Internal circulation catalytic reactor for biological enzyme and use method thereof

Through the design of the internal circulation catalytic reactor, the combination of the reflux assembly, MBR membrane, partition plate and blowing assembly is used to solve the problem of insufficient reaction in the biological enzyme catalytic reaction, and a more efficient catalytic reaction and higher purity products are achieved.

CN119752615APending Publication Date: 2025-04-04SICHUAN HYDROGEN NONGXIN AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411755770.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The prior art has insufficient reaction in biological enzyme catalytic reactions, resulting in waste of resources and the inability to meet the specification requirements.

Method used

An internal circulation catalytic reactor is adopted to achieve multiple cycle contacts and catalytic reactions of raw materials through the cooperation of the reflux assembly, MBR membrane, partition plate and blowing assembly.

Benefits of technology

A more fully catalytic reaction of raw materials is achieved, the reaction efficiency and product purity are improved, and resource waste is reduced.

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Abstract

The invention discloses an internal circulation catalytic reactor for a biological enzyme and a use method thereof, and relates to the technical field of biological enzyme catalytic reactors. The reactor comprises a reactor body, a reflux component is arranged inside the reactor body, an MBR membrane is installed inside the reflux component, a partition plate is installed on the side of the reactor body close to the reflux component, a blowing component is arranged at the center of the partition plate, the blowing component comprises a bracket, the bracket is installed inside the reflux component, a spring is connected to the bottom surface of the bracket, an inner tube is connected to the bottom end of the spring, a plurality of air bags are connected to the outer wall of the inner tube, air holes are opened on the top surfaces of the plurality of air bags, an outer wall of the inner tube is slidably connected to an outer tube, the outer tube is fixed to the bottom of the partition plate, an outer wall of the outer tube is connected to an air guide pipe on one side, and a joint is installed at one end of the air guide pipe.
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Description

Technical Field

[0001] The invention relates to the technical field of bio-enzyme catalytic reactors, in particular to an internal circulation catalytic reactor for bio-enzymes and a use method thereof. Background Art

[0002] Biological enzymes are organic substances with high catalytic activity produced by living cells. Most of them are proteins, and a very small part is RNA. Biological enzymes bind to substrates through specific structures to form enzyme-substrate complexes. Biological enzymes have been widely used due to their unique biological functions and high efficiency of enzyme catalysis. Immobilized enzymes are an enzyme application technology developed in the past decade or so, and have attractive application prospects in industrial production, chemical analysis, and medicine. After enzymes are immobilized, their stability is generally increased, they are easy to separate from the reaction system, and they are easy to control, can be used repeatedly, are easy to transport and store, and are conducive to automated production.

[0003] At present, in the process of processing the catalytic reaction of biological enzymes, the enzyme and substrate are generally put in all at once, and then the product is taken out through a one-time reaction and filtered and purified. Since the catalytic reaction is affected by many factors, a single catalytic number will directly lead to insufficient reaction, which will not only cause a waste of resources, but also result in the purity of the reactants failing to meet the specification requirements. Summary of the invention

[0004] The object of the present invention is to provide an internal circulation catalytic reactor for biological enzymes and a method of using the same to solve the problems raised in the above-mentioned background technology.

[0005] By adopting the above technical solution, the function of full response is achieved.

[0006] In view of the above problems, the technical solution proposed by the present invention is: A biological enzyme internal circulation catalytic reactor comprises a reactor body, a reflux component is arranged inside the reactor body, an MBR membrane is installed inside the reflux component, a partition plate is installed on the side of the reactor body close to the reflux component, a blowing component is arranged at the center of the partition plate, the blowing component comprises a bracket, the bracket is installed inside the reflux component, a spring is connected to the bottom surface of the bracket, an inner tube is connected to the bottom end of the spring, a plurality of air bags are connected to the outer wall of the inner tube, air holes are opened on the top surfaces of the plurality of air bags, an outer tube is slidably connected to the outer wall of the inner tube, the outer tube is fixed to the bottom of the partition plate, an air guide pipe is connected to one side of the outer wall of the outer tube, and a joint is installed at one end of the air guide pipe.

[0007] As a preferred technical solution of the present invention, the reflux assembly includes a straight cylinder, a top plate is installed on the top of the straight cylinder, the top edge of the top plate is threadedly connected with bolts, the top plate is connected to the top surface of the reactor body by bolts, and the straight cylinder is provided with a hole on one side close to the top plate.

[0008] As a preferred technical solution of the present invention, the bottom end of the straight tube is connected to a flaring tube, and the flaring tube is located directly above the plurality of airbags.

