Full-automatic feeding and discharging table

Abstract

The invention provides a full-automatic feeding and discharging table, and relates to the technical field of feeding and discharging of grinding machines. The first feeding and discharging channel and the second feeding and discharging channel are arranged on the material table base in a left-right mode, and the first feeding and discharging channel is provided with a first feeding port corresponding to the feeding end and a first discharging port corresponding to the receiving end; the second feeding and discharging channel is provided with a second discharging port corresponding to the discharging end and a second feeding port corresponding to the feeding end. And the material transferring disc is used for transferring the materials, the material transferring disc is located between the first feeding and discharging channel and the second feeding and discharging channel and rotatably arranged on the material table base, and the positions of the materials on the first feeding and discharging channel and the second feeding and discharging channel are exchanged through rotation of the material transferring disc. The defects that in the prior art, when a feeding path and a discharging path intersect, manual carrying is adopted, the efficiency is low, the error rate is high, and the labor cost is increased are overcome.

Description

Technical Field

[0001] The present application relates to the technical field of loading and unloading materials on a grinding machine, and in particular to a fully automatic loading and unloading platform. Background Art

[0002] A grinding machine is a mechanical device used in industrial production. It is used for double-end surface processing of hydraulic and pneumatic components, hydraulic motor parts, automotive steering pump parts, refrigeration compressor parts, oil pump nozzle parts, engine parts, high-precision bearings, seals, piston rings, measuring tools, molds, instruments, carbide blades, ceramic valve cores, magnetic materials and other products.

[0003] In the related art, a grinder usually has an inner gear ring and an outer gear ring. The workpiece or workpiece carrier needs to mesh with the inner gear ring and the outer gear ring when grinding. Through the rotation of the inner gear ring, the workpiece or workpiece carrier can not only rotate on its own, but also revolve around the inner gear ring, ensuring uniform grinding of the workpiece surface. When loading and unloading, the tooth column on the outer gear ring located at the upper and lower feeding ports of the grinder will drop to form a loading and unloading channel. When grinding, these tooth columns will extend upward to form a complete outer gear ring to enable the workpiece carrier to complete the revolution.

[0004] In the relevant technical field, materials that have not been processed by a grinder need to flow from the feeding end of the storage device to the loading end of the grinder, and materials that have been ground need to flow from the unloading end of the grinder to the receiving end of the storage device. However, a common problem in the existing equipment layout is that the loading end of the grinder often corresponds to the receiving end of the storage device, and the unloading end of the grinder corresponds to the receiving end of the storage device. This results in the loading path from the storage device to the grinder and the unloading path from the grinder to the storage device forming an intersection, making it impossible to directly transport the processed materials to the grinder, and the processed materials cannot be directly returned to the storage device, forming a bottleneck in the flow of materials.

[0005] In order to solve this problem, the prior art usually adopts manual handling to load and unload materials. However, this solution relying on manpower is not only inefficient, but also accompanied by a high error rate, while significantly increasing labor costs. Summary of the invention

[0006] The purpose of the present application is to provide a fully automatic loading and unloading platform, aiming to solve the defects of low efficiency, high error rate and increased labor cost caused by manual handling when the loading path and the unloading path intersect in the related technology.

[0007] Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

[0008] According to a first aspect of the present application, there is provided a fully automatic loading and unloading platform, which is suitable for being arranged between a grinding machine and a material storage device, and is used for transferring materials between the grinding machine and the material storage device; the grinding machine has a loading end and a unloading end arranged on the left and right, and the material storage device has a receiving end and a feeding end arranged on the left and right, and the loading end corresponds to the receiving end, and the unloading end corresponds to the feeding end; The fully automatic loading and unloading platform comprises: Material table base; The first loading and unloading channel and the second loading and unloading channel are arranged on the base of the material table in left and right directions. The first loading and unloading channel has a first loading port corresponding to the loading end of the grinding machine and a first unloading port corresponding to the receiving end of the material storage device; the second loading and unloading channel has a second unloading port corresponding to the unloading end of the grinding machine and a second loading port corresponding to the feeding end of the material storage device; A material transfer disk is used to carry and transport the material. The material transfer disk is located between the first loading and unloading channel and the second loading and unloading channel and is rotatably arranged on the material platform base. The first loading and unloading channel and the second loading and unloading channel are both connected in the middle through the material transfer disk. The material transfer disk is rotated to a set angle to transport the material and swap the positions of the material on the first loading and unloading channel and the second loading and unloading channel.

[0009] In an exemplary embodiment of the present application, four material stations for carrying and transferring the materials are provided on the surface of the material transfer disk, and the four material stations include a pair of loading stations and a pair of unloading stations arranged in an alternating manner, and the pair of loading stations are respectively connected to the first loading port of the first loading and unloading channel and the second loading port of the second loading and unloading channel, and the pair of unloading stations are respectively connected to the first unloading port of the second loading and unloading channel and the second unloading port of the first loading and unloading channel, and by rotating the material transfer disk 180 degrees, the pair of loading stations swap the loading positions of the materials on the second loading and unloading channel and the first loading and unloading channel, and the pair of unloading stations swap the unloading positions of the materials on the second loading and unloading channel and the first loading and unloading channel.

[0010] In an exemplary embodiment of the present application, a loading and unloading mechanism and a material taking and releasing mechanism are further included, wherein the loading and unloading mechanism is arranged between the material transfer tray and the grinding machine, and is used to transfer the material to be processed from the material transfer tray to the grinding machine and to transfer the processed material from the grinding machine to the material transfer tray; The material taking and placing mechanism is arranged between the material transfer tray and the material storage device, and is used to transfer the material to be processed from the material storage device to the material transfer tray and to transfer the processed material from the material transfer tray to the material storage device.

[0011] In an exemplary embodiment of the present application, the loading and unloading mechanism includes a loading mechanism, a unloading mechanism and a module assembly; The module assembly is used to drive the loading structure and the unloading structure to move toward the grinding machine or the material transfer plate at the same time; The feeding structure comprises: A loading gripper, which can clamp the material carrier after being inserted into the central hole of the material carrier; The feeding slide is used to control the lifting and lowering of the feeding gripper; The blanking structure comprises: A dial head, used for inserting into the central hole of the material carrier, and capable of dragging the material carrier to move horizontally; A dial head bracket, used for mounting the dial head; The unloading slide is used to control the lifting and lowering of the dial head bracket and the dial head.

[0012] In an exemplary embodiment of the present application, the material taking and placing mechanism comprises: A material taking arm, capable of pulling the material from the feeding end into the loading station connected thereto; The discharge arm can push the material from the unloading station to the receiving end connected with it.

[0013] In an exemplary embodiment of the present application, a front material plate mechanism is further included, and the front material plate mechanism is arranged between the grinding machine and the material transfer disk; the front material plate mechanism includes: The material platform telescopic structure includes a first material platform interface part and a second material platform interface part that are connected to each other, and the first material platform interface part can slide in a direction close to or away from the second material platform interface part; The material identification device is capable of identifying the position of the material.

[0014] In an exemplary embodiment of the present application, a first rectangular bar tooth is provided on a side of the first material platform interface part close to the second material platform interface part, and a second rectangular bar tooth is provided on a side of the second material platform interface part close to the first material platform interface part, and the first rectangular bar tooth and the second rectangular bar tooth form a sliding fit in a mutually intersecting manner.

[0015] In an exemplary embodiment of the present application, the material positioning structure includes: A material positioning structure is arranged on the material platform telescopic structure. When the material passes through the material positioning structure, the material positioning structure can act on the material with the gear ring structure to adjust the angle of rotation of the material; A pusher calibration piece is installed in the loading and unloading mechanism. The pusher calibration piece can be moved up and down above the gear ring structure of the material. The pusher calibration piece is configured to be inserted into the tooth groove of the gear ring structure after the pusher calibration piece moves downward, thereby completing the angle position calibration of the material; the pusher calibration piece moves downward during the process of the material positioning structure adjusting the rotation angle of the material until the pusher calibration piece is inserted into the tooth groove of the material.

