A method and device for synchronously preparing a self-contained film in a sandwich handle of an optical film

Abstract

The present invention belongs to the field of die-cutting technology. It is a method for preparing an optical film sandwich handle with a self-contained film in a circulating synchronous manner, comprising the following steps: peeling off the release film of the original material, separating the release film of the original material and the functional film, recycling the release film of the original material, attaching a handle color block tape on the adhesive surface of the functional film, returning the release film of the original material, and pressing the functional film, the handle color block tape and the release film of the original material against each other, and forming a product after cutting. The method for preparing an optical film sandwich handle with a self-contained film in a circulating synchronous manner utilizes the release film of the original material that comes with the raw material. In the process of attaching the functional film to the handle color block tape, the release film of the original material is recycled and used, making full use of the cost savings, avoiding problems caused by improper selection, and cleverly combining simple and practical methods, reducing the new purchase, processing and cutting process of the film, and effectively avoiding foreign matter in the recycling of the sandwich handle. The circulating shielding process forms a shield, so that even foreign matter cannot enter the functional surface, reducing the risk of customer complaints.

Description

Technical Field

[0001] The invention belongs to the technical field of die cutting and relates to a method and equipment for synchronously preparing a self-contained film in a cycle of an optical film sandwich handle. Background Art

[0002] The protective film is generally composed of a functional surface + a release film. The customer adds a color block handle for easy tearing and use. The color block adhesive surface is attached to the functional adhesive surface of the protective film. The production process of the color block adhesive surface being attached to the functional surface Figure 1 As shown: the raw material 23 is discharged by the third unloading device 14, and the raw material 23 is separated into the release film 26 with the raw material after separation, and the release film 26 with the raw material is rolled up and discarded by the third receiving device 19. The separated functional film enters the first pair of presses 17, and at the same time, the second unloading device 13 outputs the handle color block tape 22 and enters the first pair of presses 17. In addition, the newly prepared release film 21 needs to be purchased with the same parameters and weight as the release film 26 with the raw material. The newly prepared release film 21 is discharged by the first unloading device 11, and then enters the first pair of presses 17 after passing through the first deviation corrector 12. Then, the newly prepared release film 17, the handle color block tape 22 and the separated functional film enter the first pair of presses 17 together, and enter the first cutting device 18 for cutting after pressing. The product 25 is rolled up by the second receiving device 16, and the waste is rolled up by the first receiving device 15.

[0003] The newly prepared release film 21 needs to be selected and purchased, which increases the cost. If it is not matched properly, the release film will be difficult to peel off. The whole mother roll of the raw material needs to be cut into sub-rolls, which increases the processing steps. The release film 26 that comes with the raw material 23 is pulled out and thrown away, which causes waste. The rewinding and recycling will cause foreign matter to be absorbed by the non-release surface due to friction static electricity and scratches, so it cannot be used. The combined open operation cannot shield foreign matter and dust, which increases the source of foreign matter and causes quality complaints, and removal increases losses. Summary of the invention

[0004] In order to solve the above problems, a method and equipment for synchronously preparing an optical film sandwich handle with a self-contained film cycle is provided. This method can avoid the need to repurchase release film, that is, avoid the problem of mismatched release films, and can also reduce costs. In addition, a closed operation can be formed.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A method for preparing an optical film sandwich handle with a self-contained film in a circulating synchronous manner comprises the following steps:

[0007] The release film of the original material is peeled off, the release film of the original material and the functional film are separated, the release film of the original material is recycled, the handle color block tape is attached to the adhesive surface of the functional film, the release film of the original material is returned, and the functional film, the handle color block tape and the release film of the original material are pressed together, and the product is formed after cutting.

[0008] On the other hand, the present invention provides a synchronous preparation device for a self-contained film of an optical film sandwich handle, comprising a fourth unloading device, a fourth receiving device, a fifth receiving device, a fifth unloading device, a pressing machine and a cutting device, wherein the fourth unloading device is used to discharge raw materials, the raw materials are separated to form a functional film and a release film of the raw materials, the release film of the raw materials passes through a guide wheel group and enters the pressing machine, and the fifth unloading device is used to discharge the color block tape of the handle;

[0009] The functional film, the handle color block tape and the release film of the original material are simultaneously input into the pressing machine for pressing and then input into the cutting equipment. The cut products are rolled up by the fifth material receiving device, and the cut waste materials are rolled up by the fourth material receiving device.

