Automatic feeding device and method for sandwiched rice dumplings

By designing an automatic feeding device for sandwich rice dumplings, the mixing mechanism and metering mechanism can achieve rapid and accurate feeding of rice raw materials and sandwich raw materials, the problems of low feed efficiency and unstable product quality in the prior art are solved, and production efficiency and product quality are improved.

CN119749938APending Publication Date: 2025-04-04KUNBO INTELLIGENT TECHNOLOGY (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202411927933.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

When handling sandwich rice dumplings, the existing automated feeding devices cannot complete multiple feeds quickly and accurately, resulting in low production efficiency and unstable product quality.

Method used

An automatic feeding device for sandwich rice dumplings is designed, using a stirring mechanism to stir the rice raw materials evenly, and feeding materials to the two metering mechanisms through two cutting ports. The two measuring mechanisms supply rice raw materials to the same sandwich rice dumplings to be packaged in turn, and place sandwich raw materials immediately after the first feeding, achieving the purpose of quickly completing two feedings.

Benefits of technology

The feeding efficiency of packed sandwich rice dumplings is improved, ensuring the uniform distribution and precise measurement of rice raw materials and sandwich raw materials is ensured, and the overall production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic feeding device and method for sandwiched zongzi, and relates to the technical field of zongzi production equipment, the device comprises a machine body, a stirring mechanism mounted on a table top of the machine body and two metering mechanisms mounted on the side wall of the machine body, the two metering mechanisms are arranged corresponding to two discharging ports, and two-time precise feeding is achieved; in addition, the feeding mechanism is further arranged and comprises a feeding disc and a vibrator, it is ensured that materials are evenly conveyed in a vibration mode, the metering mechanism comprises a metering hopper, a mounting frame and a weighing sensor, precise metering is ensured, and the effects of improving the feeding precision, reducing manual intervention and improving the production efficiency are achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of rice dumpling production equipment, and in particular to an automatic feeding device and method for sandwich rice dumplings. Background Art

[0002] In the food processing industry, especially for the production of traditional festival foods such as zongzi, the application of automated equipment is becoming more and more widespread. This not only improves production efficiency and reduces labor costs, but also significantly improves the consistency and stability of product quality. Zongzi, as a traditional Chinese food, usually needs to wrap rice and other ingredients (such as red bean paste, meat filling, etc.) together to form a unique taste and flavor. However, with the growth of market demand, the traditional manual production method has been difficult to meet the needs of large-scale production. Therefore, the development of efficient and stable automated feeding devices has become an urgent need. At present, there are many automated equipment for zongzi production on the market, mainly focusing on the following aspects: first, automatic packaging of zongzi is achieved through robotic arms or conveyor belts; second, the use of mixers and quantitative distribution systems to achieve uniform mixing and packaging of rice materials; third, the visual inspection system is used to ensure the quality of zongzi. Although these devices can improve production efficiency to a certain extent, there are still some shortcomings in actual applications. For example, some equipment performs poorly in the uniform distribution and precise measurement of rice materials, resulting in unstable quality of the final product; and some equipment cannot achieve fast and accurate multiple feeding when processing sandwich zongzi, affecting the overall production efficiency.

[0003] Existing automatic feeding devices usually use a metering mechanism to complete the entire feeding process, which is particularly inconvenient when processing sandwich rice dumplings. Specifically, after the metering mechanism completes one feeding, it needs to wait for the sandwich raw materials to be put in before feeding a second time. This not only increases the operation time, but may also cause uneven distribution of rice materials, affecting the quality of the rice dumplings. In addition, since each feeding needs to be restarted and stopped, the operating efficiency of the equipment is also limited. Therefore, how to design an automatic device that can quickly and continuously complete two feedings is a technical problem that needs to be solved urgently. Summary of the invention

[0004] In order to help improve the feeding efficiency of packaged stuffed rice dumplings, the present application provides an automatic feeding device for stuffed rice dumplings.

[0005] In the first aspect, the present application provides an automatic feeding device for sandwich rice dumplings, which adopts the following technical solution: An automatic feeding device for sandwich rice dumplings comprises a body, a stirring mechanism installed on the table top of the body, the stirring mechanism is provided with two feeding ports side by side, and two metering mechanisms are also installed on the side wall of the body. The two metering mechanisms are arranged corresponding to the two feeding ports, and the two metering mechanisms feed the same sandwich rice dumplings to be packaged in turn.

[0006] By adopting the above technical scheme, the automatic feeding device stirs the rice raw materials for zongzi through the stirring mechanism, and discharges the materials from two discharge ports respectively, thereby improving the uniformity of the discharge, and the discharge amount of the two discharge ports is measured by two metering mechanisms, and the two metering mechanisms supply the measured rice raw materials to the same sandwich zongzi to be packaged in turn. In this way, when one metering mechanism completes the feeding, the sandwich raw materials are placed on the rice raw materials supplied for the first time, and then the other metering mechanism feeds again, thereby being able to quickly complete the two feedings of the same sandwich zongzi to be packaged, and the two supplied rice raw materials wrap the sandwich raw materials, thereby improving the feeding efficiency of the sandwich zongzi to be packaged.

