A pouring device for civil engineering construction

Through the combination of modular design and intelligent monitoring system, real-time state adjustment and precise vibration treatment of concrete are achieved, which solves the problems of low vibration accuracy and lack of automated adjustment in existing devices, and improves construction efficiency and quality.

CN119754563BActive Publication Date: 2025-07-11福建建工集团有限责任公司
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Patent Information

Application Number
CN202510262687.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-07-11
Estimated Expiration
2045-03-06

AI Technical Summary

Technical Problem

The existing concrete pouring device has low vibration accuracy and lacks real-time monitoring and automatic adjustment functions, resulting in low construction efficiency, especially in complex scenarios, which is difficult to achieve efficient and uniform concrete pouring.

Method used

The modular design of the pouring device for civil construction is adopted, combined with the intelligent system to monitor the concrete status in real time, and accurately corrected through the guide vibrator. The detection components and the pulley system driven by the motor are used to achieve automatic adjustments to ensure the uniformity and compactness of the concrete.

Benefits of technology

It improves construction efficiency, reduces manual operation, ensures the quality and construction safety of concrete, and is especially suitable for building scenarios with large areas or complex structures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a pouring device for civil engineering construction, aiming to improve the construction efficiency and quality during concrete pouring. The device includes a formwork, pulleys, drive ropes, a detection assembly, a motor, and a guiding vibrator, etc. The pulleys are installed at the four corners of the formwork, and the drive ropes drive the detection assembly to move within the construction area. The motor provides power for the drive ropes. The detection assembly is provided with multiple detectors and a controller to monitor the concrete pouring state in real time. The guiding vibrator generates vibrations through an eccentric block to eliminate air bubbles and voids in the concrete and ensure its density. The device is also equipped with an adjustment system composed of an adjustment column, a permanent magnet, a guiding ring, and a coil. The position and height of the vibrator are adjusted through the magnetic field to accurately position the vibration area. Through the feedback of the detection assembly, the system can automatically adjust the position of the vibrator, quickly eliminate defects, realize the automation and precise control of the construction process, and effectively improve the quality and construction efficiency of concrete pouring.
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Description

Technical Field

[0001] The present invention relates to a pouring device for civil engineering construction, in particular to a pouring device for civil engineering construction applied to the field of building construction technology. Background Art

[0002] In the existing field of civil engineering construction, the functions and automation levels of concrete pouring equipment are the key factors affecting construction efficiency and concrete quality. Although the common concrete pouring devices on the market currently have certain automation functions, in actual use, there are still some technical limitations. Especially in complex construction scenarios, it is difficult to achieve efficient and uniform concrete pouring and automatic correction of defects.

[0003] Chinese invention patent CN118187455B discloses a concrete pouring device for civil engineering construction. The device realizes the automatic adjustment of the uniformity of concrete through a stirring component and a vibration component. However, although the device can improve the uniformity of concrete to a certain extent, the design of its vibration component is relatively simple, and it is unable to accurately locate and correct the defects in different parts of the concrete. In addition, the linkage design of stirring and vibration may lead to insufficient local concrete quality in some cases, unable to meet the requirements of high-precision construction.

[0004] Chinese invention patent CN116856720B discloses a civil engineering construction pouring device and its use method. The device simplifies the vibration work in the concrete pouring process by setting a vibrating structure and reduces manual operation. However, the vibrating structure of the device is limited by its fixed "V"-shaped vibrating rod design and is difficult to flexibly adjust the vibration position and intensity. Especially in the pouring process of large areas or complex structures, it still relies on manual adjustment, resulting in low efficiency. In addition, due to the lack of an intelligent monitoring system in the device, it is unable to provide real-time feedback on the quality problems that occur during the concrete pouring process.

[0005] Although the above two patents have solved the problems of vibration and uniformity control in the concrete pouring process to a certain extent, there are still the following limitations: the vibration function design is relatively simple, and it is difficult to accurately correct the defects in different parts of the concrete; the lack of real-time monitoring and automatic adjustment functions still requires manual adjustment in part, affecting the overall construction efficiency. Summary of the Invention

[0006] Aiming at the above-mentioned existing technologies, the technical problem to be solved by the present invention is how to solve the problems of low vibration accuracy, lack of real-time monitoring and automatic adjustment in the existing devices.

