An automated production device for microbial inoculants

Abstract

The present invention discloses an automated production device for microbial agents, which relates to the technical field of microbial agent production, including a fermentation box, wherein the outer wall of the fermentation box is provided with a transfer assembly, the transfer assembly is used to transfer abnormal agents in the fermentation box, a sensor for detecting agent status is provided at the bottom end of a telescopic rod, the transfer assembly includes a transfer box and a controller 2, and a temperature and humidity detection unit 2, a temperature adjustment unit 2 and a humidity adjustment unit 2 are installed on the inner wall of the transfer box. The present invention is provided with an agent status detection sensor and an industrial camera to perform real-time monitoring during the fermentation process of the microbial agent. When the fermentation state is abnormal, the transfer assembly removes the abnormally fermented microbial agent out of the fermentation box to avoid contamination of other normally fermented microbial agents, and maintains a stable state of the fermentation production environment in the fermentation box during the removal process to avoid the phenomenon of failure of microbial agent fermentation production due to changes in temperature and humidity.

Description

[0001] The application date of this invention is: 2024-08-21, the application number is: 2024111486106, and the name of the invention is: A divisional application for an automated production device and use method for microbial agents. Technical Field

[0002] The invention relates to the technical field of microbial agent production, and in particular to an automated microbial agent production device. Background Art

[0003] Microbial agents refer to live bacterial preparations made by adsorbing the fermentation liquid of target microorganisms after industrial production and propagation using porous materials as adsorbents. During the production of microbial agents, it is necessary to ferment and culture them in the production device under appropriate temperature and humidity conditions to obtain effective microbial agents. However, the existing microbial agent production equipment is not convenient for accurately obtaining the fermentation status of the microbial agent when in use, and it is not convenient to remove the abnormally fermented microbial agent while maintaining the stability of the fermentation environment inside the production device.

[0004] The defects of existing microbial agent production equipment are:

[0005] 1. Patent document CN103421689B mainly considers how to improve the automation level of microbial agent production equipment, but does not consider how to monitor the fermentation state of the microbial agent inside the equipment and how to remove the abnormally fermented microbial agent;

[0006] 2. Patent document KR100780430B1 mainly considers how to remove the odor generated during the production process, but does not consider how to stir the microbial agent and prevent the microbial agent from overflowing;

[0007] 3. Patent document CN207973757U mainly considers the problem of stirring the microbial inoculant in the production tank, but does not consider how to maintain uniformity and consistency of the fermentation environment in the production device. Summary of the invention

[0008] The object of the present invention is to provide an automated production device for microbial agents to solve the problems raised in the above background technology.

[0009] To achieve the above object, the present invention provides the following technical solution: comprising a fermentation box, the outer wall of which is provided with a transfer assembly, the transfer assembly is used to transfer abnormal bacterial agents in the fermentation box, the inner wall of which is provided with a partition, the top of which is provided with a culture dish, the culture dish is used to ferment and produce microbial agents;

[0010] A telescopic rod 1 is installed at the bottom of the partition, a stirring assembly is sleeved on the outer wall of the telescopic rod 1, a bacterial agent state detection sensor is arranged at the bottom end of the telescopic rod 1, an industrial camera is installed at the bottom of the stirring assembly, and the bacterial agent state sensor, the industrial camera and the transfer assembly are electrically connected;

[0011] The transfer assembly includes a transfer box and a second controller. The transfer box is installed on both sides of the fermentation box, and the second controller is installed on the top of the transfer box. A second telescopic rod is installed on the inner wall of the rear side of the transfer box, and a connecting frame is installed on the output end of the second telescopic rod. An outer wall of one side of the connecting frame is connected to an arc frame. A vacuum suction cup and a pressure sensor 1 are provided on the inner wall of the arc frame, and the pressure sensor 1 is located above the vacuum suction cup. A vacuum generator is installed inside the arc frame, and the vacuum generator is connected to the vacuum suction cup. A sealing plate is installed through the front of the transfer box, and a pressure sensor 2 is installed on the bottom of the transfer box. The pressure sensor 2 and the pressure sensor 1 are both electrically connected to the vacuum generator. A third telescopic rod is installed on the top of the transfer box, and the output end of the third telescopic rod is connected to the back of the sealing plate. A second temperature and humidity detection unit, a second temperature adjustment unit and a second humidity adjustment unit are installed on the inner wall of the transfer box, and the second temperature and humidity detection unit, the second humidity adjustment unit, the second temperature adjustment unit and the second controller are electrically connected.