[0007] Optionally, it also includes two feeding mechanisms installed on the fuselage and arranged corresponding to the two feeding ports, one end of the feeding mechanism is connected to one of the feeding ports, and the other end is connected to the metering mechanism corresponding to the same feeding port.

[0008] By adopting the above technical scheme, the automatic feeding device is connected to the corresponding feeding port and metering mechanism through two feeding mechanisms respectively, and the two metering mechanisms are fed by the corresponding feeding mechanisms respectively, which helps to realize the two metering mechanisms to feed and meter separately, thereby improving the efficiency of two feedings for the same sandwich rice dumpling to be packaged.

[0009] Optionally, the feeding mechanism includes a feeding tray and a vibrator, the vibrator is installed on the inner wall of the fuselage, a vibrating part is provided on the top of the vibrator, a vibration hole that is gap-matched with the vibrating part is provided on the top wall of the fuselage, the vibrating part passes through the vibration hole, and the bottom of the feeding tray is installed on the vibrating part through a connecting assembly, one end of the feeding tray is connected to the discharge port, and the other end is connected to the corresponding metering mechanism.

[0010] By adopting the above technical solution, one end of the feeding tray is connected to the feeding port, and the other end is connected to the metering mechanism. The feeding tray vibrates the vibrator to transport the rice raw materials near the feeding port to the metering mechanism, which helps to improve the uniformity of the transportation of the rice raw materials for zongzi, thereby improving the accuracy of the weighing of the metering mechanism.

[0011] Optionally, the connecting assembly includes a ring seat fixedly mounted on the vibrating part, and an insertion plate slidingly matched with the bottom of the feed tray, and a socket matched with the insertion plate is provided on the ring wall of the ring seat, and when the insertion plate is inserted into the socket, the ring seat is fixedly connected to the feed tray.

[0012] By adopting the above technical scheme, a ring seat is installed on the vibration part, a socket is provided on the ring wall of the ring seat, and a sliding plug plate is provided at the bottom of the feeding tray. When the plug plate is inserted into the socket, the ring seat is fixedly connected to the feeding tray, thereby improving the convenience of installing the vibrator and the feeding tray. When the plug plate is disengaged from the socket, it helps to quickly disassemble the feeding tray from the vibrator, which is convenient for cleaning and maintenance, thereby improving the food hygiene of the rice raw materials for rice dumplings.

[0013] Optionally, the connecting assembly also includes an elastic sleeve, the vibration hole is provided with a protective ring protruding from the fuselage table along the circumference, the elastic sleeve is inserted into the ring seat, and one end of the elastic sleeve is sealed connected to the protective ring, and the other end is sealed connected to an end of the ring seat away from the socket.

[0014] By adopting the above technical solution, one end of the elastic sleeve is sealed to the end of the ring seat away from the insertion hole, and the other end is sealed to the protective ring, thereby preventing moisture or waste from entering the interior of the machine body through the vibration hole, which helps to increase the service life of the vibrator or other components. At the same time, it does not affect the vibration of the vibrating part, allowing the feed tray to feed evenly.

[0015] Optionally, the metering mechanism includes a metering hopper, a mounting frame for installing the metering hopper, and a fixed frame installed on the inner wall of the fuselage, a weighing sensor is fixedly installed on the fixed frame, the metering hopper is arranged corresponding to the feeding port of the feeding tray, one end of the mounting frame is connected to the metering hopper, and the other end is connected to an end of the weighing sensor away from the fixed frame, and a mounting hole that matches the clearance of the mounting frame is provided on the side wall of the fuselage.

[0016] By adopting the above technical solution, the metering mechanism cooperates with the mounting hole on the side wall of the fuselage through the mounting frame to ensure that the metering hopper is stably set outside the fuselage, which is convenient for feeding and feeding operations. The metering hopper is set correspondingly to the feeding port of the feeding tray to ensure that the rice raw material is accurately fed into the metering hopper. The weighing sensor is located inside the fuselage to avoid the influence of the external environment, improve the weighing accuracy and stability, and thus improve the feeding efficiency and reliability of the entire feeding device.

[0017] Optionally, the metering hopper includes a hopper body, a hopper door rotatably arranged at a feeding port of the hopper body, and a driving component installed on the mounting frame to drive the hopper door to open or close.

[0018] By adopting the above technical scheme, the hopper door can close the feeding port of the hopper body, which is convenient for weighing and measuring the rice raw materials for zongzi entering the hopper body. When feeding is required, the driving component drives the hopper door to open, so that the measured rice raw materials for zongzi in the hopper body can be quickly discharged from the feeding port, thereby improving the efficiency of metering and feeding.

[0019] Optionally, the driving assembly includes a rotating shaft fixedly connected to the hopper door, and a cylinder driving the rotating shaft to rotate. The rotating shaft is rotatably mounted on the mounting frame, a push rod is fixedly mounted on one end of the rotating shaft away from the hopper door, a cylinder body of the cylinder is hinged to the mounting frame, and a piston rod of the cylinder is hinged to one end of the push rod away from the rotating shaft.

