A single-station multi-faceted visual inspection device
By designing a single-station multi-faceted visual inspection device including feeding and cleaning machine, AOI detector and unloading machine, the problem that the existing technology cannot achieve multi-faceted inspection of products is solved, and all-round product inspection is achieved, and inspection coverage and production efficiency are improved.
Patent Information
- Application Number
- CN202510115337.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-04-04
AI Technical Summary
Existing PAD appearance inspection equipment cannot achieve multi-faceted product inspection, resulting in insufficient product defect coverage, requiring manual inspection, which increases production costs and labor waste.
A single-station multi-faceted visual inspection device is designed, including a feeding and cleaning machine, an AOI detector and a feeding machine, which has large-side, side and R-angle cleaning functions, and achieves all-round product inspection through a flip mechanism, a three-motor handling mechanism and a linear motor detection fixture.
Multi-faceted product inspection is realized, inspection coverage is improved, manual inspection demand is reduced, production costs are reduced, and production efficiency is improved.
Smart Images

Figure CN119757346A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of visual inspection, in particular to a single-station multi-surface visual inspection device. Background Art
[0002] The PAD appearance inspection equipment currently on the market has insufficient coverage of product defects. It can only complete the appearance inspection of a single side, and some only inspect a small area. Undetected defects need to be inspected manually. This has a certain impact on product yield and production efficiency, wastes manpower, and increases costs. In addition, there is a lack of corresponding abortion drive in the operation of the mechanism, and it is impossible to achieve multi-faceted product inspection.
[0003] In addition, most cleaning machines are for large-surface cleaning, and do not include side cleaning mechanisms. The cleaning ideas are mainly alcohol cleaning, wet wiping first and then dry wiping. The internal structure mainly includes cloth rolling mechanism, cleaning mechanism, transplanting mechanism, transfer mechanism, etc.; working ideas: alcohol spraying - product moves to the bottom of the wet wiping grinding head - grinding head action completes wet wiping - transfer to dry wiping fixture - product moves to the bottom of the dry wiping grinding head - grinding head action completes dry wiping - product unloading.
[0004] Therefore, the existing technology can only meet one production demand. When customers need new testing requirements, the current technology cannot match. In addition, the excessive number of machine types is not conducive to the standardization and modularization of the machine, and the cost is high. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a single-station multi-faceted visual inspection device for inspecting the appearance of the PAD back shell surface, including cleaning and inspection, and the inspection covers all surfaces of the product.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a single-station multi-faceted visual inspection device, including a loading and cleaning machine, an AOI inspection machine and a unloading machine; the loading machine includes a loading flow channel component, a large surface cleaning component, a conveying component, a side and R-angle cleaning component and a flipping component; the large surface cleaning component and the side and R-angle cleaning component are arranged side by side, the conveying component is arranged on the same side of the large surface cleaning component and the side and R-angle cleaning component, and the product to be cleaned is conveyed from the large surface cleaning component to the side and R-angle cleaning component through the conveying component in a "C"-shaped path for cleaning; the loading flow channel component is arranged in the front of the large surface cleaning component, and the flipping component is arranged in the back of the side and R-angle cleaning component;
[0007] The AOI inspection machine includes a loading and handling component, a three-movement handling component, a system surface detection component, a side and R-angle detection component, and a user surface detection component; the loading and handling component transports the cleaned product to the system surface detection component to complete the system surface visual inspection; the three-movement handling component includes a first mover handling component, a second mover handling component, and a third mover handling component; the first mover handling component transports the product to the side and R-angle detection component to complete the inspection; the second mover handling component transports the product to the user surface detection component to complete the inspection; the third mover handling component transports the product to the unloading machine for unloading.
