A lithium battery installation auxiliary device for new energy electric vehicles
By designing lithium battery installation auxiliary devices, using components such as flip racks and rotating shafts to achieve rapid disassembly and installation of lithium batteries, the problem of inefficient replacement of traditional lithium batteries is solved and the replacement efficiency of new energy electric vehicles is improved.
Patent Information
- Application Number
- CN202510272683.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-03-10
AI Technical Summary
The replacement and installation efficiency of traditional lithium batteries is slow, so it is necessary to use an auxiliary mechanism to remove the old lithium battery and move it to the battery swap station, and then install the new lithium battery back to the car, resulting in inefficiency.
A lithium battery installation auxiliary device for new energy electric vehicles is designed, including a device base, installation mechanism, loading mechanism, discharge mechanism and material guiding mechanism. By setting up components such as flip rack, rotating shaft, fixed sprocket and movable sprocket, rapid disassembly and installation of lithium batteries is achieved.
It realizes the rapid disassembly of old lithium batteries and the rapid installation of new lithium batteries, improves the efficiency of lithium batteries replacement and simplifies the replacement process.
Smart Images

Figure CN119749484B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lithium battery installation, and in particular to a lithium battery installation auxiliary device for new energy electric vehicles. Background Art
[0002] New energy electric vehicles are powered by electricity, reducing exhaust emissions from traditional fuel vehicles and serving as an important means of improving air quality and reducing energy consumption. Lithium batteries, as core components of new energy vehicles, offer advantages such as long cycle life, high charging efficiency, and low pollution. Compared to traditional fuel vehicles, which pollute the environment and waste resources, new energy vehicle lithium batteries offer a cleaner power source.
[0003] After a new energy electric vehicle has been used for a period of time, the power in the lithium battery will gradually decrease. In order to be able to continue to provide electricity for the new energy electric vehicle quickly, a battery swap station will be chosen to replace the lithium battery of the new energy electric vehicle. When replacing, the old lithium battery needs to be removed and the new lithium battery needs to be installed in the original position at the bottom of the new energy electric vehicle. Traditional lithium battery replacement and installation mostly uses a lifting auxiliary mechanism to first remove the old lithium battery and then move it down to the battery swap station to detach it. Then, the new lithium battery is moved to the auxiliary mechanism, moved up and assisted to install the new lithium battery on the new energy electric vehicle to replace the lithium battery. Using an auxiliary mechanism for installation is slow. For this reason, we propose a lithium battery installation auxiliary device for new energy electric vehicles to solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to provide a lithium battery installation auxiliary device for new energy electric vehicles to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a lithium battery installation auxiliary device for new energy electric vehicles, comprising a device base, a plurality of first lifting cylinders fixedly installed on the middle part of the top of the device base, a mounting mechanism fixedly installed on the driving ends of the plurality of first lifting cylinders, a loading mechanism fixedly installed on one side of the top of the device base, a unloading mechanism fixedly installed on the side of the top of the device base away from the loading mechanism, a material guiding mechanism provided between the mounting mechanism, the loading mechanism and the unloading mechanism, a lithium battery body provided on the mounting mechanism, and a plurality of evenly distributed fixing bolts rotatably installed on the lithium battery body.
[0006] Preferably, the mounting mechanism includes a mounting base, the bottom end of the mounting base and the driving ends of multiple first lifting cylinders are fixedly installed, and a turning frame is fixedly installed on both sides of the top of the mounting base, and a turning column is rotatably installed on the top of the turning frame, and the outer fixed sleeve of the turning column is provided with two symmetrically distributed indexing frames, and the top and bottom of the indexing frame are rotatably installed with a rotating shaft, and the opposite ends of the rotating shaft are fixedly installed with mounting parts, and the horizontal corresponding two mounting parts are symmetrically distributed. Fixed sprockets are provided on the opposite sides of the top of the turning frame, and fixed rings are fixedly installed on the opposite sides of the fixed sprockets, and the fixed rings are fixedly installed on the top of the corresponding turning frame, and the turning column movably passes through the fixed ring and the fixed sprocket, and the ends of the rotating shaft are fixedly installed with movable sprockets used in conjunction with the fixed sprocket, and the outer sides of the fixed sprocket and the corresponding movable sprocket are meshed with connecting chains.
