate the replacement of the bowl-shaped wire brush 2.

[0050] A waterproof plate 42 is fixedly connected to the outer wall of the bowl-shaped wire brush 2, and the waterproof plate 42 is circular.

[0051] By setting the waterproof plate 42, the water flow sprayed by the nozzle 33 can be blocked to prevent the water flow from flowing into the groove 38 and hindering the use effect of the knocking component.

[0052] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can make equivalent replacements for its features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A ship rust removal device, comprising a support rod (3), a mounting housing (1) fixedly mounted on the support rod (3), and a bowl-shaped wire brush (2) arranged on one side of the mounting housing (1), characterized in that: There are two bowl-shaped wire brushes (2), a rotating rod (10) is fixedly installed between the two bowl-shaped wire brushes (2), openings (32) are provided on both sides of the installation shell (1), a sliding opening (31) is provided on the inner side of the installation shell (1), a first motor (4) is fixedly installed on the inner side of the installation shell (1), a rotating assembly for controlling the rotation and replacement of the bowl-shaped wire brush (2) is provided at the output end of the first motor (4), and a rotating assembly for flushing the bowl-shaped wire brush (2) is installed in the installation shell (1). A flushing assembly for washing, wherein a shielding assembly for shielding a sliding opening (31) and an opening (32) is arranged on the outside of the installation shell (1), a cavity (14) is provided in the upper wall of the installation shell (1), a connecting assembly for controlling the movement of the shielding assembly is rotatably installed in the cavity (14), and the connecting assembly is used to control the opening and closing of the sliding opening (31) and the opening (32), and a funnel (7) is fixedly connected to the bottom of the installation shell (1), and a guide pipe (6) is fixedly connected to the lower end of the funnel (7).

2. A ship rust removal device according to claim 1, characterized in that: The shielding assembly comprises a connecting shell (22) fixedly mounted on both sides of the mounting shell (1); a baffle (8) for closing an opening (32) is rotatably connected to the lower end of the connecting shell (22); a first gear (25) fixedly connected to the baffle (8) is rotatably connected inside the two connecting shells (22); a slide plate (13) for closing a sliding opening (31) is slidably connected inside the mounting shell (1); a bayonet (20) is fixedly provided at the lower end of the slide plate (13); and a transmission rod (21) is fixedly connected to the upper end of the slide plate (13).

3. A ship rust removal device according to claim 2, characterized in that: The connecting assembly comprises a second gear (29) rotatably mounted on the lower wall of the cavity (14); one side of the second gear (29) is meshedly connected with a sawtooth plate (28); both ends of the sawtooth plate (28) are respectively meshed with first gears (25) at corresponding positions; the sawtooth plate (28) is a Z-shaped plate, which is used to control the rotation directions of the two first gears (25) to be opposite; a second motor (11) is fixedly mounted on the upper wall of the mounting housing (1); the output end of the second motor (11) is meshed with the second gear (29); the output end of the second motor (11) is also fixedly sleeved with a first pulley (23); a transmission assembly is arranged between the first pulley (23) and the transmission rod (21) for controlling the lifting and lowering of the slide plate (13).

4. A ship rust removal device according to claim 3, characterized in that: The transmission assembly comprises a second pulley (27) rotatably mounted on the lower wall of the cavity (14); a transmission belt (26) is sleeved between the second pulley (27) and the first pulley (23); a sliding ball (15) is fixedly connected to the inner side of the second pulley (27); a spiral groove (24) slidably connected to the sliding ball (15) is formed on the outer side of the transmission rod (21); and the diameter of the first pulley (23) is greater than the diameter of the second pulley (27).

5. A ship rust removal device according to claim 4, characterized in that: The rotating assembly comprises a cylinder (9) rotatably mounted on the outside of the first motor (4); the rotating rod (10) passes through the cylinder (9) and is rotatably connected thereto; a support plate (34) fixedly connected to the mounting housing (1) is rotatably mounted on the lower end of the cylinder (9); a mounting cylinder (35) is fixedly connected to the output end of the first motor (4); a first bevel gear (16) is fixedly connected to the lower end of the mounting cylinder (35); a second bevel gear (18) fixedly mounted on the rotating rod (10) is meshedly connected to one side of the first bevel gear (16); and a limit assembly is arranged between the mounting cylinder (35) and the rotating rod (10).

6. A ship rust removal device according to claim 5, characterized in that: The limit assembly comprises an electric push rod (17) fixedly mounted on a mounting tube (35); the output end of the electric push rod (17) is arranged in a rectangular shape; a through hole (19) connected to the electric push rod (17) is provided on the rotating rod (10); the first bevel gear (16) and the second bevel gear (18) have the same size; and one rotation of the first bevel gear (16) drives the second bevel gear (18) to rotate one circle.

7. A ship rust removal device according to claim 6, characterized in that: The flushing assembly comprises a fixed pipe (30) fixedly mounted on the upper wall of the mounting shell (1), a plurality of spray heads (33) being fixedly connected to the lower arc surface of the fixed pipe (30), and a water inlet pipe (5) being fixedly connected to the outside of the fixed pipe (30).

8. A ship rust removal device according to claim 7, characterized in that: A brush plate (12) is fixedly mounted on the side wall of the mounting shell (1).

9. A ship rust removal device according to claim 1, characterized in that: A knocking assembly is arranged on the inner wall of the mounting shell (1) close to the back of the bowl-shaped wire brush (2), and the knocking assembly comprises a knocking rod (36) and an elastic member (37). A groove (38) is provided on the inner wall of the mounting shell (1) close to the back of the bowl-shaped wire brush (2), the knocking rod (36) is slidably arranged in the groove (38), the elastic member (37) is arranged in the groove (38), and two ends of the elastic member (37) are respectively in contact with the knocking rod (36) and the inner wall of the mounting shell (1). The back of the bowl-shaped wire brush (2) is provided with an annular groove (39), and a plurality of abutting protrusions (40) are evenly arranged inside the annular groove (39) along the circumferential direction, and an annular step is formed between all the abutting protrusions (40). One end of the knocking rod (36) abuts against the abutting protrusion (40), and the other end of the knocking rod (36) is fixedly connected with an extension piece (41), and the extension piece (41) sequentially penetrates the elastic piece (37) and the mounting shell (1) and then extends to the outer side of the mounting shell (1).

10. A ship rust removal device according to claim 9, characterized in that: The outer wall of the bowl-shaped wire brush (2) is fixedly connected with a waterproof plate (42), and the waterproof plate (42) is in a circular ring shape.

Citation Information

Patent Citations

  • Ship surface rust removal device

    CN220718896U

Cited By

  • Electric derusting brush, derusting method and derusting robot

    CN121043011A

  • An electric derusting brush, a derusting method and a derusting robot

    CN121043011B