[0008] Furthermore, the large surface cleaning assembly described in the present invention includes a large surface cleaning grinding head assembly and a cloth rolling mechanism; the large surface cleaning grinding head assembly includes a grinding head mounting plate, and a large body cleaning grinding head is arranged at the bottom of the grinding head mounting plate; the grinding head mounting plate has an opening, and a Logo cleaning grinding head is arranged in the opening, and a camera cleaning grinding head is also arranged on one side of the mounting plate; the Logo cleaning grinding head and the camera cleaning grinding head are respectively connected to a lifting assembly; when the large surface is wet-wiped, the Logo cleaning grinding head and the camera cleaning grinding head are raised by the lifting assembly to avoid.
[0009] Furthermore, the side and R-angle cleaning assembly described in the present invention includes a cloth rolling mechanism and a side cleaning grinding head assembly; the side cleaning grinding head assembly includes a fixed plate, and a side cleaning grinding head is arranged on the fixed plate; the side cleaning grinding head is a long strip with a groove; an alcohol spray head is also arranged on the fixed plate; the alcohol spray head and the side cleaning grinding head are arranged at the same height, and an alcohol tank is also arranged on the fixed plate below the alcohol spray head and the side cleaning grinding head.
[0010] Furthermore, the flip assembly described in the present invention includes a lifting Z-axis and a flip arm arranged on the lifting Z-axis, and a connecting block is arranged on the flip arm; waist grooves are arranged at both ends of the connecting block, and a vacuum suction cup is connected to the waist groove through a threaded rod; a two-way nut is provided on the threaded rod, and the threaded rod is locked and connected to the connecting block through the two-way nut.
[0011] Furthermore, the system surface detection component described in the present invention includes a speaker detection module, an inner wall detection module and a back 16K coaxial detection module; the speaker detection module, the inner wall detection module and the back 16K coaxial detection module are respectively arranged on the corresponding detection stations of the machine through brackets.
[0012] Furthermore, the side and R-angle detection components described in the present invention include upper and lower edge detection modules, a camera detection module, a side line scan detection module and an R-angle detection module; the upper and lower edge detection modules, the camera detection module, the side line scan detection module and the R-angle detection module are respectively arranged on the corresponding detection stations of the machine.
[0013] Furthermore, the user surface detection component described in the present invention includes a stress mark detection module, a 16k time-sharing detection module, a LOGO detection module and a 4K-LOGO detection module, and the stress mark detection module, the 16k time-sharing detection module, the LOGO detection module and the 4K-LOGO detection module are respectively arranged on the detection stations corresponding to the machine.
[0014] Furthermore, the unloading machine described in the present invention includes a unloading flow channel assembly, a unloading robot assembly and a material tray circulation assembly; the unloading robot assembly places the product on the unloading flow channel assembly into the material tray circulation assembly.
[0015] Furthermore, the cleaning method of the large-surface cleaning component described in the present invention is: first soak the dust-free cloth, then wet-wipe the large surface of the product, and avoid the LOGO and camera during wet wiping; then dry-wipe the large surface of the product, and finally move to the unloading position to wait for transportation and material collection.
[0016] Furthermore, the cleaning method of the side and R corner cleaning components described in the present invention is: the product is moved to the side cleaning carrier through the conveying component, the dust-free cloth is soaked and then the long side of the product is wet-wiped, and then the long side is dry-wiped, then the grinding head retracts, the product rotates, and then the grinding head is extended to wet-wipe the two R corners, and then the R corner is dry-wiped, then the grinding head retracts again, the product rotates, and then the grinding head is extended again to wet-wipe the short side, and then the short side is dry-wiped, then the grinding head retracts again, the product rotates again, and then the grinding head is extended again to wet-wipe the R corner, and then the R corner is dry-wiped, and finally it moves to the flipping and picking position to wait for lifting and flipping to pick up materials.
