A wear-resistant and corrosion-resistant ceramic pump

By designing an efficient filter mechanism in a ceramic pump, and using the vibration and scratching mechanism of the reciprocating screw and filter plate, the problem of wear and low filtration efficiency of the ceramic pump when transporting liquid containing large particulate matter is solved, and higher wear resistance and filtration efficiency are achieved, extending the service life of the pump.

CN119755074AInactive Publication Date: 2025-04-04HUBEI TIANMEN TIANZE PUMP CO LTD
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Patent Information

Application Number
CN202411914308.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When ceramic plunger pumps carry liquid containing large particulate matter for a long time, it is easy for the plunger and pump cylinder to wear, the filter assembly is blocked, the filtration rate is reduced, and the motion resistance is increased.

Method used

A wear-resistant and corrosion-resistant ceramic pump is designed, and a filter mechanism includes a reciprocating screw, a disc-shaped scraper, a filter plate assembly and an adjustment assembly. The filter plate is driven by the reciprocating screw to vibrate and scratch. Combined with the floating components and adjustment components of the filter plate, the efficient filtration of the liquid and the adjustment of the filter hole area are achieved.

Benefits of technology

Effectively prevent large particulate matter from entering the pump barrel, reduce wear of the plunger and pump barrel, improve filtration efficiency, extend the service life of the pump, and dynamically adjust the filter hole size through the evaluation model to maintain the efficient operation of the pump.

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Abstract

The present invention discloses a wear-resistant and corrosion-resistant ceramic pump, which belongs to the technical field of ceramic pumps and comprises a base, and also comprises: a pump body assembly, which is provided with two groups and linearly arranged on the base; a pushing assembly, which is used to push two pump rods to perform linear motion in opposite directions in the vertical direction; a filtering mechanism, which is used to filter the liquid entering the pump barrel; the filtering mechanism comprises a reciprocating screw and a disc-shaped scraper frame, and also comprises: a filter plate assembly, which is used to filter the liquid; a driving assembly, which is installed at the other end of the reciprocating screw, and is used to drive the reciprocating screw to perform linear motion and rotational motion; an adjusting assembly, which is installed on the filter plate assembly, and is used to adjust the filter hole area of ​​the filter plate assembly; the present invention can judge whether the filter plate assembly has a risk of clogging according to the lifting force information of the pump rod and perform impurity removal treatment on it, and can also adjust the filter hole size of the filter plate assembly according to the particle diameter size in the pump barrel.
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Description

Technical Field

[0001] The invention belongs to the technical field of ceramic pumps, and in particular relates to a wear-resistant and corrosion-resistant ceramic pump. Background Art

[0002] Ceramic plunger pump is a pump used for high-pressure fluid transportation. It uses a plunger made of ceramic material as a key component. It has excellent wear resistance, corrosion resistance and a long service life. Ceramic plunger pumps are widely used in industries that require high pressure, corrosion resistance and wear resistance, such as petrochemical, metallurgy, mining, coatings, food and other industries.

[0003] The working principle of the ceramic plunger pump is similar to that of a general plunger pump, which mainly relies on the reciprocating motion of the plunger to achieve the suction and discharge of liquid.

[0004] Although ceramic pumps have good wear resistance, if large particles exist in the transported liquid for a long time, it will still cause wear of the plunger and pump barrel. As the pump runs, the filter component at the liquid inlet will gradually become blocked, causing the filtration rate of the filter component to decrease and the resistance to plunger movement to increase. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a wear-resistant and corrosion-resistant ceramic pump to solve the above-mentioned problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wear-resistant and corrosion-resistant ceramic pump, including a base, and also including:

[0007] The pump body assembly is provided with two groups and is linearly arranged on the base, including a pump barrel and a pump rod, the pump barrel is fixedly connected to the base, one end of the pump rod extends into the pump barrel and slides with the pump barrel, and the front and rear sides of the pump rod are correspondingly installed with a Y-shaped liquid inlet pipe and a Y-shaped liquid outlet pipe, and the Y-shaped liquid inlet pipe and the Y-shaped liquid outlet pipe are both installed with a one-way valve;

[0008] A pushing assembly connected to the upper end of the pump rod and used to push the two pump rods to perform linear motion in opposite directions in the vertical direction;

[0009] The filter mechanism is installed in the water inlet pipe of the Y-shaped liquid inlet pipe and is used to filter the liquid entering the pump barrel;

[0010] The filtering mechanism includes a reciprocating screw and a disc-shaped scraping frame, the disc-shaped scraping frame is slidably matched with a sliding groove provided on a Y-shaped liquid inlet pipe, the reciprocating screw is threadedly connected with the disc-shaped scraping frame, and further includes:

[0011] A filter plate assembly is mounted on one end of the reciprocating screw and is mounted on the Y-shaped liquid inlet pipe through a floating assembly, and is used to filter the liquid;

[0012] A drive assembly, mounted at the other end of the reciprocating screw, for driving the reciprocating screw to perform linear and rotational motion;

[0013] The adjusting component is installed on the filter plate assembly and is used to adjust the filter hole area of ​​the filter plate assembly.