[0007] Preferably, the mounting member includes a mounting outer frame, the rotating shaft is fixedly installed in the middle of the mounting outer frame, the top of the mounting outer frame is rotatably installed with a disassembly and assembly locking rod used in conjunction with a fixing bolt, the top of the disassembly and assembly locking rod is fixed with a disassembly and assembly lock head by a bolt, the opposite sides of the mounting outer frame are fixedly installed with support platforms, the top of the support platform is fixedly installed with an anti-slip pad, the opposite sides of the mounting outer frame are fixedly installed with a plurality of evenly distributed limit frames, and the lithium battery body is movably connected between the plurality of limit frames and the support platform in the two horizontally corresponding mounting members.
[0008] Preferably, the bottom of the disassembly and assembly locking rod is fixedly provided with a pulley, and the outer movable sleeves of multiple pulleys are provided with a transmission belt. A second worm gear is fixedly installed on the bottom of one of the disassembly and assembly locking rods, and a second motor is fixedly installed on the side of the mounting outer frame close to the second worm gear. A second worm is fixedly installed on the driving end of the second motor, and the second worm is meshingly connected with the second worm gear.
[0009] Preferably, a first worm gear is fixedly mounted on both ends of the flip column, a first motor is fixedly mounted on the side of the flip frame close to the first worm gear, a first worm is fixedly mounted on the driving end of the first motor, and the first worm is meshingly connected with the first worm gear.
[0010] Preferably, the feeding mechanism includes two symmetrically distributed feeding pieces, and the feeding pieces include two symmetrically distributed feeding vertical frames, the two feeding vertical frames are fixedly mounted on one side of the top end of the device base, the top and bottom of the two feeding vertical frames are rotatably mounted with rotating shafts, a plurality of evenly distributed guide sprockets are fixedly mounted on the rotating shafts, the outer sides of the two vertically corresponding guide sprockets on the feeding pieces are meshed and connected with guide chains, a plurality of connecting pieces are fixedly mounted on the guide chains, and support frames are fixedly mounted on the ends of the horizontally corresponding multiple connecting pieces, and the lithium battery body is movably clamped between the horizontally corresponding support frames in the two feeding pieces.
[0011] Preferably, a third worm gear is fixedly installed at the end of the rotating shaft at the bottom position of the feeding member, a third motor is fixedly installed on the side of the feeding vertical frame close to the third worm gear, a third worm is fixedly installed on the driving end of the third motor, and the third worm is meshingly connected with the corresponding third worm gear.
[0012] Preferably, the structure of the unloading mechanism is the same as that of the loading mechanism, and the unloading mechanism is fixedly mounted on a side of the top of the device base away from the loading mechanism through a loading longitudinal frame.
[0013] Preferably, the material guiding mechanism includes two symmetrically distributed mechanism bases, the mechanism bases are fixedly mounted on both sides of the top of the device base, a second lifting cylinder is fixedly mounted on the top of the mechanism base, a fixed frame is fixedly mounted on the driving end of the second lifting cylinder, a linear electric rail is fixedly mounted between the two fixed frames, a material guiding base is fixedly mounted on the driving end of the linear electric rail, a first positioning frame is fixedly mounted on one side of the top of the material guiding base, a second positioning frame is fixedly mounted on the side of the top of the material guiding base away from the first positioning frame, and the lithium battery body can be movably clamped between the first positioning frame and the second positioning frame.
[0014] Preferably, the material guiding chassis is located between two mounting parts, and the material guiding chassis is located between two material feeding parts in the loading mechanism and the unloading mechanism.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. By setting up an installation mechanism, which includes two sets of installation parts, the old and new lithium batteries can be disassembled and installed and rotated to adjust their positions. There is no need to disassemble the old lithium battery first. The old lithium battery can be moved to the battery swap station to detach it and then the new lithium battery can be moved up to assist in installation on the new energy electric vehicle. The old lithium battery can be quickly disassembled and replaced with the new lithium battery, thereby improving the efficiency of lithium battery disassembly and installation.