[0017] The beneficial effect of the present invention is that it solves the defects existing in the background technology. The device contains a cleaning machine, which can complete the cleaning of the large surface, side and R angle of the product to ensure the product detection rate; the product circulation is completed through the flipping mechanism, the three-motor transport mechanism, and the linear motor detection fixture; the detection equipment includes system surface detection, side & R angle detection, and user surface detection. Each visual detection component contains multiple groups of cameras to perform all-round detection of the six surfaces of the product; it can not only reduce the dirt of the product and reduce the interference of dirt on visual detection; but also realize the standardization of the machine, reduce production costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention;
[0019] Figure 2 It is a structural schematic diagram of the feeding and cleaning machine of the present invention;
[0020] Figure 3 yes Figure 2 A top view of
[0021] Figure 4 It is a structural schematic diagram of the feed runner assembly of the present invention;
[0022] Figure 5 It is a structural schematic diagram of a large surface cleaning assembly of the present invention;
[0023] Figure 6 It is a structural schematic diagram of the handling assembly of the present invention;
[0024] Figure 7 It is a schematic diagram of the structure of the side and R corner cleaning assembly of the present invention;
[0025] Figure 8 It is a structural schematic diagram of the flip assembly of the present invention;
[0026] Fig. 9 It is a structural schematic diagram of the first cleaning and transplanting module of the present invention;
[0027] Fig.10 It is a structural schematic diagram of the second cleaning transplanting mold of the present invention;
[0028] Fig.11 It is a structural schematic diagram of the material taking manipulator of the present invention;
[0029] Fig.12 It is a structural schematic diagram of a large surface cleaning grinding head assembly of the present invention;
[0030] Fig.13 It is a structural schematic diagram of the side cleaning grinding head assembly of the present invention;
[0031] Fig.14 It is a structural schematic diagram of the AOI inspection machine of the present invention;
[0032] Fig.15 It is a structural schematic diagram of the three-movement transport assembly of the present invention;
[0033] Fig.16 It is a schematic diagram of the structure of the surface detection component of the system of the present invention;
[0034] Fig.17 It is a structural schematic diagram of the side and R angle detection assembly of the present invention;
[0035] Fig.18 is a schematic diagram of the structure of the user plane detection component of the present invention;
[0036] Fig.19It is a structural schematic diagram of the blanking machine of the present invention;
[0037] In the picture: 1. Loading and cleaning machine; 2. AOI inspection machine; 3. Unloading machine;
[0038] 1-1, feeding channel assembly; 1-2, large surface cleaning assembly; 1-3, handling assembly; 1-4, side and R corner cleaning assembly; 1-5, flip assembly; 1-6, first cleaning and transplanting module; 1-7, second cleaning and transplanting module; 1-8, material taking manipulator; 1-9, visual guidance assembly;
[0039] 1-11, belt runner line; 1-12, sidewall; 1-13, photoelectric sensor for material arrival; 1-14, stopper;
[0040] 1-21, large surface cleaning grinding head assembly; 1-22, cloth rolling mechanism; 1-23, mounting plate; 1-24, large body cleaning grinding head; 1-25, opening; 1-26, logo cleaning grinding head; 1-27, camera cleaning grinding head; 1-28, lifting assembly;
[0041] 1-31, transport bracket; 1-32, transport X axis; 1-33, transport Z axis;
[0042] 1-41, side cleaning grinding head assembly; 1-42, fixing plate; 1-43, side cleaning grinding head; 1-44, groove; 1-45, alcohol nozzle; 1-46, alcohol tank; 1-47, pressure sensor;
[0043] 1-51, lifting Z axis; 1-52, flip arm; 1-53, connecting block; 1-54, waist groove; 1-55, threaded rod; 1-56, vacuum suction cup; 1-57, bidirectional nut;
[0044] 1-61, large surface cleaning linear guide rail; 1-62, vacuum adsorption fixture;
[0045] 1-71, cleaning the linear guide rail from the side and R angle;
[0046] 2-1, material loading and handling assembly; 2-2, three-movement handling assembly; 2-3, system surface detection assembly; 2-4, side and R angle detection assembly; 2-5, user surface detection assembly;
[0047] 2-21, first mover transport assembly; 2-22, second mover transport assembly; 2-23, third mover transport assembly;
[0048] 2-31, speaker detection module, 2-32, inner wall detection module; 2-33, back 16K coaxial detection module;
[0049] 2-41, upper and lower edge detection module; 2-42, camera detection module; 2-43, side line scanning detection module; 2-44, R angle detection module;
[0050] 2-51, stress mark detection module; 2-52, 16k time-sharing detection module; 2-53, LOGO detection module; 2-54, 4K-LOGO detection module;
[0051] 3-1. Material unloading channel assembly; 3-2. Material unloading robot assembly; 3-3. Material tray circulation assembly. DETAILED DESCRIPTION
[0052] The present invention will now be described in further detail in conjunction with the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0053] like Figure 1-Figure 19 A single-station multi-surface visual inspection device is shown, comprising a loading and cleaning machine, an AOI inspection machine and a unloading machine.
