A special oil gas content sampling device for vacuum oil filter and its use method
By designing a vacuum oil filter oil content sampling device with a servo motor and worm, the problem of repeated disassembly of sampling pipes in the prior art is solved, and rapid and automatic sampling and detection are achieved, and efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202411851517.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing special oil gas content sampling device for vacuum oil filters requires repeated disassembly and installation of sampling pipes, resulting in low detection efficiency and long time.
A sampling device including a fixed support frame, a servo motor, a worm and a drive spindle is designed. The worm and worm gear drive the drive spindle to rotate through the servo motor, realize the rapid rotation and positioning of the sampling tube, automatically switch the sampling tube, and reduce manual operation.
The rapid and automatic sampling and detection of the oil content of the vacuum oil filter engine is realized, the detection efficiency of multiple vacuum oil filter engines is improved, manual operation is reduced, and working efficiency and accuracy are improved.
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Figure CN119756954A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oil liquid gas content sampling for oil filter machines, in particular to a device for sampling oil liquid gas content for vacuum oil filter machines and a use method thereof. Background Art
[0002] Vacuum oil filter is a kind of equipment commonly used in the power, petroleum and other industries. It is mainly used to treat insulating oils such as transformer oil and turbine oil, and improve their cleanliness and insulation performance through filtration and degassing. During the operation of the vacuum oil filter, the adjustment of vacuum degree is very important because it directly affects the degassing efficiency and treatment quality of the oil.
[0003] Before adjusting the vacuum degree, it is necessary to conduct gas sampling and testing. By testing the gas composition and content in the separator, you can understand the current vacuum state and whether there is any abnormality. For example, if it is detected that the gas contains a large amount of moisture or impurities, it may mean that the vacuum degree is insufficient or the separation effect is poor, and corresponding adjustments need to be made.
[0004] The oil gas content sampling device specially used for vacuum oil filter in the prior art needs to shut down the vacuum oil filter when in use, and then connect the sampling pipe to the vacuum oil filter pipe. When encountering multiple vacuum oil filter oil gas content detections, it is necessary to repeatedly disassemble and install the sampling pipe for detection. Each detection requires shutting down, disassembling and installing the sampling pipe. This process is time-consuming, and when dealing with multiple vacuum oil filter oil gas content detections, this repeated operation will undoubtedly greatly reduce the sampling detection efficiency. Therefore, in view of the above problems, a special oil gas content sampling device for vacuum oil filter and a method for using the same are proposed. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention provides a special oil gas content sampling device for a vacuum oil filter and a use method thereof.
[0006] The technical solution adopted by the present invention to solve its technical problems is: the oil gas content sampling device specially used for a vacuum oil filter described in the present invention comprises a fixed support frame; a first servo motor is installed on the top of the fixed support frame; a worm is installed on the first servo motor; a worm wheel is meshingly connected to the worm; a driving main shaft is connected to the worm wheel; two ends of the driving main shaft are rotatably connected to the top and bottom of the fixed support frame; a fixed disk is installed on the driving main shaft; four sampling tubes are installed on the fixed disk; one of the sampling tubes is connected to a connecting tube; a solenoid valve is connected to the connecting tube; a sampling detection body is connected to the solenoid valve; a supporting base plate is installed at the bottom of the fixed support frame; sealing components and fixing components are arranged on the sampling tube and the connecting tube; a connecting tube is installed on the top of the sampling tube; a corrugated telescopic tube is installed on the connecting tube; and a pipeline interface is connected to the corrugated telescopic rod.
[0007] Preferably, six snap-in grooves are provided on the sampling tube and the connecting tube; a T-shape is provided in the snap-in groove; the fixing assembly includes a connecting frame; two hydraulic telescopic rods are installed at the bottom of the connecting frame; two hydraulic telescopic rods are provided, and the bottoms of the two hydraulic telescopic rods are fixed on the same supporting base plate; two supporting slide rods are slidably connected to the connecting frame; the bottoms of the two supporting slide rods are fixed on the same supporting base plate.
[0008] Preferably, a second servo motor is installed on the connecting frame; a screw rod is installed on the second servo motor; both ends of the screw rod are rotatably connected to the connecting frame; two sliding connecting rods are threadedly connected to the screw rod; three clamping blocks are installed on the sliding connecting rod; the clamping blocks are set to be T-shaped; and the clamping blocks are clamped in the clamping grooves.