[0020] By adopting the above technical scheme, the hopper door is fixedly installed at one end of the rotating shaft, the rotating shaft is rotatably installed on the mounting frame, and a push rod is provided at the other end of the rotating shaft. The cylinder body of the cylinder is hinged to the mounting frame, and the piston rod of the cylinder is hinged to the push rod. In this way, when the piston rod of the cylinder is extended, the push rod pushes the rotating shaft to rotate, so that the hopper door is disengaged from the feeding port of the hopper body, and the rice raw materials for dumplings in the hopper body are fed from the feeding port; when the piston rod of the cylinder is retracted, the hopper door closes the feeding port of the hopper body, and the weighing sensor weighs and measures the rice raw materials entering the hopper body, thereby improving the working efficiency of metering and feeding.

[0021] Optionally, a sealing assembly is provided between the mounting frame and the mounting hole, the sealing assembly comprising a flexible seal and a clamping flange, the flexible seal is installed on the inner wall of the fuselage through the clamping flange, the flexible seal is provided with a sealing port, the mounting frame passes through the sealing port and is sealingly connected to the flexible seal.

[0022] By adopting the above technical scheme, a sealing assembly is arranged between the mounting frame and the mounting hole. The sealing assembly presses the flexible seal to the inner wall of the fuselage through the clamping flange, which helps to quickly disassemble the flexible seal and facilitates the replacement and maintenance of the flexible seal. The flexible seal is provided with a sealing port, and the mounting frame passes through the sealing port and is flexibly connected to the flexible seal, which helps to prevent external moisture and waste from entering the interior of the fuselage, improves the protection effect of the components installed inside the fuselage, and extends the service life of the components. At the same time, the flexible seal is flexible, so that the flexible seal is flexibly connected to the mounting frame, which can ensure the accuracy of the weighing sensor in measuring the rice raw material in the metering hopper.

[0023] In a second aspect, the present application provides a method for automatically feeding stuffed rice dumplings, which adopts the following technical solution: An automatic feeding method for sandwich rice dumplings, based on the automatic feeding device for sandwich rice dumplings, comprises the following steps: S1. Start the automatic feeding device, the stirring mechanism starts stirring, the mixed rice dumplings raw material into the stirring mechanism, the two discharge ports of the stirring mechanism are respectively fed to the two feeding mechanisms; S2. One of the feeding mechanisms delivers the zongzi rice raw material at a certain flow rate to the corresponding metering mechanism, which measures the zongzi rice raw material; another feeding mechanism delivers the zongzi rice raw material at a certain flow rate to another metering mechanism, which measures the zongzi rice raw material; S3. When the weight of the rice raw material of the zongzi reaches a first preset weight in one of the metering mechanisms, a corresponding feeding mechanism stops feeding; when the weight of the rice raw material of the zongzi reaches a second preset weight in another metering mechanism, another corresponding feeding mechanism stops feeding; S4. The mold cavity of the packaged rice dumplings is placed in one of the feed ports of the metering mechanism, the feed port is opened for the first feeding, the feed port is closed after the first feeding is completed, and a corresponding feeding mechanism starts feeding work until the metering mechanism completes the next cycle of metering work; S5. Place the filling material in the first feeding cavity of the dumplings to be packaged; S6. Place the mold cavity of the rice dumplings to be packaged at the feeding port of another metering mechanism, open the feeding port for the second feeding, close the feeding port after the second feeding is completed, and start the feeding work of another corresponding feeding mechanism until the other metering mechanism completes the metering work of the next cycle.

[0024] By adopting the above technical scheme, the automatic feeding method can realize efficient feeding of sandwich rice dumplings. Specifically, the stirring mechanism fully stirs the rice raw materials of the rice dumplings to ensure the uniformity and consistency of the raw materials. At the same time, the rice raw materials are evenly pushed to the two feeding ports for feeding through stirring to prevent the rice raw materials from sticking and accumulating at the feeding ports, thereby improving the accuracy of subsequent measurement; the two feeding mechanisms are respectively connected to the two feeding ports and the corresponding metering mechanisms, thereby realizing independent feeding and metering of the two metering mechanisms and improving the feeding efficiency; the feeding is carried out through the feeding mechanism to ensure the uniform transportation of the rice raw materials and further improve the metering accuracy; the weighing sensor in the metering mechanism monitors the weight of the rice raw materials in real time, and when the preset weight is reached, the feeding mechanism stops feeding to ensure accurate control of each feeding; after the first feeding is completed, the sandwich raw materials are immediately placed, followed by the second feeding, and the two feeding processes are closely connected, thereby improving the continuity and efficiency of the entire feeding process; through the interlocking connection method, the actions of each component are ensured to be coordinated and consistent, thus avoiding operating errors and improving the stability and reliability of the system.