[0012] Preferably, the partitions are installed in four groups and are evenly arranged from top to bottom. The training dish is placed on the top of the three groups of partitions below. The telescopic rod one and the bacterial agent status detection sensor are located above the culture dish. The bacterial agent status detection sensor includes a biosensor or a gene sensor or a temperature sensor three.

[0013] Preferably, the second temperature and humidity detection unit includes two temperature sensors and two humidity sensors installed on the front inner wall of the transfer box, and the second temperature sensor and the second humidity sensor are spaced apart. The second temperature adjustment unit includes two electric heating tubes installed on the top wall of the transfer box and two cooling circulation tubes installed on the inner side of the back of the transfer box, and the cooling circulation tube is located above the second telescopic rod. The second humidity adjustment component includes two humidifiers and a dehumidifier installed on the side inner wall of the transfer box, and the second humidifier is located in front of the dehumidifier.

[0014] Preferably, a baffle is connected to the top of the arc-shaped frame, and the bottom of the baffle fits with the top of the culture dish.

[0015] Preferably, the stirring assembly includes a splash guard mounted on the outer wall of a telescopic rod, a telescopic rod four is installed at the bottom of the partition, the telescopic rod four is located on one side of the telescopic rod, and the output end of the telescopic rod four is connected to the top of the splash guard, a rotating cylinder is embedded in the bottom wall of the splash guard, and the rotating cylinder is mounted on the outer wall of the telescopic rod, a gear one and a stirring frame are mounted on the outer wall of the rotating cylinder, the stirring frame is located below the gear one, a driving motor and a timer are installed on the top of the splash guard, and the timer, the driving motor and the telescopic rod four are electrically connected, a gear two is mounted on the outer wall of the output end of the driving motor, and the gear two is meshed with the gear one.

[0016] Preferably, a humidifier is installed on the bottom wall of the fermentation box, and humidification pipes are connected to the two side outlets of the humidifier. A spray outlet is opened on the front of the humidification pipe to increase the humidity in the fermentation box, a dryer is installed on the top wall of the fermentation box, and the two side outer walls and the bottom of the dryer are connected to the drying pipe, a heating unit is arranged on the inner wall of the partition, and a cooling unit is arranged inside the fermentation box, a temperature sensor and a humidity sensor are installed on the inner wall of the fermentation box, and the temperature sensor and the humidity sensor are arranged alternately, a main controller is installed on the front of the fermentation box, and the main controller is electrically connected to the humidifier, the dryer, the heating unit, the cooling unit, the temperature sensor and the humidity sensor, a through hole is opened through the top of the partition, and a mounting frame is connected to the bottom of the partition, a ventilation fan is installed inside the mounting frame, and the ventilation fan is located below the through hole.

[0017] Preferably, the heating unit comprises an electric heating tube embedded in the inner wall of the partition, the cooling unit comprises a cooling circulation tube installed on the inner wall of the fermentation box, and the installation frame is a frame with hollow holes.

[0018] Preferably, a limiting seat is provided on the top of the partition, and the inner wall of the limiting seat is in contact with the outer wall of the culture dish.

[0019] A method for using an automated microbial agent production device, the method for using the microbial agent production device is as follows:

[0020] S1. Place the culture dish containing the microbial inoculant to be fermented into the fermentation box, and place the culture dish on top of the three sets of baffles below;

[0021] S2, setting the temperature and humidity in the fermentation box through the main controller, and adjusting the temperature and humidity in the fermentation box through a humidifier, a dryer, a heating unit, or a cooling unit;

[0022] S3, the telescopic rod is extended, and the microbial agent state detection sensor is inserted into the microbial agent to be fermented, so as to detect the fermentation state of the microbial agent;

[0023] S4. During the fermentation and cultivation of the microbial agent, the microbial agent in the culture dish is stirred regularly;

[0024] S5. When abnormal fermentation of the microbial inoculant in the culture dish is detected, the culture dish containing the abnormality is transferred to the transfer box through the transfer component and taken out.

