Coarse cereal meal replacement powder processing equipment
By designing a heating cylinder with a turn-up assembly and a processing equipment for direct screening of miscellaneous grain meal replacement powder, the problem of uneven drying of thick layers of materials and the need for transit screening after drying is solved, and efficient drying and processing efficiency are improved.
Patent Information
- Application Number
- CN202411856845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing miscellaneous grain meal replacement powder processing equipment is not easy to dry evenly and fully, the drying time is long, the drying efficiency is low, and the materials need to be transferred to screen after drying, which is time-consuming and labor-intensive and reduces the processing efficiency.
A mixed grain meal replacement powder processing equipment is designed, including a heating cylinder and a turning assembly. The turning assembly is composed of a motor-driven agitating shaft and a stirring blade. The stirring shaft drives the heating cylinder to rotate to ensure that the meal replacement powder rolls and drys in the heating cylinder. After drying, the equipment can be screened directly without redirection, and the screen mesh is designed to be detachable for easy maintenance and replacement.
Through the turning components that drive the heating cylinder to rotate, uniform drying of thick materials is achieved, which improves drying efficiency; direct discharge and screening save time and effort, and improves processing efficiency; the automatic screen cleaning function reduces the difficulty of cleaning and improves work efficiency.
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Figure CN119755934A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of processing coarse grain meal replacement powder, and in particular to coarse grain meal replacement powder processing equipment. Background Art
[0002] Multi-grain meal replacement powder is a powdered food made from a variety of grains as the main raw materials, through processing and blending. It is usually used to replace regular meals. It is often used as a convenient, fast and nutritionally balanced substitute. It is suitable for people with a busy pace of life or who need to control their diet, such as those who want to lose weight or keep fit. Multi-grain meal replacement powder is rich in dietary fiber, vitamins and minerals, and can also provide certain protein and energy. In the process of processing multi-grain meal replacement powder, the crushed meal replacement powder needs to be dried and screened.
[0003] A grain meal replacement powder processing device with reference patent application number CN202222783237.4, wherein a hollow column is arranged inside the drying barrel, a spiral stirring blade is fixedly connected to the rod wall of the hollow column, the top of the hollow column passes through the drying barrel and is provided with a through hole, an electric heating rod is movably inserted inside the through hole, and the prior art prevents powder from scattering while ensuring the drying effect;
[0004] Although the above patent uses a stirring structure to stir and heat the meal replacement powder during drying, it is not easy to dry the meal replacement powder evenly and fully when the material is piled thickly. The drying time is long and the drying efficiency is low. After drying, the material needs to be transferred for screening, which is time-consuming and labor-intensive, and reduces the processing efficiency. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a multi-grain meal replacement powder processing equipment, which solves the problems that it is difficult to evenly and fully dry the meal replacement powder when the material is piled thickly, the drying time is long, the drying efficiency is low, and the material needs to be transferred after drying before screening.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a grain meal replacement powder processing device, including a frame and a screening box, and also includes:
[0007] A heating cylinder is arranged inside the frame;
[0008] A turning assembly is arranged inside the heating cylinder, the turning assembly comprises a motor, an output end of the motor is fixedly connected to a stirring shaft, and a stirring blade is fixedly connected to the surface of the stirring shaft and inside the heating cylinder;
[0009] The gear drive assembly is arranged on the surface of the stirring shaft and is used to drive the heating cylinder to rotate while the stirring shaft rotates.
[0010] Preferably, the gear drive assembly includes a half gear fixed on the surface of the stirring shaft, a connecting rod is fixedly connected to one side of the heating cylinder, and one end of the connecting rod is fixedly connected to an internal gear meshing with the half gear, support rods are fixedly connected to both sides of the heating cylinder, annular slide rails are fixedly connected to both sides of the inner wall of the frame, and one end of the support rod is slidably connected to the surface of the annular slide rail.
[0011] Preferably, a heating wire is fixedly connected to the interior of the stirring blade, a heating plate is arranged inside the heating cylinder, and a feed trough is opened on the top of the screening box.
[0012] Preferably, a screen is provided between the two sides of the inner wall of the screening box via a U-shaped frame, and a discharge trough is provided on one side of the screening box and on the top of the screen.
[0013] Preferably, a locking assembly is provided on the front of the screening box, and the locking assembly includes a sealing plate, and a first bent plate and a second bent plate are fixedly connected to both sides of the front of the screening box, respectively, and a movable groove is provided on one side of the first bent plate that passes through the outside of the sealing plate, and a spring is fixedly connected to the inner wall of the movable groove, one end of the spring is fixedly connected to a stop block, and one side of the stop block is fixedly connected to a clamping rod, and a clamping groove matching the clamping rod is provided on one side of the second bent plate that passes through the outside of the sealing plate.