[0007] To solve the above problems, the present invention provides a pouring device for civil engineering construction, including a formwork. Pulley wheels are rotatably connected to the four corners of the outer end of the formwork. Two pulley wheels at opposite corners can be connected by a driving rope. The driving rope is in contact with the outer end of the corresponding pulley wheel. A same detection component is fixedly connected to the two driving ropes. The detection component is provided with a plurality of detectors and a controller. The plurality of detectors are all electrically connected to the controller. Motors are fixedly connected to the pulley wheels close to the bottom end of the formwork. A guiding vibrator is arranged inside the formwork. The guiding vibrator includes a guiding head. A vibrating body is threadedly connected to the top end of the guiding head. A rotating shaft is rotatably connected inside the vibrating body. An eccentric block is clamped to the outer end of the rotating shaft. An internal tooth ring is fixedly connected to the top end of the vibrating body. A steering gear is meshed inside the internal tooth ring. A driving gear is fixedly connected to the corresponding position of the outer end of the rotating shaft. The outer end of the driving gear is meshed with the outer end of the steering gear. An inclined surface is provided at the bottom end of the guiding head.

[0008] In the above-mentioned pouring device for civil engineering construction, during the construction process, the intelligent system automatically monitors the state of the concrete, and adjusts the position and vibration intensity of the guiding vibrator according to the monitoring results, so as to accurately correct the internal defects of the concrete, ensure the uniformity and density of the concrete pouring. This device is particularly suitable for construction scenarios of large areas or complex structures, can significantly improve the construction efficiency, reduce manual operations, and lower the construction cost.

[0009] As a further improvement of the present application, both driving ropes maintain a certain tension, and the magnitude of the tension enables the detection component to operate stably. During the operation, the two driving ropes do not have obvious sagging. The bottom end of the steering gear is of a conical structure, and the internal tooth ring, the steering gear and the driving gear are all spur gears.

[0010] As a further improvement of the present application, both ends of the two driving ropes are fixedly connected to the detection component, and the parts of the two driving ropes away from the detection component at both ends bypass the corresponding pulley wheels and penetrate through the detection component.

[0011] As a further improvement of the present application, the power part of the motor is fixedly connected to the corresponding pulley wheel, the fixed part of the motor is fixedly connected to the formwork, and both motors are electrically connected to the controller inside the detection component.

[0012] As another improvement of the present application, an adjusting column is fixedly connected to the top end of the steering gear, a permanent magnet is fixedly connected to the top end of the adjusting column, and the directions of the two poles of the permanent magnet are parallel to the axis direction of the adjusting column.

[0013] As a supplement to another improvement of the present application, a guiding ring is slidably connected to the outer end of the adjusting column, and convex platforms are provided at both the top end and the bottom end of the adjusting column, and the diameter of the convex platform is larger than the inner diameter of the guiding ring.

[0014] As a supplement to another improvement of the present application, a coil is wound around the outer end of the guide ring. The coil is electrically connected to the controller. A fixing plate is fixedly connected to the bottom end of the coil. The fixing plate is slidably connected to both the rotating shaft and the adjusting column.

[0015] As another improvement of the present application, a housing is fixedly connected to the outer end of the fixing plate. The housing is a hollow structure for accommodating the adjusting column, the permanent magnet, the guide ring, the coil and the fixing plate. A protective tube is fixedly connected to the top end of the housing. The rotating shaft passes through the protective tube and extends to the upper side of the protective tube, and the extended part is fixedly connected to the power system. The power system is electrically connected to the controller.