[0009] As a preferred technical solution of the present invention, a circular hole is opened on the top surface of the top plate, a feeding assembly is arranged inside the circular hole, the feeding assembly includes a feeding barrel, the feeding barrel is inserted and connected to the inside of the circular hole, a sealing plug is threadedly connected to the top end of the feeding barrel, and a twist handle is installed on the top surface of the sealing plug.

[0010] As a preferred technical solution of the present invention, the bracket is located inside the straight tube.

[0011] As a preferred technical solution of the present invention, the partition plate includes a recessed circular plate, which is fixedly installed inside the reactor body. A cross opening is opened at the center of the top surface of the recessed circular plate, and the inner wall of the cross opening coincides with the outer wall of the inner tube and the airbag.

[0012] As a preferred technical solution of the present invention, an air pump is installed on one side of the outer wall of the reactor body, and the output end of the air pump extends into the interior of the reactor body and is connected to one end of the joint.

[0013] As a preferred technical solution of the present invention, a gathering opening is provided at the inner bottom end of the reactor body, and a discharge valve is connected to the bottom end of the gathering opening.

[0014] As a preferred technical solution of the present invention, support legs are respectively welded to the four corners of the bottom end of the reactor body.

[0015] In another aspect, the present invention provides a method for using an internal circulation catalytic reactor for a biological enzyme, comprising the following steps: S1. Adding raw materials: First, by holding the twist handle and twisting the sealing plug, the sealing plug is separated from the feed barrel, and then the same amount of reaction raw materials are injected into the feed barrels at different positions, and the sealing plug is twisted again to seal the feed barrel; S2. Blowing up the raw materials: while feeding, the air pump is started to inject air into the air guide tube from its output end until it is transported to the inside of the outer tube, and the air pressure inside the outer tube is increased to push the inner tube to extend upward until the inner tube drives the air bag to extend to the inside of the cross opening, and the air flow is continuously supplied to fill the entire cross opening, and the air hole is set so that the air flow inside the air bag can be released upward, thereby blowing up the raw materials accumulated on the partition board; S3, contact reaction: after the blowing in step S2, the stationary raw materials can be subjected to the upward airflow, thereby entering the inside of the expanded tube, and in conjunction with the connection of the straight tube, the raw materials following the upward airflow can contact the MBR membrane inside the straight tube and undergo a catalytic reaction; S4, reflux cycle: by opening a hole on one side of the straight cylinder, the raw material passing through the MBR membrane can pass through the straight cylinder and fall back onto the partition plate, and with the help of the rising airflow released by the blowing component, it enters the MBR membrane in the straight cylinder again, thus achieving the circulation activity law; S5, material discharge: after completing multiple cycles in step S4, the air pump is stopped so that the air flow is no longer supplied to the interior of the inner tube, and the inner tube is retracted to the interior of the outer tube through the elastic action of the spring on the inner tube. At the same time, since the airbag also lacks air flow supply, it will become deflated and detach from the cross opening, making the cross opening unobstructed up and down, causing the material after the catalytic reaction to fall to the gathering opening at the bottom of the reactor body, and then the discharge operation of the reactor is completed by opening the discharge valve.

[0016] Compared with the prior art, the present invention has the following beneficial effects: Through the mutual cooperation of the reflux component, MBR membrane, partition plate and blowing component, the reactor can achieve a more complete catalytic reaction of the raw materials, wherein, airflow is injected into the air guide tube through the output end of the air pump and transported to the inside of the outer tube, and the air pressure inside the outer tube is increased to push the inner tube to extend upward until the inner tube drives the airbag to extend to the inside of the cross opening, and prompts the airbag to fill the entire cross opening, and at the same time, with the setting of the air holes, the airflow inside the airbag can be released upward, thereby blowing up the raw materials accumulated on the partition plate, and driving the raw materials into the reflux component through the rising airflow, and contacting the MBR membrane for a preliminary catalytic reaction, and then by utilizing the hole setting in the reflux component, the raw materials that pass through the MBR membrane can fall back to the partition plate again, and thus be brought into the MBR membrane by the rising airflow for catalytic reaction again, thereby realizing the internal circulation function of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional schematic diagram of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 2 A cross-sectional view of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 3 A schematic diagram of a reflux mechanism of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 4 A schematic diagram of a blowing mechanism of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 5 A schematic diagram of the feed assembly of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 6 A schematic diagram of the partition plate structure of an internal circulation catalytic reactor for a biological enzyme provided by the present invention; Figure 7 The present invention provides a flowchart of a method for using an internal circulation catalytic reactor for biological enzymes.