[0014] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0015] Further technical solution: the filter plate assembly includes filter plate A, filter plate B, filter hole A and filter hole B, the filter plate A is installed in the Y-shaped liquid inlet pipe through a floating assembly, the filter plate A is provided with filter hole A, the filter plate B is slidably matched with the filter plate A, the filter plate B is provided with filter hole B, the filter hole B corresponds to the filter hole A one-to-one and both are annular grooves, and the reciprocating screw is rotatably connected to the rotating drum fixed to condense in the middle of the filter plate A.

[0016] Further technical solution: the driving assembly includes a mounting cylinder, a motor, a crown gear A, a disc bracket, a crown gear B, a ratchet, an elastic part A, a rotating ring, and the mounting cylinder is fixedly connected to the disc bracket installed in the Y-shaped liquid inlet pipe, the motor is installed in the mounting cylinder, the output shaft of the mounting cylinder is fixedly connected to the crown gear A rotatably connected in the mounting cylinder, the crown gear B is fixedly connected to the end of the reciprocating screw rod, the ratchet is installed on the mounting cylinder and is fixedly connected to a limit slider that slidably cooperates with a limit slide groove provided on the reciprocating screw rod, the elastic part A is located in the mounting cylinder and is sleeved on the reciprocating screw rod, and the two ends of the elastic part A are fixedly connected to rotating rings, and the two rotating rings are correspondingly rotatably connected to the crown gear B and the mounting cylinder.

[0017] Further technical solution: the adjustment assembly includes a rack, a spur gear and a linear motion part, the rack is fixedly connected to the inner side of the filter plate B, the end of the spur gear is fixedly connected to a turntable rotatably connected to the rotating drum, the spur gear is meshed with the rack, the linear motion part is embedded and installed in a mounting groove provided on the reciprocating screw, the spur gear is provided with a slot for inserting the output end of the linear motion part, and the Y-shaped liquid inlet pipe is provided with a reset hole.

[0018] Further technical solution: The pushing assembly includes a hydraulic cylinder, a support plate A, a support plate B, a column and a support frame. The two ends of the column are fixedly connected to the support plate A and the support frame respectively. The hydraulic cylinder is detachably mounted on the support plate A. The support plate B is slidably matched with the column. The support frame is provided with a mounting hole for installing a pump rod. The pump rod is fixedly connected to the support frame. The output shaft of the hydraulic cylinder is fixedly connected to the pressure sensor fixedly connected to the pump rod. The hydraulic cylinder is connected to a hydraulic station installed on the base through an oil pipe.

[0019] Further technical solution: The floating assembly includes a support rod, a placement tube and an elastic part B. The placement tube is embedded and installed on the Y-shaped liquid inlet pipe. One end of the support rod extending into the placement tube is fixedly connected to a baffle. The baffle slides with the placement tube. The elastic part B is placed in the placement tube and its two ends are fixedly connected to the baffle and the inner wall of the bottom of the placement tube. The support rod is fixedly connected to the filter plate A.

[0020] A further technical solution also includes a system for evaluating the degree of wear of the pump barrel and the pump rod, wherein the evaluation system includes an information acquisition unit, a coefficient output unit and a control unit.

[0021] Further technical solution: The specific principle of the evaluation system is: the acquisition unit obtains the mean downward thrust information of the pump rod within a period, the mean information of the equivalent diameter of the particles within the period, and the movement speed information of the pump barrel, and imports the obtained mean downward thrust information, the mean information of the equivalent diameter of the particles within the period, and the movement speed information into the evaluation model in the coefficient output unit after Wuliang Steel processing, and then outputs the evaluation coefficient and compares it with the evaluation coefficient threshold. If the evaluation coefficient is not within the evaluation coefficient threshold, control information is generated. The control unit receives the control information and first adjusts the movement speed of the pump rod. If the evaluation coefficient is still not within the evaluation coefficient threshold after the pump rod speed is adjusted, the filter hole size of the filter plate assembly is adjusted to make the evaluation coefficient within the evaluation coefficient threshold.