[0016] In an exemplary embodiment of the present application, a lifting structure is installed on the top of the pusher calibration piece, and the lifting structure always applies downward pressure to the pusher calibration piece during the material calibration process.

[0017] In an exemplary embodiment of the present application, the material positioning structure includes a calibration structure and a biasing member, the calibration structure can move toward the outside of the feeding channel, and the biasing member can apply a biasing force to the calibration structure toward the inside of the feeding channel; When the pusher calibration piece is not aligned with the tooth groove, the calibration structure can drive the material to rotate under the action of the biasing force, so that the material rotates to a state where the tooth groove is aligned with the pusher calibration piece; When the pusher calibration piece is inserted into the tooth groove, the material cannot rotate, and the material applies a force to the calibration structure and overcomes the biasing force provided by the biasing piece, thereby moving the calibration structure toward the outside of the first loading and unloading channel.

[0018] In an exemplary embodiment of the present application, the material positioning structure also includes a mounting plate, which is used to install the calibration structure and the biasing member. The mounting plate is fixedly arranged on one side of the first loading and unloading channel and a positioning block is fixedly arranged on the side facing the first loading and unloading channel.

[0019] In an exemplary embodiment of the present application, the calibration structure includes: A bottom plate is mounted on the mounting plate, one end of the bottom plate is rotatably connected to the mounting plate, and the other end of the bottom plate is in contact with a side of the positioning block away from the first loading and unloading channel; A cam follower is installed on the bottom plate and faces one side of the first loading and unloading channel, and is used for meshing with the gear ring structure of the peripheral outer wall of the material.

[0020] In an exemplary embodiment of the present application, the pusher calibration part is configured as a pusher gear ring that can engage with the tooth grooves of the material, and a plurality of first positioning pins are evenly distributed in the pusher gear ring, and the spacing between the plurality of first positioning pins is equal to the spacing between the plurality of tooth pins lowered at the loading end of the grinder when loading the material, or the spacing between the plurality of first positioning pins is an integer multiple of the spacing between the plurality of teeth.

[0021] In an exemplary embodiment of the present application, the material unloading structure also includes a material receiving gear ring, in which a plurality of second positioning pins are evenly distributed, and the spacing between the plurality of second positioning pins is equal to the spacing between the plurality of tooth pins lowered by the unloading end of the grinder when unloading, or the spacing between the plurality of second positioning pins is an integer multiple of the spacing between the plurality of teeth.

[0022] In an exemplary embodiment of the present application, the material transfer tray comprises: The divider has a 180-degree rotation angle adjuster to switch the position of the processed material and the material to be processed. It is equipped with a speed regulator to adjust the number of revolutions per minute. a conversion tray, mounted on the divider; The pallet pad is installed on the conversion pallet and is arranged with V-shaped grooves to reduce the contact area between the material and it; A positioning plate is installed on the pallet pad, and the loading station and the unloading station are opened on the positioning plate.

[0023] In an exemplary embodiment of the present application, it further includes: Loading and unloading mechanism support, used to carry the material transfer tray, loading and unloading mechanism and material taking and placing mechanism; A first fine-adjustment group is provided between the material table base and the loading and unloading mechanism support, and is used to adjust the height of the loading and unloading mechanism support close to the grinding machine; The second fine-adjustment group is arranged between the material table base and the loading and unloading mechanism support, and is used to adjust the height of the loading and unloading mechanism support close to the side of the material storage device.

[0024] In an exemplary embodiment of the present application, the first fine-tuning group is provided with a first lower support plate and a first upper support plate, the first upper support plate is located directly above the first lower support plate, and a first screw rod, a sensor, a rotating motor and a first reducer are installed between the first lower support plate and the first upper support plate, the rotating motor is connected to the first reducer through a coupling, the first reducer drives the first screw rod to rotate in a vertical direction, a first lifting nut seat is installed on the first screw rod, and the first lifting nut seat is installed and fixed on the first upper support plate, the first upper support plate is installed with a first guide shaft, the first guide shaft passes through the first lower support plate in a vertical direction, and the sensor is used to control the start and stop of the motor.

[0025] In an exemplary embodiment of the present application, the second fine-tuning group is provided with a second lower support plate and a second upper support plate, the second lower support plate is installed on the material table base, a handle rod, a handwheel, a second reducer, and a second screw rod are arranged between the second lower support plate and the second upper support plate, the second reducer drives the second screw rod to rotate in a vertical direction, a second lifting nut seat is installed on the second screw rod, and the second lifting nut seat is installed and fixed on the second upper support plate, one end of the handle rod is connected to the second reducer, and the other end is connected and fixed to the handwheel, twisting the handle rod to rotate the second reducer, thereby driving the second screw rod to rotate, so that the second lifting nut seat and the second upper support plate move up and down, and the second upper support plate is installed with a second guide shaft, and the second guide shaft penetrates the second lower support plate in the vertical direction. The exemplary embodiments of the present application may have some or all of the following beneficial effects: In a fully automatic loading and unloading table provided in the exemplary embodiment of the present application, in the process of loading the grinding machine, the material storage device first carries the unprocessed material to the feeding end, and then the material storage device imports the material from the feeding end to the material transfer disk, and through the rotation of the material turntable, the material is transferred from the second loading port of the second loading and unloading channel to the first loading port of the first loading and unloading channel, and then the material is imported from the material transfer disk to the loading end of the grinding machine. Thus, in the loading process, the material can be automatically transferred from the second loading and unloading channel to the first loading and unloading channel without the need for human handling. Similarly, when the grinding machine is finished processing and needs to unload the grinding machine, the processed material is first exported from the discharge end of the grinding machine to the material transfer disk, and the material transfer disk is rotated again to transfer the material from the second unloading port of the second loading and unloading channel to the first unloading port of the first loading and unloading channel, and then the material is imported from the material transfer disk to the receiving end of the storage device. Thus, in the unloading process, the material can be automatically transferred from the second loading and unloading channel to the first loading and unloading channel without the need for human handling. In summary, by transferring materials through the material transfer plate, the position of materials can be swapped between the first loading and unloading channel and the second loading and unloading channel without manual handling, which not only improves efficiency but also reduces the error rate, while also effectively reducing labor costs.

[0026] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings herein are incorporated into the specification and constitute a part of the specification, illustrate embodiments consistent with the present application, and together with the specification are used to explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 The overall structure diagram of a fully automatic loading and unloading platform in an embodiment of the present application is shown; Figure 2 An exploded view of another fully automatic loading and unloading platform in an embodiment of the present application is shown; Figure 3 A top view of the flow path of the material transfer plate during loading and unloading in an embodiment of the present application is shown; Figure 4 It shows a schematic structural diagram of the front material plate mechanism in an embodiment of the present application; Figure 5 An exploded view of the front material plate mechanism in an embodiment of the present application is shown; Figure 6It shows a schematic structural diagram of the loading and unloading mechanism support in the embodiment of the present application; Figure 7 A schematic diagram of the structure of a material transfer plate in an embodiment of the present application is shown; Figure 8 An exploded view of a material transfer tray in an embodiment of the present application is shown; Fig. 9 A schematic diagram of the structure of the loading and unloading mechanism in the embodiment of the present application is shown; Fig.10 A schematic diagram of the structure of the module assembly in an embodiment of the present application is shown; Fig.11 An exploded view of a module assembly in an embodiment of the present application is shown; Fig.12 A schematic diagram of a material taking and placing mechanism in an embodiment of the present application is shown; Fig.13 A schematic diagram of a material positioning structure in an embodiment of the present application is shown; Fig.14 Shows Fig.13 A partial enlarged view of part A; Fig.15 An exploded view of the material positioning structure in an embodiment of the present application is shown; Fig.16 A schematic diagram of the structure of the first fine-tuning group in an embodiment of the present application is shown; Fig.17 A schematic diagram of the structure of the second fine-tuning group in an embodiment of the present application is shown.