[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The automatic feeding device stirs the rice raw material of the zongzi through the stirring mechanism, and discharges the material from two discharge ports respectively, thereby improving the uniformity of the discharge, and the discharge amount of the two discharge ports is measured by two metering mechanisms, and the two metering mechanisms sequentially supply the measured rice raw materials to the same sandwich zongzi to be packaged, so that the two feedings to the same sandwich zongzi to be packaged can be completed quickly, and the two supplied rice raw materials are used to wrap the sandwich raw materials, thereby improving the feeding efficiency of the sandwich zongzi to be packaged; 2. The two feeding mechanisms are connected to the corresponding feeding ports and metering mechanisms respectively, which helps to realize the two metering mechanisms to perform separate feeding and separate metering, thereby improving the efficiency of two feedings for the same sandwich rice dumpling to be packaged; 3. The feeding tray transports the rice raw materials near the discharge port of the feeding tray to the metering mechanism through the vibration of the vibrator, which helps to improve the uniformity of the transportation of the rice raw materials for zongzi, thereby improving the weighing accuracy of the metering mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic structural diagram of an automatic feeding device for sandwich rice dumplings disclosed in this application.

[0027] Figure 2 It is a partial cross-sectional view of the stirring mechanism disclosed in this application.

[0028] Figure 3 This is a partial cross-sectional view of an automatic feeding device for sandwich rice dumplings disclosed in the present application.

[0029] Figure 4 for Figure 3 A partial enlarged view of the middle I position.

[0030] Figure 5 This is a partial perspective view of an automatic feeding device for sandwich rice dumplings disclosed in the present application.

[0031] Description of reference numerals: 1. Body; 11. Vibration hole; 12. Protective ring; 13. Mounting hole; 14. Fixing plate; 2. Stirring mechanism; 21. Material barrel; 211. Feeding port; 22. Material receiving hopper; 23. Stirrer; 24. Stirring motor; 25. Cleaning nozzle; 3. Measuring mechanism; 31. Measuring hopper; 311. Hopper body; 312. Hopper door; 32. Mounting frame; 33. Driving assembly; 331. Rotating shaft; 332. Cylinder; 333. Pusher Rod; 34, weighing sensor; 35, sealing assembly; 351, flexible sealing element; 3511, sealing port; 352, clamping flange; 36, fixing frame; 4, feeding mechanism; 41, feeding plate; 42, vibrator; 421, vibrating part; 422, buffer pad; 43, connecting assembly; 431, ring seat; 4311, socket; 432, plug plate; 433, elastic sleeve; 5, buffer hopper; 6, feeding hopper; 7, photoelectric sensor. DETAILED DESCRIPTION

[0032] The following combination Figures 1 to 5 This application is described in further detail.

[0033] The embodiment of the present application discloses an automatic feeding device for sandwich rice dumplings.

[0034] An automatic feeding device for sandwich rice dumplings. Figure 1 The invention comprises a body 1, a stirring mechanism 2 installed on the table of the body 1, the stirring mechanism 2 is provided with two feeding ports 211 in parallel, and two metering mechanisms 3 are also installed on the side wall of the body 1, the two metering mechanisms 3 are arranged corresponding to the two feeding ports 211, and the two metering mechanisms 3 sequentially feed the same sandwich rice dumpling to be packaged; the automatic feeding device stirs the rice raw material of the rice dumpling through the stirring mechanism 2, and respectively discharges the material from the two feeding ports 211, thereby improving the uniformity of the discharge, and the discharge amount of the two feeding ports 211 is measured by the two metering mechanisms 3, and the two metering mechanisms 3 sequentially supply the measured rice raw material to the same sandwich rice dumpling to be packaged, so that when one metering mechanism 3 completes the feeding, the sandwich raw material is placed on the rice raw material supplied for the first time, and then the other metering mechanism 3 feeds again, thereby being able to quickly complete the two feedings of the same sandwich rice dumpling to be packaged, and the two times of supplying the rice raw material wrap the sandwich raw material, thereby improving the feeding efficiency of the sandwich rice dumpling to be packaged.

[0035] Reference Figure 2The stirring mechanism 2 includes a barrel 21, a receiving hopper 22 arranged on the top of the barrel 21, an agitator 23 rotatably arranged on the barrel 21 to stir the raw materials, a stirring motor 24 fixed on the top of the barrel 21, and an output shaft of the stirring motor 24 is connected to the agitator 23 in a transmission manner. Two discharge ports 211 are arranged at intervals at the bottom of the barrel 21, and a cleaning nozzle 25 is also arranged on the top of the barrel 21. The rice raw material is poured into the barrel 21 from the receiving hopper 22, and the stirring motor 24 drives the agitator 23 to rotate to prevent the rice raw material from caking and agglomerating in the barrel 21. Under the rotation of the agitator 23, when the stirring rod of the agitator 23 passes through the discharge port 211, the rice raw material is pushed from the barrel 21 into the discharge port 211 for discharge, thereby improving the uniformity and stability of the rice raw material discharge. After the production is completed, the cleaning liquid is sprayed into the barrel 21 through the cleaning nozzle 25, so as to clean the part where the rice raw material passes, thereby improving the convenience of cleaning the equipment.

