A laundry bead manufacturing device
The conveyor chain is driven to rotate through the sprocket, and the mold, exhaust cylinder and tie rod are driven simultaneously. The coordination of the guide rod and the guide groove is used to solve the problem of incomplete bonding of the water-soluble film and ensure product quality.
Patent Information
- Application Number
- CN202411981989.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
AI Technical Summary
When the existing laundry bead manufacturing device attaches a water-soluble film to the inner wall of the mold, it is easy to cause incomplete bonding and unqualified product quality.
The conveyor chain is driven to rotate through the sprocket, and the mold, exhaust cylinder and pull rod are driven to rotate simultaneously. The pull rod moves synchronously through the guide rod and the guide groove. When the top block moves downward, the pull rod pulls the exhaust plate under the guidance of the guide groove, so that the water-soluble film is adsorbed on the inner wall of the mold.
Ensure the integrity of the water-soluble film bonding to the inner wall of the mold, ensure the smooth addition of raw materials to the mold by the liquid outlet pipe, and ensure product quality.
Smart Images

Figure CN119749951A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of filling equipment, and in particular relates to a laundry condensate bead manufacturing device. Background Art
[0002] With the improvement of people's living standards, people gradually use washing machines instead of manual laundry, and laundry beads are an innovative laundry product specially designed for machine washing. Its working principle is the same as that of laundry detergent. One laundry bead can wash a roll of clothes, and it has a low-foam concentrated color-locking formula, which is easier to rinse. In the production process of current laundry beads, when the water-soluble film is attached to the inner wall of the mold, most of them use a vacuum pump on the lower side of the mold to suck air to attach the water-soluble film, which can easily cause incomplete attachment of the water-soluble film, resulting in unqualified product quality. Therefore, a laundry bead manufacturing device is needed to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to provide a laundry beads manufacturing device, which drives the conveyor chain to rotate through a sprocket, and synchronously drives the mold, exhaust pipe and pull rod to rotate, and the pull rod moves synchronously through the guide rod and the guide groove. When the top block moves downward, under the guiding action of the guide groove, the pull rod pulls the exhaust plate so that the water-soluble film is adsorbed on the inner wall of the mold, ensuring that the liquid outlet pipe can smoothly add raw materials to the mold, thereby ensuring the quality of the product.
[0004] In order to achieve the above technical objectives, the technical solution adopted by the present invention is as follows:
[0005] A laundry beads manufacturing device comprises a frame, a conveyor chain and a plurality of molds, wherein the conveyor chain is rotatably mounted inside the frame, and a plurality of the molds are linearly mounted outside the conveyor chain, the frame is rotatably mounted with two sprockets matching the conveyor chain, a motor is mounted on the rear side of the frame, and the output shaft of the motor is drivingly connected to one of the sprockets, three circular shafts are rotatably mounted inside the frame, an infusion table is slidably mounted inside the frame, a hydraulic cylinder is fixedly mounted on the upper side of the frame, a lifting frame is fixedly mounted on the output end of the hydraulic cylinder, and the lifting infusion table is fixedly mounted on the lower side of the lifting frame A fixed connection is provided, a plurality of liquid outlet tubes are fixedly provided on the lower side of the infusion platform, a plurality of top blocks matching the mold are fixedly provided on the lower side of the infusion platform, an exhaust pipe is fixedly provided on the lower side of the mold, an exhaust plate is slidably installed in the exhaust pipe, a pull rod is fixedly provided on the lower side of the exhaust plate, a plurality of exhaust holes interconnected with the interior of the exhaust pipe are provided on the lower side of the mold, a guide rod is fixedly provided on the lower side of the pull rods located on the same side, guide grooves matching the guide rods are provided on the front and rear side walls inside the frame, and limit assemblies matching the guide rods are provided on the front and rear sides inside the frame.
[0006] The limiting assembly includes a vertical rod fixedly provided at the lower side of the infusion platform, the vertical rod is rotatably equipped with a disc, the side wall of the disc is provided with a plurality of slots matching the guide rod, a block is fixedly provided on the inner side wall of the frame, a top plate matching the disc is slidably provided on the upper side of the block, and a first spring is fixedly provided between the lower side wall of the top plate and the upper side wall of the block.