[0017] 2. By setting up a loading mechanism and an unloading mechanism with the same structure and using a material guide mechanism to assist in the transmission of new and old lithium batteries, it is convenient to move the new lithium battery from the loading mechanism to the installation mechanism for loading, and to move the old lithium battery from the installation mechanism to the unloading mechanism for unloading, thereby further improving the efficiency of disassembly and installation of new and old lithium batteries. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the structure of the present invention.
[0020] Figure 2 This is a schematic diagram of the structural connection between the mounting mechanism and the first lifting cylinder in the present invention.
[0021] Figure 3 For the present invention Figure 2 The enlarged view of point A in the middle.
[0022] Figure 4 This is a schematic diagram of the structure of the mounting member and the lithium battery body in the present invention.
[0023] Figure 5 For the present invention Figure 4 The enlarged view of point B in the middle.
[0024] Figure 6 It is a structural diagram of the feeding mechanism in the present invention,
[0025] Figure 7 For the present invention Figure 6 The enlarged image of point C in the middle,
[0026] Figure 8 It is a structural schematic diagram of the material guiding mechanism in the present invention.
[0027] In the figure: 1. Device base; 2. First lifting cylinder; 3. Mounting mechanism; 4. Loading mechanism; 5. Unloading mechanism; 6. Material guiding mechanism; 7. Lithium battery body; 31. Mounting base; 32. Turning frame; 33. Turning column; 34. Indexing frame; 35. Rotating axis; 36. Mounting member; 37. Fixed sprocket; 371. Fixed ring; 38. Movable sprocket; 381. Connecting chain; 39. First worm gear; 391. First motor; 392. First worm; 361. Mounting frame; 362. Disassembly and assembly of locking rod; 363. Disassembly and assembly of lock head; 364. Support platform; 3641. Anti-slip pad; 365. Limiting frame; 366. Pulley; 3661. Transmission belt; 367. Second worm gear; 368. Second motor; 369. Second worm; 41. Loading vertical frame; 43. Rotating shaft; 44. Material guide sprocket; 441. Material guide chain; 45. Connecting piece; 46. Support frame; 47. Third worm gear; 48. Third motor; 481. Third worm; 61. Mechanism base frame; 62. Second lifting cylinder; 63. Fixed frame; 64. Linear electric rail; 65. Material guide base frame; 66. First positioning frame; 67. Second positioning frame. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example: Figure 1-8 As shown, the present invention provides a lithium battery installation auxiliary device for new energy electric vehicles, including a device base 1, a plurality of first lifting cylinders 2 are fixedly installed on the middle part of the top of the device base 1, and a mounting mechanism 3 is fixedly installed on the driving end of the plurality of first lifting cylinders 2. The plurality of first lifting cylinders 2 are controlled to open and drive the mounting mechanism 3 to lift and lower. A loading mechanism 4 is fixedly installed on one side of the top of the device base 1, and a unloading mechanism 5 is fixedly installed on the side of the top of the device base 1 away from the loading mechanism 4. A material guiding mechanism 6 is provided between the mounting mechanism 3, the loading mechanism 4 and the unloading mechanism 5. A lithium battery body 7 is provided on the mounting mechanism 3, and a plurality of evenly distributed fixing bolts are rotatably installed on the lithium battery body 7. The lithium battery body 7 is installed and fixed by using a plurality of fixing bolts.