[0018] In the figure: 100, reactor body; 200, reflux assembly; 2001, straight cylinder; 2002, hole; 2003, top plate; 2004, round hole; 2005, flared tube; 300, feed assembly; 3001, feed cylinder; 3002, sealing plug; 3003, twist handle; 400, air pump; 500, support leg; 600, MBR membrane; 700, blowing assembly; 7001, bracket; 7002, spring; 7003, inner tube; 7004, air bag; 7005, air hole; 7006, outer tube; 7007, air guide tube; 7008, joint; 800, partition plate; 8001, recessed round plate; 8002, cross opening; 900, discharge valve. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 6The present invention provides a technical solution: an internal circulation catalytic reactor for biological enzymes, comprising a reactor body 100, a reflux assembly 200 is arranged inside the reactor body 100, an MBR membrane 600 is installed inside the reflux assembly 200, a partition plate 800 is installed on one side of the reactor body 100 close to the reflux assembly 200, a blowing assembly 700 is arranged at the center of the partition plate 800, the blowing assembly 700 includes a bracket 7001, the reflux assembly 200 The bracket 7001 is installed inside, the bottom surface of the bracket 7001 is connected to a spring 7002, the bottom end of the spring 7002 is connected to an inner tube 7003, the outer wall of the inner tube 7003 is connected to a plurality of air bags 7004, the top surfaces of the air bags 7004 are provided with air holes 7005, the outer wall of the inner tube 7003 is slidably connected to an outer tube 7006, the outer tube 7006 is fixed to the bottom of the partition plate 800, and one side of the outer wall of the outer tube 7006 is connected to an air guide pipe 7007, the air guide pipe A joint 7008 is installed at one end of the tube 7007. Airflow is injected into the air guide tube 7007 through the output end of the air pump 400 and transported to the inside of the outer tube 7006. By increasing the air pressure inside the outer tube 7006, the inner tube 7003 is pushed to extend upward until the inner tube 7003 drives the air bag 7004 to extend to the inside of the cross opening 8002, and the air bag 7004 is prompted to fill the entire cross opening 8002. At the same time, with the setting of the air hole 7005, the airflow inside the air bag 7004 can be released upward, thereby blowing up the raw materials accumulated on the partition plate 800, and the raw materials are driven into the reflux component 200 by the rising airflow, and contact the MBR membrane 600 to carry out a preliminary catalytic reaction. Then, by utilizing the setting of the hole 2002 in the reflux component 200, the raw materials that have passed through the MBR membrane 600 can fall back to the partition plate 800 again, and are again brought into the MBR membrane 600 by the rising airflow for catalytic reaction.

[0021] Among them, the reflux assembly 200 includes a straight cylinder 2001, a top plate 2003 is installed on the top of the straight cylinder 2001, the top edge of the top plate 2003 is threaded with bolts, and the top plate 2003 is connected to the top surface of the reactor body 100 through bolts. The straight cylinder 2001 is provided with a hole 2002 on one side close to the top plate 2003. The setting of the hole 2002 makes it easy to discharge the material inside the straight cylinder 2001 to the outside.

[0022] Among them, the bottom end of the straight tube 2001 is connected to a flared tube 2005, and the flared tube 2005 is located directly above a number of air bags 7004. By utilizing the positional relationship between the flared tube 2005 and the air bags 7004, it is convenient to ensure that the rising airflow is always directed toward the interior of the straight tube 2001.

[0023] Among them, a circular hole 2004 is opened on the top surface of the top plate 2003, and a feeding assembly 300 is arranged inside the circular hole 2004. The feeding assembly 300 includes a feeding barrel 3001. The inside of the circular hole 2004 is inserted and connected with the feeding barrel 3001. The top of the feeding barrel 3001 is threadedly connected with a sealing plug 3002. A twist handle 3003 is installed on the top surface of the sealing plug 3002. By installing and using the twist handle 3003, the twisting of the sealing plug 3002 is more convenient.

[0024] The bracket 7001 is located inside the straight tube 2001 , and the positional relationship between the bracket 7001 and the straight tube 2001 enables the reflux assembly 200 and the blowing assembly 700 to be located in the same vertical line.