[0007] A hot pressing part matching the mold is arranged inside the frame, and the hot pressing part comprises a lifting platform slidably assembled inside the frame, the lifting platform is fixedly connected to the lifting frame, a plurality of square cylinders matching the mold are fixedly arranged on the lower side of the lifting platform, and a plurality of heating rings matching the square cylinders are fixedly arranged on the lower side of the lifting platform.
[0008] A cutting piece is provided inside the frame, and the cutting piece includes a cutting table slidably assembled inside the frame, the upper side wall of the cutting table is fixedly connected to the lower side wall of the lifting frame, a plurality of annular cutters matching the mold are fixedly provided on the lower side of the cutting table, and a unloading table is fixedly provided inside the frame, and the unloading table has a plurality of unloading openings matching the annular cutters.
[0009] Three control parts matching the circular shaft are arranged inside the frame, and the control parts include a square opening matching the circular shaft opened on the front side of the frame, and two linearly distributed circular rods are rotatably mounted inside the frame, and arc-shaped baffles matching the circular shaft are fixedly arranged on the side walls of the two circular rods, and second springs are installed between the side walls of the two arc-shaped baffles and the inner side walls of the frame.
[0010] A first belt pulley is fixedly disposed concentrically on the circular shaft on the right side, and a second belt pulley is fixedly disposed concentrically on the rear side of the adjacent sprocket, and a belt is disposed between the first belt pulley and the second belt pulley.
[0011] Two pressing plates symmetrically distributed on the left and right are slidably mounted on the lower side of the unloading platform, and a plurality of elastic telescopic rods matching the pressing plates are fixedly mounted on the upper side of the unloading platform.
[0012] The present invention drives the conveyor chain to rotate through the sprocket, and synchronously drives the mold, the exhaust pipe and the pull rod to rotate. The pull rod moves synchronously through the guide rod and the guide groove. When the top block moves downward, under the guiding action of the guide groove, the pull rod pulls the exhaust plate so that the water-soluble film is adsorbed on the inner wall of the mold, ensuring that the liquid outlet pipe can smoothly add raw materials to the mold, thereby ensuring the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.
[0014] Figure 1The structure of a laundry condensate bead manufacturing device according to the present invention is shown in FIG. Figure 1 ;
[0015] Figure 2 The structure of a laundry condensate bead manufacturing device according to the present invention is shown in FIG. Figure 2 ;
[0016] Figure 3 The cross-sectional structure of an embodiment of a laundry beads manufacturing device of the present invention is shown in FIG. Figure 1 ;
[0017] Figure 4 for Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0018] Figure 5 The cross-sectional structure of an embodiment of a laundry beads manufacturing device of the present invention is shown in FIG. Figure 2 ;
[0019] Figure 6 for Figure 5 A schematic diagram of the enlarged structure at B in the middle;
[0020] Figure 7 The cross-sectional structure of an embodiment of a laundry beads manufacturing device of the present invention is shown in FIG. Figure 3 ;
[0021] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at point C in the middle.