[0009] Preferably, four electric push rods are installed on the sampling tube; a same sealing ring is installed at the bottom of the electric push rod; a sealing groove is opened on the connecting tube; and one of the sealing rings is clamped in the sealing groove.
[0010] Preferably, a connecting shaft is rotatably connected to the connecting tube; a filter plate is installed on the connecting tube; pulleys are installed on the connecting shaft and the driving main shaft; the same belt is installed on the two pulleys; the connecting shaft is arranged at one end of the connecting tube and two fixed columns are installed; six cleaning scrapers and fan blades are respectively installed on the two fixed columns; the cleaning scrapers are arranged above the fan blades, and the cleaning scrapers are overlapped on the bottom of the filter plate.
[0011] Preferably, an installation component is installed on the support base plate; the installation component includes a fixing plate; the fixing plate is installed on the support base plate; four connecting grooves are opened on both sides of the fixing plate; a clamping rod is slidably connected to both sides of the fixing plate; one end of the clamping rod is slidably connected in two connecting grooves.
[0012] Preferably, two locking bolts are installed on the fixing plate; the connecting rod is slidably connected to the locking bolt; the locking bolt is threadedly connected to a fixing nut; the fixing bolt is rotatably connected to the clamping rod, and the two clamping rods are connected to the same mounting square plate; four clamping slots are provided on the mounting square plate; the clamping rod is clamped in two clamping slots; the sampling and detection body is mounted on the mounting square plate.
[0013] Preferably, four moving wheels are installed at the bottom of the supporting base plate; a mounting plate is installed on the supporting base plate; and a mounting groove is opened on the mounting plate.
[0014] Preferably, the method for sampling the gas content of oil liquid for vacuum oil filter is mainly applicable to the above-mentioned device for sampling the gas content of oil liquid for vacuum oil filter, and mainly comprises the following steps:
[0015] S1: First, shut down the vacuum oil filter and carry out necessary shutdown procedures according to the operating procedures, and then shut down the heater, oil inlet valve, etc.;
[0016] S2: Connect the pipe on the vacuum oil filter to the pipe interface connected to the bellows expansion pipe, so that the four pipe interfaces are connected to the pipes on the four vacuum oil filters, and then connect the sampling pipe to the connecting pipe, and then drive the fixing assembly to fix the sampling pipe and the connecting pipe by the hydraulic expansion rod, and open the solenoid valve to allow the sampling detection body to detect and sample the gas content of the oil;
[0017] S3: After the gas content of the oil in a vacuum oil filter is detected, the hydraulic telescopic rod drives the fixed component to loosen the sampling tube and the connecting tube, the solenoid valve is closed, and then the first servo motor drives the driving spindle to rotate through the worm gear, and then the driving spindle drives the sampling tube on the fixed plate to rotate, and the second sampling tube is connected to the connecting tube. After the connection is completed, the solenoid valve is opened and the sampling and detection body performs sampling and detection;
[0018] S4: The driving main shaft drives the sampling tube on the fixed plate to rotate, so that when detecting the gas content of the oil in multiple vacuum oil filters, there is no need to repeatedly disassemble and install the sampling pipe for testing. After the test is completed, the pipe interface is separated from the vacuum oil filter pipe, thereby completing the sampling and testing of the gas content of the oil in multiple vacuum oil filters.
[0019] Beneficial effects of the present invention:
[0020] The present invention provides a special oil gas content sampling device for a vacuum oil filter. Through a transmission system of a first servo motor, a worm and a worm gear, the rotation and positioning of a sampling tube can be accurately controlled to achieve rapid and automatic switching of the sampling tubes, thereby greatly improving the sampling and detection efficiency of the oil gas content of multiple vacuum oil filters.
[0021] The invention provides a special oil gas content sampling device for a vacuum oil filter. The whole system is driven by a first servo motor and controlled by a solenoid valve, which realizes the automation of the steps of sampling, sealing, fixing, detecting and resetting, reduces manual operation, and improves work efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0023] Figure 1 is a stereogram of the present invention;
[0024] Figure 2 It is a three-dimensional diagram of the fixed support frame in the present invention;
[0025] Figure 3 is a three-dimensional diagram of a fixed disk in the present invention;
[0026] Figure 4 is a stereoscopic diagram of the worm and worm wheel connection in the present invention;
[0027] Figure 5 is a stereogram of a cross section of a sampling tube in the present invention;
[0028] Figure 6 is a three-dimensional diagram of the fixing assembly of the present invention;
[0029] Figure 7 is a stereoscopic diagram of the connecting pipe in the present invention;
[0030] Figure 8 is a three-dimensional diagram of a cross section of a connecting pipe in the present invention;
[0031] Fig. 9 It is a three-dimensional diagram of the installation components separated in the present invention.