[0029] Description of reference numerals: 1. Cover; 2. Material taking and releasing mechanism; 3. Material transfer plate; 4. Material loading and unloading mechanism support; 5. Module assembly; 6. Front material plate mechanism; 7. First fine-tuning group; 8. Second fine-tuning group; 9. Installation box; 10. Material table base; 1-1. First screw rod; 1-2. First lifting nut seat; 1-3. First reducer; 1-4. Coupling; 1-5. Rotating motor mounting plate; 1-6. First upper support plate; 1-7. First lower support plate; 1-8. First guide shaft; 1-10. First sliding sleeve; 1-11. Position sensor; 1-12. Position sensor bracket; 1-13. Signal baffle; 1-14. Rotating motor fixing plate; 1-15. Rotating motor; 2-1. Second upper support plate; 2-2. Second reducer; 2- 3. Second lifting nut seat; 2-4. Second screw rod; 2-5. Deep groove ball bearing; 2-6. Handle support; 2-7. Second guide shaft; 2-9. Handle rod; 2-10. Handwheel; 2-11. Second lower support plate; 2-12. Second sleeve; 3-1. Bottom plate of mechanical arm; 3-2. Unloading cylinder support; 3-4. Mechanical arm connecting plate; 3-5. Material receiving lifting slide; 3-6. Material receiving gear ring; 3-7. Second positioning pin; 3-8. Unloading slide; 3-9. Dial head bracket; 3-10. Dial head; 3-12. Loading cylinder support; 3-14. Loading lifting slide; 3-15. Loading slide; 3-16. Air claw support; 3-17. Pushing gear ring; 3-19. Three-point gripper; 3-21. Hand gripper; 4-1, the first material platform interface parts; 4-2, the second material platform interface parts; 4-3, the first material platform pad; 4-4, the second material platform pad; 4-5, the third material platform pad; 4-6, the first front material platform plate; 4-7, the second front material platform plate; 4-8, the first sensor fixing plate; 4-9, the first laser sensor; 4-10, the second sensor fixing plate; 4-12, the guide rail protection cover; 4-13, the side bar; 4-14, the cam follower; 4-15, the step screw; 4-16, the bottom plate; 4-17, the mounting plate; 4-17-1, the positioning block; 4-18, the torsion spring; 4-19, the pad; 4-20-1, the support pad; 4-20-2, the support pad; 4-21-1, the guide rail protection cover; 4-21-2, the guide Rail guard; 4-22-1, LM rolling guide; 4-22-2, LM rolling guide; 4-23, drive connecting plate; 4-24, material table straight drive; 4-25-1, support block; 4-25-2, support block; 4-26-1, one-way throttle valve; 4-26-2, one-way throttle valve; 4-27, first feeding support plate; 4-28, second feeding support plate; 4-29, rail guard; 7-1, support bottom plate; 7-2, waterproof cover; 7-3, support column; 7-4, support cross plate; 7-5, reinforcing rib plate; 7-6, support column; 7-7, support column; 7-8, material table support plate; 7-9, waterproof cover; 8-1, mechanical pusher fixing plate; 8-2, module bracket; 8-3-1, reinforcing rib;8-3-2, reinforcing ribs; 8-3-3, reinforcing ribs; 8-3-4, reinforcing ribs; 8-4, module; 8-8, module sensor bracket; 8-9-1, module sensor; 8-9-2, module sensor; 9-1, upper bracket; 9-2, support; 9-3, second cylinder support block; 9-4, tank chain; 9-5, first cylinder support block; 9-6, tank chain support bracket; 9-7, profile mounting; 9-8, straight drive; 9-9-1, material retrieving slide; 9-10-1, material retrieving arm; 9-12-1, material retrieving head; 10-1, divider; 10-2, conversion tray; 10-3, tray pad; 10-4, positioning plate; 10-5, material table pad; 10-6, material table pad; 10-7, rear material table plate. ; DETAILED DESCRIPTION

[0030] Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present application will be comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed descriptions will be omitted. In addition, the drawings are only schematic illustrations of the present application and are not necessarily drawn to scale.

[0031] Although relative terms such as "upper" and "lower" are used in this specification to describe the relative relationship of one component of the diagram to another component, these terms are used in this specification only for convenience, such as according to the direction of the examples in the drawings. It is understood that if the device of the diagram is turned upside down, the component described as "upper" will become the component "lower". When a structure is "on" other structures, it may mean that the structure is formed integrally on the other structure, or that the structure is "directly" disposed on the other structure, or that the structure is "indirectly" disposed on the other structure through another structure.

[0032] The terms "a", "an", "the" and "at least one" are used to indicate the presence of one or more elements / components / etc.; the terms "including" and "having" are used to express an open-ended inclusive meaning and mean that additional elements / components / etc. may exist in addition to the listed elements / components / etc.; the terms "first" and "second" are used merely as labels and are not intended to limit the quantity of their objects.

[0033] In an embodiment of the present application, a fully automatic loading and unloading platform is disclosed, which is suitable for being arranged between a grinder and a material storage device, and is used for transferring materials between the grinder and the material storage device; the grinder has a loading end and a unloading end arranged on the left and right, and the material storage device has a receiving end and a feeding end arranged on the left and right, and the loading end corresponds to the receiving end in position, and the unloading end corresponds to the feeding end in position.

[0034] In the embodiment of the present application, the grinder adapted to the fully automatic loading and unloading platform can be a grinding and polishing grinder, a high-precision grinder, or a double-end grinder, but is not limited thereto; the material storage device adapted to the fully automatic loading and unloading platform is an example of a queuing machine, but is not limited thereto. The processed material can be a single workpiece, or multiple workpieces can be placed in a workpiece carrier that matches the grinder.

[0035] This type of grinder usually has an inner gear ring and an outer gear ring. The workpiece or workpiece carrier needs to mesh with the inner gear ring and the outer gear ring when grinding. The rotation of the inner gear ring not only enables the workpiece or workpiece carrier to rotate on its own, but also to revolve around the inner gear ring, ensuring uniform grinding of the workpiece surface. Therefore, when grinding, the grinder needs to make the circumferential side wall of the material (workpiece or workpiece carrier) have a gear ring structure that can mesh with the grinder.

[0036] Reference Figure 3 As shown, in the relevant technical field, materials that have not been processed by a grinder need to flow from the feeding end of the storage device to the loading end of the grinder, and materials that have been processed by the grinder need to flow from the unloading end of the grinder to the receiving end of the storage device. However, a common problem in the existing equipment layout is that the loading end of the grinder and the feeding end of the storage device cannot be directly connected, and similarly, the unloading end of the grinder and the receiving end of the storage device cannot be directly connected. This results in the loading path from the storage device to the grinder and the unloading path from the grinder to the storage device forming an intersection, making it impossible to directly transport the processed materials to the grinder, and the processed materials cannot be directly returned to the storage device, forming a bottleneck in the flow of materials.

[0037] In order to solve this problem, the existing technology usually adopts manual handling to load and unload materials. However, this solution that relies on manpower is not only inefficient, but also accompanied by a high error rate, while significantly increasing labor costs, becoming a key factor restricting the improvement of production efficiency and corporate economic benefits.

[0038] Reference Figure 1 and Figure 2 As shown, in order to solve the above problems, the fully automatic loading and unloading platform disclosed in this application includes: Material table base 10; The first loading and unloading channel and the second loading and unloading channel are arranged on the material table base 10 in a left-right manner. The first loading and unloading channel has a first loading port corresponding to the loading end of the grinding machine and a first unloading port corresponding to the receiving end of the material storage device; the second loading and unloading channel has a second unloading port corresponding to the unloading end of the grinding machine and a second loading port corresponding to the feeding end of the material storage device; Reference Figure 2 and 3 As shown, the material transfer disk 3 is used to carry and transport the material. The material transfer disk 3 is located between the first loading and unloading channel and the second loading and unloading channel and is rotatably arranged on the material platform base 10. The first loading and unloading channel and the second loading and unloading channel are both connected in the middle through the material transfer disk 3. The material transfer disk 3 is rotated to a set angle to transport the material and swap the positions of the material on the first loading and unloading channel and the second loading and unloading channel.