[0022] The main component symbols are described as follows:
[0023] Frame 1, conveyor chain 10, mold 11, sprocket 12, motor 13, round shaft 14, infusion table 15, hydraulic cylinder 16, lifting frame 17, liquid outlet pipe 18, top block 19, exhaust pipe 20, exhaust plate 21, pull rod 22, guide rod 23, guide groove 24, vertical rod 30, disc 31, block 32, top plate 33, first spring 34, lifting platform 40, square tube 41, heating ring 42, cutting platform 45, annular cutter 46, unloading platform 47, unloading port 48, round rod 50, arc baffle 51, second spring 52, first pulley 55, second pulley 56, belt 57, pressing plate 60, elastic telescopic rod 61. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0025] like Figure 1-8As shown, a laundry beads manufacturing device of the present invention comprises a frame 1, a conveyor chain 10 and a plurality of molds 11, the conveyor chain 10 is rotatably mounted inside the frame 1, and the plurality of molds 11 are linearly mounted outside the conveyor chain 10, the frame 1 is rotatably mounted with two sprocket wheels 12 matching the conveyor chain 10, a motor 13 is mounted on the rear side of the frame 1, and the output shaft of the motor 13 is drivingly connected with one of the sprocket wheels 12, three circular shafts 14 are rotatably mounted inside the frame 1, an infusion table 15 is slidably mounted inside the frame 1, a hydraulic cylinder 16 is fixedly mounted on the upper side of the frame 1, and a lifting frame 17 is fixedly mounted on the output end of the hydraulic cylinder 16, and the infusion table 15 and the lifting frame 17 are lifted. The lower side is fixedly connected, a plurality of liquid outlet pipes 18 are fixedly arranged on the lower side of the infusion table 15, a plurality of top blocks 19 matching the mold 11 are fixedly arranged on the lower side of the infusion table 15, an exhaust pipe 20 is fixedly arranged on the lower side of the mold 11, an exhaust plate 21 is slidably mounted inside the exhaust pipe 20, a pull rod 22 is fixedly arranged on the lower side of the exhaust plate 21, a plurality of exhaust holes interconnected with the inside of the exhaust pipe 20 are opened on the lower side of the mold 11, a guide rod 23 is fixedly arranged on the lower side of the pull rods 22 located on the same side, a guide groove 24 matching the guide rod 23 is opened on the front and rear side walls inside the frame 1, and a limit assembly matching the guide rod 23 is arranged on the front and rear sides inside the frame 1;
[0026] The limit assembly includes a vertical rod 30 fixedly provided at the lower side of the infusion platform 15, the vertical rod 30 is rotatably equipped with a disc 31, the side wall of the disc 31 is provided with a plurality of slots matching the guide rod 23, a square block 32 is fixedly provided on the inner side wall of the frame 1, a top plate 33 matching the disc 31 is slidably provided on the upper side of the square block 32, and a first spring 34 is fixedly provided between the lower side wall of the top plate 33 and the upper side wall of the square block 32;
[0027] During the use of the present invention, the user installs the base film and the cover film of the water-soluble film on the two circular shafts 14 on the left, respectively, and winds the base film and the cover film around the tension wheel for installation. Then, when the conveyor chain 10 drives the base film and the cover film to move, when the base film moves to the lower side of the infusion table 15, the output shaft of the hydraulic cylinder 16 drives the lifting frame 17 to move, and the lifting frame 17 drives the infusion table 15 to move downward, and the infusion table 15 simultaneously drives the top block 19 and the liquid outlet pipe 18 to move downward, so as to push the base film into the mold 11, and at the same time, the infusion table 15 drives the disc 31 to move downward through the vertical rod 30. The disc 31 drives the guide rod 23 to move downward along the guide groove 24, and drives the exhaust plate 21 to move downward through the pull rod 22, so that the air between the bottom film and the mold 11 is discharged through the exhaust hole, so that the bottom film is closely attached to the inner wall of the mold 11. When the conveyor chain 10 drives the mold 11 to move, the mold 11 that has been pressed against the bottom film is rotated to the lower side of the liquid outlet pipe 18 for liquid injection. The mold 11 filled with liquid covers the cover film on the upper side of the bottom film under the drive of the conveyor chain 10. Under the continuous operation of the conveyor chain 10, sealing and cutting are performed to ensure that the laundry detergent in each mold 11 is the same, thereby ensuring the quality of the product;
[0028] During the use of the present invention, when the conveying chain 10 drives the mold 11 to rotate, it also drives the guide rod 23 to rotate synchronously. When the guide rod 23 moves to one side of the disc 31, it first gets stuck in the slot of the disc 31, and presses the top plate 33 downward, so that the top plate 33 provides support for the guide rod 23. When the infusion table 15 drives the disc 31 to move through the vertical rod 30, the top plate 33 moves synchronously, and the first spring 34 is compressed, ensuring that when the top block 19 presses the bottom film, the pull rod 22 synchronously drives the exhaust plate 21 to move, ensuring that the bottom film is attached to the inner wall of the mold 11, and ensuring the smooth use of the device;
[0029] The present invention drives the conveyor chain to rotate through the sprocket, and synchronously drives the mold, the exhaust pipe and the pull rod to rotate. The pull rod moves synchronously through the guide rod and the guide groove. When the top block moves downward, under the guiding action of the guide groove, the pull rod pulls the exhaust plate so that the water-soluble film is adsorbed on the inner wall of the mold, ensuring that the liquid outlet pipe can smoothly add raw materials to the mold, thereby ensuring the quality of the product.