[0032] Legend:
[0033] 1. Fixed support frame; 2. First servo motor; 3. Worm; 4. Worm wheel; 5. Driving spindle; 6. Fixed plate; 7. Sampling tube; 81. Electric push rod; 82. Sealing ring; 9. Connecting pipe; 10. Snap-in groove; 11. Sealing groove; 12. Filter plate; 13. Pulley; 14. Belt 1; 15. Connecting shaft; 16. Fixed column; 17. Cleaning scraper; 18. Fan blade; 19. Solenoid valve; 20. Connecting pipe; 21. Sampling detection body; 221. Fixed plate ; 222, connecting groove; 223, clamping rod; 224, fixing nut; 225, locking bolt; 226, mounting square plate; 227, clamping slot; 23, supporting slide rod; 241, hydraulic telescopic rod; 242, connecting frame; 243, second servo motor; 244, screw rod; 245, sliding connecting rod; 246, clamping block; 25, supporting bottom plate; 26, moving wheel; 27, mounting plate; 28, mounting groove; 29, corrugated telescopic tube; 30, pipeline interface. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Specific examples are given below.
[0036] See also Figure 1-9 The present invention provides a special oil gas content sampling device for a vacuum oil filter, comprising a fixed support frame 1; a first servo motor 2 is installed on the top of the fixed support frame 1; a worm 3 is installed on the first servo motor 2; a worm wheel 4 is meshed and connected to the worm 3; a driving main shaft 5 is connected to the worm wheel 4; both ends of the driving main shaft 5 are rotatably connected to the top and bottom of the fixed support frame 1; a fixed disk 6 is installed on the driving main shaft 5; four sampling tubes 7 are installed on the fixed disk 6; one of the sampling tubes 7 is connected to a connecting tube 9; a solenoid valve 19 is connected to the connecting tube 9; a sampling detection body 21 is connected to the solenoid valve 19; a supporting bottom plate 25 is installed at the bottom of the fixed support frame 1; a sealing assembly and a fixing assembly are provided on the sampling tube 7 and the connecting tube 9; a connecting tube 20 is installed on the top of the sampling tube 7; a corrugated telescopic tube 29 is installed on the connecting tube 20; a pipeline interface 30 is connected to the corrugated telescopic rod;
[0037] During operation, first connect the pipes on the four vacuum oil filters to the pipe interface 30 on the bellows expansion pipe 29, and then the first servo motor 2 drives the worm 3 to rotate, the worm 3 drives the worm wheel 4 to rotate, and the worm wheel 4 drives the driving main shaft 5 connected thereto to rotate, so that the driving main shaft 5 rotates on the fixed support frame 1, and then the driving main shaft 5 drives the fixed disk 6 to rotate, so that the fixed disk 6 drives the sampling tube 7 to align with the connecting pipe 9, and then the sealing ring 82 on the sealing component seals the sampling tube 7 and the connecting pipe 9, and then the hydraulic expansion rod 241 pushes the fixing component to fix the connecting pipe 9 and the sampling tube 7. After the sampling tube 7 and the connecting pipe 9 are fixed, the solenoid valve 19 is opened to allow the oil and gas in the vacuum oil filter to enter the sampling tube 7 connected to the connecting pipe 20 through the bellows expansion pipe 29, and then the oil and gas are allowed to enter the connecting pipe 9 by the sampling tube 7, and then enter the sampling detection body 21 through the solenoid valve 19, and then sample and detect the gas content of the oil in the vacuum oil filter. After the vacuum oil filter oil gas content detection is completed, the sealing component and the fixing component loosen the sampling tube 7 and the connecting tube 9, and then the first servo motor 2 drives the driving spindle 5 to rotate through the worm 3 and worm gear 4, and then the driving spindle 5 drives the sampling tube 7 on the fixed plate 6 to rotate, and the second sampling tube 7 is connected to the connecting tube 9, and then the sealing component and the fixing component fix the connecting tube 9 and the sampling tube 7 for a second time, and the second vacuum oil filter oil gas content sampling and detection are performed. This is repeated to complete the sampling and detection of the gas content of the four vacuum oil filters, and then the pipeline interface 30 is separated from the vacuum oil filter pipeline, and then the first servo motor 2 drives the driving spindle 5 to rotate in the opposite direction through the worm 3 and worm gear 4, and the fixed plate 6 and its corrugated telescopic tube 29 are reset. The corrugated telescopic tube 29 is retracted as the fixed plate 6 rotates, thereby completing the sampling and detection of the gas content of the oil of multiple vacuum oil filters, greatly improving the efficiency of completing the sampling and detection of the gas content of the oil of multiple vacuum oil filters;
[0038] Through the transmission system of the first servo motor 2, the worm 3 and the worm wheel 4, the rotation and positioning of the sampling tube 7 can be accurately controlled to achieve fast and automatic switching of the sampling tube 7, thereby greatly improving the sampling and detection efficiency of the gas content of the oil of multiple vacuum oil filters; the first servo motor 2 drive and the solenoid valve 19 control of the entire system realize the automation of the steps of sampling, sealing, fixing, detection and resetting, reduce manual operations, and improve work efficiency and accuracy.