[0054] like Figure 2-Figure 13 As shown, the loading and cleaning machine includes a loading channel assembly 1-1, a large surface cleaning assembly 1-2, a conveying assembly 1-3, a side and R-angle cleaning assembly 1-4, a flipping assembly 1-5, a first cleaning and transplanting module 1-6, a second cleaning and transplanting module 1-7, a material picking robot 1-8, and a visual guidance assembly 1-9; the entire assembly structure is assembled in sequence according to the "C" type assembly machine: the loading channel assembly, the large surface cleaning assembly, the conveying assembly, the side and R-angle cleaning assembly, and the flipping assembly. The large surface cleaning assembly and the side and R-angle cleaning assembly are arranged side by side, and the conveying assembly is arranged on the same side of the large surface cleaning assembly and the side and R-angle cleaning assembly. The product to be cleaned is transported from the large surface cleaning assembly to the side and R-angle cleaning assembly through the conveying assembly in a "C"-shaped path for cleaning; the loading channel assembly is arranged in the front of the large surface cleaning assembly, responsible for product loading, and transferring the product to the robot picking position; the flipping assembly is arranged in the back of the side and R-angle cleaning assembly, responsible for turning the product over and waiting for AOI to transport and unload.
[0055] The feeding channel assembly 1-1 includes a belt flow line 1-11; ribs 1-12 are arranged on both sides of the belt flow line; and a material arrival sensing photoelectric 1-13 and a stopper 1-14 are arranged at the end of the belt flow line. The product starts to be fed through the belt flow line, and touches the stopper when it reaches the end of the belt flow line, triggering the material arrival sensing photoelectric operation; a material picking manipulator is arranged above the belt flow line. After the product is in place, the material arrival sensing photoelectric sends a material picking signal, and the control system enables the material picking manipulator to vacuum absorb the product to be cleaned and flip it over to feed it to the large surface cleaning assembly. The ribs on both sides of the belt flow line can guide well and prevent the product from being offset when feeding.
[0056] A first cleaning and transplanting module 1-6 is arranged below the large surface cleaning component 1-2, and the first cleaning and transplanting module includes a large surface cleaning linear slide 1-61 and a vacuum adsorption jig 1-62 arranged on the large surface cleaning linear slide; the material picking robot places the product on the vacuum adsorption jig, and the product is sent to the large surface cleaning component through the large surface cleaning linear slide to start cleaning.
[0057] The large surface cleaning assembly 1-2 includes a large surface cleaning grinding head assembly 1-21 and a cloth rolling mechanism 1-22; the large surface cleaning grinding head assembly includes a grinding head mounting plate 1-23, and a large body cleaning grinding head 1-24 is arranged at the bottom of the grinding head mounting plate; the grinding head mounting plate has an opening 1-25, and a logo cleaning grinding head 1-26 is arranged in the opening, and a camera cleaning grinding head 1-27 is also arranged on one side of the mounting plate; the logo cleaning grinding head and the camera cleaning grinding head are respectively connected with a lifting assembly 1-28; when the large surface is wet wiped, the logo cleaning grinding head and the camera cleaning grinding head are raised by the lifting assembly to avoid. The grinding head is divided into three parts, the logo cleaning grinding head, the camera cleaning grinding head and the large body cleaning grinding head. The three parts of the grinding head can be independently retracted, so that when wet wiping is performed, the logo cleaning grinding head and the camera cleaning grinding head can be achieved without contacting the product, thereby effectively avoiding the damage of the cleaning liquid to the logo and the camera, and further improving the cleaning effect.