[0025] Preferably, in S2, the following steps are also included:

[0026] S21, detecting the temperature and humidity in the fermentation box through temperature sensor 1 and humidity sensor 1, and dynamically adjusting the temperature and humidity in the fermentation box;

[0027] In S5, the following steps are also included:

[0028] S51, before transferring the abnormal bacterial agent, first detect the temperature and humidity in the transfer box, and adjust the temperature and humidity in the transfer box to the same state as the temperature and humidity in the fermentation box through the temperature adjustment unit 2 and the humidity adjustment unit 2;

[0029] S52. After the temperature and humidity in the transfer box are the same as those in the fermentation box, open the sealing plate, pull the culture dish containing the abnormal bacterial agent into the transfer box, and close the sealing plate.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] 1. The present invention is equipped with a microbial agent state detection sensor and an industrial camera to perform real-time monitoring during the fermentation production process of the microbial agent, so as to obtain the fermentation state of the microbial agent in a timely and accurate manner. When the fermentation state is abnormal, the transfer component is used to move the abnormally fermented microbial agent out of the fermentation box to avoid contamination or impact on other normally fermented microbial agents. In addition, during the removal process, the fermentation production environment in the fermentation box can be maintained in a stable state to avoid the phenomenon of failure of the microbial agent fermentation production due to changes in temperature and humidity.

[0032] 2. The present invention installs a timer to regularly drive the telescopic rod 4 to extend, push the splash plate downward, and make the driving motor drive the gear 2 to rotate, so that the gear 1 drives the rotating cylinder to rotate, and the rotating cylinder drives the stirring frame to rotate, so as to stir the microbial inoculum in the culture dish, improve the production and fermentation uniformity of the microbial inoculum, and set a baffle to shield the top of the culture dish to prevent the fermentation liquid from splashing out during the stirring process and reduce the fermentation effect.

[0033] 3. The present invention installs a main controller for setting the temperature and humidity in the fermentation box. During the fermentation process, the fermentation environment in the fermentation box is monitored online in real time through a temperature sensor 1 and a humidity sensor 1, and the temperature and humidity in the fermentation box are dynamically adjusted through a heating unit 1 or a cooling unit 1 or a humidifier or a dryer, thereby achieving the purpose of automatic adjustment of the microbial inoculant fermentation production environment.

[0034] 4. The present invention improves the uniformity of humidification and drying by arranging a reasonable pipeline distribution, arranges partitions with through holes and through grooves to avoid obstruction of air flow, and arranges two sets of ventilation fans with opposite exhaust wind directions to promote air flow on the upper and lower sides of the partitions to avoid local differences in temperature and humidity, which is beneficial to improving the uniformity and consistency of temperature and humidity between layers, thereby improving the consistency of the fermentation state of the microbial inoculant. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 It is a front structural schematic diagram of the present invention;

[0037] Figure 3 It is a schematic diagram of the transfer box structure of the present invention;

[0038] Figure 4 It is a schematic diagram of the transfer assembly structure of the present invention;

[0039] Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure at point A;

[0040] Figure 6 It is a schematic diagram of the partition structure of the present invention;

[0041] Figure 7 It is a schematic diagram of the structure of the stirring assembly of the present invention;

[0042] Figure 8 It is a schematic diagram of the heating pipeline structure of the present invention;

[0043] Fig. 9 It is a schematic diagram of the ventilation fan structure of the working flow diagram of the present invention.

[0044] In the figure: 1. Fermentation box; 2. Transfer assembly; 3. Stirring assembly; 4. Telescopic rod 1; 5. Partition; 6. Culture dish; 7. Bacteria status detection sensor; 8. Industrial camera; 9. Transfer box; 10. Telescopic rod 2; 11. Connecting frame; 12. Arc frame; 13. Vacuum suction cup; 14. Vacuum generator; 15. Pressure sensor 1; 16. Baffle; 17. Pressure sensor 2; 18. Temperature and humidity detection unit 2; 19. Temperature adjustment unit 2; 20. Humidity adjustment unit 2; 21. Controller 2; 22. Telescopic rod 3; 23. Sealing Sealing plate; 24. Humidifier 2; 25. Dehumidifier; 26. Limit seat; 27. Splash plate; 28. Telescopic rod 4; 29. ​​Rotating cylinder; 30. Stirring frame; 31. Gear 1; 32. Driving motor; 33. Gear 2; 34. Timer; 35. Humidifier 1; 36. Humidification pipe; 37. Spray outlet; 38. Dryer; 39. Drying pipe; 40. Heating unit 1; 41. Cooling unit 1; 42. Through hole; 43. Mounting frame; 44. Ventilation fan; 45. Temperature sensor 1; 46. Humidity sensor 1; 47. Main controller. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0047] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] See also Figure 2 , Figure 3 , Figure 4 and Figure 5 An embodiment of the present invention is as follows: an automated production device for microbial agents, comprising a fermentation box 1, a transfer assembly 2 is provided on the outer wall of the fermentation box 1, the transfer assembly 2 is used to transfer abnormal agents in the fermentation box 1, a partition 5 is installed on the inner wall of the fermentation box 1, and the number of installation groups of the partitions 5 is four, which are installed in sequence from top to bottom. A culture dish 6 is placed on the top of the three groups of partitions 5 below, and the culture dish 6 is cylindrical. The culture dish 6 is used for fermenting and producing microbial agents. A limited seat 26 is provided on the top of the partition 5, and the inner wall of the limited seat 26 is in contact with the outer wall of the culture dish 6. A telescopic rod 4 is installed at the bottom of the third set of partitions 5, and a stirring assembly 3 is provided on the outer wall of the telescopic rod 4. A microbial agent state detection sensor 7 is provided at the bottom of the telescopic rod 4. An industrial camera 8 is installed at the bottom of the stirring assembly 3. The microbial agent state detection sensor 7 and the industrial camera 8 are located above the culture dish 6, and the microbial agent state detection sensor 7, the industrial camera 8 and the transfer assembly 2 are electrically connected. The microbial agent state detection sensor 7 includes a biosensor or a gene sensor or a temperature sensor 3 or a chemical sensor, which is used to detect the fermentation state of the microbial agent in the culture dish 6;