[0039] like Figure 1 , 4As shown in , 6 and 7, six clamping grooves 10 are provided on the sampling tube 7 and the connecting tube 9; a T-shape is provided in the clamping groove 10; the fixing assembly includes a connecting frame 242; two hydraulic telescopic rods 241 are installed at the bottom of the connecting frame 242; two hydraulic telescopic rods 241 are provided, and the bottoms of the two hydraulic telescopic rods 241 are fixed on the same supporting bottom plate 25; two supporting slide bars 23 are slidably connected to the connecting frame 242; the bottoms of the two supporting slide bars 23 are fixed on the same supporting bottom plate 25; a second servo motor 243 is installed on the connecting frame 242; a screw rod 244 is installed on the second servo motor 243; both ends of the screw rod 244 are rotatably connected to the connecting frame 242; two sliding connecting rods 245 are threadedly connected to the screw rod 244; three clamping blocks 246 are installed on the sliding connecting rod 245; the clamping block 246 is set to T-shape; the clamping block 246 is clamped in the clamping groove 10;
[0040] During operation, after the sampling tube 7 and the connecting tube 9 are aligned, the hydraulic telescopic rod 241 drives the connecting frame 242 to move upward on the supporting slide bar 23, so that the clamping block 246 on the connecting frame 242 is in the same horizontal plane as the clamping groove 10, and then the second servo motor 243 drives the screw rod 244 to rotate, and the screw rod 244 drives the two sliding connecting rods 245 threadedly connected thereto to approach each other, so that the sliding connecting rod 245 drives the clamping block 246 to move into the clamping groove 10, and the two clamping grooves 10 on the sampling tube 7 and the connecting tube 9 form a T-shaped clamping groove 10, and the clamping block 246 is set to a T-shape, thereby driving the clamping block 246 to clamp into the clamping groove 10, thereby fixing the sampling tube 7 and the connecting tube 9, reducing the possibility of the sampling tube 7 and the connecting tube 9 being separated during sampling. After the sampling and detection are completed, the screw rod 244 is driven to rotate. The sliding connecting rod 245 is driven to disengage the clamping block 246 from the clamping groove 10, and then the hydraulic telescopic rod 241 drives the connecting frame 242 to move downward on the supporting slide bar 23. When the second sampling tube 7 is connected to the connecting tube 9, it is raised again to fix the sampling tube 7 and the connecting tube 9; the six clamping grooves 10 and the T-shaped clamping block 246 ensure the stability of the sampling tube 7 and the connecting tube 9 after connection. This fixing method is not only simple and fast, but also can greatly reduce the risk of separation of the sampling tube 7 and the connecting tube 9 during the sampling process, thereby improving the accuracy and safety of sampling; the combination of the hydraulic telescopic rod 241 and the supporting slide bar 23 allows the connecting frame 242 to move up and down flexibly, which is convenient for aligning the clamping block 246 with the clamping groove 10, and avoiding the collision of the sampling tube 7 with the screw 244 during rotation.