[0058] The transport component 1-3 includes a transport bracket 1-31, on which a transport X-axis 1-32 and a transport Z-axis 1-33 are provided; the transport Z-axis transports the product from the large surface cleaning component to the side and R corner cleaning component through vacuum adsorption.
[0059] The side and R corner cleaning components 1-4 include two groups, and a second cleaning and transplanting module 1-7 is arranged between the two groups of side and R corner cleaning components; the second cleaning and transplanting module includes a side and R corner cleaning linear slide rail and a vacuum adsorption jig arranged on the side and R corner cleaning linear slide rail; the product to be cleaned is placed on the vacuum adsorption jig and is transported by the R corner cleaning linear slide rail.
[0060] The side and R-angle cleaning component 1-4 includes a cloth rolling mechanism and a side cleaning grinding head component 1-41; the side cleaning grinding head component includes a fixed plate 1-42, and a side cleaning grinding head 1-43 is arranged on the fixed plate; the side cleaning grinding head is a long strip with a groove 1-44; during cleaning, the side and R-angle of the product can be embedded in the groove, so as to ensure more comprehensive cleaning; an alcohol nozzle 1-45 is also arranged on the fixed plate; the side cleaning grinding head can be multi-section, so the alcohol nozzle can be arranged in the interval of the multi-section side cleaning grinding head; the alcohol nozzle is in the shape of a long cylinder, and small openings are evenly opened on the surface of the long cylinder for alcohol spraying. The alcohol nozzle and the side cleaning grinding head are arranged at the same height, which can ensure that the sprayed alcohol liquid soaks the dust-free cloth well and the soaking position is just the position that needs to be cleaned; an alcohol tank 1-46 is also arranged on the fixed plate, below the alcohol nozzle and the side cleaning grinding head, which can further collect residual alcohol liquid to prevent damage to other electrical components. The fixed plate is also connected to the pressure sensor 1-47 through a telescopic component, and the telescopic component can be a telescopic cylinder or others.
[0061] The flip assembly 1-5 includes a lifting Z axis 1-51 and a flip arm 1-52 arranged on the lifting Z axis, and a connecting block 1-53 is arranged on the flip arm; waist grooves 1-54 are arranged at both ends of the connecting block, and a vacuum suction cup 1-56 is connected to the waist groove through a threaded rod 1-55; a two-way nut 1-57 is arranged on the threaded rod, and the threaded rod is locked and connected to the connecting block through the two-way nut. Through the setting of the waist groove, the position of the threaded rod can be freely fixed according to actual needs to adapt to products of different sizes; at the same time, the diameter of the two-way nut is larger than the aperture of the waist groove, and the outer diameter of the threaded rod is smaller than the aperture of the waist groove, so that the threaded section of the threaded rod can be located in the waist groove, and the two-way nut is locked from the upper and lower directions, which not only eliminates the need for other fasteners during connection, but also makes adjustment more convenient.
[0062] like Figure 14-18 As shown, the AOI inspection machine 2 includes a loading and handling component 2-1, a three-movement handling component 2-2, a system surface detection component 2-3, a side and R-angle detection component 2-4 and a user surface detection component 2-5; the loading and handling component 2-1 transports the cleaned product to the system surface detection component to complete the system surface visual inspection; the three-movement handling component 2-2 includes a first mover handling component 2-21, a second mover handling component 2-22 and a third mover handling component 2-23; the first mover handling component transports the product to the side and R-angle detection component to complete the inspection; the second mover handling component transports the product to the user surface detection component to complete the inspection; the third mover handling component transports the product to the unloading machine for unloading.