[0030] The mounting mechanism 3 includes a mounting base 31, the bottom end of the mounting base 31 and the driving ends of the multiple first lifting cylinders 2 are fixedly installed, and a turning frame 32 is fixedly installed on both sides of the top of the mounting base 31, and a turning column 33 is rotatably installed on the top of the turning frame 32. The outer fixed sleeve of the turning column 33 is provided with two symmetrically distributed indexing frames 34, and the top and bottom of the indexing frame 34 are rotatably installed with a rotating shaft 35. The opposite ends of the rotating shaft 35 are fixedly installed with mounting parts 36, and the horizontal corresponding two mounting parts 36 are symmetrically distributed. Fixed sprockets 37 are provided on the opposite sides of the top of the turning frame 32, and fixed rings 371 are fixedly installed on the opposite sides of the fixed sprockets 37. The fixed rings 371 are fixedly installed on the top of the corresponding turning frame 32, and the turning column 33 moves through the fixed ring 3 71 and the fixed sprocket 37, the ends of the rotating shaft 35 are fixedly installed with a movable sprocket 38 used in conjunction with the fixed sprocket 37, the outer sides of the fixed sprocket 37 and the corresponding movable sprocket 38 are meshed and connected with a connecting chain 381, and by controlling the stable rotation of the flip column 33, the transfer frames 34 on both sides are driven to rotate, thereby driving the upper and lower sets of rotating shafts 35 and mounting parts 36 to rotate and adjust their positions, and the fixedly installed fixed sprocket 37 and the connected movable sprocket 38 and the connecting chain 381 are used in conjunction with the fixed sprocket 37 and the connected movable sprocket 38. Under the angular limiting action of the fixed sprocket 37 and the connecting chain 381, the upper and lower sets of mounting parts 36 are always kept in a horizontal state, which is convenient for the subsequent stable rotation and adjustment of the lithium battery body 7, and the lithium battery body 7 at the bottom position is rotated to the top position, and the lithium battery body 7 at the top position is rotated to the bottom position.
[0031] The mounting member 36 includes a mounting outer frame 361, the rotating shaft 35 is fixedly mounted in the middle of the mounting outer frame 361, and a disassembly lock rod 362 used in conjunction with a fixing bolt is rotatably mounted on the top of the mounting outer frame 361. The top of the disassembly lock rod 362 is fixed with a disassembly lock head 363 by a bolt. The disassembly lock head 363 is fixed by the bolt, which facilitates the disassembly and replacement of different disassembly lock heads 363 to adapt to the disassembly and installation of lithium battery bodies 7 with different fixing bolts, thereby improving the flexibility of the entire mounting mechanism 3.
[0032] The opposite sides of the mounting outer frame 361 are fixedly installed with support platforms 364, and the top of the support platforms 364 is fixedly installed with anti-slip pads 3641. The opposite sides of the mounting outer frame 361 are fixedly installed with multiple evenly distributed limit frames 365. The lithium battery body 7 is movably connected between the multiple limit frames 365 and the support platforms 364 in the two horizontally corresponding mounting parts 36. When in use, the lithium battery body 7 is movably connected between the multiple limit frames 365 and the support platforms 364 in the two horizontally corresponding mounting parts 36, and the disassembly lock 363 and the fixing bolt are vertically corresponding, and the disassembly lock 363 is movably connected to the bottom of the corresponding fixing bolt.
[0033] The bottom of the disassembly and assembly lock rod 362 is fixedly sleeved with a pulley 366, and the outer movable sleeves of multiple pulleys 366 are provided with a transmission belt 3661. The bottom of one of the disassembly and assembly lock rods 362 is fixedly installed with a second worm gear 367, and a second motor 368 is fixedly installed on the side of the mounting outer frame 361 close to the second worm gear 367. The driving end of the second motor 368 is fixedly installed with a second worm gear 369, and the second worm gear 369 is meshed with the second worm gear 367. When in use, the second motor 368 is controlled to turn on the second worm gear 369 to drive the second worm gear 367 to rotate, thereby driving one of the disassembly and assembly lock rods 362 and the disassembly and assembly lock head 363 to rotate, and cooperate with the transmission of multiple pulleys 366 and the transmission belt 3661 to drive multiple disassembly and assembly lock rods 362 and the disassembly and assembly lock head 363 to rotate synchronously.
[0034] The two ends of the flip column 33 are fixedly installed with a first worm gear 39, and the flip frame 32 is fixedly installed with a first motor 391 on the side close to the first worm gear 39. The driving end of the first motor 391 is fixedly installed with a first worm 392. The first worm 392 and the first worm gear 39 are meshed and connected. When in use, the first motor 391 is controlled to turn on the first worm 392 to drive the first worm gear 39 to rotate, thereby driving the flip column 33 to rotate stably.