[0014] Preferably, an anti-blocking component is provided at the bottom of the screen, and the anti-blocking component includes a fixed rod rotatably arranged on the rear side of the inner wall of the screening box, a plurality of support rods are fixedly connected to the surface of the fixed rod, and a knocking ball is fixedly connected to one end of the support rod, and a driving mechanism is provided at one end of the fixed rod that passes through the outside of the screening box.
[0015] Preferably, the driving mechanism includes an electric telescopic rod, a fixed plate is fixedly connected to one side of the screening box, a slide plate is slidably provided on the top of the fixed plate, a tooth plate is fixedly connected to the top of the slide plate, and a transmission gear meshing with the tooth plate is fixedly connected to the surface of the fixed rod.
[0016] Preferably, a groove is provided inside the tooth plate, and the output end of the electric telescopic rod is fixedly connected to the inner wall of the groove.
[0017] The present invention provides a grain meal replacement powder processing device having the following beneficial effects:
[0018] (1) In the grain meal replacement powder processing equipment, the motor drives the stirring blades to turn and heat the meal replacement powder, and at the same time, the gear drive assembly drives the heating cylinder to rotate, so that the meal replacement powder can roll in the heating cylinder to prevent the meal replacement powder from piling up. In the case of thick materials, the meal replacement powder can be dried more fully, thereby improving the drying efficiency.
[0019] (2) The grain meal replacement powder processing equipment can directly feed and screen the meal replacement powder after drying, which saves time and effort and does not require transfer, thereby improving processing efficiency. The screen is detachable, which is convenient for maintenance or replacement according to the particle size to be screened. It is flexible to use and increases the scope of application.
[0020] (3) In the process of using the screen of the multi-grain meal replacement powder processing equipment, the electric telescopic rod drives the transmission gear to rotate through the tooth plate, and the transmission gear drives the knocking ball to move up and down continuously through the fixed rod to knock the screen, which can shake out the materials blocking the screen, making it easier to clean the screen. The automated operation reduces the difficulty of cleaning and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the appearance of the structure of the present invention;
[0022] Figure 2 is a cross-sectional view of the structure of the present invention;
[0023] Figure 3 is a side view of the internal gear structure of the present invention;
[0024] Figure 4 is a cross-sectional view of the stirring blade structure of the present invention;
[0025] Figure 5 It is a schematic diagram of the driving mechanism structure of the present invention;
[0026] Figure 6 It is a top view of the installation of the locking assembly structure of the present invention;
[0027] Figure 7 It is a cross-sectional view of the locking assembly structure of the present invention.
[0028] In the figure: 1. frame; 2. screening box; 3. heating cylinder; 4. motor; 5. stirring shaft; 6. stirring blade; 7. half gear; 8. connecting rod; 9. internal gear; 10. support rod; 11. annular slide rail; 12. heating wire; 13. heating plate; 14. feed trough; 15. screen; 16. discharge trough; 17. sealing plate; 18. first bending plate; 19. second bending plate; 20. movable groove; 21. spring; 22. stopper; 23. clamping rod; 24. clamping groove; 25. fixed rod; 26. support rod; 27. knocking ball; 28. driving mechanism; 281. electric telescopic rod; 282. fixed plate; 283. slide plate; 284. tooth plate; 285. transmission gear; 286. groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Embodiment 1
[0031] See also Figures 1 to 4 As shown, the present invention provides a grain meal replacement powder processing device, comprising a frame 1 and a screening box 2 fixed at the bottom of the frame 1, and further comprising:
[0032] The heating cylinder 3 is arranged inside the frame 1. The top of the heating cylinder 3 is connected to a feed pipe, and the bottom is provided with a discharge pipe. Solenoid valves are provided inside the feed pipe and the discharge pipe, and are controlled by an external switch.
[0033] The flipping assembly is arranged inside the heating cylinder 3, and the flipping assembly includes a motor 4 fixed to one side of the outside of the frame 1, and the output end of the motor 4 is fixedly connected to a stirring shaft 5, and the surface of the stirring shaft 5 and the inside of the heating cylinder 3 are fixedly connected to stirring blades 6, and one end of the stirring shaft 5 penetrates the heating cylinder 3 and extends to the inside of the frame 1, and is rotatably connected to one side of the inner wall of the frame 1;
[0034] A heating wire 12 is fixedly connected inside the stirring blade 6 to improve the uniformity and efficiency of heating. A heating plate 13 is arranged inside the heating cylinder 3. There are multiple heating plates 13, which are evenly distributed in a ring shape inside the heating cylinder 3. A feed trough 14 is opened on the top of the screening box 2.