[0030] A hot pressing part matching the mold 11 is arranged inside the frame 1, and the hot pressing part includes a lifting platform 40 slidably assembled inside the frame 1, the lifting platform 40 is fixedly connected to the lifting frame 17, a plurality of square cylinders 41 matching the mold 11 are fixedly arranged on the lower side of the lifting platform 40, and a plurality of heating rings 42 matching the square cylinders 41 are fixedly arranged on the lower side of the lifting platform 40;
[0031] During use of the present invention, after the cover film is covered on the upper side of the base film containing laundry detergent, as the conveyor chain 10 rotates, it is driven to the lower side of the lifting platform 40. When the hydraulic cylinder 16 drives the mounting frame 17 to move downward, the lifting platform 40 is simultaneously driven to move downward, and the square tube 41 is simultaneously driven to move downward. The square tube 41 heats and seals the base film and the cover film under the heating of the heating coil 42, thereby coating the laundry detergent inside. The infusion table 15 and the lifting platform 40 on both sides are driven to move synchronously by a single hydraulic cylinder 16, thereby reducing the production cost.
[0032] A cutting piece is provided inside the frame 1, and the cutting piece includes a cutting table 45 slidably assembled inside the frame 1, the upper side wall of the cutting table 45 is fixedly connected to the lower side wall of the lifting frame 17, and a plurality of annular cutters 46 matching the mold 11 are fixedly provided on the lower side of the cutting table 45, and a material unloading table 47 is fixedly provided inside the frame 1, and the material unloading table 47 is provided with a plurality of unloading openings 48 matching the annular cutters 46;
[0033] During the use of the present invention, when the circular shaft 14 on the right drives the bottom film and the cover film to move to the lower side of the cutting table 45, the output shaft of the hydraulic cylinder 16 synchronously drives the cutting table 45 to move downward through the mounting bracket 17, and the cutting table 45 synchronously drives the annular cutter 46 to move downward, and the annular cutter 46 cuts the bottom film and the cover film after sealing, and the cut finished product falls from the unloading port 48 of the unloading table 47, thereby realizing automated production of the device and greatly improving production efficiency.
[0034] Three control parts matching the circular shaft 14 are arranged inside the frame 1. The control parts include a square opening matching the circular shaft 14 opened on the front side of the frame 1. Two linearly distributed circular rods 50 are rotatably mounted inside the frame 1. The side walls of the two circular rods 50 are fixed with arc-shaped baffles 51 matching the circular shaft 14. Second springs 52 are installed between the side walls of the two arc-shaped baffles 51 and the inner side walls of the frame 1.
[0035] During the use of the present invention, under the elastic action of the second spring 52, the rotation of the bottom film roll, the cover film roll and the recycled waste film roll is limited to ensure the smooth extension of the bottom film and the cover film, and also ensure the neat winding of the recycled waste film roll, thereby ensuring the smooth use of the device;
[0036] When the present invention is used, when the bottom film and the cover film need to be installed, the bottom film and the cover film are aligned with the circular shaft 14, and the arc-shaped baffles 51 on both sides are pushed to both sides for rotation, so as to install the bottom film and the cover film, which is convenient to use.
[0037] A first pulley 55 is concentrically fixedly provided on the circular shaft 14 on the right side, and a second pulley 56 is concentrically fixedly provided on the rear side of the adjacent sprocket 12, and a belt 57 is provided between the first pulley 55 and the second pulley 56; ensure that the circular shaft 14 on the right side rotates synchronously with the conveyor chain 10 when winding up the discarded base film and cover film, ensure the flatness of the base film and cover film, and ensure the smooth use of the device.