[0022] Further technical solution: The evaluation model is expressed as:

[0023] PG(V,K,F)=VT((V1-δV) 2 +(K1-δK) 2 +(F1-δF) 2 ) -1

[0024]

[0025] Among them, PG(V,K,F) is the evaluation coefficient, VT represents the cavity volume of the pump barrel, V represents the pump barrel movement speed information, K represents the mean information of the particle equivalent diameter, F represents the mean information of the pump barrel downward thrust, V1 represents the mean of the upper and lower limits of the pump barrel movement speed threshold, K1 represents the mean of the upper and lower limits of the particle diameter threshold, F1 represents the mean of the upper and lower limits of the downward thrust threshold, δ represents the wear quality influencing factor, V2 represents the lower limit value of the movement speed threshold, K2 represents the lower limit value of the particle diameter threshold, and F2 represents the lower limit value of the pump barrel downward thrust threshold.

[0026] Further technical solution: The specific steps for adjusting the filter hole size of the filter plate assembly are:

[0027] S1, prompting the output end of the linear motion part to be inserted into the slot;

[0028] S2. The output end of the linear moving part is inserted into the slot. At this time, the motor drives the flat gear to rotate, and the flat gear pushes the filter plate B to slide along the filter plate A, thereby adjusting the area of ​​the filter holes formed by the filter holes A and B, so that the equivalent diameter of the particles of the debris entering the pump barrel is within the particle diameter threshold.

[0029] The present invention provides a wear-resistant and corrosion-resistant ceramic pump, which has the following beneficial effects compared with the prior art:

[0030] 1. In the present invention, if the lifting force information of the pump rod exceeds the lifting force threshold, it indicates that there is a risk of clogging in the filter plate assembly. At this time, the motor drives the crown gear A to rotate forward, and the crown gear A drives the crown gear B to drive the reciprocating screw to perform linear reciprocating motion. At this time, the reciprocating screw drives the filter plate A to vibrate, and the debris on the filter plate A is shaken off. After the preset vibration time, the motor drives the crown gear A to reverse, and the crown gear A drives the crown gear B to drive the reciprocating screw to rotate. The reciprocating screw drives the disc-shaped scraper frame threadedly connected thereto to perform linear motion along the sliding groove, scraping the inside of the Y-shaped liquid inlet pipe, and then pushing the debris shaken off or filtered by the filter plate A to the sewage outlet provided on the Y-shaped liquid inlet pipe, and then discharged from the sewage outlet, thereby improving the filtration rate of the filter plate assembly;

[0031] 2. In the present invention, when the average value information of the particle equivalent diameter of the debris particles obtained by the laser particle size analyzer at regular intervals within a cycle exceeds the particle diameter threshold, the output end of the linear motion part is inserted into the slot, and at the same time, the crown gear A drives the crown gear B to drive the reciprocating screw to rotate, and the reciprocating screw drives the flat gear to rotate, and the flat gear drives the filter plate B to slide along the filter plate A, thereby adjusting the area of ​​the filter hole formed by the filter hole A and the filter hole B, so that the equivalent diameter of the debris particles entering the pump barrel is within the particle diameter threshold, so as to prevent excessively large debris particles from entering the pump barrel, causing damage to the pump barrel and the pump rod, and affecting the service life of the pump barrel and the pump rod;

[0032] 3. The present invention can construct an evaluation model and output an evaluation coefficient based on the mean downward thrust information of the pump rod within a cycle, the mean equivalent diameter information of the particles within a cycle, and the movement speed information of the pump barrel, and then adjust the movement speed of the pump rod or the filter hole size of the filter plate assembly to evaluate the degree of wear of the pump barrel and the pump rod and take corresponding measures. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0034] Figure 2 It is a structural schematic diagram of the pushing mechanism of the present invention.

[0035] Figure 3 It is a structural schematic diagram of the filtering mechanism of the present invention.

[0036] Figure 4 For the present invention Figure 3 A-section structure enlarged schematic diagram.

[0037] Figure 5 It is a schematic structural diagram of the filter plate assembly of the present invention.

[0038] Figure 6 It is a partial structural schematic diagram of the regulating component in the present invention.