[0039] In the process of loading the grinding machine, the material storage device first carries the unprocessed material to the feeding end, and then the material storage device guides the material from the feeding end to the material transfer disk 3. Through the rotation of the material turntable, the material is transferred from the second loading port of the second loading and unloading channel to the first loading port of the first loading and unloading channel, and then the material is guided from the material transfer disk 3 to the loading end of the grinding machine. In this way, during the loading process, the material can be automatically transferred from the second loading and unloading channel to the first loading and unloading channel without manual handling.

[0040] Similarly, when the grinder needs to unload materials after the processing is completed, the processed materials are first led out from the discharge end of the grinder to the material transfer disk 3, and the material transfer disk 3 is rotated again to transfer the materials from the second unloading port of the second loading and unloading channel to the first unloading port of the first loading and unloading channel, and then the materials are introduced from the material transfer disk 3 to the receiving end of the storage device. In this way, the materials can be automatically transferred from the second loading and unloading channel to the first loading and unloading channel during the unloading process without the need for manual handling.

[0041] To sum up, by transferring materials through the material transfer plate 3, the position of materials can be swapped between the first loading and unloading channel and the second loading and unloading channel without manual handling, which not only improves efficiency but also reduces the error rate, and can effectively reduce labor costs.

[0042] The present application does not impose any special restrictions on the way the materials are moved between the material storage device, the material transfer plate 3 and the grinding machine. For example, a conveyor belt, a manipulator and other equipment may be used.

[0043] In the embodiment of the present application, the fully automatic loading and unloading platform also includes: a cover body 1, a first fine-tuning group 7, a second fine-tuning group 8, a loading and unloading mechanism support 4, a loading and unloading mechanism, a material picking and unloading mechanism 2, and an installation box 9 that is also used as a circuit and air circuit component; the cover body 1 is fixedly arranged directly above the installation box 9, and is used to protect the first fine-tuning group 7, the second fine-tuning group 8, the loading and unloading mechanism support 4, the loading and unloading mechanism, and the material picking and unloading mechanism 2.

[0044] In the embodiment of the present application, the first fine-tuning group 7 and the second fine-tuning group 8 are both arranged above the material table base 10. The first fine-tuning group 7 is used to adjust the height of the loading and unloading mechanism support 4 close to the grinder, so that the height is automatically consistent with the grinding wheel surface height of the grinder under the control of the system software; the second fine-tuning group 8 is used to adjust the height of the loading and unloading mechanism support 4 close to the material storage equipment, so that the height is consistent with the material disk surface height of the material storage equipment.

[0045] In the embodiment of the present application, the loading and unloading mechanism support 4 is used to carry the material transfer tray 3, the loading and unloading mechanism, the material taking and unloading mechanism 2 and the front material plate mechanism 6; The front material plate mechanism 6 is arranged in the first loading channel and the second loading and unloading channel, and is used as a connecting hub between the grinder and the material transfer plate 3. The front material table 1 extended from the front material plate mechanism 6 is connected to the grinding wheel of the grinder, serving as a carrier conveying bridge.

[0046] Reference Figure 4 and Figure 5 As shown, in the embodiment of the present application, the front material plate mechanism 6 includes a material table telescopic structure, a material positioning structure and a material identification device.

[0047] The material platform telescopic structure comprises a first material platform interface part 4-1 and a second material platform interface part 4-2, wherein the front end of the first material platform interface part 4-1 is connected to the first front material platform plate 4-6, and a first rectangular bar tooth is arranged near one end of the second material platform interface part 4-2, and a second rectangular bar tooth is arranged at the second material platform interface part 4-2 and one end near the first material platform interface part 4-1, and the first rectangular bar tooth and the second rectangular bar tooth form a sliding fit in a mutually intersecting manner, thereby forming a material platform telescopic structure; the first material platform interface part 4-1 serves as a movable part , a cylinder and a guide rail are installed at the bottom as a drive, including a guide rail protection cover 4-12, a pad 4-19, a support pad 4-20-1, 4-20-2, a guide rail protection cover 4-21-1, 4-21-2, an LM rolling guide 4-22-1, 4-22-2, a drive connecting plate 4-23, a material table straight drive 4-24, support blocks 4-25-1, 4-25-2, a one-way throttle valve 4-26-1, 4-26-2, a first feeding support plate 4-27, a second feeding support plate 4-28, and a guide rail protection cover 4-29.

[0048] When loading or unloading, the first material table interface part 4-1 will move away from the second interface part 4-2, driving the first front material table plate 4-6 to move toward the grinder, so that the first front material table plate 4-6 is placed on the loading end and unloading end of the grinder, so that the material can pass smoothly between the grinder and the material transfer plate 3; when loading or unloading is completed, the first material table interface part 4-1 will drive the first front material table plate 4-6 to move toward the second interface part 4-2, so that the first front material table plate 4-6 is away from the grinder, thereby not affecting the operation of the grinder.

[0049] The material identification device comprises a first material platform pad 4-3, a second material platform pad 4-4 and a third material platform pad 4-5, all of which are provided with V-shaped grooves, which can reduce the contact area between the material and the material, thereby reducing the friction and reducing the material movement resistance caused by the adhesion of the grinding fluid to the material.

[0050] The material identification device also has a first front material table 4-6 and a second front material table 4-7. The first front material table 4-6 is arranged between the material table telescopic structure and the grinder, and the second front material table 4-7 is arranged between the material table telescopic structure and the material transfer plate 3.

[0051] The second material platform pad 4-4 and the third material platform pad 4-5 are installed on the first front material platform plate 4-6, and the first front material platform plate 4-6 is connected to the first material platform interface part 4-1; the first sensor fixing plate 4-8 and the second sensor fixing plate 4-10 are installed on both sides of the second front material platform plate 4-7, the first infrared sensor 4-9 is installed on the first sensor fixing plate 4-8, and the second infrared sensor is installed on the second sensor fixing plate 4-10 for identifying materials.

[0052] The first material table pad 4-3 is installed on the second front material table plate 4-7, and the second front material table plate 4-7 is connected to the second material table interface part 4-2.

[0053] Reference Figure 2 and Figure 6 As shown, the loading and unloading mechanism support 4 includes: The support base plate 7-1 is mounted on the first fine-tuning group 7 and the second fine-tuning group 8, and serves as a support for the front material plate mechanism 6, the loading and unloading mechanism, the material taking and unloading mechanism 2, and the material transfer tray 3; Waterproof cover 7-2, installed between the grinding machine and the fully automatic loading and unloading table, used to receive cutting fluid; The support columns 7-3 are provided in a plurality, and the plurality of support columns 7-3 are symmetrically arranged above both sides of the support base plate 7-1 in the vertical direction, and the bottoms are connected and fixed to the support base plate 7-1, for installing the pick-and-place mechanism; The supporting transverse plates 7-4 are provided in a plurality, and the plurality of supporting transverse plates 7-4 are all provided in a horizontal direction, and each supporting transverse plate 7-4 is provided between two mutually symmetrical supporting columns 7-3, respectively, for installing a loading and unloading mechanism; The reinforcing rib plate 7-5 is fixed between the supporting column 7-3 and the supporting cross plate 7-4 to increase strength and stability; Support columns 7-6 and 7-7 are relatively fixed on the side of the support base plate 7-1 close to the material storage device, and the side is provided with mounting holes for mounting the rear material table 10-7 and the material table support plate 7-8; The material table support plate 7-8 carries the rear material table plate 10-7, on which oblong holes are arranged, and the distance between the material storage device and the material transfer plate 3 can be adjusted; The waterproof shields 7-9 are used to prevent water from entering the threading holes.

[0054] Reference Figure 2 , Figure 7 and Figure 8 As shown, the surface of the material transfer disk 3 is provided with four material stations for carrying and transferring the materials, and the four material stations include a pair of loading stations and a pair of unloading stations arranged alternately, the pair of loading stations are respectively connected with the first loading port of the first loading and unloading channel and the second loading port of the second loading and unloading channel, and the pair of unloading stations are respectively connected with the first unloading port of the second loading and unloading channel and the second unloading port of the first loading and unloading channel, and by rotating the material transfer disk 3 180 degrees, the pair of loading stations swaps the loading positions of the materials on the second loading and unloading channel and the first loading and unloading channel, and the pair of unloading stations swaps the unloading positions of the materials on the second loading and unloading channel and the first loading and unloading channel.