[0035] The gear drive assembly is arranged on the surface of the stirring shaft 5, and is used to drive the heating cylinder 3 to rotate while the stirring shaft 5 rotates. The gear drive assembly includes a half gear 7 fixed on the surface of the stirring shaft 5, a connecting rod 8 is fixedly connected to one side of the heating cylinder 3, and one end of the connecting rod 8 is fixedly connected to an internal gear 9 meshing with the half gear 7, both sides of the heating cylinder 3 are fixedly connected to support rods 10, both sides of the inner wall of the frame 1 are fixedly connected to annular slide rails 11, and one end of the support rod 10 is slidably connected to the surface of the annular slide rail 11.
[0036] Through the arrangement of the above structure, the motor 4 drives the stirring blades 6 to turn and heat the meal replacement powder, while the gear drive assembly drives the heating cylinder 3 to rotate, so that the meal replacement powder can tumble in the heating cylinder 3 to prevent the meal replacement powder from piling up. In the case of thicker materials, the meal replacement powder can be dried more fully, thereby improving the drying efficiency.
[0037] Embodiment 2
[0038] Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, the specific improvements are as follows: a screen 15 is movably provided between the two sides of the inner wall of the screening box 2 through a U-shaped frame, so that the screen 15 can be easily pulled out, and a discharge chute 16 is provided on one side of the screening box 2 and on the top of the screen 15;
[0039] A locking assembly is provided on the front of the screening box 2, and the locking assembly includes a sealing plate 17, and the sealing plate 17 is provided on the front of the screening box 2. The first bent plate 18 and the second bent plate 19 are fixedly connected to both sides of the front of the screening box 2, and the first bent plate 18 and the second bent plate 19 pass through one side of the sealing plate 17 and can be rotated ninety degrees. A movable groove 20 is provided on one side of the first bent plate 18 passing through the outside of the sealing plate 17, and a spring 21 is fixedly connected to the inner wall of the movable groove 20, one end of the spring 21 is fixedly connected to a stopper 22, and one side of the stopper 22 is fixedly connected to a clamping rod 23, and the second bent plate 19 passes through one side of the sealing plate 17 and is provided with a clamping groove 24 adapted to the clamping rod 23.
[0040] Through the arrangement of the above-mentioned structure, the meal replacement powder can be directly discharged and screened after drying, which saves time and effort and does not require transfer, thereby improving processing efficiency. Moreover, through the locking component, it is convenient to disassemble and assemble the screen 15, and it is convenient to maintain the screen 15 or replace the screen 15 accordingly according to the particle size required for screening. It is flexible to use and increases the scope of application.
[0041] Embodiment 3
[0042] In conjunction with Example 1 and Example 2, please refer to Figure 2 and Figure 5 As shown, the specific improvements are as follows: an anti-blocking component is provided at the bottom of the screen 15, and the anti-blocking component includes a fixed rod 25 rotatably arranged on the rear side of the inner wall of the screening box 2, and a plurality of support rods 26 are fixedly connected to the surface of the fixed rod 25, and a knocking ball 27 is fixedly connected to one end of the support rod 26, and a driving mechanism 28 is provided at one end of the fixed rod 25 that passes through the outside of the screening box 2, and the driving mechanism 28 includes an electric telescopic rod 281, a fixed plate 282 is fixedly connected to one side of the screening box 2, and a slide plate 283 is slidably provided on the top of the fixed plate 282, and a tooth plate 284 is fixedly connected to the top of the slide plate 283, and a transmission gear 285 meshing with the tooth plate 284 is fixedly connected to the surface of the fixed rod 25, and a groove 286 is provided inside the tooth plate 284, and the output end of the electric telescopic rod 281 is fixedly connected to the inner wall of the groove 286.
[0043] Through the arrangement of the above structure, the anti-blocking component, driven by the driving mechanism 28, knocks on the screen 15, which can shake out the material blocking the screen 15, making it easy to clean the screen 15. The automated operation reduces the difficulty of cleaning and improves work efficiency.
[0044] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment compatible with the equipment can be used.