[0041] like Figure 5As shown, four electric push rods 81 are installed on the sampling tube 7; the same sealing ring 82 is installed at the bottom of the electric push rod 81; a sealing groove 11 is opened on the connecting tube 9; one of the sealing rings 82 is clamped in the sealing groove 11; during operation, after the sampling tube 7 and the connecting tube 9 are aligned, the four electric push rods 81 drive the sealing ring 82 to slide downward in the sampling tube 7, so that the sealing ring 82 is clamped in the sealing groove 11 on the connecting tube 9, thereby improving the sealing between the connecting tube 9 and the sampling tube 7; the four electric push rods 81 act synchronously to ensure that the sealing ring 82 is evenly and stably clamped in the sealing groove 11 on the connecting tube 9, effectively avoiding leakage problems caused by uneven sealing or insufficient sealing force, thereby improving the overall sealing performance of the system during the sampling process.
[0042] like Figure 3 , 7 As shown in Figures 8 and 9, a connecting shaft 15 is rotatably connected to the connecting tube 9; a filter plate 12 is installed on the connecting tube 9; a pulley 13 is installed on the connecting shaft 15 and the driving main shaft 5; the same belt 14 is installed on the two pulleys 13; the connecting shaft 15 is arranged at one end of the connecting tube 9 and two fixing columns 16 are installed; six cleaning scrapers 17 and fan blades 18 are respectively installed on the two fixing columns 16; the cleaning scraper 17 is arranged above the fan blade 18, and the cleaning scraper 17 overlaps the bottom of the filter plate 12; when working, the filter plate 12 in the connecting tube 9 will filter the oil and gas entering, and when the driving main shaft 5 rotates, the driving main shaft 5 drives the pulley 13 to rotate, and the pulley 13 drives another pulley 13 to rotate through the belt 14. The other pulley 13 drives the connecting shaft 15 to rotate, so that the connecting shaft 15 drives the fixed column 16 connected thereto to rotate, and then the fixed column 16 drives the cleaning scraper 17 and the fan blade 18 to rotate, to scrape the filter plate 12, and then clean the filter plate 12. The fan blade 18 rotates to generate wind to blow to the filter plate 12 to assist in cleaning the filter plate 12. When the sampling tube 7 is replaced by the driving main shaft 5, while replacing the sampling tube 7, due to the continuous rotation of the driving main shaft 5, the cleaning scraper 17 and the fan blade 18 in the connecting tube 9 are also continuously working, thereby realizing the synchronous cleaning of the connecting tube 9; by automatically cleaning the filter plate 12, the influence of impurities on sampling detection is reduced, and the accuracy of sampling is improved; cleaning the filter plate 12 can prevent blockage and damage caused by accumulation of impurities.
[0043] like Figure 2 , 9As shown, a mounting assembly is installed on the support base plate 25; the mounting assembly includes a fixing plate 221; the fixing plate 221 is installed on the support base plate 25; four connecting grooves 222 are provided on both sides of the fixing plate 221; clamping rods 223 are slidably connected on both sides of the fixing plate 221; one end of the clamping rod 223 is slidably connected in two connecting grooves 222; two locking bolts 225 are installed on the fixing plate 221; the connecting rod is slidably connected to the locking bolt 225; the locking bolt 225 is threadedly connected with a fixing nut 224; the fixing bolt is rotatably connected to the clamping rod 223, and the two clamping rods 223 are connected to the same mounting square plate 226; four clamping slots 227 are provided on the mounting square plate 226; the clamping rod 223 is clamped in two clamping slots 227; The sampling and detection body 21 is installed on the mounting square plate 226; during operation, the fixing nut 224 is rotated so that the fixing nut 224 rotates in the direction of the locking bolt 225, and the fixing nut drives the clamping rod 223 to slide in the connecting groove 222, so that the fixing nut 224 is disengaged from the locking bolt 225, thereby driving the clamping rod 223 to disengage from the clamping slot 227 on the mounting plate 27, and then removing the sampling and detection body 21 on the mounting plate 27, as described above during installation, thereby facilitating the maintenance of the sampling and detection body 21; the mounting assembly enables the sampling and detection body 21 to be quickly disassembled and reinstalled, and by rotating the fixing nut 224 and adjusting the positions of the locking bolt 225 and the clamping rod 223, the sampling and detection body 21 can be easily removed from the mounting square plate 226, greatly simplifying the maintenance or replacement process.