[0036] Reference Figure 1 and Figure 3 The automatic feeding device also includes two feeding mechanisms 4 installed on the body 1 and arranged corresponding to the two feeding ports 211, one end of the feeding mechanism 4 is connected to one feeding port 211, and the other end is connected to the metering mechanism 3 corresponding to the same feeding port 211; the feeding mechanism 4 in the embodiment of the present application is a feeding plate 41 and a vibrator 42 structure, and other embodiments of the present application are conveyor belt mechanisms. The automatic feeding device is respectively connected to the corresponding feeding port 211 and the metering mechanism 3 through the two feeding mechanisms 4, and the two metering mechanisms 3 are respectively fed by the corresponding feeding mechanisms 4, which helps to realize the two metering mechanisms 3 to perform separate feeding and separate metering, thereby improving the efficiency of twice feeding the same sandwich rice dumpling to be packaged.

[0037] Reference Figure 3 and Figure 4The feeding mechanism 4 includes a feeding tray 41 and a vibrator 42. The vibrator 42 is mounted on a fixed plate 14 connected to the inner wall of the fuselage 1. A buffer pad 422 is provided between the vibrator 42 and the fixed plate 14. The setting of the buffer pad 422 helps to reduce the vibration force generated by the vibrator 42 and transmitted to the fuselage 1, thereby reducing the impact on the metering mechanism 3. The vibrator 42 of the embodiment of the present application is an electromagnetic vibrator. Other embodiments of the present application are motor-driven eccentric wheel vibrators. A vibrating portion 421 is provided on the top of the vibrator 42, and a gap is provided on the top wall of the fuselage 1 to match the vibrating portion 421. The vibration hole 11 and the vibration part 421 are provided with the vibration hole 11, and the bottom of the feeding tray 41 is installed on the vibration part 421 through the connecting component 43. One end of the feeding tray 41 is connected to the discharge port 211, and the other end is connected to the corresponding metering mechanism 3. The feeding tray 41 is arranged at an angle, and the end of the feeding tray 41 located at the discharge port 211 is higher than the end located at the metering mechanism 3. In this way, the feeding tray 41 vibrates through the vibrator 42 to transport the rice raw materials at the end of the feeding tray 41 close to the discharge port 211 to the metering mechanism 3, which helps to improve the uniformity of the transportation of the rice raw materials for zongzi, thereby improving the weighing accuracy of the metering mechanism 3.

[0038] Reference Figure 4 The connecting component 43 includes a ring seat 431 fixedly mounted on the vibrating portion 421, a plug plate 432 slidably matched with the bottom of the feeding tray 41, and a socket 4311 matched with the plug plate 432 is provided on the ring wall of the ring seat 431. When the plug plate 432 is inserted into the socket 4311, the ring seat 431 is fixedly connected to the feeding tray 41; by installing the ring seat 431 on the vibrating portion 421, the ring seat 431 is provided with a socket 4311 on the ring wall, and a plug plate 432 slidably matched with the bottom of the feeding tray 41, when the plug plate 432 is inserted into the socket 4311, the ring seat 431 is fixedly connected to the feeding tray 41, thereby improving the convenience of installing the vibrator 42 and the feeding tray 41. When the plug plate 432 is disengaged from the socket 4311, it is helpful to quickly disassemble the feeding tray 41 from the vibrator 42, which is convenient for cleaning and maintenance, thereby improving the food hygiene of the rice raw materials for rice dumplings.

[0039] Reference Figure 4The connecting component 43 also includes an elastic sleeve 433, which can be made of elastic rubber and can be in the shape of a bellows or a balloon. The vibration hole 11 is provided with a protective ring 12 protruding from the surface of the fuselage 1 along the circumference. The elastic sleeve 433 is inserted into the ring seat 431, and one end of the elastic sleeve 433 is fastened to the protective ring 12 to form a sealed connection, and the other end is fastened to the end of the ring seat 431 away from the insertion hole 4311 to form a sealed connection; one end of the elastic sleeve 433 is sealed to the end of the ring seat 431 away from the insertion hole 4311, and the other end is sealed to the protective ring 12, thereby preventing moisture or waste from entering the interior of the fuselage 1 from the vibration hole 11, which helps to increase the service life of the vibrator 42 or other components. At the same time, it does not affect the vibration of the vibration part 421, so that the feeding tray 41 can feed evenly.

[0040] Reference Figure 5 The metering mechanism 3 includes a metering hopper 31, a mounting frame 32, a fixing frame 36 and a weighing sensor 34. The metering hopper 31 is mounted on the mounting frame 32, the fixing frame 36 is fixedly mounted on the inner wall of the fuselage 1, one end of the weighing sensor 34 is fixedly mounted on the fixing frame 36, the metering hopper 31 is arranged correspondingly to the feeding port of the feeding tray 41, a mounting hole 13 with a clearance fit with the mounting frame 32 is arranged on the side wall of the fuselage 1, one end of the mounting frame 32 is connected to the metering hopper 31, and the other end is connected to the end of the weighing sensor 34 away from the fixing frame 36; the metering mechanism 3 cooperates with the mounting hole 13 on the side wall of the fuselage 1 through the mounting frame 32 to ensure that the metering hopper 31 is stably arranged outside the fuselage 1, which is convenient for feeding and feeding operations; the metering hopper 31 is arranged correspondingly to the feeding port of the feeding tray 41 to ensure that the rice raw material is accurately fed into the metering hopper 31, and the weighing sensor 34 is located inside the fuselage 1 to avoid the influence of the external environment on it, improve the weighing accuracy and stability, thereby improving the feeding efficiency and reliability of the entire feeding device.