[0045] When in use, the grain meal replacement powder enters the heating cylinder 3, the heating plate 13 heats and dries the meal replacement powder, the motor 4 is started, and the stirring blade 6 is driven to rotate through the stirring shaft 5 to turn the meal replacement powder, and the heating wire 12 in the stirring blade 6 further improves the heating efficiency, the stirring shaft 5 drives the half gear 7 to rotate, the half gear 7 drives the inner gear 9 to rotate, and the inner gear 9 drives the heating cylinder 3 to rotate, and at the same time the support rod 10 rotates with the heating cylinder 3 in the annular slide rail 11, so that the meal replacement powder can roll in the heating cylinder 3 to prevent the meal replacement powder from piling up. In the case of thicker materials, the meal replacement powder can be dried more fully;
[0046] The dried meal replacement powder enters the screening box 2 through the feed trough 14, and the screen 15 screens the meal replacement powder, and the meal replacement powder with unqualified particle size is discharged through the discharge trough 16. During the use of the screen 15, the electric telescopic rod 281 is started to drive the tooth plate 284 to reciprocate on the fixed plate 282, and the tooth plate 284 drives the transmission gear 285 and the fixed rod 25 to rotate back and forth, thereby driving the knocking ball 27 to move up and down continuously, knocking the screen 15, and the material blocking the screen 15 can be shaken out, and the screen 15 is cleaned;
[0047] By pulling the card rod 23, the card rod 23 squeezes the spring 21 and moves it out of the card slot 24, so that the first bent plate 18 and the second bent plate 19 can be rotated outward by ninety degrees to make them into a straight state, and the sealing plate 17 can be pulled outward. After taking out the sealing plate 17, the screen 15 can be pulled out of the screening box 2, which is convenient for maintaining the screen 15 or replacing the screen 15 according to the particle size to be screened.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grain meal replacement powder processing device, comprising a frame (1) and a screening box (2), characterized in that: Also includes: A heating cylinder (3) is arranged inside the frame (1); A turning assembly is arranged inside the heating cylinder (3), the turning assembly comprises a motor (4), the output end of the motor (4) is fixedly connected to a stirring shaft (5), and the surface of the stirring shaft (5) and inside the heating cylinder (3) are fixedly connected to stirring blades (6); The gear drive assembly is arranged on the surface of the stirring shaft (5) and is used to drive the heating cylinder (3) to rotate while the stirring shaft (5) rotates.
2. The miscellaneous grain meal replacement powder processing equipment according to claim 1, characterized in that: The gear drive assembly comprises a half gear (7) fixed on the surface of the stirring shaft (5); a connecting rod (8) is fixedly connected to one side of the heating cylinder (3); one end of the connecting rod (8) is fixedly connected to an internal gear (9) meshing with the half gear (7); both sides of the heating cylinder (3) are fixedly connected to support rods (10); both sides of the inner wall of the frame (1) are fixedly connected to annular slide rails (11); one end of the support rod (10) is slidably connected to the surface of the annular slide rail (11).
3. The miscellaneous grain meal replacement powder processing equipment according to claim 1, characterized in that: A heating wire (12) is fixedly connected inside the stirring blade (6), a heating plate (13) is arranged inside the heating cylinder (3), and a feed trough (14) is opened on the top of the screening box (2).
4. The miscellaneous grain meal replacement powder processing equipment according to claim 1, characterized in that: A screen (15) is provided between the two sides of the inner wall of the screening box (2) via a U-shaped frame, and a discharge trough (16) is provided on one side of the screening box (2) and located on the top of the screen (15).
5. The miscellaneous grain meal replacement powder processing equipment according to claim 1, characterized in that: The front of the screening box (2) is provided with a locking assembly, and the locking assembly includes a sealing plate (17). The two sides of the front of the screening box (2) are respectively fixedly connected with a first bent plate (18) and a second bent plate (19). The first bent plate (18) passes through the side of the outside of the sealing plate (17) and is provided with a movable groove (20), and the inner wall of the movable groove (20) is fixedly connected with a spring (21), one end of the spring (21) is fixedly connected with a stopper (22), and one side of the stopper (22) is fixedly connected with a clamping rod (23), and the second bent plate (19) passes through the side of the outside of the sealing plate (17) and is provided with a clamping groove (24) adapted to the clamping rod (23).
6. The miscellaneous grain meal replacement powder processing equipment according to claim 4, characterized in that: An anti-blocking assembly is arranged at the bottom of the screen (15), and the anti-blocking assembly comprises a fixed rod (25) rotatably arranged on the rear side of the inner wall of the screening box (2), a plurality of support rods (26) are fixedly connected to the surface of the fixed rod (25), and a knocking ball (27) is fixedly connected to one end of the support rod (26), and a driving mechanism (28) is arranged at one end of the fixed rod (25) that passes through the outside of the screening box (2).
7. The equipment for processing miscellaneous grain meal replacement powder according to claim 6, characterized in that: The driving mechanism (28) comprises an electric telescopic rod (281), a fixed plate (282) is fixedly connected to one side of the screening box (2), a slide plate (283) is slidably provided on the top of the fixed plate (282), a toothed plate (284) is fixedly connected to the top of the slide plate (283), and a transmission gear (285) meshing with the toothed plate (284) is fixedly connected to the surface of the fixed rod (25).
8. The equipment for processing miscellaneous grain meal replacement powder according to claim 7, characterized in that: A groove (286) is provided inside the tooth plate (284), and the output end of the electric telescopic rod (281) is fixedly connected to the inner wall of the groove (286).
Citation Information
Patent Citations
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