[0039] Notes on reference numerals: 1. base; 2. pump body assembly; 201. pump barrel; 202. pump rod; 3. push assembly; 301. hydraulic cylinder; 302. support plate A; 303. support plate B; 304. column; 305. support frame; 306. pressure sensor; 4. hydraulic station; 5. Y-shaped liquid inlet pipe; 6. Y-shaped liquid outlet pipe; 7. one-way valve; 8. filtering mechanism; 801. reciprocating screw rod; 802. disc-shaped scraping frame; 803. filter plate assembly; 8031. filter plate A; 8032 , filter plate B; 8033, filter hole A; 8034, filter hole B; 804, drive assembly; 8041, mounting cylinder; 8042, motor; 8043, crown gear A; 8044, disc bracket; 8045, crown gear B; 8046, ratchet; 8047, elastic part A; 8048, rotating ring; 805, sliding groove; 806, adjustment assembly; 8061, rack; 8062, flat gear; 8063, linear motion part; 8064, slot; 807, sewage outlet. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0042] See also Figure 1 to Figure 6 , provided in one embodiment of the present invention, is a wear-resistant and corrosion-resistant ceramic pump, comprising a base 1, and further comprising:

[0043] The pump body assembly 2 is provided with two groups and is linearly arranged on the base 1, including a pump barrel 201 and a pump rod 202, wherein the pump barrel 201 is fixedly connected to the base 1, one end of the pump rod 202 extends into the pump barrel 201 and slidably cooperates with the pump barrel 201, and the front and rear sides of the pump rod 202 are correspondingly installed with a Y-shaped liquid inlet pipe 5 and a Y-shaped liquid outlet pipe 6, and a one-way valve 7 is installed in each of the Y-shaped liquid inlet pipe 5 and the Y-shaped liquid outlet pipe 6;

[0044] A pushing assembly 3, connected to the upper end of the pump rod 202, for pushing the two pump rods 202 to perform linear motion in opposite directions in the vertical direction;

[0045] The filter mechanism 8 is installed in the water inlet pipe of the Y-shaped liquid inlet pipe 5 and is used to filter the liquid entering the pump barrel 201;

[0046] The filtering mechanism 8 includes a reciprocating screw rod 801 and a disc-shaped scraping frame 802, wherein the disc-shaped scraping frame 802 is slidably matched with a sliding groove 805 provided on the Y-shaped liquid inlet pipe 5, and the reciprocating screw rod 801 is threadedly connected with the disc-shaped scraping frame 802, and further includes:

[0047] The filter plate assembly 803 is mounted on one end of the reciprocating screw 801 and is mounted on the Y-shaped liquid inlet pipe 5 through a floating assembly, and is used to filter the liquid;

[0048] A driving assembly 804 is installed at the other end of the reciprocating screw 801 and is used to drive the reciprocating screw 801 to perform linear motion and rotational motion;

[0049] The adjustment component 806 is installed on the filter plate component 803 and is used to adjust the filter hole area of ​​the filter plate component 803.

[0050] See also Figure 3 to Figure 5 The filter plate assembly 803 includes a filter plate A8031, a filter plate B8032, a filter hole A8033 and a filter hole B8034. The filter plate A8031 is installed in the Y-shaped liquid inlet pipe 5 through a floating assembly. The filter plate A8031 is provided with a filter hole A8033. The filter plate B8032 is slidably matched with the filter plate A8031. The filter plate B8032 is provided with a filter hole B8034. The filter hole B8034 corresponds to the filter hole A8033 one by one. And they are all annular grooves. The reciprocating screw 801 is rotatably connected to a rotating drum (not shown in the figure) fixed to condense in the middle of the filter plate A8031. The purpose of this arrangement is to filter the liquid entering the pump barrel 201 using the filter holes A8033 and filter holes B8034 correspondingly opened on the filter plates A8031 and B8032, to prevent large particles from entering the pump barrel 201 and causing damage to the pump barrel 201 and the pump rod 202 when the pump rod 202 moves.