[0010] Preferably, a front guiding device is provided in front of the input end of the counter press, and the front guiding device is used to guide the release film of the raw material separated from the raw material to the counter press.

[0011] Preferably, a rear guiding device is arranged behind the cutting device, and the rear guiding device is used to guide the separation of the product and the waste material so that the separation positions of the product and the waste material are spaced apart.

[0012] Preferably, the optical film sandwich handle self-contained film circulating synchronous preparation equipment further comprises a guide wheel group, and the guide wheel group is used to guide the raw material self-release film separated from the raw material back to the pressing machine.

[0013] Preferably, the guide wheel group also includes a deviation corrector.

[0014] Preferably, the pressing position of the pressing machine and the cutting position of the cutting device are in the same horizontal plane, and the fourth material discharge device, the fourth material receiving device and the fifth material receiving device are arranged above the pressing machine and the cutting device in sequence.

[0015] Preferably, a separation roller for separating the raw material to form the functional film and the release film carried by the raw material is also provided on one side of the input end of the pressing position of the pressing machine.

[0016] Preferably, the fifth unloading device is arranged in the area between the separation roller and the guide wheel group inputting the return material to the press.

[0017] Preferably, the guide wheel group includes a plurality of guide rollers, and the plurality of guide rollers are arranged in an "L" shape, and the guide rollers are located in front of the input end of the press.

[0018] The beneficial effects of using the present invention are:

[0019] The present invention discloses a method and equipment for synchronously preparing a self-contained film in a recycling manner for an optical film sandwich handle. The method utilizes the release film contained in the raw material. During the process of laminating the functional film to the handle color block tape, the release film contained in the raw material is recycled and reused, thereby making full use of the method to save costs and avoid problems caused by improper selection. The method is ingeniously simple and practical, and reduces the number of steps for purchasing, processing and cutting new films. The sandwich handle can be recycled to effectively avoid foreign matter. The cyclic shielding process forms a shield, so that even foreign matter cannot enter the functional surface, thereby reducing the risk of customer complaints. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The invention relates to equipment for preparing optical film sandwich handles in the prior art.

[0021] Figure 2 The invention discloses a device for synchronously preparing a self-contained film by circulating a film on an optical film sandwich handle.

[0022] Reference numerals include:

[0023] 11-first unloading device, 12-first deviation corrector, 13-second unloading device, 14-third unloading device, 15-first collecting device, 16-second collecting device, 17-first pair of presses, 18-first cutting device, 19-third collecting device;

[0024] 21-new release film, 22-handle color block tape, 23-raw material, 24-waste material, 25-product, 26-raw material comes with release film;

[0025] 31-fourth unloading device, 32-fourth receiving device, 33-fifth receiving device, 34-fifth unloading device, 35-guide wheel set, 36-pressing machine, 37-cutting device, 38-separating roller, 39-front guiding device, 310-rear guiding device;

[0026] 41-handle color block tape, 42-raw material, 43-raw material with release film, 44-waste material, 45-product. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the technical solution more clear, the technical solution is further described in detail below in conjunction with specific implementation methods. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the technical solution.

[0028] The present embodiment proposes a method for circularly and synchronously preparing an optical film sandwich handle with a self-contained film, comprising peeling off the release film 43 of the original material, separating the release film 43 of the original material and the functional film, recycling the release film 43 of the original material, attaching a handle color block tape 41 to the adhesive surface of the functional film, returning the release film 43 of the original material and pressing the functional film, the handle color block tape 41 and the release film 43 of the original material against each other, and forming a product 45 after cutting.

[0029] The method utilizes the release film 43 that comes with the raw material. In the process of laminating the functional film to the handle color block tape 41, the release film 43 that comes with the raw material is recycled and reused, so that the release film 43 that comes with the raw material is fully utilized to save costs and avoid problems caused by improper selection. The clever combination is simple and practical, and the purchase, processing and cutting steps of the new film are reduced. The sandwich handle is recycled to effectively avoid foreign matter. The cyclic masking process forms a shield, so that even foreign matter cannot enter the functional surface, reducing the risk of customer complaints.