[0041] Reference Figure 1The metering hopper 31 includes a hopper body 311, a hopper door 312 rotatably arranged at a feeding port of the hopper body 311, and a driving assembly 33 mounted on the mounting frame 32 and driving the hopper door 312 to open or close; the hopper door 312 can close the feeding port of the hopper body 311, so as to facilitate weighing and metering the rice raw materials for zongzi entering the hopper body 311. A buffer hopper 5 is provided above the metering hopper 31. The rice raw materials conveyed by the feeding tray 41 first pass through the buffer hopper 5 and then fall into the hopper body 311, so as to reduce the impact of the rice raw materials on the hopper body 311 during the falling process, thereby improving the accuracy of the metering hopper 31 during the metering process. A feeding hopper 6 is provided below the measuring hopper 31, and a feeding port of the feeding hopper 6 is smaller than a feeding port of the hopper body 311, so that the feeding hopper 6 can accurately feed into the zongzi mold cavity; a photoelectric sensor 7 is also installed on the side wall of the fuselage 1 at the feeding port of the feeding hopper 6, and the photoelectric sensor 7 can sense whether there is a zongzi mold cavity that needs to be fed. When the photoelectric sensor 7 senses the zongzi mold cavity, the control system starts the driving component 33 according to the signal of the photoelectric sensor 7, and the driving component 33 drives the hopper door 312 to open, so that the measured zongzi rice raw material in the hopper body 311 is quickly discharged from the feeding port, thereby improving the efficiency of metering and feeding.

[0042] Reference Figure 5 The driving assembly 33 includes a rotating shaft 331 fixedly connected to the hopper door 312, a cylinder 332 driving the rotating shaft 331 to rotate, the rotating shaft 331 is rotatably mounted on the mounting frame 32, a push rod 333 is fixedly mounted on the end of the rotating shaft 331 away from the hopper door 312, the cylinder body of the cylinder 332 is hinged to the mounting frame 32, and the piston rod of the cylinder 332 is hinged to the end of the push rod 333 away from the rotating shaft 331; the hopper door 312 is fixedly mounted on one end of the rotating shaft 331, the rotating shaft 331 is rotatably mounted on the mounting frame 32, and a push rod 333 is provided on the other end of the rotating shaft 331, The cylinder body of the cylinder 332 is hinged to the mounting frame 32, and the piston rod of the cylinder 332 is hinged to the push rod 333. In this way, when the piston rod of the cylinder 332 is extended, the push rod 333 pushes the rotating shaft 331 to rotate, so that the hopper door 312 is disengaged from the feeding port of the hopper body 311, and the rice raw materials for dumplings in the hopper body 311 are fed from the feeding port. When the piston rod of the cylinder 332 is retracted, the hopper door 312 closes the feeding port of the hopper body 311, and the weighing sensor 34 weighs and measures the rice raw materials entering the hopper body 311, thereby improving the working efficiency of metering and feeding.

[0043] Reference Figure 5A sealing assembly 35 is provided between the mounting frame 32 and the mounting hole 13. The sealing assembly 35 includes a flexible seal 351 and a clamping flange 352. The flexible seal 351 is installed on the inner wall of the fuselage 1 through the clamping flange 352. The flexible seal 351 is made of elastic rubber. The flexible seal 351 is provided with a sealing port 3511. The mounting frame 32 is provided with the sealing port 3511 and is sealed and connected to the flexible seal 351. A sealing assembly 35 is provided between the mounting frame 32 and the mounting hole 13. The sealing assembly 35 compresses the flexible seal 351 on the inner wall of the fuselage 1 through the clamping flange 352. , which helps to quickly disassemble the flexible seal 351 and facilitates the replacement and maintenance of the flexible seal 351. The flexible seal 351 is provided with a sealing port 3511. The mounting frame 32 passes through the sealing port 3511 and is flexibly connected to the flexible seal 351, which helps to prevent external moisture and waste from entering the interior of the fuselage 1, improves the protection effect of the components installed inside the fuselage 1, and extends the service life of the components. At the same time, the flexible seal 351 is flexible, so that the flexible seal 351 is flexibly connected to the mounting frame 32, which can ensure the accuracy of the weighing sensor 34 in measuring the rice raw material in the measuring hopper 31.

[0044] The embodiment of the present application also discloses a method for automatically feeding sandwich rice dumplings.