[0051] See also Figure 3 to Figure 5The driving assembly 804 includes a mounting cylinder 8041, a motor 8042, a crown gear A 8043, a disc-shaped bracket 8044, a crown gear B 8045, a ratchet 8046, an elastic member A 8047, a rotating ring 8048 and 8049. The mounting cylinder 8041 is fixedly connected to the disc-shaped bracket 8044 installed in the Y-shaped liquid inlet pipe 5. The motor 8042 is installed in the mounting cylinder 8041. The output shaft of the mounting cylinder 8041 is rotatably connected to the mounting cylinder 8041. The crown gear A8043 is fixedly connected, the crown gear B8045 is fixedly connected to the end of the reciprocating screw 801, the ratchet 8046 is installed on the mounting tube 8041 and is fixedly connected to a limit slider (not shown in the figure) that slidably cooperates with a limit slide groove (not shown in the figure) provided on the reciprocating screw 801, the elastic member A8047 is located in the mounting tube 8041 and is sleeved on the reciprocating screw 801, and the two ends of the elastic member A8047 are fixedly connected to rotating rings 8048. The two rotating rings 8048 are connected to the crown gear B8045 and the mounting cylinder 8041 for corresponding rotation. The motor 8042 drives the crown gear A8043 to rotate forward. The crown gear A8043 drives the crown gear B8045 to drive the reciprocating screw 801 to perform linear reciprocating motion. At this time, the reciprocating screw 801 drives the filter plate A8031 to vibrate, and the debris on the filter plate A8031 is shaken off, thereby improving the filtration rate of the filter plate assembly 803. When the motor 8042 drives the crown gear A8043 to rotate backward, the reciprocating screw 801 drives the filter plate A8031 to vibrate. When rotating, the crown gear A8043 drives the crown gear B8045 to push the reciprocating screw 801 to rotate, and the reciprocating screw 801 pushes the disc-shaped scraper frame 802 threadedly connected thereto to move linearly along the sliding groove 805, scraping the inside of the Y-shaped liquid inlet pipe 5, and then pushing the debris shaken off or filtered by the filter plate A8031 to the sewage outlet 807 opened on the Y-shaped liquid inlet pipe 5, and then discharged from the sewage outlet 807. Preferably, a valve component (not marked in the figure) is installed in the sewage outlet 807.

[0052] See also Figure 5 as well as Figure 6The adjustment component 806 includes a rack 8061, a flat gear 8062, and a linear motion member 8063. The rack 8061 is fixedly connected to the inner side of the filter plate B8032. The end of the flat gear 8062 is fixedly connected to a turntable (not shown in the figure) rotatably connected to the rotating drum. The flat gear 8062 is meshed with the rack 8061. The linear motion member 8063 is embedded in a mounting groove (not shown in the figure) provided on the reciprocating screw rod 801. The flat gear 8062 is provided with a slot 8064 for inserting the output end of the linear motion member 8063 (the linear motion member 8063 is preferably an electromagnetic pusher). The Y-shaped A reset hole is provided on the liquid inlet pipe 5 (for the technician to insert the rod and push the filter plate B8032 to reset, and a sealing cover is detachably installed on the reset hole). When the equivalent diameter of the particles of the debris in the pump barrel 201 is greater than the preset particle diameter threshold, the output end of the linear motion part 8063 is inserted into the slot 8064. At this time, the motor 8042 drives the flat gear 8062 to rotate, and the flat gear 8062 pushes the filter plate B8032 to slide along the filter plate A8031, thereby adjusting the area of ​​the filter holes formed by the filter holes A8033 and the filter holes B8034, so that the equivalent diameter of the particles of the debris entering the pump barrel 201 is within the particle diameter threshold.

[0053] See also Figure 1 as well as Figure 2 The pushing assembly 3 includes a hydraulic cylinder 301, a support plate A302, a support plate B303, a column 304 and a support frame 305. The two ends of the column 304 are fixedly connected to the support plate A302 and the support frame 305 respectively. The hydraulic cylinder 301 can be detachably mounted on the support plate A302. The support plate B303 is slidably matched with the column 304. The support frame 305 is provided with a mounting hole (not shown) for mounting the pump rod 202. The pump rod 202 is fixedly connected to the support frame 305. The support frame 305 is fixedly connected, and the output shaft of the hydraulic cylinder 301 is fixedly connected to the pressure sensor fixedly connected to the pump rod 202. The hydraulic cylinder 301 is connected to the hydraulic station 4 installed on the base 1 through an oil pipe. The purpose of this arrangement is to use the hydraulic station 4 to drive the hydraulic cylinder 301 to push the support plate B303 to drive the pump rod 202 to perform linear reciprocating motion in the vertical direction along the length direction of the pump barrel 201, so as to cause the liquid to be sucked into the Y-shaped liquid inlet pipe 5 and discharged from the Y-shaped liquid outlet pipe 6.

[0054] Among them, the floating assembly includes a support rod, a placement tube and an elastic part B. The placement tube is embedded and installed on the Y-shaped liquid inlet tube 5. One end of the support rod extending into the placement tube is fixedly connected with a baffle. The baffle is slidably matched with the placement tube. The elastic part B is placed in the placement tube and its two ends are fixedly connected to the baffle and the inner wall of the bottom of the placement tube. The support rod is fixedly connected to the filter plate A8031. The purpose of this arrangement is to utilize the mutual cooperation of the elastic part, the placement tube and the support rod to enable the filter plate B8032 to have floating space.