[0049] The transfer assembly 2 includes a transfer box 9 and a controller 21. The transfer box 9 is installed on both sides of the fermentation box 1. The outer wall of the transfer box 9 close to the incubator is connected to the incubator. The controller 21 is installed on the top of the transfer box 9. The inner wall of the rear side of the transfer box 9 is installed with a telescopic rod 210. The number of installation groups of the telescopic rod 210 is two. The output end of the telescopic rod 210 is installed with a connecting frame 11. The outer wall of one side of the connecting frame 11 is connected with an arc frame 12. The arc inner wall side of the arc frame 12 is provided with a vacuum suction cup 13 and a pressure sensor 15, and the pressure sensor 15 is located at the vacuum suction cup 13. The vacuum suction cup 13 is used to absorb the culture dish 6. When the vacuum suction cup 13 is in close contact with the outer wall of the culture dish 6, the pressure data value detected by the pressure sensor 15 reaches the standard pressure data value 1. A vacuum generator 14 is installed inside the arc frame 12, and the vacuum generator 14 is connected to the vacuum suction cup 13. A sealing plate 23 is installed through the front of the transfer box 9. The sealing plate 23 is located on the side close to the outer wall of the incubator, and the top and bottom of the sealing plate 23 are slidably connected to the inner wall of the transfer box 9. A pressure sensor 2 17 is installed at the bottom of the transfer box 9, and a sensor is provided in the controller 21. The standard pressure data 1 of the sensor 1 and the standard pressure data 2 of the sensor 2, the pressure sensor 2 17 and the pressure sensor 1 15 are both electrically connected to the vacuum generator 14, the top of the transfer box 9 is installed with a telescopic rod 3 22, and the output end of the telescopic rod 3 22 is connected to the back of the sealing plate 23, the inner wall of the transfer box 9 is installed with a temperature and humidity detection unit 2 18, a temperature adjustment unit 2 19 and a humidity adjustment unit 20, and the temperature and humidity detection unit 2 18, the humidity adjustment unit 20, the temperature adjustment unit 2 19 and the controller 2 21 are electrically connected, the temperature and humidity detection unit 2 18 includes an installation A temperature sensor 2 and a humidity sensor 2 are provided on the inner wall of the front side of the transfer box 9, and the temperature sensor 2 and the humidity sensor 2 are arranged at intervals, a temperature adjustment unit 2 19 includes an electric heating pipe 2 installed on the top wall of the transfer box 9 and a cooling circulation pipe 2 installed on the inner side of the back side of the transfer box 9, and the cooling circulation pipe is located above the telescopic rod 2 10, a humidity adjustment component 2 includes a humidifier 24 and a dehumidifier 25 installed on the inner wall of the side of the transfer box 9, and the humidifier 24 is located in front of the dehumidifier 25, a baffle 16 is connected to the top of the arc frame 12, and the bottom of the baffle 16 is in contact with the top of the culture dish 6;