[0016] A pouring device for civil engineering construction, and its usage method includes the following steps;

[0017] S1: Erect the formwork, install pulleys at the four corners of the formwork, and install the driving rope, the detection component and the motor at the designated positions;

[0018] S2: Generate a magnetic field through the coil to move the permanent magnet and the adjusting column upward, and the steering gear disengages from the meshing connection with the internal gear ring and the driving gear, so that the guide vibrator is temporarily in a non-working state;

[0019] S3: Pour the concrete into the formwork, drive the eccentric block to rotate by driving the rotating shaft, start the guide vibrator, and vibrate the poured concrete;

[0020] S4: Real-time monitor the pouring state of the concrete through the detection component. When bubbles or defects are found, adjust the position of the guide vibrator through the driving rope to move it to the defect position;

[0021] S5: By changing the magnetic field of the coil, move the permanent magnet, the adjusting column and the steering gear downward, re-engage the internal gear ring and the driving gear, and the rotating shaft drives the guide head to rotate through the steering gear, so that the guide head is positioned to the required position according to the inclined plane to vibrate and eliminate defects;

[0022] S6: After completing the vibration treatment of the concrete, stop the work of the guide vibrator, and finally check the quality of the concrete through the detection component.

[0023] In summary, the present application has the following beneficial effects:

[0024] First of all, through the modular design, the installation and operation become more efficient. The combination of the formwork, pulleys and driving rope, combined with the automatic drive of the motor, enables the detection component to move flexibly in the construction area, realizing real-time monitoring of the concrete pouring quality. This kind of automatic monitoring and adjustment greatly reduces the need for manual intervention and improves the construction efficiency.

[0025] Secondly, the guiding vibrator generates uniform vibrations through the rotation of the eccentric block, ensuring that internal air bubbles and voids in the concrete can be eliminated during pouring, guaranteeing its density and strength. This vibration effect not only improves the construction quality of the concrete but also makes the construction process more efficient, effectively shortening the construction period.

[0026] In addition, the adjustment system composed of the adjustment column, permanent magnet, guiding ring, and coil introduced in the device enables precise control of the working position and height of the vibrator. By changing the magnetic field, the vibrator can move up and down and perform vibration treatment on specific areas. Especially when defects are found in the concrete, the device can respond quickly and perform fixed-point vibration correction. This function ensures the final construction quality.

[0027] Finally, based on the concrete state information fed back in real time by the detector, the control system can automatically adjust the position and vibration intensity of the guiding vibrator. This not only reduces the error of human judgment but also more effectively improves the safety and quality control during the construction process. Description of the Drawings

[0028] Figure 1 is the overall structure diagram of this application;

[0029] Figure 2 is the structure diagram of the guiding vibrator of this application;

[0030] Figure 3 is the overall exploded view of this application;

[0031] Figure 4 is the exploded view of the guiding vibrator of this application;

[0032] Figure 5 is the front view of this application;

[0033] Figure 6 is of this application Figure 5 Cross-sectional view A-A;

[0034] Figure 7 is of this application Figure 6 Cross-sectional view B-B;

[0035] Figure 8 is of this application Figure 6 Enlarged view at C;

[0036] Figure 9 is of this application Figure 7 Enlarged view at D;

[0037] Figure 10 is the external structure diagram of this application.

[0038] Explanation of the reference numerals in the drawings:

[0039] 1. Template; 2. Pulley; 3. Driving rope; 4. Detection component; 5. Motor; 6. Guided vibrator; 7. Guide head; 8. Vibrating body; 9. Rotating shaft; 10. Eccentric block; 11. Internal gear ring; 12. Direction-adjusting gear; 13. Driving gear; 14. Adjusting column; 15. Permanent magnet; 16. Guide ring; 17. Coil; 18. Fixed plate; 19. Housing; 20. Protection tube. Detailed implementation manners

[0040] The following will give a detailed description of three embodiments of the present application with reference to the accompanying drawings.

[0041] Embodiment 1

[0042] As Figures 1 to 10 shown, this embodiment relates to a pouring device for civil engineering construction, and its basic structure includes a template 1, a pulley 2, a driving rope 3, a detection component 4, a motor 5, a guided vibrator 6, etc.