[0055] The material transfer tray 3 comprises: The divider 10-1 is mounted on the supporting base plate 7-1 and has a 180-degree rotation angle adjuster for switching the positions of the processed material tray and the unprocessed material tray. The speed regulator can be used to adjust the number of rotations per minute. The conversion tray 10-2 is mounted on the divider 10-1 and serves as a support plate for the tray pad 10-3; The tray pad 10-3 is installed on the conversion tray 10-2 and is arranged with a V-shaped groove, which can reduce the contact area between the material and the tray and reduce the material movement resistance caused by the adhesion of the grinding liquid to the material; A positioning plate 10-4 is installed on the pallet pad 10-3, and the loading station and the unloading station are opened on the positioning plate 10-4; The material table pads 10-5 and 10-6 are installed on the rear material table 10-7, and are arranged with V-shaped grooves, which can reduce the contact area between the workpiece carrier and it, and reduce the material movement resistance caused by the adhesion of the grinding fluid to the material.

[0056] The rear material table 10-7 is installed on the material table support plate 7-8, and the side guards on both sides are in a trumpet shape, with a partition plate in the middle and set at a certain angle to facilitate docking with the storage equipment.

[0057] Furthermore, a sensor is installed above each material station on the material transfer disk 3, and the movement of the material and the conversion of the material station are completed by the sensor detecting the rotation of the positioning plate 10-4.

[0058] In the embodiment of the present application, the loading and unloading mechanism is arranged between the material transfer tray 3 and the grinder, and is used to transfer the material to be processed from the material transfer tray 3 to the grinder and to transfer the processed material from the grinder to the material transfer tray 3.

[0059] Reference Figure 2 , Figure 6 and Fig. 9 As shown, further, the loading and unloading mechanism includes a loading structure, a unloading structure and a module assembly 5; The module assembly 5 is installed on the lower surface of the supporting beam 7-4, and is used to drive the loading structure and the unloading structure to move toward the grinding machine or the material transfer plate 3 at the same time; a cylinder, a hydraulic cylinder, a linear motor, etc. can be used, and there is no special limitation on this.

[0060] Reference Fig.10 and Fig.11 As shown, in an exemplary embodiment of the present application, the module assembly 5 includes: The mechanical pusher fixing plate 8-1 is used to install the module bracket 8-2.

[0061] Module bracket 8-2, used for installing module 8-4; Module 8-4 is configured as a linear drive having a ball screw; Reinforcement ribs 8-3-1, 8-3-2, 8-3-3, 8-3-4 to enhance the stability and precision of module bracket 8-2; Module sensor bracket 8-8, used for installing module sensors 8-9-1 and 8-9-2; Module sensors 8-9-1 and 8-9-2 are used to identify the material transfer tray 3.

[0062] In the embodiment of the present application, the module sensors 8-9-1 and 8-9-2 are infrared sensors. Of course, this is not restrictive. In other embodiments, the module sensors 8-9-1 and 8-9-2 may also be other types of sensors.

[0063] Reference Fig. 9 and Fig.11 As shown, in the embodiment of the present application, the feeding structure includes: The loading gripper can clamp the material carrier after being inserted into the center hole of the material carrier; specifically, the loading gripper is preferably set as a three-point gripper 3-19, and a hand gripper 3-21 is installed on each of the three telescopic sliders of the three-point gripper 3-19. After the hand gripper 3-21 is inserted into the center hole of the material transfer tray 3, the material transfer tray 3 can be clamped and horizontally dragged to complete the loading; the three-point gripper 3-19 can provide good stability for the material when transporting the material, but the three-point gripper 3-19 is only used as an exemplary description and is not restrictive; An air gripper support 3-16 for mounting a three-point gripper 3-19; The feeding slide 3-15 is used to control the lifting and lowering of the feeding gripper.

[0064] In the embodiment of the present application, the blanking structure includes: The dial head 3-10 is used to insert into the center hole of the material, and can drag the material to move horizontally to complete the unloading; A dial head bracket 3-9 is used to install a dial head 3-10; The unloading slide 3-8 is used to control the lifting and lowering of the dial head bracket 3-9 and the dial head 3-10.

[0065] Furthermore, the loading and unloading mechanism also includes: The robot arm bottom plate 3-1 is connected to the slider in the module 8-4, and the slider can drive the robot arm bottom plate 3-1 to move along the length direction of the first loading and unloading channel through the rotation of the ball screw; The robot arm connecting plate 3-4 is used to install the unloading slide 3-8 and the loading slide 3-15, and the mechanical wall connecting plate is fixedly connected to the robot arm bottom plate 3-1.

[0066] During the feeding process, first, the upper and lower structures are positioned directly above the feeding station corresponding to the feeding end through the module 8-4, and at the same time, the three grips 3-21 in the feeding gripper are ensured to be precisely aligned with the center hole of the material in the vertical direction. Subsequently, the feeding slide 3-15 is started, driving the three-point gripper 3-19 to descend until it is inserted into the center hole of the material. At this time, the three grippers 3-21 simultaneously expand outward to clamp the material. After the clamping is completed, the module 8-4 is started again, driving the feeding gripper and the material it holds to move to the feeding end of the grinder, and then the three grippers 3-21 shrink inward, and the feeding slide 3-15 causes the feeding gripper to rise, and the material loading work is completed.

[0067] When loading is completed, the unloading structure is located at the unloading end of the grinder. When the processed material moves to the unloading end, its center hole is located directly below the dial head 3-10. The unloading slide 3-8 is started, causing the dial head 3-10 to descend and insert into the center hole of the completed material. The module 8-4 then drives the loading and unloading mechanism to move toward the material transfer disk 3, so that the material moves to the unloading station corresponding to the unloading end. The unloading slide 3-8 then drives the dial head 3-10 to move upward, and the unloading work of the material can be completed.

[0068] In the embodiment of the present application, the material taking and discharging mechanism 2 is arranged between the material transfer tray 3 and the material storage device, and is used to transfer the material to be processed from the material storage device to the material transfer tray 3 and to transfer the processed material from the material transfer tray 3 to the material storage device.

[0069] Reference Figure 2 and Fig.12 As shown, further, the material taking and placing mechanism 2 includes: A material taking arm, capable of pulling the material from the feeding end into the loading station connected thereto; The discharge arm can push the material from the unloading station to the receiving end connected with it.

[0070] In an exemplary embodiment of the present application, the material picking arm includes: a first cylinder support block 9-5, a second cylinder support block 9-3 and a straight drive 9-8, and the straight drive 9-8 is installed on the support column 7-3 through the first cylinder support block 9-5 and the second cylinder support block 9-3.

[0071] The material-retrieving arm also includes a tank chain 9-4, a tank chain support frame, a tank chain support frame support 9-6 and a profile mounting part 9-7; the tank chain support frame is used to support the tank chain 9-4; the tank chain support frame support 9-6 supports and mounts the tank chain support frame, and the profile mounting part 9-7 is used for connecting the straight drive 9-8 with the first cylinder support block 9-5 and the second cylinder support block 9-3, and is also used for connecting the tank chain support frame support 9-6 with the straight drive 9-8.

[0072] Furthermore, the tank chain support frame includes an upper bracket 9-1, a lower bracket and a support member 9-2. The lower bracket is fixed to the upper surface of the tank chain support frame support 9-6. The upper bracket 9-1 is arranged above the lower bracket. The top end of the support member 9-2 is fixedly connected to the upper bracket 9-1, and the bottom end of the support member 9-2 is fixedly connected to the lower bracket, so as to support the upper bracket 9-1.

[0073] The cylinder adjustment slider is installed in the oblong holes on the first cylinder support block 9-5 and the second cylinder support block 9-3, and is used to adjust the angle of the straight drive 9-8.

[0074] The reclaiming slide 9-9-1 is used to lift and lower the reclaiming arm 9-10-1 and the reclaiming head 9-12-1; The retrieving arm 9-10-1 is used to connect the retrieving slide 9-9-1 and the retrieving head 9-12-1; The material picking head 9-12-1 is used to be inserted into the center hole of the material.