[0025] Among them, the partition plate 800 includes a recessed circular plate 8001, and the recessed circular plate 8001 is fixedly installed inside the reactor body 100. A cross opening 8002 is opened at the center of the top surface of the recessed circular plate 8001. The inner wall of the cross opening 8002 coincides with the outer wall of the inner tube 7003 and the air bag 7004. The cross opening 8002 is sealed and filled by the inner tube 7003 and the air bag 7004, thereby ensuring the sealing of the recessed circular plate 8001 and facilitating the stacking of raw materials on the top surface of the partition plate 800.

[0026] Among them, an air pump 400 is installed on one side of the outer wall of the reactor body 100, and the output end of the air pump 400 extends to the interior of the reactor body 100 and is connected to one end of the connector 7008. Through the installation and use of the air pump 400, it supplies airflow to the blowing assembly 700.

[0027] A gathering opening is provided at the inner bottom of the reactor body 100 , and a discharge valve 900 is connected to the bottom of the gathering opening.

[0028] The four corners of the bottom of the reactor body 100 are respectively welded with support legs 500. The support legs 500 are welded to facilitate the horizontal stability of the reactor.

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 7 The present invention provides a technical solution: a method for using an internal circulation catalytic reactor for a biological enzyme, comprising the following steps: S1. Adding raw materials: First, by holding the twist handle 3003 and twisting the sealing plug 3002, the sealing plug 3002 is separated from the feed barrel 3001, and then the same amount of reaction raw materials are injected into the feed barrel 3001 at different positions, and the sealing plug 3002 is twisted again to seal the feed barrel 3001; S2, blowing up the raw materials: while feeding, start the air pump 400, so that the output end of the air pump 400 injects air into the air guide tube 7007 until it is transported to the inside of the outer tube 7006, and the air pressure inside the outer tube 7006 is increased to push the inner tube 7003 to extend upward until the inner tube 7003 drives the air bag 7004 to extend to the inside of the cross opening 8002, and continuously supply air, so that the air bag 7004 fills the entire cross opening 8002, and cooperates with the setting of the air hole 7005 so that the air flow inside the air bag 7004 can be released upward, thereby blowing up the raw materials accumulated on the partition plate 800; S3, contact reaction: after the blowing in step S2, the stationary raw materials can be subjected to the upward airflow, thereby entering the inside of the expanded tube 2005, and in conjunction with the connection of the straight tube 2001, the raw materials following the upward airflow can contact the MBR membrane 600 inside the straight tube 2001, and a catalytic reaction occurs; S4, reflux cycle: by opening a hole 2002 on one side of the straight cylinder 2001, the raw material passing through the MBR membrane 600 can pass through the straight cylinder 2001 and fall back onto the partition plate 800, and enter the MBR membrane 600 in the straight cylinder 2001 again with the help of the rising airflow released by the blowing component 700, thereby achieving a cyclic activity pattern; S5. Material discharge: After completing multiple cycles in step S4, the air pump 400 is stopped so that the air flow is no longer supplied to the interior of the inner tube 7003, and the inner tube 7003 is retracted to the interior of the outer tube 7006 through the elastic action of the spring 7002 on the inner tube 7003. At the same time, since the airbag 7004 also lacks air flow supply, it will become shrunken and detach from the cross opening 8002, making the cross opening 8002 unobstructed up and down, causing the material after the catalytic reaction to fall to the gathering opening at the bottom of the reactor body 100, and then the discharge operation of the reactor is completed by opening the discharge valve 900.

Claims

1. An internal circulation catalytic reactor for biological enzymes, characterized in that: The invention comprises a reactor body (100), wherein a reflux assembly (200) is arranged inside the reactor body (100), an MBR membrane (600) is installed inside the reflux assembly (200), a partition plate (800) is installed on a side of the reactor body (100) close to the reflux assembly (200), a blowing assembly (700) is arranged at the center of the partition plate (800), the blowing assembly (700) comprises a bracket (7001), the bracket (7001) is installed inside the reflux assembly (200), and the bottom surface of the bracket (7001) is connected to A spring (7002), the bottom end of the spring (7002) is connected to an inner tube (7003), the outer wall of the inner tube (7003) is connected to a plurality of air bags (7004), the top surfaces of the plurality of air bags (7004) are provided with air holes (7005), the outer wall of the inner tube (7003) is slidably connected to an outer tube (7006), the outer tube (7006) is fixed to the bottom of the partition plate (800), one side of the outer wall of the outer tube (7006) is connected to an air guide tube (7007), and a joint (7008) is installed at one end of the air guide tube (7007).