[0044] like Figure 1 As shown, four moving wheels 26 are installed at the bottom of the supporting base plate 25; a mounting plate 27 is installed on the supporting base plate 25; a mounting groove 28 is opened on the mounting plate 27; when working, the moving wheels 26 can move the entire device to a predetermined position, and the operator can quickly and easily move the device to the desired work location, thereby improving work efficiency. The entire device can be fixed by fixing the external bolts in the mounting grooves 28 on the mounting plate 27. This stability ensures that the device will not be damaged due to movement or vibration during operation, thereby improving work safety and reliability.
[0045] A method for sampling the gas content of oil liquid specially used for a vacuum oil filter comprises the following steps:
[0046] S1: First, shut down the vacuum oil filter and carry out necessary shutdown procedures according to the operating procedures, and then shut down the heater, oil inlet valve, etc.;
[0047] S2: Connect the pipe on the vacuum oil filter to the pipe interface 30 connected to the bellows expansion pipe 29, so that the four pipe interfaces 30 are connected to the pipes on the four vacuum oil filters, and then connect the sampling pipe 7 to the connecting pipe 9, and then drive the fixing assembly to fix the sampling pipe 7 and the connecting pipe 9 by the hydraulic expansion rod 241, and open the solenoid valve 19, so that the sampling detection body 21 detects and samples the gas content of the oil;
[0048] S3: After the gas content of the oil in a vacuum oil filter is detected, the hydraulic telescopic rod 241 drives the fixed component to loosen the sampling tube 7 and the connecting tube 9, the solenoid valve 19 is closed, and then the first servo motor 2 drives the driving spindle 5 to rotate through the worm 3 and the worm gear 4, and then the driving spindle 5 drives the sampling tube 7 on the fixed plate 6 to rotate, and the second sampling tube 7 is connected to the connecting tube 9. After the connection is completed, the solenoid valve 19 is opened and the sampling and detection body 21 performs sampling and detection;
[0049] S4: The driving main shaft 5 drives the sampling tube 7 on the fixed plate 6 to rotate, so that when detecting the gas content of the oil liquid of multiple vacuum oil filters, there is no need to repeatedly disassemble and install the sampling tube 7 for detection. After the detection is completed, the pipeline interface 30 is separated from the vacuum oil filter pipeline, thereby completing the vacuum oil filter oil gas content sampling detection work.
[0050] Working principle: When working, first connect the pipes on the four vacuum oil filters to the pipe interface 30 on the bellows expansion pipe 29, and then the first servo motor 2 drives the worm 3 to rotate, the worm 3 drives the worm wheel 4 to rotate, and the worm wheel 4 drives the driving main shaft 5 connected thereto to rotate, so that the driving main shaft 5 rotates on the fixed support frame 1, and then the driving main shaft 5 drives the fixed disk 6 to rotate, so that the fixed disk 6 drives the sampling tube 7 to align with the connecting pipe 9, and then the sealing ring 82 on the sealing assembly seals the sampling tube 7 and the connecting pipe 9, and then the fixing assembly is pushed by the hydraulic telescopic rod 241 to fix the connecting pipe 9 and the sampling tube 7. After the sampling tube 7 and the connecting pipe 9 are fixed, the solenoid valve 19 is opened to allow the oil and gas in the vacuum oil filter to enter through the bellows expansion pipe 29 The oil gas enters the connecting pipe 9 through the sampling pipe 7, and then enters the sampling detection body 21 through the solenoid valve 19, and then samples and detects the gas content of the vacuum oil filter oil. After the first vacuum oil filter oil gas content detection is completed, the sealing component and the fixing component loosen the sampling pipe 7 and the connecting pipe 9, and then the first servo motor 2 drives the driving spindle 5 to rotate through the worm 3 and worm gear 4, and then the driving spindle 5 drives the sampling pipe 7 on the fixed plate 6 to rotate, and the second sampling pipe 7 is connected to the connecting pipe 9, and then the sealing component and the fixing component fix the connecting pipe 9 and the sampling pipe 7 for the second time, and the second vacuum oil filter oil gas content sampling and detection are carried out, and the four vacuum oil filter oil gas content are sampled and tested repeatedly. After completion, the pipeline interface 30 is separated from the vacuum oil filter pipeline, and then the first servo motor 2 drives the driving main shaft 5 to rotate in the opposite direction through the worm 3 and worm gear 4, and the fixed plate 6 and its bellows telescopic tube 29 are reset. The bellows telescopic tube 29 is telescoped as the fixed plate 6 