[0075] The cylinder connecting plate is installed on the slider in the straight drive 9-8 and is used to connect the material picking arm 9-10-1 and the material picking slide 9-9-1. It is also used to install the tank chain bracket 9-2 and can move with the slider.

[0076] When it is necessary to take materials from the storage device, first, the material taking arm 9-10-1 and the material taking dial head 9-12-1 are moved to the feeding end through the straight-moving drive 9-8, and at the same time, it is ensured that the material taking dial head 9-12-1 is located directly above the center hole of the material. Subsequently, the material taking slide 9-9-1 drives the material taking arm 9-10-1 and the material taking dial head 9-12-1 to descend, so that the material taking dial head 9-12-1 is inserted into the center hole. Then, the straight-moving drive 9-8 pulls the material into the loading station connected to the feeding end through the material taking arm 9-10-1 and the material taking dial head 9-12-1. Finally, the material taking slide 9-9-1 drives the material taking dial head 9-12-1 to leave the center hole, thereby completing the work of loading materials from the storage device to the material transfer disk 3.

[0077] In the embodiment of the present application, the structure of the discharge arm and the material picking arm is exactly the same, so it is not repeated here. It can be understood that the discharge arm pushes the material from the unloading station to the receiving end connected to it, and guides the material that has been processed by the grinder into the receiving end of the storage equipment.

[0078] Reference Fig. 9 and Fig.13 As shown, in the embodiment of the present application, the material positioning structure includes: A material positioning structure is arranged on the material platform telescopic structure, and when the material passes through the material positioning structure, the material positioning structure can act on the material to adjust the angle of rotation of the material; The pusher calibration piece is installed in the loading and unloading mechanism. The pusher calibration piece can be moved up and down above the gear ring structure of the material. The pusher calibration piece is configured to be able to be inserted into the tooth groove of the gear ring structure after the pusher calibration piece moves downward, thereby completing the calibration of the angular position of the material; the pusher calibration piece moves downward during the process of the material positioning structure adjusting the rotation angle of the material until the pusher calibration piece is inserted into the tooth groove of the material.

[0079] Furthermore, a lifting structure is installed on the top of the push material calibration piece. During the material angle position calibration process, the lifting structure always applies downward pressure to the push material calibration piece, and the pressure can be changed by adjusting the pressure setting value of the pressure valve output pressure. So that the push material calibration piece can work more stably and reliably. In the present application, the lifting structure is set as a loading lifting slide 3-14. A loading cylinder support 3-12 for mounting and supporting the loading lifting slide 3-14 is fixed between the loading lifting slide 3-14 and the robot arm bottom plate 3-1.

[0080] Reference Fig.14 and Fig.15 As shown, in the embodiment of the present application, the material positioning structure includes a calibration structure and a biasing member, the calibration structure can move toward the outside of the feeding channel, and the biasing member can apply a biasing force to the inside of the feeding channel on the calibration structure; When the pusher calibration piece is not aligned with the tooth groove, the calibration structure can drive the material to rotate under the action of the biasing force, so that the material rotates to a state where the tooth groove is aligned with the pusher calibration piece; When the calibration structure is not aligned with the tooth groove, the lifting structure presses the push calibration piece on the upper surface of the material. When the material rotates until the tooth groove is aligned with the push calibration piece, the lifting structure drives the push calibration piece to descend rapidly, engages the push calibration piece into the tooth groove, and prevents the material from continuing to rotate.

[0081] It is worth noting that when the feeding gripper clamps the material through the three grips 3-21, the clamping force applied by the grippers 3-21 to the material can be controlled by installing a pressure control valve on the air supply pipeline, so that when the material is rotating, the rotational force will be greater than the clamping force applied by the grippers 3-21 to the material.

[0082] When the push calibration member and the tooth groove form a clamping state, the material cannot rotate. Therefore, the force applied by the material to the calibration structure will overcome the biasing force provided by the biasing member, so that the calibration structure moves to the outside of the first loading and unloading channel, thereby avoiding the passage of the material. After the material passes through, the calibration structure returns to its original position under the biasing force provided by the biasing member.

[0083] In the embodiment of the present application, the material positioning structure also includes a mounting plate 4-17, and the mounting plate 4-17 is used to mount the calibration structure and the biasing member. The mounting plate 4-17 is fixedly mounted on one side of the first loading and unloading channel and a positioning block 4-17-1 is fixedly mounted on the side facing the first loading and unloading channel. When the push material calibration member moves toward the inside of the first loading and unloading channel under the action of the biasing force, it cannot move further after abutting against the positioning block 4-17-1, thereby limiting the moving range of the push material calibration member.

[0084] Further, the calibration structure comprises: The bottom plate 4-16 is mounted on the mounting plate 4-17, one end of the bottom plate 4-16 is rotatably connected to the mounting plate 4-17, and the other end of the bottom plate 4-16 abuts against a side of the positioning block 4-17-1 away from the first loading and unloading channel; The cam follower 4-14 is installed on the side of the bottom plate 4-16 facing the first loading and unloading channel, and meshes with the tooth grooves on the circumferential outer wall of the material.

[0085] Furthermore, the positioning mechanism further comprises a connecting member, which penetrates the bottom plate 4-16 along the rotation axis of the bottom plate 4-16 and is connected and fixed to the mounting plate 4-17. In the embodiment of the present application, the connecting member is configured as a step screw 4-15, which is of course not restrictive.

[0086] In the embodiment of the present application, the biasing member is configured as a torsion spring 4-18, and the torsion spring 4-18 is sleeved outside the circumferential side wall of the connecting member, so that the bottom plate 4-16 applies pressure to the inside of the first loading and unloading channel under the action of the torsion spring and abuts against the positioning block 4-17-1. Of course, this is not restrictive.

[0087] This is also not limiting.

[0088] In an embodiment of the present application, the positioning mechanism also includes a side guard strip 4-13, and the side guard strip 4-13 is fixedly arranged on one side of the feeding channel along the length direction of the feeding channel, and the mounting plate 4-17 is fixedly arranged on the side guard strip 4-13.

[0089] Reference Fig. 9 As shown, in an exemplary embodiment of the present application, the pusher calibration part is configured as a pusher gear ring 3-17 that can engage with the tooth groove of the material, and a plurality of first positioning pins are evenly distributed in the pusher gear ring 3-17, and the spacing between the plurality of first positioning pins is equal to the spacing between the plurality of tooth pins descended at the loading end of the grinder when loading, or the spacing between the plurality of first positioning pins is an integer multiple of the spacing between the plurality of teeth.

[0090] Specifically, the number of first locating pins can be equal to the number of tooth pins at the feeding end, or the number of first locating pins can be less than the number of tooth pins at the feeding end. When the number of first locating pins is less than the number of tooth pins at the feeding end, the spacing between the first locating pins can be maintained the same as the spacing between the tooth pins at the feeding end, or the spacing between the first locating pins can be an integer multiple of the spacing between the tooth pins.

[0091] When the feeding mechanism pushes the material to the feeding end of the grinder, in order for the material to enter the grinder smoothly, the tooth pin at the feeding end of the grinder needs to be lowered to the bottom of the feeding end during feeding. At this time, when the pushing gear ring 3-17 pushes the material to the feeding station, the first locating pin can replace part or all of the tooth pins at the feeding end, so that the material can be smoothly introduced into the interior of the grinder; when the first locating pin only replaces part of the tooth pin at the feeding end, it is necessary to ensure that the material can be rotated to the interior of the grinder by meshing with the first locating pin; and in the present application, it is preferred that the number of first locating pins set is equal to the number of tooth pins descended at the feeding end, and the spacing between several first locating pins is the same as the spacing between several descended tooth pins, so that when loading, several first locating pins can replace all the tooth pins, so that the toothed tool loading disc can move more smoothly and smoothly.