[0050] Furthermore, by setting up a microbial agent state detection sensor 7 and an industrial camera 8 to perform real-time monitoring during the fermentation generation process of the microbial agent, when it is detected that the microbial agent in a group of culture dishes 6 is in an abnormal fermentation state, the telescopic rod 1 4 is shortened to drive the microbial agent state detection sensor 7 to move upward, and the temperature and humidity conditions in the transfer box 9 are detected by the temperature and humidity detection unit 2 18, and it is analyzed whether the temperature and humidity conditions in the transfer box 9 are the same as the temperature and humidity conditions in the fermentation box 1. When the analysis result shows that the temperature and humidity conditions in the transfer box 9 are different from those in the fermentation box 1, the temperature adjustment unit 2 18 is used to detect the temperature and humidity conditions in the transfer box 9. The second 19 and the humidity adjustment unit 20 adjust the temperature and humidity in the transfer box 9 so that the temperature and humidity conditions in the transfer box 9 are the same as those in the fermentation box 1. Then the telescopic rod 10 is extended, and the arc frame 12 is driven to move into the fermentation box 1 through the connecting frame 11. When the arc frame 12 moves to the point where the vacuum suction cup 13 is in close contact with the outer wall of the culture dish 6, the baffle 16 blocks the top of the culture dish 6, and the pressure data detected by the pressure sensor 17 exceeds the standard pressure data 1, the controller 21 sends a drive instruction to the vacuum generator 14, and the vacuum generator 14 starts The operation is started, and the vacuum suction cup 13 is used to absorb the culture dish 6. Then the telescopic rod 2 10 is shortened, and the culture dish 6 is driven to move into the transfer box 9 through the connecting frame 11, and the culture dish 6 is pulled into the transfer box 9, and the sealing plate 23 is pulled backward by the telescopic rod 3 22 to seal the connection between the transfer box 9 and the fermentation box 1. When the culture dish 6 moves to the outer wall and fits the pressure sensor 2 17, the pressure data detected by the pressure sensor 2 17 exceeds the standard pressure data 2, so that the vacuum generator 14 stops working, and the telescopic rod 2 10 drives the arc frame 12 to continue to move to the right. The arc frame 12 is moved to separate from the outer wall of the culture dish 6, the sealing door arranged on the front of the transfer box 9 is opened, the culture dish 6 containing the abnormal microbial agent is taken out, and the sealing door is closed, so as to realize the purpose of real-time monitoring of the fermentation production process of the microbial agent, and the microbial agent with abnormal fermentation can be removed from the fermentation box 1 in time to avoid contamination or influence on other normally fermented microbial agents, and in the process of taking out, the fermentation production environment in the fermentation box 1 can be maintained in a stable state to avoid the phenomenon of failure of the microbial agent fermentation production due to changes in temperature and humidity.

[0051] See also Figure 2 , Figure 3 , Figure 4 and Figure 5, an embodiment of the present invention provides: an automated production device for microbial inoculants, comprising transfer components 2 arranged on both sides of a fermentation box 1, before the transfer component 2 transfers the abnormal inoculant, the telescopic rod three 22 is in an extended state, so that the sealing plate 23 is opened, the transfer box 9 and the fermentation box 1 are in a connected state, thereby making the temperature and humidity conditions in the transfer box 9 and the temperature and humidity conditions in the fermentation box 1 consistent, when the inoculant state detection sensor 7 and the industrial camera 8 detect that the microbial inoculant in a certain culture dish 6 has an abnormal phenomenon, the telescopic rod one 4 is shortened, driving the microbial inoculant state detection sensor 7 to move above the culture dish 6, and then the telescopic rod two 10 is used to mobilize the connecting frame 11 to move, so that the arc frame 12 moves to a state where the vacuum suction cup 13 is in close contact with the outer wall of the culture dish 6, and the vacuum is generated. The generator 14 is started to generate suction to adsorb the culture dish 6, and the culture dish 6 is pulled into the transfer box 9 by shortening the telescopic rod 210, and the sealing plate 23 is pulled backward by shortening the telescopic rod 32 to seal the connection between the transfer box 9 and the incubator, and the culture dish 6 is taken out through the sealing door on the front of the transfer box 9. After closing the sealing door, the temperature and humidity conditions in the transfer box 9 are detected by the temperature and humidity detection unit 1, and it is analyzed whether the temperature and humidity conditions are the same as those in the fermentation box 1. When the temperature and humidity conditions in the transfer box 9 are different from those in the incubator, the temperature and humidity conditions in the transfer box 9 are adjusted by the temperature adjustment unit 219 and the humidity adjustment unit 220 to make them the same as the fermentation environment in the fermentation box 1, and the sealing plate 23 is opened again to connect the transfer box 9 with the fermentation box 1.