[0035] The feeding mechanism 4 includes two symmetrically distributed feeding members, and the feeding members include two symmetrically distributed feeding vertical frames 41, the two feeding vertical frames 41 are fixedly mounted on one side of the top of the device base 1, and the top and bottom of the two feeding vertical frames 41 are rotatably mounted with a rotating shaft 43, and a plurality of evenly distributed guide sprockets 44 are fixedly mounted on the rotating shaft 43, and the outer sides of the two vertically corresponding guide sprockets 44 on the feeding members are meshed and connected with a guide chain 441, and a plurality of connecting members 45 are fixedly mounted on the guide chain 441, and the ends of the horizontally corresponding multiple connecting members 45 are fixedly mounted with a support frame 46, by controlling the synchronous reverse rotation of the rotating shafts 43 on the two feeding members, driving the plurality of guide sprockets 44 to rotate, thereby synchronously driving the plurality of guide chains 441 on the two feeding members to perform reverse and same-speed transmission, and then synchronously driving the plurality of support frames 46 on the two feeding members to perform downward transmission at the same speed;
[0036] The lithium battery body 7 is movably connected between the horizontal corresponding support frames 46 in the two feeding pieces to place the lithium battery body 7. The corresponding support frames 46 on the feeding pieces on both sides are driven downward at the same speed to automatically move the lithium battery body 7 downward.
[0037] The ends of the rotating shaft 43 at the bottom position of the feeding piece are fixedly installed with a third worm gear 47, and the third motor 48 is fixedly installed on the side of the feeding vertical frame 41 close to the third worm gear 47. The driving end of the third motor 48 is fixedly installed with a third worm 481, and the third worm 481 is meshed with the corresponding third worm gear 47. When in use, the two third motors 48 on the feeding mechanism 4 are synchronously controlled to start and drive the third worm 481 to drive the corresponding third worm gear 47 to rotate synchronously in the opposite direction, thereby driving the rotating shafts 43 on the two feeding pieces to rotate synchronously in the opposite direction.
[0038] The structure of the unloading mechanism 5 is the same as that of the loading mechanism 4. The unloading mechanism 5 is fixedly mounted on the top side of the device base 1 away from the loading mechanism 4 through the loading vertical frame 41. When in use, the two third motors 48 on the unloading mechanism 5 are controlled to drive the third worm 481 to drive the corresponding third worm gear 47 to rotate synchronously in the opposite direction, and then drive the rotating shafts 43 on the two feeding parts to rotate synchronously in the opposite direction, driving multiple guide sprockets 44 to rotate, thereby synchronously driving multiple guide chains 441 on the two feeding parts to transmit in the opposite direction at the same speed, and then synchronously driving multiple support frames 46 on the two feeding parts to transmit upward at the same speed.
[0039] The material guiding mechanism 6 includes two symmetrically distributed mechanism base frames 61, the mechanism base frames 61 are fixedly mounted on both sides of the top of the device base 1, the top of the mechanism base frame 61 is fixedly mounted with a second lifting cylinder 62, the driving end of the second lifting cylinder 62 is fixedly mounted with a fixing frame 63, a linear electric rail 64 is fixedly mounted between the two fixing frames 63, the driving end of the linear electric rail 64 is fixedly mounted with a material guiding base frame 65, the material guiding base frame 65 is located between the two mounting parts 36, the material guiding base frame 65 is located between the two feeding parts in the loading mechanism 4 and the unloading mechanism 5; a first positioning frame 66 is fixedly mounted on one side of the top of the material guiding base frame 65, the material guiding base frame 65 is fixedly mounted with a first positioning frame 66, A second positioning frame 67 is fixedly installed on the side of the top of the base frame 65 away from the first positioning frame 66, and the lithium battery body 7 can be movably clamped between the first positioning frame 66 and the second positioning frame 67. By setting the first positioning frame 66 and the second positioning frame 67, the lithium battery body 7 is movably clamped between the first positioning frame 66 and the second positioning frame 67 to position the lithium battery body 7. Subsequently, the linear electric rail 64 is controlled to open to drive the lithium battery body 7 between the first positioning frame 66 and the second positioning frame 67 to translate and slide, and the second lifting cylinder 62 is controlled to open to drive the lithium battery body 7 between the first positioning frame 66 and the second positioning frame 67 to move up and down.