[0092] Similarly, the material unloading structure also includes a material receiving gear ring 3-6, in which a plurality of second positioning pins 3-7 are evenly distributed, and the spacing between the plurality of second positioning pins 3-7 is equal to the spacing between the plurality of tooth pins lowered by the unloading end of the grinder when unloading, or the spacing between the plurality of second positioning pins 3-7 is an integer multiple of the spacing between the plurality of teeth.

[0093] When the unloading structure needs to take over the processed material, the tooth pins at the unloading end of the grinder need to drop to the bottom of the unloading end during unloading. The number of second positioning pins 3-7 can be equal to the number of tooth pins at the unloading end, or the number of second positioning pins 3-7 can be less than the number of tooth pins at the unloading end. When the number of second positioning pins 3-7 is less than the number of tooth pins at the unloading end, the spacing between the second positioning pins 3-7 can be kept the same as the spacing between the tooth pins at the unloading end, or the spacing between the second positioning pins 3-7 can be an integer multiple of the spacing between the tooth pins.

[0094] The second positioning pin 3-7 can replace part or all of the tooth pins at the discharge end. In the present application, the number of the second positioning pins 3-7 is equal to the number of tooth pins at the discharge end, and the spacing is also the same, so that the material can be smoothly rotated to the discharge end of the grinder without affecting the discharge of the material.

[0095] A material receiving lifting slide 3-5 for controlling the lifting of the material receiving gear ring 3-6 is installed on the top of the material receiving gear ring 3-6, and a material unloading cylinder support 3-2 for installing and supporting the material receiving lifting slide 3-5 is fixed between the material receiving lifting slide 3-5 and the robot arm bottom plate 3-1.

[0096] In an embodiment of the present application, the fully automatic loading and unloading platform also includes a first fine-tuning group 7 and a second fine-tuning group 8, and the first fine-tuning group 7 and the second fine-tuning group 8 are both arranged between the platform base 10 and the loading and unloading mechanism support 4; the first fine-tuning group 7 is used to adjust the height of the loading and unloading mechanism support 4 close to the grinding machine side, and the second fine-tuning group 8 is used to adjust the height of the loading and unloading mechanism support 4 close to the storage device side.

[0097] In the embodiment of the present application, the first fine-tuning group 7 is provided with a first lower support plate 1-7 and a first upper support plate 1-6, the first lower support plate 1-7 is installed on the material table base 10, the first lower support plate 1-7 is installed with a first sleeve 1-10, a position sensor bracket 1-121-12, a rotating motor fixing plate 1-14 and a first reducer 1-3, the rotating motor fixing plate 1-14 is installed with a rotating motor mounting plate 1-5, the rotating motor 1-15 is connected to the first reducer 1-3 through a coupling 1-4, the first reducer 1-3 is installed with a first screw rod 1-1 through a flat key, the first screw rod 1-1 is equipped with a first lifting nut seat 1-2, and the first lifting nut seat 1-2 is installed on the first upper support plate 1-6, The rotating motor 1-15 drives the first reducer 1-3 to rotate, thereby driving the first screw rod 1-1 to rotate, so that the first lifting nut seat 1-2 moves up and down, so as to achieve the purpose of moving the first upper support plate 1-6 up and down. A first guide shaft 1-8 is installed at each end of the first upper support plate 1-6. The first guide shaft 1-8 is inserted into the first sleeve 1-10 installed on the first lower support plate 1-7. The first guide shaft 1-8 is slidably connected with the first sleeve 1-10. A sensor signal baffle 1-13 is installed on the lower bottom surface of the first upper support plate 1-6. In addition, a position sensor 1-11 is installed on the position sensor bracket 1-121-12. The up and down moving distance of the upper support plate 1-6 is adjusted by the limit on the signal baffle 1-13.

[0098] When the grinding wheel surface of the grinder gradually decreases in height due to wear and tear, the signal baffle 1-13 and the position sensor 1-11 cooperate to automatically start the rotating motor 1-15, so that the rotating motor 1-15 drives the first reducer 1-3 and the first lead screw to rotate, and adjusts the height of the first upper support plate 1-6, thereby realizing automatic adjustment of the height of the loading and unloading mechanism support 4 close to one end of the grinder, which not only provides convenience for the daily work of the staff, but also ensures that the material can be loaded and unloaded smoothly from the grinder to the material transfer plate 3 to avoid jamming.

[0099] In the embodiment of the present application, the rotating motor 1-15 is configured as a servo motor, and the first reducer 1-3 is configured as a worm reducer, which is of course not restrictive.

[0100] In the embodiment of the present application, the second fine-tuning group 8 is provided with a second lower support plate 2-11 and a second upper support plate 2-1, the second lower support plate 2-11 is installed on the material table base 10, the second lower support plate 2-11 is installed with a sliding sleeve 2-12, a second reducer 2-2, a handle support 2-6, a handle rod 2-9, and a handwheel 2-10, the second reducer 2-2 is vertically installed with a second screw rod 2-4 through a flat key, the second screw rod 2-4 is equipped with a second lifting nut seat 2-3, the second lifting nut seat 2-3 is installed on the second upper support plate 2-4, one end of the handle rod 2-9 is horizontally connected to the second reducer 2-2, and the other end is installed with the handwheel 2-10 Fixed connection, a handle support 2-6 is installed between the handle rod 2-9 and the second reducer 2-2, a deep groove ball bearing 2-5 is installed in the handle support 2-6, and the handwheel 2-10 is twisted to make the handle rod 2-9 drive the second reducer 2-2 to rotate, thereby rotating the second screw rod 2-4, and the second screw rod 2-4 drives the second lifting nut seat 2-3 to move up and down, so as to achieve the purpose of moving the second upper support plate 2-1 up and down, and a second guide shaft 2-7 is installed at each end of the upper support plate 2-1, and the second guide shaft 2-7 is slidably connected with the second sleeve 2-12, and the second guide shaft 2-7 is inserted into the second sleeve 2-12 installed on the second lower support plate 2-11.

[0101] In the embodiment of the present application, the second reducer 2-2 is configured as a worm gear reducer, but this is certainly not restrictive.

[0102] Those skilled in the art will easily think of other embodiments of the present application after considering the specification and practicing the embodiments of the present application. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary techniques in the art that the present application does not apply for. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present application are pointed out by the appended claims.

Claims

1. A fully automatic loading and unloading platform, characterized in that: Suitable for being arranged between a grinding machine and a material storage device, and used for transferring materials between the grinding machine and the material storage device; the grinding machine has a feeding end and a feeding end arranged on the left and right, and the material storage device has a receiving end and a feeding end arranged on the left and right, the feeding end corresponds to the receiving end, and the feeding end corresponds to the feeding end; The fully automatic loading and unloading platform comprises: Material table base; The first loading and unloading channel and the second loading and unloading channel are arranged on the base of the material table in left and right directions. The first loading and unloading channel has a first loading port corresponding to the loading end of the grinding machine and a first unloading port corresponding to the receiving end of the material storage device; the second loading and unloading channel has a second unloading port corresponding to the unloading end of the grinding machine and a second loading port corresponding to the feeding end of the material storage device; A material transfer disk is used to carry and transport the material. The material transfer disk is located between the first loading and unloading channel and the second loading and unloading channel and is rotatably arranged on the material platform base. The first loading and unloading channel and the second loading and unloading channel are both connected in the middle through the material transfer disk. The material transfer disk is rotated to a set angle to transport the material and swap the positions of the material on the first loading and unloading channel and the second loading and unloading channel.

2. The fully automatic loading and unloading platform according to claim 1 is characterized in that: The surface of the material transfer disk is provided with four material stations for carrying and transferring the materials, the four material stations include a pair of loading stations and a pair of unloading stations arranged in a staggered manner, the pair of loading stations are respectively connected with the first loading port of the first loading and unloading channel and the second loading port of the second loading and unloading channel, the pair of unloading stations are respectively connected with the first unloading port of the second loading and unloading channel and the second unloading port of the first loading and unloading channel, by rotating the material transfer disk 180 degrees, the pair of loading stations swap the loading positions of the materials on the second loading and unloading channel and the first loading and unloading channel, and the pair of unloading stations swap the unloading positions of the materials on the second loading and unloading channel and the first loading and unloading channel.