[0052] See also Figure 6 and Figure 7 An embodiment of the present invention is as follows: an automated production device for microbial inoculants, wherein the stirring assembly 3 comprises a splash plate 27 sleeved on the outer wall of the telescopic rod 4, the splash plate 27 is used to shield the top of the culture dish 6, a telescopic rod 4 28 is installed at the bottom of the partition 5, the telescopic rod 4 28 is located on one side of the telescopic rod 4, and the output end of the telescopic rod 4 28 is connected to the top of the splash plate 27, a rotating cylinder 29 is embedded in the bottom wall of the splash plate 27, and the rotating cylinder 29 is sleeved on the outer wall of the telescopic rod 4, the rotating cylinder 29 is rotatably connected to the bottom wall of the splash plate 27, and the outer wall of the rotating cylinder 29 A gear 31 and a stirring frame 30 are sleeved, and the stirring frame 30 is located below the gear 31. A driving motor 32 and a timer 34 are installed on the top of the splash plate 27, and the timer 34, the driving motor 32 and the telescopic rod 28 are electrically connected. A sealing frame is installed on the top of the splash plate 27, and the timer 34 and the driving motor 32 are located inside the sealing frame. The sealing frame is used to protect the driving motor 32 and the timer 34. A gear 2 33 is sleeved on the outer wall of the output end of the driving motor 32, and the gear 2 33 is located below the splash plate 27, and the gear 2 33 is meshed with the gear 1 31.

[0053] Furthermore, by setting a timer 34, the telescopic rod 28 is driven to extend at a fixed time, pushing the splash plate 27 to move downward, so that the bottom of the splash plate 27 is in contact with the top plate of the culture dish 6, and the driving motor 32 drives the gear 2 33 to rotate, the gear 2 33 drives the gear 1 31 to rotate, the gear 1 31 drives the rotating cylinder 29 to rotate, and the rotating cylinder 29 drives the stirring frame 30 to rotate, so as to stir the microbial inoculum in the culture dish 6, thereby improving the uniformity of the production and fermentation of the microbial inoculum, and by setting the baffle 16 to shield the top of the culture dish 6, the fermentation liquid is prevented from splashing out during the stirring process, thereby reducing the fermentation effect.

[0054] See also Figure 1 and Figure 8 , an embodiment of the present invention is: an automated production device for microbial inoculants, a humidifier 35 is installed on the bottom wall of the fermentation box 1, and humidification pipes 36 are connected to the outlets on both sides of the humidifier, and a spray port 37 is opened on the front of the humidification pipe 36 to increase the humidity in the fermentation box 1, a dryer 38 is installed on the top wall of the fermentation box 1, and drying pipes 39 are connected to the outer walls on both sides of the dryer 38, and the drying pipes 39 are used to extract the humid air in the fermentation box 1 and transport it to the dryer 38 for drying, and two groups of drying pipes 39 are connected to the bottom of the dryer 38, and the drying pipes 39 are used to transport the dried air in the dryer 38 to the drying box, and the inner wall of the partition 5 is provided with a heating unit 40, and the heating unit 40 is located below the culture dish 6, and a cooling unit 41 is provided inside the fermentation box 1 to cool the air. The temperature unit 41 includes a cooling circulation pipe 1 installed on the inner wall of the fermentation box 1, and the cooling circulation pipe 1 is located between the drying pipe 39 and the humidification pipe 36. The cooling unit 41 also includes a cooling liquid loading box and a pump body on the top of the fermentation box 1. The input end of the pump body is connected to the cooling liquid loading box through a pipe, and the output end of the pump body is connected to the cooling circulation pipe 1. A temperature sensor 45 and a humidity sensor 46 are installed on the inner wall of the fermentation box 1, and the temperature sensor 45 and the humidity sensor 46 are alternately arranged. The temperature sensor 45 and the humidity sensor 46 are used to detect the temperature and humidity in the fermentation box 1. A main controller 47 is installed on the front of the fermentation box 1, and the main controller 47 is electrically connected to the humidifier 35, the dryer 38, the heating unit 40, the cooling unit 41, the temperature sensor 45 and the humidity sensor 46.

[0055] Furthermore, a main controller 47 is provided for setting the temperature and humidity in the fermentation box 1, and the temperature and humidity in the fermentation box 1 are adjusted by a heating unit 40 or a cooling unit 41 or a humidifier or a dryer 38, and the air inside the fermentation box 1 is humidified and dried by the humidifier and the dryer 38, so as to reduce the introduction of external gas and prevent the external gas from affecting the fermentation environment and the fermentation state. During the fermentation process, the fermentation environment in the fermentation box 1 is monitored online in real time by a temperature sensor 45 and a humidity sensor 46, and the temperature and humidity in the fermentation box 1 are dynamically adjusted by a heating unit 40 or a cooling unit 41 or a humidifier or a dryer 38, so as to achieve the purpose of automatic adjustment of the microbial inoculant fermentation production environment.