rotates, thereby completing multiple vacuum oil filter oil liquid gas content sampling and detection work, greatly improving and completing multiple vacuum oil filter oil liquid gas content sampling and detection efficiency; during operation, after the sampling tube 7 and the connecting tube 9 are aligned, the hydraulic telescopic rod 241 drives the connecting frame 242 to move upward on the supporting slide bar 23, so that the clamping block 246 on the connecting frame 242 and the clamping groove 10 are in the same horizontal plane, and then the second servo motor 243 drives the screw rod 244 to rotate, and the screw rod 244 The two sliding connecting rods 245 threadedly connected thereto are driven to approach each other, so that the sliding connecting rod 245 drives the clamping block 246 to move into the clamping groove 10. The two clamping grooves 10 on the sampling tube 7 and the connecting tube 9 form a T-shaped clamping groove 10. The clamping block 246 is set to a T-shape, thereby driving the clamping block 246 to clamp into the clamping groove 10, thereby fixing the sampling tube 7 and the connecting tube 9, and reducing the separation of the sampling tube 7 and the connecting tube 9 during sampling. After the sampling test is completed, the screw rod 244 drives the sliding connecting rod 245 to separate the clamping block 246 from the clamping groove 10, and then the hydraulic telescopic rod 241 drives the connecting frame 242 to move downward on the supporting slide rod 23. When the second sampling tube 7 is connected to the connecting tube 9, it rises again and fixes the sampling tube 7 and the connecting tube 9;The six clamping grooves 10 and the T-shaped clamping block 246 ensure the stability of the sampling tube 7 and the connecting tube 9 after connection. This fixing method is not only simple and fast, but also can greatly reduce the risk of separation of the sampling tube 7 and the connecting tube 9 during sampling, thereby improving the accuracy and safety of sampling; the combination of the hydraulic telescopic rod 241 and the supporting slide bar 23 allows the connecting frame 242 to move up and down flexibly, making it easy to align the clamping block 246 with the clamping groove 10, and avoiding collision between the sampling tube 7 and the screw rod 244 during rotation. ;
[0051] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A vacuum oil filter oil liquid gas content sampling device, comprising a fixed support frame (1); characterized in that: A first servo motor (2) is mounted on the top of the fixed support frame (1); a worm (3) is mounted on the first servo motor (2); a worm wheel (4) is meshingly connected to the worm (3); a driving spindle (5) is connected to the worm wheel (4); two ends of the driving spindle (5) are rotatably connected to the top and bottom of the fixed support frame (1); a fixed disk (6) is mounted on the driving spindle (5); four sampling tubes (7) are mounted on the fixed disk (6); one of the sampling tubes (7) is connected to a A connecting pipe (9) is connected; the connecting pipe (9) is connected to a solenoid valve (19); the solenoid valve (19) is connected to a sampling detection body (21); a supporting base plate (25) is installed at the bottom of the fixed support frame (1); a sealing component and a fixing component are provided on the sampling tube (7) and the connecting pipe (9); a connecting pipe (20) is installed on the top of the sampling tube (7); a corrugated telescopic pipe (29) is installed on the connecting pipe (20); and a pipeline interface (30) is connected to the corrugated telescopic rod.
2. The oil gas content sampling device for vacuum oil filter according to claim 1 is characterized in that: The sampling tube (7) and the connecting tube (9) are provided with six clamping grooves (10); a T-shape is provided in the clamping groove (10); the fixing assembly comprises a connecting frame (242); two hydraulic telescopic rods (241) are installed at the bottom of the connecting frame (242); two hydraulic telescopic rods (241) are provided, and the bottoms of the two hydraulic telescopic rods (241) are fixed on the same supporting base plate (25); two supporting slide bars (23) are slidably connected to the connecting frame (242); the bottoms of the two supporting slide bars (23) are fixed on the same supporting base plate (25).
3. The oil gas content sampling device for vacuum oil filter according to claim 2 is characterized in that: A second servo motor (243) is mounted on the connecting frame (242); a screw rod (244) is mounted on the second servo motor (243); both ends of the screw rod (244) are rotatably connected to the connecting frame (242); two sliding connecting rods (245) are threadedly connected to the screw rod (244); three clamping blocks (246) are mounted on the sliding connecting rod (245); the clamping blocks (246) are arranged in a T shape; and the clamping blocks (246) are clamped in the clamping groove (10).