[0043] First of all, the template 1 is the main structure of the device. Pulleys 2 are respectively rotatably connected to the four corners of the outer end of the template 1. The pulleys 2 are provided to facilitate the smooth operation of the driving rope 3 during construction. The driving rope 3 is connected between the pulleys 2 at two diagonal positions. The driving rope 3 contacts the outer end of the pulley 2 and maintains a certain tension.

[0044] A detection component 4 is fixedly connected to the driving rope 3. The detection component is provided with a plurality of detectors and a controller. The detectors are used to monitor the state of the concrete in real time during the pouring process. The detection component 4 moves through the driving rope 3, which can effectively monitor the quality of the concrete in the construction area, especially detect possible defects such as bubbles or voids.

[0045] A motor 5 is fixedly connected to the pulley 2 near the bottom end of the template 1. The power part of the motor 5 is fixedly connected to the pulley 2, and the fixed part of the motor 5 is connected to the template 1. The motor 5 provides power for the driving rope 3 to ensure the smooth operation of the detection component 4 in the construction area. The motor 5 is electrically connected to the controller in the detection component 4 so that the controller can adjust the operation of the motor according to the information of the detectors to achieve precise automatic control.

[0046] In addition, a guided vibrator 6 is provided inside the template 1. The guided vibrator 6 is used to vibrate the poured concrete. The guided vibrator 6 includes a guide head 7. The top end of the guide head is threadedly connected with a vibrating body 8. Inside the vibrating body, an eccentric block 10 is driven to rotate by a rotating shaft 9 connected by rotation, thereby generating vibration. The design of the eccentric block 10 makes the vibration more uniform, which helps to improve the compactness of the concrete. The top end of the vibrating body of the guided vibrator 6 is fixedly connected with an internal gear ring 11. The internal gear ring is meshed with a direction-adjusting gear 12. The outer end of the rotating shaft 9 is meshed with the direction-adjusting gear 12 through a driving gear 13 to achieve precise control of the vibration direction.

[0047] The bottom end of the guiding head 7 is provided with an inclined surface. The design of the inclined surface can guide it to travel through the concrete when the guiding vibrator works, ensuring that the guiding vibrator can be accurately positioned to the area that needs vibration treatment.

[0048] During use, first, set up the formwork 1, and install pulleys 2 at the four corners of the formwork. The driving rope 3 passes through the pulleys 2 and is connected to the detection component 4, enabling the detection component to move along the formwork. The motor 5 provides power. Through the rolling action of the pulleys, the driving rope 3 ensures that the detection component 4 runs smoothly under a certain tension, avoiding dropping.

[0049] When the concrete is poured into the formwork, the guiding vibrator 6 is started. The eccentric block 10 is driven by the rotating shaft 9 to generate vibration, and the vibration is transmitted to the guiding head 7, thereby vibrating the concrete. The inclined surface at the bottom end of the guiding head ensures that the vibration can cover the entire construction area through the guiding action of the vibration, eliminating the air bubbles and voids in the concrete.

[0050] During the pouring process, the detection component 4 monitors the state of the concrete in real time. Through the control of the motor 5 and the movement of the driving rope 3, the detection component can move flexibly inside the formwork to comprehensively monitor the concrete. When defects are detected in the concrete, the detection component adjusts the position of the guiding vibrator through the controller's instruction, enabling it to accurately perform secondary vibration treatment on the defective area to ensure the density and construction quality of the concrete.

[0051] Through the cooperation of the detection component 4 and the driving rope 3, real-time monitoring and automatic adjustment of the concrete pouring quality can be achieved, effectively improving the construction efficiency and reducing the error probability of human intervention.

[0052] The guiding head 7 of the guiding vibrator 6 has a unique design. Through the cooperation of the vibrating body 8 with the internal gear ring 11 and the steering gear 12, precise control of the vibration can be achieved, ensuring the uniformity of the concrete vibration treatment and reducing the generation of air bubbles and voids in the concrete.