[0040] Working principle: When in use, it is necessary to remove the old lithium battery on the new energy electric vehicle for disassembly and replacement. At this time, use external equipment to place the new lithium battery body 7 on the two support frames 46 at the top position of the feeding mechanism 4, and then synchronously control the opening of the two third motors 48 on the feeding mechanism 4 to drive the third worm 481 to drive the corresponding third worm gear 47 to rotate synchronously in the opposite direction, and then drive the rotating shafts 43 on the two feeding members to rotate synchronously in the opposite direction, drive multiple guide sprockets 44 to rotate, thereby synchronously driving multiple guide chains 441 on the two feeding members to perform reverse and synchronous speed transmission, and then synchronously drive multiple support frames 46 on the two feeding members to perform downward transmission at the same speed, and automatically move the new lithium battery body 7 downward and place it between the second positioning frames 67 in the guiding mechanism 6;
[0041] Then, the second lifting cylinder 62 is controlled to start and drive the lithium battery body 7 between the second positioning frames 67 to move upward;
[0042] Subsequently, the linear electric rail 64 is controlled to open and drive the lithium battery body 7 between the second positioning frames 67 to slide horizontally, and the lithium battery body 7 between the second positioning frames 67 is moved between the two bottom mounting members 36 of the mounting mechanism 3, so that the new lithium battery body 7 is movably connected between the multiple limit frames 365 and the support platform 364 in the horizontally corresponding two mounting members 36; subsequently, the lithium battery body 7 between the second positioning frames 67 is moved downward, so that the disassembly lock 363 and the fixing bolt are vertically aligned, and the disassembly lock 363 is movably connected to the bottom of the corresponding fixing bolt;
[0043] Continue to move the second positioning frame 67 downward, the new lithium battery body 7 is separated from the second positioning frame 67, and the material guide frame 65, the first positioning frame 66 and the second positioning frame 67 are reset;
[0044] At the same time, the control is turned on for multiple first lifting cylinders 2 to drive the mounting mechanism 3 to rise, and the top two mounting parts 36 in the mounting mechanism 3 move up, so that the disassembly lock head 363 on the top two mounting parts 36 in the mounting mechanism 3 and the fixing bolts of the old lithium battery body 7 are vertically corresponding, and continue to move up, so that the disassembly lock head 363 is movably connected to the bottom of the corresponding fixing bolts. At the same time, the old lithium battery body 7 is movably connected between the multiple limit frames 365 and the support platform 364 in the horizontally corresponding two mounting parts 36; then, the control is turned on for the second motor 368 in the top two mounting parts 36 to drive the second worm 369 to drive the second worm gear 367 to rotate, thereby driving one of the disassembly lock rods 362 and the disassembly lock head 363 to rotate, and cooperate with the transmission of the multiple pulleys 366 and the transmission belt 3661 to drive the multiple disassembly lock rods 362 and the disassembly lock head 363 to rotate synchronously, so that the old lithium battery body 7 is detached from the new energy electric vehicle;
[0045] Subsequently, the plurality of first lifting cylinders 2 are controlled to start driving the mounting mechanism 3 to descend, and the old lithium battery body 7 descends and separates from the new energy electric vehicle;
[0046] Subsequently, the first motor 391 is controlled to start driving the first worm 392 to drive the first worm gear 39 to rotate, thereby driving the flip column 33 to rotate stably, driving the rotation frames 34 on both sides to rotate, thereby driving the upper and lower sets of rotating shafts 35 and mounting parts 36 to rotate and adjust their positions, and cooperate with the fixed sprocket 37 and the connected movable sprocket 38 and connecting chain 381. Under the angular limiting action of the fixed sprocket 37 and the connecting chain 381, the upper and lower sets of mounting parts 36 are always kept in a horizontal state, and the new lithium battery body 7 at the bottom position is rotated to the top position, and at the same time, the old lithium battery body 7 at the top position is rotated to the bottom position. By setting up two sets of mounting parts 36, there is no need to remove the old lithium battery first. The old lithium battery can be moved to the battery swap station for detachment and then the new lithium battery can be moved up for auxiliary installation on the new energy electric vehicle, which effectively and quickly removes the old lithium battery and quickly replaces the new lithium battery, thereby improving the efficiency of lithium battery removal and installation.