[0055] In the embodiment of the present invention, the hydraulic station 4 is used to drive the hydraulic cylinder 301 to push the support plate B303 to drive the pump rod 202 to perform linear reciprocating motion in the vertical direction along the length direction of the pump barrel 201, so that the liquid is sucked from the Y-shaped liquid inlet pipe 5 and discharged from the Y-shaped liquid outlet pipe 6. The laser particle size analyzer located at the outlet of the Y-shaped liquid outlet pipe 6 is used to detect the particle size in the liquid flowing out of the pump barrel 201, and the particle equivalent diameter information of the particles contained in the liquid in the pump barrel 201 is obtained. The downward thrust information and lifting force information of the pump rod 202 are obtained through the support plate A302. If When the lifting force information of the pump rod 202 exceeds the lifting force threshold, it indicates that the filter plate assembly 803 is at risk of being blocked. At this time, the motor 8042 drives the crown gear A8043 to rotate forward, and the crown gear A8043 drives the crown gear B8045 to drive the reciprocating screw 801 to perform linear reciprocating motion. At this time, the reciprocating screw 801 drives the filter plate A8031 to vibrate, and the debris on the filter plate A8031 is shaken off. After the preset vibration time, the motor 8042 drives the crown gear A8043 to reverse, and the crown gear A8043 drives the crown gear B8045 to drive the reciprocating screw 80 1 rotates, the reciprocating screw rod 801 pushes the disc-shaped scraping frame 802 threadedly connected thereto to perform linear motion along the sliding groove 805, scrapes the inside of the Y-shaped liquid inlet pipe 5, and then pushes the debris shaken off or filtered by the filter plate A8031 to the sewage outlet 807 opened on the Y-shaped liquid inlet pipe 5, and then discharges from the sewage outlet 807. When the particle equivalent diameter mean value information of the debris particles regularly obtained by the laser particle size analyzer within the cycle exceeds the particle diameter threshold, the output end of the linear motion member 8063 is inserted into the slot 8064, and at the same time, the crown gear A8043 drives The crown gear B8045 pushes the reciprocating screw 801 to rotate, the reciprocating screw 801 drives the flat gear 8062 to rotate, and the flat gear 8062 pushes the filter plate B8032 to slide along the filter plate A8031, thereby adjusting the area of ​​the filter holes formed by the filter holes A8033 and the filter holes B8034, so that the equivalent diameter of the particles of debris entering the pump barrel 201 is within the particle diameter threshold, so as to prevent excessively large debris particles from entering the pump barrel 201, causing damage to the pump barrel 201 and the pump rod 202, and affecting the service life of the pump barrel 201 and the pump rod 202.

[0056] It also includes a system for evaluating the degree of wear of the pump barrel 201 and the pump rod 202. The evaluation system includes an information acquisition unit, a coefficient output unit and a control unit. The acquisition unit acquires the mean downward thrust information of the pump rod 202 within a period, the mean particle equivalent diameter information within a period and the movement speed information of the pump barrel 201, and imports the acquired mean downward thrust information, the mean particle equivalent diameter information within a period and the movement speed information into the evaluation model in the coefficient output unit after being processed by the amountless steel, and then outputs the evaluation coefficient and compares it with the evaluation coefficient threshold. If the evaluation coefficient is not within the evaluation coefficient threshold, control information is formed. The control unit receives the control information and first adjusts the movement speed of the pump rod 202. If the evaluation coefficient is still not within the evaluation coefficient threshold after the speed of the pump rod 202 is adjusted, the filter hole size of the filter plate assembly 803 is adjusted to make the evaluation coefficient within the evaluation coefficient threshold. The evaluation model is expressed as:

[0057] PG(V,K,F)=VT((V1-δV) 2 +(K1-δK) 2 +(F1-δF) 2 ) -1

[0058]

[0059] Among them, PG (V, K, F) is the evaluation coefficient, VT represents the cavity volume of the pump barrel 201, V represents the movement speed information of the pump barrel 201, K represents the mean information of the equivalent diameter of the particles, F represents the mean information of the lower thrust of the pump barrel 201, V1 represents the mean of the upper and lower limits of the movement speed threshold of the pump barrel 201, K1 represents the mean of the upper and lower limits of the particle diameter threshold, F1 represents the mean of the upper and lower limits of the lower thrust threshold, δ represents the wear quality influencing factor, V2 represents the lower limit value of the movement speed threshold, K2 represents the lower limit value of the particle diameter threshold, and F2 represents the lower limit value of the lower thrust threshold of the pump barrel 201.