[0053] Through the setting of the motor 5 and the pulleys 2, the driving rope 3 can maintain a certain tension during the construction process, ensuring the stable operation of the detection component 4, with simple operation and convenient maintenance.

[0054] The modular design of the entire device enables each part to be flexibly adjusted and replaced, suitable for different construction requirements, and improving the adaptability and versatility of the equipment.

[0055] Through the above structure and working principle, this device can effectively improve the quality control of concrete construction and has a high level of automation.

[0056] Embodiment 2

[0057] As Figures 1 to 10As shown, based on Embodiment 1, Embodiment 2 further introduces the adjustment system of the pouring device for civil engineering construction, especially involving the precise adjustment and automatic control of the vibrator.

[0058] The key part of this embodiment is the combination of the direction-adjusting gear 12, the adjusting column 14, the permanent magnet 15, the guide ring 16, and the coil 17. Through this set of systems, the precise adjustment of the height and direction of the vibrator can be achieved. Specifically, the top of the direction-adjusting gear 12 is fixedly connected to the adjusting column 14. The top of the adjusting column 14 is connected to a permanent magnet 15. The two poles of the permanent magnet 15 are parallel to the axis direction of the adjusting column 14. The function of the permanent magnet 15 is to realize the up and down movement of the adjusting column 14 through the control of the magnetic field.

[0059] The outer end of the adjusting column 14 is slidably connected to a guide ring 16 to ensure that the adjusting column 14 can slide smoothly when moving up and down. Both ends of the guide ring 16 are provided with bosses, and the diameter of the bosses is greater than the inner diameter of the guide ring 16, ensuring the stability during adjustment and the smoothness of sliding. The outer end of the guide ring 16 is wound with a coil 17. The coil 17 is connected to the controller through a circuit. When the controller is started, the position of the permanent magnet 15 is adjusted by controlling the magnetic field generated by the coil 17 through current, thereby driving the up and down movement of the adjusting column 14 and the direction-adjusting gear 12.

[0060] The fixing plate 18 is located at the bottom of the coil 17. The fixing plate 18 is connected to the rotating shaft 9 and the adjusting column 14 to ensure the overall stability of the system. The outer end of the fixing plate 18 is fixedly connected to a hollow housing 19, which is used to accommodate the key components of the adjustment system, such as the adjusting column 14, the permanent magnet 15, the guide ring 16, the coil 17, and the fixing plate 18. The top of the housing 19 is connected to a protective tube 20, and the rotating shaft 9 passes through the protective tube 20 to protect the system from the external environment. The extended part of the rotating shaft 9 is connected to the external power system, and the power system is electrically connected to the controller. The rotation of the rotating shaft 9 and the movement of the direction-adjusting gear 12 are automatically adjusted through the controller.

[0061] Through the combination of the adjustment system, the precise adjustment and control of the guiding vibrator 6 are realized. First, after the coil 17 is energized, a magnetic field is generated. The magnetic field acts on the permanent magnet 15, causing it to move up and down, and driving the displacement of the adjusting column 14 and the direction-adjusting gear 12. When the direction-adjusting gear 12 meshes with the internal gear ring 11 and the driving gear 13, the vibrator can be started, and the eccentric block 10 is driven to vibrate through the rotating shaft 9. During the vibration process, the controller controls the movement of the permanent magnet 15 by adjusting the current and magnetic field intensity of the coil 17 according to the feedback information of the detection component 4, thereby adjusting the height and vibration direction of the vibrator.

[0062] This adjustment system ensures that the vibrator can move flexibly to the positions that need to be vibrated during concrete pouring, perform fixed-point vibration treatment on the bubbles and voids in the concrete, eliminate quality defects during construction, and through the precise meshing of the steering gear 12 with the internal gear ring 11 and the driving gear 13, the vibration direction of the vibrator can be accurately controlled to ensure the density and uniformity of the concrete.

[0063] Through the cooperation of the adjustment column 14, the permanent magnet 15 and the guide ring 16, the vibrator can achieve precise adjustment of height and direction, adapt to the vibration requirements of different concrete pouring areas, greatly improve the pouring quality. The magnetic field control of the permanent magnet 15 and the coil 17 makes the adjustment of the vibrator more flexible and can be adjusted in real time according to the actual construction situation.