[0038] Two pressing plates 60 symmetrically distributed on the left and right sides are slidably mounted on the lower side of the unloading platform 47, and a plurality of elastic telescopic rods 61 matching the pressing plates 60 are fixedly mounted on the upper side of the unloading platform 47 to press both sides of the bottom film and the cover film to be cut to ensure the production quality of the product.
[0039] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A laundry beads manufacturing device, comprising a frame, a conveyor chain and a plurality of molds, characterized in that: The conveying chain is rotatably assembled inside the frame, and several molds are linearly mounted on the outside of the conveying chain. The frame is rotatably equipped with two sprockets matching the conveying chain. A motor is mounted on the rear side of the frame, and the output shaft of the motor is drivingly connected to one of the sprockets. Three circular shafts are rotatably assembled inside the frame, and an infusion table is slidably assembled inside the frame. A hydraulic cylinder is fixedly arranged on the upper side of the frame, and a lifting frame is fixedly arranged on the output end of the hydraulic cylinder. The lifting infusion table is fixedly connected to the lower side of the lifting frame, and several liquid outlet pipes are fixedly arranged on the lower side of the infusion table. Several top blocks matching the molds are fixedly arranged on the lower side of the infusion table. Exhaust cylinders are fixedly arranged on the lower side of the molds, and exhaust plates are slidably assembled in the exhaust cylinders. Pull rods are fixedly arranged on the lower side of the exhaust plates. Several exhaust holes that are interconnected with the inside of the exhaust cylinders are opened on the lower side of the molds, and guide rods are fixedly arranged on the lower sides of the pull rods located on the same side. Guide grooves matching the guide rods are opened on the front and rear side walls inside the frame, and limit components matching the guide rods are arranged on the front and rear sides inside the frame.
2. A laundry beads manufacturing device according to claim 1, characterized in that: The limiting assembly includes a vertical rod fixedly provided at the lower side of the infusion platform, the vertical rod is rotatably equipped with a disc, the side wall of the disc is provided with a plurality of slots matching the guide rod, a block is fixedly provided on the inner side wall of the frame, a top plate matching the disc is slidably provided on the upper side of the block, and a first spring is fixedly provided between the lower side wall of the top plate and the upper side wall of the block.
3. A laundry beads manufacturing device according to claim 2, characterized in that: A hot pressing part matching the mold is arranged inside the frame, and the hot pressing part comprises a lifting platform slidably assembled inside the frame, the lifting platform is fixedly connected to the lifting frame, a plurality of square cylinders matching the mold are fixedly arranged on the lower side of the lifting platform, and a plurality of heating rings matching the square cylinders are fixedly arranged on the lower side of the lifting platform.
4. A laundry beads manufacturing device according to claim 3, characterized in that: A cutting piece is provided inside the frame, and the cutting piece includes a cutting table slidably assembled inside the frame, the upper side wall of the cutting table is fixedly connected to the lower side wall of the lifting frame, a plurality of annular cutters matching the mold are fixedly provided on the lower side of the cutting table, and a unloading table is fixedly provided inside the frame, and the unloading table has a plurality of unloading openings matching the annular cutters.
5. A laundry beads manufacturing device according to claim 4, characterized in that: Three control parts matching the circular shaft are arranged inside the frame, and the control parts include a square opening matching the circular shaft opened on the front side of the frame, and two linearly distributed circular rods are rotatably mounted inside the frame, and arc-shaped baffles matching the circular shaft are fixedly arranged on the side walls of the two circular rods, and second springs are installed between the side walls of the two arc-shaped baffles and the inner side walls of the frame.
6. A laundry beads manufacturing device according to claim 5, characterized in that: A first belt pulley is fixedly disposed concentrically on the circular shaft on the right side, and a second belt pulley is fixedly disposed concentrically on the rear side of the adjacent sprocket, and a belt is disposed between the first belt pulley and the second belt pulley.
7. A laundry beads manufacturing device according to claim 6, characterized in that: Two pressing plates symmetrically distributed on the left and right are slidably mounted on the lower side of the unloading platform, and a plurality of elastic telescopic rods matching the pressing plates are fixedly mounted on the upper side of the unloading platform.