[0030] The above method is generally applicable to sandwich-type handle optical films.

[0031] like Figure 2 As shown, the above method can be implemented by a variety of equipment. This embodiment also proposes an optical film sandwich handle with self-contained film circulating synchronous preparation equipment, including a fourth discharge device 31, a fourth receiving device 32, a fifth receiving device 33, a fifth discharge device 34, a press 36 and a cutting device 37, wherein the fourth discharge device 31 is used to discharge the raw material 42, the raw material 42 is separated to form a functional film and the raw material self-contained release film 43, the raw material self-contained release film 43 passes through the guide wheel group 35 and then enters the press 36, and the fifth discharge device 34 is used to discharge the handle color block tape 41.

[0032] The functional film, handle color block tape 41 and the release film 43 of the original material are simultaneously input into the pressing machine 36 for pressing and then input into the cutting device 37. The cut products 45 are rolled up by the fifth material receiving device 33, and the cut waste materials 44 are rolled up by the fourth material receiving device 32.

[0033] Specifically, Figure 2 As shown, a front guide device 39 is provided in front of the input end of the press 36, and the front guide device 39 is used to guide the raw material self-contained release film 43 separated from the raw material 42 to the press 36. The raw material self-contained release film 43 can be positioned at a height position after being guided by the front guide device 39, and the raw material self-contained release film 43 can be flattened and wrinkles and curved surface parts can be eliminated at the same time, so that the raw material self-contained release film 43 guided by the front guide device 39 can be smoothly input to the input end of the press 36.

[0034] A rear guide device 310 is provided behind the cutting device 37. The rear guide device 310 is used to guide the product 45 to separate from the waste material 44 so that the separation positions of the product 45 and the waste material 44 are spaced apart. The guiding position of the rear guide device 310 is horizontally consistent with the cutting position of the cutting device 37. Therefore, the waste material 44 output by the cutting device 37 is directly rolled up by the fourth receiving device 32, and the product 45 is rolled up by the fifth receiving device 33 after being guided by the rear guide device 310, so as to avoid product wrinkles during the rolling process caused by the speed difference between the fourth receiving device 32 and the fifth receiving device 33, thereby reducing the generation of waste material.

[0035] The optical film sandwich handle self-contained film circulation synchronous preparation device also includes a guide wheel group 35, which is used to guide the raw material self-contained release film 43 separated from the raw material 42 back to the pressing machine 36. The guide wheel group 35 includes a plurality of guide rollers, which are arranged in an "L" shape, and the guide rollers are located in front of the input end of the pressing machine 36. In this embodiment, the guide wheel group 35 includes three horizontally arranged guide rollers, and the height of the three horizontally arranged guide rollers is on the same horizontal line as the fourth unloading device 31, the fourth receiving device 32 and the fifth receiving device 33.

[0036] The guide wheel group 35 also includes a deviation corrector. Another guide roller in the guide wheel group 35 is below the deviation corrector. This arrangement allows the release film 43 of the original material to remain in a taut state, thereby preventing the release film 43 of the original material from wrinkling.

[0037] In addition, since the output speed of the raw material 42 and the output speed of the release film 43 attached to the raw material are kept matched, it is possible to further avoid the generation of wrinkles when the release film 43 attached to the raw material is input.

[0038] Preferably, the pressing position of the pressing machine 36 and the cutting position of the cutting device 37 are in the same horizontal plane, and the fourth unloading device 31, the fourth receiving device 32 and the fifth receiving device 33 are sequentially arranged above the pressing machine 36 and the cutting device 37. In this arrangement of the positions of the fourth unloading device 31, the fourth receiving device 32 and the fifth receiving device 33, the strip materials outputted from the raw material 42, the release film 43 of the raw material, the waste material 44, the product 45, etc. are kept tight according to their own weight.