[0064] Through the electrical connection between the controller and the coil 17, the system can achieve automatic adjustment. When the detection component 4 detects defects in the concrete, the controller can automatically adjust the height and direction of the steering gear 12, quickly and accurately vibrate the concrete, reduce manual operation, and improve construction efficiency.

[0065] The design of the guide ring 16 and the fixing plate 18 ensures the smooth operation of the entire system during adjustment, without jamming during the sliding process, with high adjustment accuracy. The addition of the housing 19 and the protective tube 20 protects the core components of the adjustment system and extends the service life of the equipment, especially in harsh construction environments, ensuring the long-term stable operation of the equipment.

[0066] Through the automated system and intelligent control, this device can reduce the need for manual operation. Especially in complex construction environments, it can independently complete the vibration and adjustment of concrete, thus significantly improving construction efficiency and reducing labor costs.

[0067] In summary, through further improving the adjustment system in Embodiment 2, this device can flexibly adjust the working state of the vibrator during construction, greatly improving the quality and efficiency of concrete pouring. This automated and precise design effectively solves the problem of difficult precise control of vibration position and intensity in the prior art and is applicable to various complex civil engineering construction scenarios.

[0068] Embodiment 3

[0069] As Figures 1 to 10 shown, this embodiment is based on the aforementioned Embodiment 1 and Embodiment 2, and details the specific usage method of the pouring device for civil engineering construction to ensure that the entire equipment can work efficiently and accurately during the process of pouring concrete. The whole process is divided into several steps, and the operations of each step are introduced in detail as follows:

[0070] S1: First, set up the formwork 1, and install pulleys 2 at the four corners of the formwork. The pulleys 2 are connected to the detection component 4 through the drive rope 3. The drive rope 3 provides a moving path for the detection component 4. The motor 5 is connected to the pulley 2, and the power of the motor 5 is transmitted to the drive rope 3 through the pulley 2 to drive the detection component 4 to move on the formwork 1.

[0071] S2: By starting the coil 17, a magnetic field is generated to act on the permanent magnet 15. The permanent magnet 15 moves upward along with the adjusting column 14, driving the adjusting gear 12 to move upward. The movement of the adjusting gear 12 causes it to disengage from the meshing connection with the internal gear ring 11 and the driving gear 13, so that the guiding vibrator 6 is temporarily in a non-working state. The purpose of this step is to pause the vibration treatment to ensure that the vibrator does not interfere with the concrete pouring process.

[0072] S3: After the formwork 1 is prepared, pour concrete into the formwork 1, and then start the guiding vibrator 6. The guiding vibrator 6 drives the eccentric block 10 to rotate through the rotating shaft 9, generating vibration. The vibration force generated by the rotation of the eccentric block 10 acts on the vibrating body 8 and is then transmitted to the guiding head 7. The vibration of the guiding head 7 helps to eliminate the air bubbles and voids inside the concrete, ensuring the density and uniformity of the concrete.

[0073] S4: During the concrete vibration process, the detection component 4 monitors the state of the concrete in real time. The detector will detect air bubbles, voids or other defects in the concrete. When defects are found, the controller adjusts the positions of the motor 5 and the drive rope 3 to push the guiding vibrator 6 to move to the specific defect area. At this time, the guiding vibrator 6 can perform secondary vibration treatment according to the detected defect conditions to further eliminate the defects.

[0074] S5: When it is necessary to adjust the working position of the guiding vibrator 6, restart the coil 17 to generate a reverse magnetic field, so that the permanent magnet 15 and the adjusting column 14 move downward until the adjusting gear 12 meshes with the internal gear ring 11 and the driving gear 13 again. At this time, the power of the rotating shaft 9 is transmitted to the internal gear ring 11 through the adjusting gear 12, driving the rotation of the vibrating body 8 and the guiding head 7. The guiding head 7 is guided in the concrete through its inclined plane design to ensure that the guiding vibrator 6 can accurately move to the target position and perform vibration treatment at this position to eliminate the defects in the concrete.