[0045] A method for automatically feeding stuffed rice dumplings, based on an automatic feeding device for stuffed rice dumplings, comprises the following steps: S1. The automatic feeding device is started, the stirring mechanism 2 starts stirring, the mixed rice dumplings are put into the stirring mechanism 2, and the two discharge ports of the stirring mechanism 2 are respectively fed to the two feeding mechanisms 4; S2. One of the feeding mechanisms delivers the rice zongzi raw material to the corresponding metering mechanism at a certain flow rate, and the metering mechanism measures the rice zongzi raw material; another feeding mechanism delivers the rice zongzi raw material to another metering mechanism at a certain flow rate, and another metering mechanism measures the rice zongzi raw material; S3. When the weight of the rice raw material of the zongzi in one of the metering mechanisms reaches a first preset weight, a corresponding feeding mechanism stops feeding; when the weight of the rice raw material of the zongzi in another metering mechanism reaches a second preset weight, another corresponding feeding mechanism stops feeding; S4. The mold cavity of the rice dumplings to be packaged is placed in a feed port of one of the metering mechanisms, the feed port is opened for the first feeding, the feed port is closed after the first feeding is completed, and a corresponding feeding mechanism starts feeding work until a metering mechanism completes the next cycle of metering work; S5. Place the filling material in the first feeding cavity of the rice dumplings to be packaged; S6. Place the mold cavity for packaging the rice dumplings at the feed port of another metering mechanism, open the feed port for a second feeding, close the feed port after the second feeding is completed, and start the feeding work of another corresponding feeding mechanism 4 until another metering mechanism completes the metering work of the next cycle.

[0046] It should be noted that the first preset weight and the second preset weight can be the same or different, and can be set according to different products. The feeding actions of the two metering mechanisms are interlocked and connected in sequence. Specifically, one metering mechanism can only feed after one metering mechanism has finished feeding. The feeding mechanism is interlocked with the corresponding metering mechanism. Specifically, the metering mechanism is measuring during the feeding process, and when the preset weight is reached, the feeding mechanism stops feeding.

[0047] The automatic feeding method can realize efficient feeding of sandwich rice dumplings, specifically: the stirring mechanism 2 fully stirs the rice raw materials of the rice dumplings to ensure the uniformity and consistency of the raw materials and improve the accuracy of subsequent measurement; the two feeding mechanisms 4 are respectively connected to the two feeding ports 211 and the corresponding metering mechanisms 3, realizing independent feeding and metering of the two metering mechanisms 3 and improving the feeding efficiency; the feeding is carried out by the feeding mechanism 4 to ensure the uniform transportation of the rice raw materials and further improve the metering accuracy; the weighing sensor 34 in the metering mechanism 3 monitors the weight of the rice raw materials in real time, and when the preset weight is reached, the feeding mechanism 4 stops feeding to ensure accurate control of each feeding; after the first feeding is completed, the sandwich raw materials are placed immediately, followed by the second feeding, and the two feeding processes are closely connected, which improves the continuity and efficiency of the entire feeding process; through the interlocking connection method, it is ensured that the actions of each component are coordinated and consistent, avoiding operating errors and improving the stability and reliability of the system.

[0048] The implementation principle of the automatic feeding device for sandwich rice dumplings in the embodiment of the present application is as follows: the rice raw materials for rice dumplings are uniformly stirred by the stirring mechanism 2, and then the two feeding mechanisms 4 are respectively fed through the two feeding ports 211. The two feeding mechanisms 4 respectively convey the rice raw materials to the two metering mechanisms 3, which accurately meter the rice raw materials to ensure the accuracy of each feeding. The two metering mechanisms 3 feed the same sandwich rice dumplings to be packaged in turn. When one metering mechanism completes the feeding, the sandwich raw materials are placed on the rice raw materials fed in for the first time, and then the other metering mechanism feeds again, so that the two feedings of the same sandwich rice dumplings to be packaged can be completed quickly, and the rice raw materials supplied twice can wrap the sandwich raw materials, thereby improving the feeding efficiency of the sandwich rice dumplings to be packaged. This design not only improves production efficiency, but also ensures the quality and consistency of the rice dumplings.

[0049] The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application in sequence. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automatic feeding device for sandwich rice dumplings, characterized in that: The invention comprises: a machine body (1), a stirring mechanism (2) mounted on the table of the machine body (1), the stirring mechanism (2) being provided with two material discharge ports (211) side by side, and two metering mechanisms (3) mounted on the side wall of the machine body (1), the two metering mechanisms (3) being arranged corresponding to the two material discharge ports (211), and the two metering mechanisms (3) sequentially supplying materials to the same sandwich rice dumpling to be packaged.

2. The automatic feeding device for sandwich rice dumplings according to claim 1, characterized in that: It also comprises two feeding mechanisms (4) mounted on the machine body (1) and arranged corresponding to the two feeding ports (211), wherein one end of the feeding mechanism (4) is connected to one of the feeding ports (211), and the other end is connected to the metering mechanism corresponding to the same feeding port (211).