[0047] Subsequently, the installation mechanism 3 is driven to move upward, the new lithium battery body 7 is moved upward and clamped into the new energy electric vehicle, and the multiple disassembly and assembly lock rods 362 and the disassembly and assembly lock heads 363 are driven to rotate synchronously, and the new lithium battery body 7 is quickly installed on the new energy electric vehicle. Subsequently, the height of the installation mechanism 3 is reset;
[0048] At the same time, the second lifting cylinder 62 is controlled to drive the first positioning frame 66 and the second positioning frame 67 to move upward, so that the old lithium battery body 7 at the bottom is stuck in the first positioning frame 66, and the first positioning frame 66 and the second positioning frame 67 are continued to move upward to drive the old lithium battery body 7 to move up and separate from the installation mechanism 3. Subsequently, the linear electric rail 64 is controlled to drive the old lithium battery body 7 between the first positioning frame 66 to move to the side of the feeding mechanism 5, so that the old lithium battery body 7 is moved to the two support frames 46 at the bottom position of the feeding mechanism 5. Subsequently, the lower support frame 46 is controlled to be opened synchronously. The two third motors 48 on the material mechanism 5 drive the third worm 481 to drive the corresponding third worm gear 47 to rotate synchronously in the opposite direction, and then drive the rotating shafts 43 on the two feeding parts to rotate synchronously in the opposite direction, driving multiple guide sprockets 44 to rotate, thereby synchronously driving the multiple guide chains 441 on the two feeding parts to transmit in the opposite direction at the same speed, and then synchronously driving the multiple support frames 46 on the two feeding parts to transmit upward at the same speed, automatically moving the old lithium battery body 7 upward, separating from the guide mechanism 6 for automatic unloading of the old lithium battery, so as to facilitate subsequent processing of the old lithium battery.
[0049] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A lithium battery installation auxiliary device for a new energy electric vehicle, comprising a device base (1), characterized in that: A plurality of first lifting cylinders (2) are fixedly mounted on the middle of the top of the device base (1), a mounting mechanism (3) is fixedly mounted on the driving ends of the plurality of first lifting cylinders (2), a loading mechanism (4) is fixedly mounted on one side of the top of the device base (1), a unloading mechanism (5) is fixedly mounted on the side of the top of the device base (1) away from the loading mechanism (4), a material guide mechanism (6) is provided between the mounting mechanism (3), the loading mechanism (4) and the unloading mechanism (5), a lithium battery body (7) is provided on the mounting mechanism (3), and a plurality of evenly distributed fixing bolts are rotatably mounted on the lithium battery body (7); The mounting mechanism (3) includes a mounting base (31), the bottom end of the mounting base (31) and the driving ends of the plurality of first lifting cylinders (2) are fixedly mounted, a turning frame (32) is fixedly mounted on both sides of the top of the mounting base (31), a turning column (33) is rotatably mounted on the top of the turning frame (32), and two symmetrically distributed rotation frames (34) are provided on the outer fixed sleeve of the turning column (33), a rotating shaft (35) is rotatably mounted on the top and bottom of the rotation frame (34), and a mounting member (36) is fixedly mounted on the opposite ends of the rotating shaft (35), and the horizontal corresponding two mounting members (36) is a symmetrically distributed structure, the top opposite sides of the flip frame (32) are provided with fixed sprockets (37), the opposite sides of the fixed sprockets (37) are fixedly installed with fixed rings (371), the fixed rings (371) are fixedly installed on the top of the corresponding flip frame (32), the flip column (33) movably passes through the fixed ring (371) and the fixed sprocket (37), the ends of the rotating shaft (35) are fixedly installed with movable sprockets (38) used in conjunction with the fixed sprocket (37), and the outer sides of the fixed sprocket (37) and the corresponding movable sprocket (38) are meshed and connected with a connecting chain (381); The feeding mechanism (4) includes two symmetrically distributed feeding members, and the feeding members include two symmetrically distributed feeding longitudinal frames (41), the two feeding longitudinal frames (41) are fixedly installed on one side of the top of the device base (1), the top and bottom of the two feeding longitudinal frames (41) are rotatably installed with a rotating shaft (43), and the rotating shaft (43) is fixedly installed with a plurality of uniformly distributed guide sprockets (44), the outer sides of the two vertically corresponding guide sprockets (44) on the feeding member are meshed and connected with a guide chain (441), and the guide chain (441) is fixedly installed with a plurality of connecting members (45), and the ends of the horizontally corresponding multiple connecting members (45) are fixedly installed with a support frame (46), and the lithium battery body (7) is movably connected between the horizontally corresponding support frames (46) in the two feeding members; The material guiding mechanism (6) comprises two symmetrically distributed mechanism base frames (61), the mechanism base frames (61) are fixedly mounted on both sides of the top of the device base (1), a second lifting cylinder (62) is fixedly mounted on the top of the mechanism base frame (61), a fixed frame (63) is fixedly mounted on the driving end of the second lifting cylinder (62), a linear electric rail (64) is fixedly mounted between the two fixed frames (63), a material guiding base frame (65) is fixedly mounted on the driving end of the linear electric rail (64), a first positioning frame (66) is fixedly mounted on one side of the top of the material guiding base frame (65), a second positioning frame (67) is fixedly mounted on the side of the top of the material guiding base frame (65) away from the first positioning frame (66), and the lithium battery body (7) can be movably connected between the first positioning frame (66) and the second positioning frame (67).
2. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 1, characterized in that: The mounting member (36) includes a mounting outer frame (361), the rotating shaft (35) is fixedly mounted on the middle part of the mounting outer frame (361), a disassembly and assembly lock rod (362) used in conjunction with a fixing bolt is rotatably mounted on the top end of the mounting outer frame (361), a disassembly and assembly lock head (363) is fixedly mounted on the top end of the disassembly and assembly lock rod (362) by means of a bolt, support platforms (364) are fixedly mounted on opposite sides of the mounting outer frame (361), a non-slip pad (3641) is fixedly mounted on the top end of the support platform (364), and a plurality of evenly distributed limit frames (365) are fixedly mounted on opposite sides of the mounting outer frame (361), and the lithium battery body (7) is movably clamped between the plurality of limit frames (365) and the support platform (364) in two horizontally corresponding mounting members (36).
3. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 2, characterized in that: The bottom of each of the disassembly and assembly locking rods (362) is fixedly provided with a pulley (366), and the outer movable sleeves of multiple pulleys (366) are provided with a transmission belt (3661), wherein a second worm gear (367) is fixedly installed at the bottom of one of the disassembly and assembly locking rods (362), and a second motor (368) is fixedly installed on a side of the mounting outer frame (361) close to the second worm gear (367), and a second worm (369) is fixedly installed at the driving end of the second motor (368), and the second worm gear (369) and the second worm gear (367) are meshed and connected.
4. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 1, characterized in that: A first worm gear (39) is fixedly mounted on both ends of the flip column (33); a first motor (391) is fixedly mounted on a side of the flip frame (32) close to the first worm gear (39); a first worm (392) is fixedly mounted on a driving end of the first motor (391); and the first worm (392) and the first worm gear (39) are meshedly connected.
5. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 1, characterized in that: A third worm gear (47) is fixedly mounted on the end of the rotating shaft (43) at the bottom of the feeding member, a third motor (48) is fixedly mounted on a side of the feeding longitudinal frame (41) close to the third worm gear (47), a third worm (481) is fixedly mounted on the driving end of the third motor (48), and the third worm (481) is meshedly connected to the corresponding third worm gear (47).
6. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 5, characterized in that: The structure of the unloading mechanism (5) is the same as that of the loading mechanism (4). The unloading mechanism (5) is fixedly mounted on a side of the top of the device base (1) away from the loading mechanism (4) via a loading longitudinal frame (41).
7. The lithium battery installation auxiliary device for a new energy electric vehicle according to claim 6, characterized in that: The material guide chassis (65) is located between the two mounting members (36), and the material guide chassis (65) is located between the two material feeding members in the loading mechanism (4) and the unloading mechanism (5).
Citation Information
Patent Citations
New energy vehicle charging and battery replacing station device and method
CN118124533A