[0075] S6: After the vibration treatment of the concrete is completed, stop the operation of the guiding vibrator 6, and the detection component 4 continues to monitor the overall quality of the concrete to ensure that there are no residual defects or air bubbles. Through the controller's analysis of the feedback from the detector, ensure that the quality of the concrete meets the expected requirements.

[0076] Through the combination of pulley 2, drive rope 3 and motor 5, it is ensured that the detection component 4 can move freely within the entire formwork 1. The coil 17 generates a magnetic field acting on the permanent magnet 15, and the adjustment column 14 moves up and down under the magnetic force of the permanent magnet 15 to adjust the position of the guiding vibrator 6.

[0077] The rotation of the eccentric block 10 drives the vibrating body 8, causing the guiding head 7 to perform a vibrating operation. The meshing connection between the internal gear ring 11 and the steering gear 12 within the vibrating body 8 controls the change in the vibration direction. By precisely controlling the rotation speed and direction of the rotating shaft 9, the vibration of the vibrating body 8 can be effectively transmitted to the concrete to help eliminate air bubbles and voids.

[0078] The detection component 4 monitors the state of the concrete in real time. Through the position adjustment of the drive rope 3 and the motor 5, the detector can accurately locate the defective area in the concrete and quickly adjust the position of the guiding vibrator 6 to perform precise vibration at a specific position.

[0079] Through the magnetic field adjustment mechanism of the coil 17 and the permanent magnet 15, and the design of the up and down movement and re-meshing of the steering gear 12, the guiding vibrator 6 can accurately adjust the vibration position according to the construction needs. This design greatly improves the accuracy and efficiency of vibration and ensures the quality of the concrete.

[0080] The detection component 4 monitors the possible defects during the concrete pouring process in real time. The control system can automatically adjust the position and vibration frequency of the guiding vibrator 6 according to the monitoring results. This intelligent feedback mechanism significantly reduces the human intervention and improves the automation degree of the construction.

[0081] The vibration driven by the eccentric block 10 of the guiding vibrator 6 can act evenly on each part of the concrete to ensure the compactness of the concrete. This design can effectively reduce the appearance of air bubbles and voids and improve the overall strength and construction quality of the concrete.

[0082] Through the automatic combination of the pulley 2, drive rope 3 and motor 5, the operation of the detection component 4 and the control of the guiding vibrator 6 become simple and easy, reducing the operation complexity and improving the construction efficiency.

[0083] In summary, Example 3 combines the structural designs and functions of the previous two examples, and realizes the full-automatic control of the equipment and the efficient concrete vibration treatment through specific operation steps, ensuring the improvement of the concrete construction quality and the simplicity of the operation.

[0084] Combined with the current actual needs, the above implementation manner adopted in this application, the protection scope is not limited thereto. Within the knowledge scope of those skilled in the art, various changes made without departing from the concept of this application still fall within the protection scope of the present invention.