[0039] A separation roller 38 is also provided on one side of the input end of the pressing position of the pressing machine 36 for separating the raw material 42 to form the functional film and the release film 43 of the raw material. In this embodiment, the separation roller 38 is a rotating roller. The effect of the separation roller 38 is to separate the release film 43 of the raw material from the remaining strip material after the raw material passes through the separation roller 38. The separation in this process is the active separation of the raw material 42, which can keep the structure of the separation roller 38 simple.

[0040] The fifth unloading device 34 is arranged in the area between the separation roller 38 and the guide wheel group 35 input to the return material of the pressing machine 36, which is conducive to adding the handle color block tape 41.

[0041] This embodiment only provides a device for the synchronous circulation preparation of an optical film sandwich handle with a self-contained film corresponding to the method for the synchronous circulation preparation of an optical film sandwich handle with a self-contained film. The implementation of the above method is not limited to the device disclosed in this embodiment, and auxiliary equipment, winding equipment and unwinding equipment can also be changed and adjusted according to the requirements of the film and process.

[0042] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, many changes can be made in the specific implementation methods and application scopes based on the ideas of the present technical content. As long as these changes do not deviate from the concept of the present invention, they all fall within the scope of protection of this patent.

Claims

1. A method for preparing an optical film sandwich handle with a self-contained film in a circulating synchronous manner, characterized in that: The steps include: The release film of the original material is peeled off, the release film of the original material and the functional film are separated, the release film of the original material is recycled, the handle color block tape is attached to the adhesive surface of the functional film, the release film of the original material is returned, and the functional film, the handle color block tape and the release film of the original material are pressed together, and the product is formed after cutting.

2. An optical film sandwich handle with self-contained film circulation synchronous preparation equipment, characterized in that: It includes a fourth unloading device, a fourth receiving device, a fifth receiving device, a fifth unloading device, a pressing machine and a cutting device, wherein the fourth unloading device is used to discharge the raw material, the raw material is separated to form a functional film and a release film with the raw material, the release film with the raw material passes through the guide wheel group and enters the pressing machine, and the fifth unloading device is used to discharge the handle color block tape; The functional film, the handle color block tape and the release film of the original material are simultaneously input into the pressing machine for pressing and then input into the cutting equipment. The cut products are rolled up by the fifth material receiving device, and the cut waste materials are rolled up by the fourth material receiving device.

3. The optical film sandwich handle self-contained film circulation synchronous preparation equipment according to claim 2, characterized in that: A front guiding device is arranged in front of the input end of the press, and the front guiding device is used to guide the release film of the raw material separated from the raw material to the press.

4. The optical film sandwich handle self-contained film circulation synchronous preparation equipment according to claim 2, characterized in that: A rear guiding device is arranged behind the cutting device, and the rear guiding device is used for guiding the separation of the product and the waste material so that the separation positions of the product and the waste material are spaced apart.

5. The optical film sandwich handle self-contained film circulation synchronous preparation equipment according to claim 2, characterized in that: The optical film sandwich handle self-contained film circulation synchronous preparation equipment also includes a guide wheel group, and the guide wheel group is used to guide the raw material self-contained release film separated from the raw material back to the pressing machine.

6. The optical film sandwich handle self-contained film circulation synchronous preparation device according to claim 2, characterized in that: The guide wheel group also includes a deviation corrector.

7. The optical film sandwich handle self-contained film circulation synchronous preparation device according to claim 5, characterized in that: The pressing position of the pressing machine and the cutting position of the cutting device are in the same horizontal plane, and the fourth material discharge device, the fourth material receiving device and the fifth material receiving device are arranged above the pressing machine and the cutting device in sequence.

8. The optical film sandwich handle self-contained film circulation synchronous preparation device according to claim 7, characterized in that: A separation roller for separating the raw material to form a functional film and the release film carried by the raw material is also arranged on one side of the input end of the pressing position of the pressing machine.

9. The optical film sandwich handle self-contained film circulation synchronous preparation device according to claim 7, characterized in that: The fifth unloading device is arranged in the area between the separation roller and the guide wheel group inputting the return material to the press.

10. The optical film sandwich handle self-contained film circulation synchronous preparation equipment according to claim 5, characterized in that: The guide wheel group includes a plurality of guide rollers, which are arranged in an "L" shape and are located in front of the input end of the press.

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