4. The oil gas content sampling device for vacuum oil filter according to claim 1 is characterized in that: Four electric push rods (81) are installed on the sampling tube (7); a common sealing ring (82) is installed at the bottom of the electric push rod (81); a sealing groove (11) is opened on the connecting tube (9); and one of the sealing rings (82) is clamped in the sealing groove (11).
5. The oil gas content sampling device for vacuum oil filter according to claim 1 is characterized in that: The connecting tube (9) is rotatably connected with a connecting shaft (15); a filter plate (12) is installed on the connecting tube (9); pulleys (13) are installed on the connecting shaft (15) and the driving main shaft (5); the same belt (14) is installed on the two pulleys (13); the connecting shaft (15) is arranged at one end of the connecting tube (9) and is installed with two fixing columns (16); six cleaning scrapers (17) and fan blades (18) are respectively installed on the two fixing columns (16); the cleaning scrapers (17) are arranged above the fan blades (18), and the cleaning scrapers (17) are overlapped on the bottom of the filter plate (12).
6. The oil gas content sampling device for vacuum oil filter according to claim 1 is characterized in that: A mounting assembly is mounted on the supporting base plate (25); the mounting assembly comprises a fixing plate (221); the fixing plate (221) is mounted on the supporting base plate (25); four connecting grooves (222) are provided on both sides of the fixing plate (221); a clamping rod (223) is slidably connected to both sides of the fixing plate (221); one end of the clamping rod (223) is slidably connected in two connecting grooves (222).
7. The oil gas content sampling device for vacuum oil filter according to claim 6 is characterized by: Two locking bolts (225) are installed on the fixing plate (221); the connecting rod is slidably connected to the locking bolt (225); the locking bolt (225) is threadedly connected to a fixing nut (224); the fixing bolt is rotatably connected to a clamping rod (223), and the two clamping rods (223) are connected to the same mounting square plate (226); four clamping slots (227) are provided on the mounting square plate (226); the clamping rod (223) is clamped in two clamping slots (227); the sampling detection body (21) is installed on the mounting square plate (226).
8. The oil gas content sampling device for vacuum oil filter according to claim 1 is characterized in that: Four moving wheels (26) are installed at the bottom of the supporting base plate (25); a mounting plate (27) is installed on the supporting base plate (25); and a mounting groove (28) is provided on the mounting plate (27).
9. A method for sampling the gas content of oil liquid for a vacuum oil filter, characterized in that: The method for sampling the gas content of oil liquid for vacuum oil filter is mainly applicable to a device for sampling the gas content of oil liquid for vacuum oil filter described in claims 1 to 8, and mainly comprises the following steps: S1: First, shut down the vacuum oil filter and carry out necessary shutdown procedures according to the operating procedures, and then shut down the heater, oil inlet valve, etc.; S2: Connect the pipeline on the vacuum oil filter to the pipeline interface (30) connected to the bellows expansion pipe (29), so that the four pipeline interfaces (30) are connected to the four pipelines on the vacuum oil filter, and then connect the sampling pipe (7) to the connecting pipe (9), and then drive the fixing assembly to fix the sampling pipe (7) and the connecting pipe (9) by the hydraulic expansion rod (241), and open the solenoid valve (19), so that the sampling detection body (21) detects and samples the gas content of the oil; S3: After the gas content of the oil in a vacuum oil filter is detected, the hydraulic telescopic rod (241) drives the fixing assembly to loosen the sampling tube (7) and the connecting tube (9), the solenoid valve (19) is closed, and then the first servo motor (2) drives the driving spindle (5) to rotate through the worm (3) and the worm gear (4), and then the driving spindle (5) drives the sampling tube (7) on the fixing plate (6) to rotate, and the second sampling tube (7) is connected to the connecting tube (9). After the connection is completed, the solenoid valve (19) is opened and the sampling and detection body (21) performs sampling and detection; S4: The driving main shaft (5) drives the sampling tube (7) on the fixed plate (6) to rotate, so that when detecting the gas content of the oil liquid of multiple vacuum oil filters, it is not necessary to repeatedly disassemble and install the sampling tube (7) before performing the detection. After the detection is completed, the pipeline interface (30) is separated from the vacuum oil filter pipeline, thereby completing the vacuum oil filter oil liquid gas content sampling detection work.
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Double-mechanical-arm collaborative automatic oil taking equipment
CN120721433A