Claims

1. A pouring device for civil engineering construction, comprising a formwork (1), characterized in that: At the four corners of the outer end of the template (1), pulleys (2) are rotatably connected. Between two diagonal pulleys (2), they can be connected by a driving rope (3). The driving rope (3) is in contact with the outer end of the corresponding pulley (2). A same detection component (4) is fixedly connected to the two driving ropes (3). A plurality of detectors and a controller are provided in the detection component (4). The plurality of detectors are all electrically connected to the controller. Motors (5) are fixedly connected to the pulleys (2) close to the bottom end of the template (1). A guiding vibrator (6) is provided in the template (1). The guiding vibrator (6) includes a guiding head (7). A vibrating body (8) is threadedly connected to the top end of the guiding head (7). A rotating shaft (9) is rotatably connected inside the vibrating body (8). An eccentric block (10) is clamped to the outer end of the rotating shaft (9). An internal gear ring (11) is fixedly connected to the top end of the vibrating body (8). A steering gear (12) is meshed inside the internal gear ring (11). A driving gear (13) is fixedly connected to the outer end of the rotating shaft (9) at a position corresponding to the steering gear (12). The outer end of the driving gear (13) is meshed with the outer end of the steering gear (12). An inclined surface is provided at the bottom end of the guiding head (7). A regulating column (14) is fixedly connected to the top end of the steering gear (12). A permanent magnet (15) is fixedly connected to the top end of the regulating column (14). The two polar directions of the permanent magnet (15) are parallel to the axis direction of the regulating column (14). A guiding ring (16) is slidably connected to the outer end of the regulating column (14). Convex platforms are provided at both the top end and the bottom end of the regulating column (14), and the diameter of the convex platforms is larger than the inner diameter of the guiding ring (16). A coil (17) is wound around the outer end of the guiding ring (16). The coil (17) is electrically connected to the controller. A fixing plate (18) is fixedly connected to the bottom end of the coil (17). The fixing plate (18) is slidably connected to both the rotating shaft (9) and the regulating column (14).

2. The pouring device for civil engineering construction according to claim 1, characterized in that: Both of the two driving ropes (3) maintain a certain tension, and the magnitude of the tension enables the detection component (4) to operate stably. During the operation, the two driving ropes (3) do not have obvious sagging. The bottom end of the steering gear (12) is of a conical structure. The internal gear ring (11), the steering gear (12), and the driving gear (13) are all spur gears.

3. A pouring device for civil engineering construction according to claim 1, characterized in that: Both ends of the two driving ropes (3) are fixedly connected to the detection component (4). The parts of the two driving ropes (3) far from the detection component (4) at both ends bypass the corresponding pulleys (2) and penetrate through the detection component (4).

4. A pouring device for civil engineering construction according to claim 1, characterized in that: The power part of the motor (5) is fixedly connected to the corresponding pulley (2). The fixed part of the motor (5) is fixedly connected to the template (1). Both of the two motors (5) are electrically connected to the controller inside the detection component (4).

5. A pouring device for civil engineering construction according to claim 1, characterized in that: The outer end of the fixed plate (18) is fixedly connected to a housing (19). The housing (19) is a hollow structure for accommodating the adjusting column (14), the permanent magnet (15), the guiding ring (16), the coil (17) and the fixed plate (18). The top end of the housing (19) is fixedly connected to a protective tube (20). The rotating shaft (9) passes through the protective tube (20) and extends to the upper side of the protective tube (20), and the extended part is fixedly connected to the power system. The power system is electrically connected to the controller.

6. The pouring device for civil engineering construction according to claim 5, characterized in that: Its usage method includes the following steps; S1: Erect the formwork (1), install pulleys (2) at the four corners of the formwork, and install the driving rope (3), the detection component (4) and the motor (5) at the designated positions; S2: Generate a magnetic field through the coil (17) to move the permanent magnet (15) and the adjusting column (14) upward, so that the adjusting gear (12) disengages from the internal gear ring (11) and the driving gear (13), and the guiding vibrator (6) is temporarily in a non-working state; S3: Pour the concrete into the formwork (1), drive the eccentric block (10) to rotate by driving the rotating shaft (9), and start the guiding vibrator (6) to vibrate the poured concrete; S4: Monitor the pouring state of the concrete in real time through the detection component (4). When a defect is found, adjust the position of the guiding vibrator (6) through the driving rope (3) to move it to the defect position; S5: By changing the magnetic field of the coil (17), move the permanent magnet (15), the adjusting column (14) and the adjusting gear (12) downward, re-engage the internal gear ring (11) and the driving gear (13), and the rotating shaft (9) drives the guiding head (7) to rotate through the adjusting gear (12), so that the guiding head (7) is positioned to the required position according to the inclined plane to vibrate and eliminate the defect; S6: After the vibration treatment of the concrete is completed, stop the work of the guiding vibrator (6), and finally check the quality of the concrete through the detection component (4).

Citation Information

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