2. The internal circulation catalytic reactor for biological enzymes according to claim 1, characterized in that: The reflux assembly (200) comprises a straight cylinder (2001), a top plate (2003) is installed at the top of the straight cylinder (2001), bolts are threadedly connected to the edge of the top surface of the top plate (2003), the top plate (2003) is connected to the top surface of the reactor body (100) via the bolts, and a hole (2002) is opened on one side of the straight cylinder (2001) close to the top plate (2003).

3. The internal circulation catalytic reactor for biological enzymes according to claim 2, characterized in that: The bottom end of the straight tube (2001) is connected to a flared tube (2005), and the flared tube (2005) is located directly above the plurality of air bags (7004).

4. The internal circulation catalytic reactor for biological enzymes according to claim 3, characterized in that: A circular hole (2004) is provided on the top surface of the top plate (2003), a feed assembly (300) is provided inside the circular hole (2004), the feed assembly (300) comprises a feed barrel (3001), the inside of the circular hole (2004) is connected with the feed barrel (3001), a sealing plug (3002) is threadedly connected to the top end of the feed barrel (3001), and a twist handle (3003) is installed on the top surface of the sealing plug (3002).

5. The internal circulation catalytic reactor for biological enzymes according to claim 4, characterized in that: The support (7001) is located inside the straight tube (2001).

6. The internal circulation catalytic reactor for biological enzymes according to claim 1, characterized in that: The partition plate (800) comprises a recessed circular plate (8001), the recessed circular plate (8001) is fixedly installed inside the reactor body (100), a cross opening (8002) is provided at the center of the top surface of the recessed circular plate (8001), and the inner wall of the cross opening (8002) is consistent with the outer wall of the inner tube (7003) and the air bag (7004).

7. The internal circulation catalytic reactor for biological enzymes according to claim 1, characterized in that: An air pump (400) is installed on one side of the outer wall of the reactor body (100), and the output end of the air pump (400) extends into the interior of the reactor body (100) and is connected to one end of the connector (7008).

8. The internal circulation catalytic reactor for biological enzymes according to claim 1, characterized in that: A gathering opening is provided at the inner bottom end of the reactor body (100), and the bottom end of the gathering opening is connected to a discharge valve (900).

9. The internal circulation catalytic reactor for biological enzymes according to claim 1, characterized in that: Support legs (500) are respectively welded to the four corners of the bottom end of the reactor body (100).

10. A method for using an internal circulation catalytic reactor for biological enzymes according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Adding raw materials: First, by holding the twist handle (3003) and twisting the sealing plug (3002), the sealing plug (3002) is separated from the feeding barrel (3001), and then the same amount of reaction raw materials is injected into the feeding barrels (3001) at different positions, and the sealing plug (3002) is twisted again to seal the feeding barrel (3001); S2, blowing up the raw materials: while feeding, the air pump (400) is started so that the output end thereof injects air into the air guide tube (7007) until the air is transported to the inside of the outer tube (7006), and the air pressure inside the outer tube (7006) is increased so that the inner tube (7003) is pushed to extend upward until the inner tube (7003) drives the air bag (7004) to extend to the inside of the cross opening (8002), and the air flow is continuously supplied so that the air bag (7004) fills the entire cross opening (8002), and the air hole (7005) is set so that the air flow inside the air bag (7004) can be released upward, thereby blowing up the raw materials accumulated on the partition plate (800); S3, contact reaction: after the blowing in step S2, the stationary raw materials can be subjected to the upward airflow, thereby entering the inside of the expanded tube (2005), and in conjunction with the connection of the straight cylinder (2001), the raw materials following the upward airflow can contact the MBR membrane (600) inside the straight cylinder (2001), and a catalytic reaction occurs; S4, reflux cycle: by opening a hole (2002) on one side of the straight cylinder (2001), the raw material passing through the MBR membrane (600) can pass through the straight cylinder (2001) and fall back onto the partition plate (800), and with the help of the rising airflow released by the blowing component (700), it can enter the MBR membrane (600) in the straight cylinder (2001) again, thereby achieving the activity law of the cycle; S5. Material discharge: After completing multiple cycles in step S4, the operation of the air pump (400) is stopped so that the air flow is no longer supplied to the interior of the inner tube (7003), and the inner tube (7003) is retracted into the interior of the outer tube (7006) through the elastic action of the spring (7002) on the inner tube (7003). At the same time, since the air bag (7004) also lacks air flow supply, it will become shrunken and detach from the cross opening (8002), so that the cross opening (8002) is unobstructed up and down, causing the material after the catalytic reaction to fall to the gathering opening at the bottom of the reactor body (100), and then the discharge operation of the reactor is completed by opening the discharge valve (900).