3. The automatic feeding device for sandwich rice dumplings according to claim 2, characterized in that: The feeding mechanism (4) comprises a feeding tray (41) and a vibrator (42); the vibrator (42) is mounted on the inner wall of the body (1); a vibrating portion (421) is provided on the top of the vibrator (42); a vibrating hole (11) which is loosely matched with the vibrating portion (421) is provided on the top wall of the body (1); the vibrating portion (421) passes through the vibrating hole (11); the bottom of the feeding tray (41) is mounted on the vibrating portion (421) via a connecting assembly (43); one end of the feeding tray (41) is connected to the discharge port (211), and the other end is connected to the corresponding metering mechanism.

4. The automatic feeding device for sandwich rice dumplings according to claim 3 is characterized in that: The connecting assembly (43) comprises a ring seat (431) fixedly mounted on the vibrating portion (421), and an insert plate (432) slidably matched with the bottom of the feeding tray (41); a plug hole (4311) matched with the insert plate (432) is provided on the ring wall of the ring seat (431); when the insert plate (432) is inserted into the plug hole (4311), the ring seat (431) is fixedly connected to the feeding tray (41).

5. The automatic feeding device for sandwich rice dumplings according to claim 4 is characterized in that: The connection assembly (43) further comprises an elastic sleeve (433); a protective ring (12) protruding from the surface of the body (1) is provided along the circumference of the vibration hole (11); the elastic sleeve (433) is inserted into the ring seat (431); one end of the elastic sleeve (433) is sealedly connected to the protective ring (12); and the other end is sealedly connected to an end of the ring seat (431) away from the plug hole (4311).

6. The automatic feeding device for sandwich rice dumplings according to claim 3, characterized in that: The metering mechanism (3) comprises a metering hopper (31), a mounting frame (32) for mounting the metering hopper (31), and a fixing frame (36) mounted on the inner wall of the body (1); a weighing sensor (34) is fixedly mounted on the fixing frame (36); the metering hopper (31) is arranged corresponding to a feeding port of the feeding tray (41); one end of the mounting frame (32) is connected to the metering hopper (31), and the other end is connected to an end of the weighing sensor (34) away from the fixing frame (36); and a mounting hole (13) which is clearance-matched with the mounting frame (32) is provided on the side wall of the body (1).

7. The automatic feeding device for sandwich rice dumplings according to claim 6, characterized in that: The metering hopper (31) comprises a hopper body (311), a hopper door (312) rotatably arranged at a feeding port of the hopper body (311), and a driving component (33) mounted on the mounting frame (32) to drive the hopper door (312) to open or close.

8. The automatic feeding device for sandwich rice dumplings according to claim 7, characterized in that: The driving assembly (33) comprises a rotating shaft (331) fixedly connected to the hopper door (312), and a cylinder (332) driving the rotating shaft (331) to rotate; the rotating shaft (331) is rotatably mounted on the mounting frame (32); a push rod (333) is fixedly mounted on one end of the rotating shaft (331) away from the hopper door (312); a cylinder body of the cylinder (332) is hinged to the mounting frame (32); and a piston rod of the cylinder (332) is hinged to one end of the push rod (333) away from the rotating shaft (331).

9. The automatic feeding device for sandwich rice dumplings according to claim 6, characterized in that: A sealing assembly (35) is provided between the mounting frame (32) and the mounting hole (13), the sealing assembly (35) comprising a flexible sealing member (351) and a clamping flange (352), the flexible sealing member (351) being installed on the inner wall of the fuselage (1) via the clamping flange (352), the flexible sealing member (351) being provided with a sealing opening (3511), the mounting frame (32) being provided with the sealing opening (3511) and being sealedly connected to the flexible sealing member (351).

10. An automatic feeding method for sandwich rice dumplings, based on the automatic feeding device for sandwich rice dumplings according to any one of claims 1 to 9, characterized in that: The automatic feeding method comprises the following steps: S1. Start the automatic feeding device, the stirring mechanism (2) starts stirring, the mixed rice raw materials are put into the stirring mechanism (2), and the two discharge ports of the stirring mechanism (2) are respectively fed to the two feeding mechanisms (4); S2. One of the feeding mechanisms delivers the zongzi rice raw material at a certain flow rate to the corresponding metering mechanism, which measures the zongzi rice raw material; another feeding mechanism delivers the zongzi rice raw material at a certain flow rate to another metering mechanism, which measures the zongzi rice raw material; S3. When the weight of the rice raw material of the zongzi reaches a first preset weight in one of the metering mechanisms, a corresponding feeding mechanism stops feeding; when the weight of the rice raw material of the zongzi reaches a second preset weight in another metering mechanism, another corresponding feeding mechanism stops feeding; S4. The mold cavity of the packaged rice dumplings is placed in one of the feed ports of the metering mechanism, the feed port is opened for the first feeding, the feed port is closed after the first feeding is completed, and a corresponding feeding mechanism starts feeding work until the metering mechanism completes the next cycle of metering work; S5. Place the filling material in the first feeding cavity of the dumplings to be packaged; S6. Place the mold cavity of the rice dumplings to be packaged at the feeding port of another metering mechanism, open the feeding port for the second feeding, close the feeding port after the second feeding is completed, and start the feeding work of another corresponding feeding mechanism until the other metering mechanism completes the metering work of the next cycle.

Citation Information

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