[0056] See also Figure 8 and Fig. 9 , an embodiment of the present invention: an automated microbial inoculant production device, a through groove is formed on the top of the partition 5, and the through groove is close to the back and inside of the two sides of the fermentation box 1, the humidification pipe 36 and the drying pipe 39 are both fitted with the inside of the back of the fermentation box 1, and the humidification pipe 36 and the drying pipe 39 pass through the inside of the through groove close to the back of the fermentation box 1, the humidification pipe 36 is provided with a spray port 37 on the front side, and the two groups of drying pipes 39 on both sides of the humidification pipe 36 are provided with suction ports on the front side. The front sides of the two groups of drying ducts 39 in the middle of 36 are provided with air outlets, and the spray ports 37, the suction ports and the air outlets are evenly distributed between the two adjacent groups of partitions 5. A through hole 42 is penetrated through the top of the partition 5. There are two groups of through holes 42, which are located in the middle of the partition 5. The bottom of the partition 5 is connected with a mounting frame 43, which is a frame body with hollow holes. A ventilation fan 44 is installed inside the mounting frame 43, and the ventilation fan 44 is located below the through hole 42, and the ventilation directions of the two groups of ventilation fans 44 are opposite.

[0057] Furthermore, by setting a reasonable pipeline distribution, the uniformity of humidification and drying is improved, and by setting a partition 5 with through holes 42 and through grooves, obstruction of air flow is avoided, and two sets of ventilation fans 44 with opposite exhaust wind directions are set to promote air flow on the upper and lower sides of the partition 5, avoiding local differences in temperature and humidity, which is beneficial to improving the uniformity and consistency of temperature and humidity between layers, and further improving the consistency of the fermentation state of the microbial inoculant.

[0058] Working principle: put the culture dish 6 containing the microbial agent to be fermented into the fermentation box 1, and place the culture dish 6 on the top of the three groups of partitions 5 below, set the temperature and humidity in the fermentation box 1 through the main controller 47, and adjust the temperature and humidity in the fermentation box 1 through the humidifier 35 or the dryer 38 or the heating unit 40 or the cooling unit 41, extend the telescopic rod 4, insert the agent state detection sensor 7 into the agent to be fermented, and detect the fermentation state of the microbial agent. During the fermentation and cultivation of the microbial agent, stir the microbial agent in the culture dish 6 regularly. When the fermentation of the microbial agent in the culture dish 6 is detected to be abnormal, transfer the culture dish 6 containing the abnormal phenomenon to the transfer box 9 through the transfer component 2 and take it out.