[0060] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant and corrosion-resistant ceramic pump, comprising a base (1), characterized in that: Also includes: The pump body assembly (2) is provided with two groups and is linearly arranged on the base (1), comprising a pump barrel (201) and a pump rod (202), wherein the pump barrel (201) is fixedly connected to the base (1), one end of the pump rod (202) extends into the pump barrel (201) and is slidably matched with the pump barrel (201), and a Y-shaped liquid inlet pipe (5) and a Y-shaped liquid outlet pipe (6) are correspondingly installed on the front and rear sides of the pump rod (202), and a one-way valve (7) is installed in each of the Y-shaped liquid inlet pipe (5) and the Y-shaped liquid outlet pipe (6); A pushing assembly (3) connected to the upper end of the pump rod (202) and used to push the two pump rods (202) to perform linear motion in opposite directions in the vertical direction; A filtering mechanism (8) is installed in the water inlet pipe of the Y-shaped liquid inlet pipe (5) and is used to filter the liquid entering the pump barrel (201); The filtering mechanism (8) comprises a reciprocating screw (801) and a disc-shaped scraping frame (802), wherein the disc-shaped scraping frame (802) is slidably matched with a sliding groove (805) provided on the Y-shaped liquid inlet pipe (5), and the reciprocating screw (801) is threadedly connected to the disc-shaped scraping frame (802), and further comprises: A filter plate assembly (803) is mounted on one end of the reciprocating screw (801) and is mounted on the Y-shaped liquid inlet pipe (5) via a floating assembly, and is used to filter the liquid; A driving assembly (804) is mounted on the other end of the reciprocating screw (801) and is used to drive the reciprocating screw (801) to perform linear motion and rotational motion; The adjustment component (806) is installed on the filter plate component (803) and is used to adjust the filter hole area of ​​the filter plate component (803).

2. The wear-resistant and corrosion-resistant ceramic pump according to claim 1, characterized in that: The filter plate assembly (803) comprises a filter plate A (8031), a filter plate B (8032), a filter hole A (8033) and a filter hole B (8034); the filter plate A (8031) is installed in a Y-shaped liquid inlet pipe (5) through a floating assembly; the filter plate A (8031) is provided with a filter hole A (8033); the filter plate B (8032) is slidably matched with the filter plate A (8031); the filter plate B (8032) is provided with a filter hole B (8034); the filter holes B (8034) correspond to the filter holes A (8033) one by one and are both annular grooves; the reciprocating screw (801) is rotatably connected to a rotating drum fixed to the middle of the filter plate A (8031).

3. The wear-resistant and corrosion-resistant ceramic pump according to claim 2 is characterized in that: The driving assembly (804) comprises a mounting cylinder (8041), a motor (8042), a crown gear A (8043), a disc-shaped bracket (8044), a crown gear B (8045), a ratchet (8046), an elastic member A (8047), a rotating ring (8048) and (8049), wherein the mounting cylinder (8041) is fixedly connected to the disc-shaped bracket (8044) installed in the Y-shaped liquid inlet pipe (5), the motor (8042) is installed in the mounting cylinder (8041), and the output shaft of the mounting cylinder (8041) is rotatably connected to the crown gear A (8043) in the mounting cylinder (8041). ), the crown gear B (8045) is fixedly connected to the end of the reciprocating screw (801), the ratchet (8046) is mounted on the mounting tube (8041) and is fixedly connected to a limit slider that slidably cooperates with a limit slot provided on the reciprocating screw (801), the elastic member A (8047) is located in the mounting tube (8041) and is sleeved on the reciprocating screw (801), and the two ends of the elastic member A (8047) are fixedly connected to a rotating ring (8048), and the two rotating rings (8048) are correspondingly rotatably connected to the crown gear B (8045) and the mounting tube (8041).

4. The wear-resistant and corrosion-resistant ceramic pump according to claim 3 is characterized in that: The adjustment assembly (806) comprises a rack (8061), a spur gear (8062) and a linear moving part (8063); the rack (8061) is fixedly connected to the inner side of the filter plate B (8032); the end of the spur gear (8062) is fixedly connected to a turntable rotatably connected to the rotating drum; the spur gear (8062) is meshed with the rack (8061); the linear moving part (8063) is embedded in a mounting groove provided on the reciprocating screw rod (801); the spur gear (8062) is provided with a slot (8064) for inserting the output end of the linear moving part (8063); and the Y-shaped liquid inlet pipe (5) is provided with a reset hole.