3. The fully automatic loading and unloading platform according to claim 2 is characterized in that: It also includes a loading and unloading mechanism and a material taking and releasing mechanism, wherein the loading and unloading mechanism is arranged between the material transfer plate and the grinding machine, and is used to transfer the material to be processed from the material transfer plate to the grinding machine and to transfer the processed material from the grinding machine to the material transfer plate; The material taking and placing mechanism is arranged between the material transfer tray and the material storage device, and is used to transfer the material to be processed from the material storage device to the material transfer tray and to transfer the processed material from the material transfer tray to the material storage device.

4. The fully automatic loading and unloading platform according to claim 3 is characterized in that: The loading and unloading mechanism comprises a loading mechanism, a unloading mechanism and a module assembly; The module assembly is used to drive the loading structure and the unloading structure to move toward the grinding machine or the material transfer plate at the same time; The feeding structure comprises: A loading gripper, which can clamp the material carrier after being inserted into the central hole of the material carrier; The feeding slide is used to control the lifting and lowering of the feeding gripper; The blanking structure comprises: A dial head, used for inserting into the central hole of the material carrier, and capable of dragging the material carrier to move horizontally; A dial head bracket, used for mounting the dial head; The unloading slide is used to control the lifting and lowering of the dial head bracket and the dial head.

5. The fully automatic loading and unloading platform according to claim 3 is characterized in that: The material taking and placing mechanism comprises: A material taking arm capable of pulling the material from the feeding end into the loading station connected thereto; The discharge arm can push the material from the unloading station to the receiving end connected with it.

6. The fully automatic loading and unloading platform according to claim 4, characterized in that: It also includes a front material plate mechanism, which is arranged between the grinding machine and the material transfer plate; the front material plate mechanism includes: The material platform telescopic structure includes a first material platform interface part and a second material platform interface part that are connected to each other, and the first material platform interface part can slide in a direction close to or away from the second material platform interface part; The material identification device is capable of identifying the position of the material.

7. The fully automatic loading and unloading platform according to claim 6, characterized in that: A first rectangular bar tooth is arranged on the side of the first material platform interface part close to the second material platform interface part, and a second rectangular bar tooth is arranged on the side of the second material platform interface part close to the first material platform interface part. The first rectangular bar tooth and the second rectangular bar tooth form a sliding fit in a mutually intersecting manner.

8. The fully automatic loading and unloading platform according to claim 6, characterized in that: Also includes: A material positioning structure is arranged on the material platform telescopic structure. When the material passes through the material positioning structure, the material positioning structure can act on the material with the gear ring structure to adjust the angle of rotation of the material; A material pusher calibration piece is installed in the loading and unloading mechanism. The material pusher calibration piece is movably arranged above the gear ring structure of the material. The material pusher calibration piece is configured to be inserted into the tooth groove of the gear ring structure when the material pusher calibration piece moves downward, thereby completing the angular position calibration of the material. The material pushing calibration piece moves downward during the process of adjusting the rotation angle of the material by the material positioning structure until the material pushing calibration piece is inserted into the tooth groove of the material.

9. The fully automatic loading and unloading platform according to claim 8, characterized in that: A lifting structure is installed on the top of the push material calibration piece, and the lifting structure always applies downward pressure to the push material calibration piece during the material calibration process.

10. A fully automatic loading and unloading platform according to claim 8, characterized in that: The material positioning structure includes a calibration structure and a biasing member, wherein the calibration structure can move toward the outside of the feeding channel, and the biasing member can apply a biasing force to the inside of the feeding channel on the calibration structure; When the pusher calibration piece is not aligned with the tooth groove, the calibration structure can drive the material to rotate under the action of the biasing force, so that the material rotates to a state where the tooth groove is aligned with the pusher calibration piece; When the pusher calibration piece is inserted into the tooth groove, the material cannot rotate, and the material applies a force to the calibration structure and overcomes the biasing force provided by the biasing piece, thereby moving the calibration structure toward the outside of the first loading and unloading channel.

11. The fully automatic loading and unloading platform according to claim 10, characterized in that: The material positioning structure also includes a mounting plate, which is used to mount the calibration structure and the biasing member. The mounting plate is fixedly arranged on one side of the first loading and unloading channel and a positioning block is fixedly arranged on the side facing the first loading and unloading channel.

12. The fully automatic loading and unloading platform according to claim 11, characterized in that: The calibration structure comprises: A bottom plate is mounted on the mounting plate, one end of the bottom plate is rotatably connected to the mounting plate, and the other end of the bottom plate is in contact with a side of the positioning block away from the first loading and unloading channel; A cam follower is installed on one side of the bottom plate facing the first loading and unloading channel, and is used for meshing with the gear ring structure on the peripheral outer wall of the material.

13. The fully automatic loading and unloading platform according to claim 8, characterized in that: The pusher calibration part is configured as a pusher gear ring that can mesh with the tooth grooves of the material, and a plurality of first positioning pins are evenly distributed in the pusher gear ring, and the spacing between the plurality of first positioning pins is equal to the spacing between the plurality of tooth pins descended at the loading end of the grinder when loading the material, or the spacing between the plurality of first positioning pins is an integer multiple of the spacing between the plurality of teeth.

14. The fully automatic loading and unloading platform according to claim 8, characterized in that: The material unloading structure also includes a material receiving gear ring, in which a plurality of second positioning pins are evenly distributed, and the spacing between the plurality of second positioning pins is equal to the spacing between the plurality of tooth pins lowered by the unloading end of the grinder when unloading, or the spacing between the plurality of second positioning pins is an integer multiple of the spacing between the plurality of teeth.

15. The fully automatic loading and unloading platform according to claim 3, characterized in that: The material transfer tray comprises: The divider has a 180-degree rotation angle adjuster to switch the position of the processed material and the material to be processed. It is equipped with a speed regulator to adjust the number of revolutions per minute. a conversion tray, mounted on the divider; The pallet pad is installed on the conversion pallet and is arranged with V-shaped grooves to reduce the contact area between the material and it; A positioning plate is installed on the pallet pad, and the loading station and the unloading station are opened on the positioning plate.

16. A fully automatic loading and unloading platform according to any one of claims 3 to 15, characterized in that: Also includes: Loading and unloading mechanism support, used to carry the material transfer tray, loading and unloading mechanism and material taking and placing mechanism; A first fine-adjustment group is provided between the material table base and the loading and unloading mechanism support, and is used to adjust the height of the loading and unloading mechanism support close to the grinding machine; The second fine-adjustment group is arranged between the material table base and the loading and unloading mechanism support, and is used to adjust the height of the loading and unloading mechanism support close to the side of the material storage device.

17. The fully automatic loading and unloading platform according to claim 16, characterized in that: The first fine-tuning group is provided with a first lower support plate and a first upper support plate, the first upper support plate is located directly above the first lower support plate, a first screw rod, a sensor, a rotating motor and a first reducer are installed between the first lower support plate and the first upper support plate, the rotating motor is connected to the first reducer through a coupling, the first reducer drives the first screw rod to rotate in a vertical direction, a first lifting nut seat is installed on the first screw rod, the first lifting nut seat is fixed on the first upper support plate, a first guide shaft is installed on the first upper support plate, the first guide shaft passes through the first lower support plate in a vertical direction, and the sensor is used to control the start and stop of the motor.

18. The fully automatic loading and unloading platform according to claim 16, characterized in that: The second fine-tuning group is provided with a second lower support plate and a second upper support plate, the second lower support plate is installed on the material table base, a handle rod, a handwheel, a second reducer and a second screw rod are arranged between the second lower support plate and the second upper support plate, the second reducer drives the second screw rod to rotate in a vertical direction, a second lifting nut seat is installed on the second screw rod, the second lifting nut seat is installed and fixed on the second upper support plate, one end of the handle rod is connected to the second reducer, and the other end is connected and fixed to the handwheel, twisting the handle rod to rotate the second reducer, thereby driving the second screw rod to rotate, so that the second lifting nut seat and the second upper support plate move up and down, and the second upper support plate is installed with a second guide shaft, and the second guide shaft passes through the second lower support plate in the vertical direction.

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