[0059] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An automated production device for microbial inoculants, comprising a fermentation tank (1), characterized in that: The outer wall of the fermentation box (1) is provided with a transfer assembly (2), the transfer assembly (2) is used to transfer abnormal bacterial agents in the fermentation box (1), the inner wall of the fermentation box (1) is installed with a partition (5), the top of the partition (5) is placed with a culture dish (6), the culture dish (6) is used to ferment and produce microbial agents; A telescopic rod (4) is installed at the bottom of the partition (5); a stirring assembly (3) is sleeved on the outer wall of the telescopic rod (4); a bacterial agent state detection sensor (7) is arranged at the bottom end of the telescopic rod (4); an industrial camera (8) is installed at the bottom of the stirring assembly (3); and the bacterial agent state detection sensor (7), the industrial camera (8) and the transfer assembly (2) are electrically connected; The transfer assembly (2) comprises a transfer box (9) and a second controller (21), the transfer box (9) being mounted on both sides of the fermentation box (1), the second controller (21) being mounted on the top of the transfer box (9), the rear inner wall of the transfer box (9) being mounted with a second telescopic rod (10), the output end of the second telescopic rod (10) being mounted with a connecting frame (11), the outer wall of one side of the connecting frame (11) being connected with an arc frame (12), the inner wall of the arc frame (12) being provided with a vacuum suction cup (13) and a first pressure sensor (15), and the first pressure sensor (15) being located above the vacuum suction cup (13), the interior of the arc frame (12) being mounted with a vacuum generator (14), and the vacuum generator (14) and the vacuum suction cup (11) being connected to each other. 3) connection, a sealing plate (23) is installed through the front of the transfer box (9), a pressure sensor 2 (17) is installed at the bottom of the transfer box (9), the pressure sensor 2 (17) and the pressure sensor 1 (15) are both electrically connected to the vacuum generator (14), a telescopic rod 3 (22) is installed on the top of the transfer box (9), and the output end of the telescopic rod 3 (22) is connected to the back of the sealing plate (23), and a temperature and humidity detection unit 2 (18), a temperature adjustment unit 2 (19) and a humidity adjustment unit 2 (20) are installed on the inner wall of the transfer box (9), and the temperature and humidity detection unit 2 (18), the humidity adjustment unit 2 (20), the temperature adjustment unit 2 (19) and the controller 2 (21) are electrically connected; The stirring assembly (3) comprises a splash plate (27) sleeved on the outer wall of the telescopic rod one (4); a telescopic rod four (28) is installed at the bottom of the partition (5); the telescopic rod four (28) is located on one side of the telescopic rod one (4); and the output end of the telescopic rod four (28) is connected to the top of the splash plate (27); a rotating cylinder (29) is embedded and installed on the bottom wall of the splash plate (27); the rotating cylinder (29) is sleeved on the outer wall of the telescopic rod one (4); a gear one (31) and a stirring frame (30) are sleeved on the outer wall of the rotating cylinder (29); the stirring frame (30) is located below the gear one (31); a driving motor (32) and a timer (34) are installed on the top of the splash plate (27); the timer (34), the driving motor (32) and the telescopic rod four (28) are electrically connected; a gear two (33) is sleeved on the outer wall of the output end of the driving motor (32); and the gear two (33) is meshed with the gear one (31); A humidifier (35) is installed on the bottom wall of the fermentation box (1), and humidification pipes (36) are connected to the two side outlets of the humidifier. A spray outlet (37) is provided on the front of the humidification pipe (36) for increasing the humidity in the fermentation box (1). A dryer (38) is installed on the top wall of the fermentation box (1), and the two side outer walls and the bottom of the dryer (38) are connected to the drying pipe (39). A heating unit (40) is installed on the inner wall of the partition (5), and a cooling unit (41) is installed inside the fermentation box (1). A temperature sensor (45) and a humidity sensor (46) are installed on the inner wall of the fermentation box (1). ), and temperature sensor 1 (45) and humidity sensor 1 (46) are alternately arranged, a main controller (47) is installed on the front of the fermentation box (1), and the main controller (47) is electrically connected to humidifier 1 (35), dryer (38), heating unit 1 (40), cooling unit 1 (41), temperature sensor 1 (45) and humidity sensor 1 (46), a through hole (42) is opened through the top of the partition (5), a mounting frame (43) is connected to the bottom of the partition (5), a ventilation fan (44) is installed inside the mounting frame (43), and the ventilation fan (44) is located below the through hole (42).

2. The automated microbial agent production device according to claim 1, characterized in that: The partitions (5) are installed in four groups and are evenly arranged from top to bottom. The training dish is placed on the top of the three groups of partitions (5) at the bottom. The telescopic rod (4) and the bacterial agent state detection sensor (7) are located above the culture dish (6). The bacterial agent state detection sensor (7) includes a biosensor, a gene sensor or a temperature sensor.

3. The automated microbial agent production device according to claim 1, characterized in that: The second temperature and humidity detection unit (18) comprises a second temperature sensor and a second humidity sensor installed on the front inner wall of the transfer box (9), and the second temperature sensor and the second humidity sensor are arranged at a distance. The second temperature adjustment unit (19) comprises an electric heating pipe installed on the top wall of the transfer box (9) and a second cooling circulation pipe installed on the inner side of the back of the transfer box (9), and the cooling circulation pipe is located above the second telescopic rod (10). The second humidity adjustment component comprises a second humidifier (24) and a dehumidifier (25) installed on the inner side wall of the transfer box (9), and the second humidifier (24) is located in front of the dehumidifier (25).

4. The automated microbial agent production device according to claim 1, characterized in that: The top of the arc-shaped frame (12) is connected to a baffle (16), and the bottom of the baffle (16) fits with the top of the culture dish (6).

5. The automated microbial agent production device according to claim 1, characterized in that: The heating unit 1 (40) comprises an electric heating tube 1 embedded in the inner wall of the partition (5), the cooling unit 1 (41) comprises a cooling circulation tube 1 installed on the inner wall of the fermentation box (1), and the installation frame (43) is a frame body with hollow holes.

6. The automated microbial agent production device according to claim 1, characterized in that: A limiting seat (26) is provided on the top of the partition (5), and the inner wall of the limiting seat (26) is in contact with the outer wall of the culture dish (6).

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