5. The wear-resistant and corrosion-resistant ceramic pump according to claim 1, characterized in that: The pushing assembly (3) comprises a hydraulic cylinder (301), a support plate A (302), a support plate B (303), a column (304) and a support frame (305); the two ends of the column (304) are fixedly connected to the support plate A (302) and the support frame (305) respectively; the hydraulic cylinder (301) can be detachably mounted on the support plate A (302); the support plate B (303) and the column (304) are slidably matched; a mounting hole for mounting a pump rod (202) is provided on the support frame (305); the pump rod (202) and the support frame (305) are fixedly connected; the output shaft of the hydraulic cylinder (301) is fixedly connected to a pressure sensor fixedly connected to the pump rod (202); and the hydraulic cylinder (301) is connected to a hydraulic station (4) mounted on the base (1) via an oil pipe.

6. The wear-resistant and corrosion-resistant ceramic pump according to claim 4, characterized in that: The floating assembly includes a support rod, a placement tube and an elastic member B. The placement tube is embedded and installed on a Y-shaped liquid inlet pipe (5). One end of the support rod extending into the placement tube is fixedly connected to a baffle. The baffle is slidably matched with the placement tube. The elastic member B is placed in the placement tube and its two ends are fixedly connected to the baffle and the inner wall of the bottom of the placement tube. The support rod is fixedly connected to the filter plate A (8031).

7. The wear-resistant and corrosion-resistant ceramic pump according to claim 6, characterized in that: It also includes a system for evaluating the degree of wear of the pump barrel (201) and the pump rod (202), wherein the evaluation system includes an information collection unit, a coefficient output unit and a control unit.

8. The wear-resistant and corrosion-resistant ceramic pump according to claim 7, characterized in that: The specific principle of the evaluation system is as follows: the acquisition unit obtains the mean downward thrust information of the pump rod (202) within a period, the mean particle equivalent diameter information within the period, and the movement speed information of the pump barrel (201), and imports the obtained mean downward thrust information, the mean particle equivalent diameter information within the period, and the movement speed information into the evaluation model in the coefficient output unit after being processed by the quantitative steel, and then outputs the evaluation coefficient and compares it with the evaluation coefficient threshold. If the evaluation coefficient is not within the evaluation coefficient threshold, control information is generated. The control unit receives the control information and first adjusts the movement speed of the pump rod (202). If the evaluation coefficient is still not within the evaluation coefficient threshold after the speed of the pump rod (202) is adjusted, the filter hole size of the filter plate assembly (803) is adjusted to ensure that the evaluation coefficient is within the evaluation coefficient threshold.

9. The wear-resistant and corrosion-resistant ceramic pump according to claim 8, characterized in that: The evaluation model is expressed as: PG(V,K,F)=VT((V1-δV) 2 +(K1-δK) 2 +(F1-δF) 2 ) -1 Among them, PG (V, K, F) is the evaluation coefficient, VT represents the cavity volume of the pump barrel (201), V represents the movement speed information of the pump barrel (201), K represents the mean information of the particle equivalent diameter, F represents the mean information of the lower thrust of the pump barrel (201), B1 represents the mean of the upper and lower limits of the movement speed threshold of the pump barrel (201), K1 represents the mean of the upper and lower limits of the particle diameter threshold, F1 represents the mean of the upper and lower limits of the lower thrust threshold, δ represents the wear quality influencing factor, V2 represents the lower limit value of the movement speed threshold, K2 represents the lower limit value of the particle diameter threshold, and F2 represents the lower limit value of the lower thrust threshold of the pump barrel (201).

10. The wear-resistant and corrosion-resistant ceramic pump according to claim 9, characterized in that: The specific steps for adjusting the filter hole size of the filter plate assembly (803) are: S1, causing the output end of the linear moving member (8063) to be inserted into the slot (8064); S2. The output end of the linear moving part (8063) is inserted into the slot (8064). At this time, the motor (8042) drives the flat gear (8062) to rotate, and the flat gear (8062) pushes the filter plate B (8032) to slide along the filter plate A (8031), thereby adjusting the area of ​​the filter holes formed by the filter holes A (8033) and the filter holes B (8034), so that the equivalent diameter of the particles of the debris entering the pump barrel (201) is within the particle diameter threshold.