[0063] The system surface detection component 2-3 includes a speaker detection module 2-31, an inner wall detection module 2-32 and a back 16K coaxial detection module 2-33; the speaker detection module, the inner wall detection module and the back 16K coaxial detection module are respectively arranged on the corresponding detection stations of the machine through brackets.
[0064] The side and R-angle detection component 2-4 includes an upper and lower edge detection module 2-41, a camera detection module 2-42, a side line scan detection module 2-43 and an R-angle detection module 2-44; the upper and lower edge detection module, the camera detection module, the side line scan detection module and the R-angle detection module are respectively arranged on the corresponding detection stations of the machine.
[0065] The user surface detection component 2-5 includes a stress mark detection module 2-51, a 16k time-sharing detection module 2-52, a LOGO detection module 2-53 and a 4K-LOGO detection module 2-54. The stress mark detection module, the 16k time-sharing detection module, the LOGO detection module and the 4K-LOGO detection module are respectively arranged on the corresponding detection stations of the machine.
[0066] like Fig.19 As shown, the unloading machine 3 includes an unloading channel component 3-1, an unloading robot component 3-2 and a tray circulation component 3-3; the unloading robot component places the product on the unloading channel component into the tray circulation component.
[0067] The working process of the whole device is:
[0068] 1. Manually place the product at the loading port, transport it through the flow channel, and move the product to the robot's material picking position;
[0069] 2. The robot takes the material and flips it over. Under visual guidance, the product is placed on a large-surface cleaning jig;
[0070] Large surface cleaning process: soak the dust-free cloth - wet wipe the large surface of the product (LOGO\camera avoidance) - dry wipe the large surface of the product - move to the unloading position and wait for handling and picking up materials;
[0071] 3. The cleaning fixture drives the product to move to the unloading position after the large surface is cleaned, waiting for transportation and transfer to pick up materials;
[0072] 4. The handling component moves the product from the large surface cleaning jig to the side cleaning jig; Side & R corner cleaning process: the product is moved to the side cleaning carrier through the handling component - the dust-free cloth is soaked - the long side of the product is wet wiped - the long side is dry wiped - the grinding head retracts - the product rotates - the grinding head extends - the two R corners are wet wiped - the R corners are dry wiped
[0073] - Grinding head retracts - Product rotates - Grinding head extends - Short side wet wipe - Short side dry wipe - Grinding head retracts - Product rotates - Grinding head extends - R corner wet wipe - R corner dry wipe - Move to the flipping and material taking position - Wait for lifting and flipping to take materials;
[0074] 5. The side cleaning fixture drives the product to move to the flipping and material taking position after completing the side cleaning;
[0075] 6. Flip the component and turn the product over to wait for AOI inspection;
[0076] 7. The loading and handling component transports the product to the system surface inspection fixture, completes the system surface visual inspection, and returns to the unloading position;
[0077] 8. The product is placed on the side visual inspection component through the first mover handling component, and the side & R angle inspection is completed, and then the product returns to the unloading position;
[0078] 9. The product is placed on the user surface visual inspection component through the second mover handling component, the user surface inspection is completed, and the product returns to the unloading position;
[0079] 10. The product is transported to the unloading buffer position through the third mover transport component;
[0080] 11. After judgment by the visual system, the unloading robot places the product in the corresponding position to complete product unloading.
[0081] This device adds side & R corner cleaning to enhance the cleaning effect on the product, reduce dirt and burrs, and reduce visual misjudgment; the product flow is completed through the flip mechanism, three-motor transport mechanism, and linear motor detection fixture, and the product system surface detection, side & R corner detection, and user surface detection are completed in sequence, making the machine highly versatile; the marble bottom plate is used to increase equipment stability, reduce equipment jitter, and enhance visual inspection capabilities; it includes 4 groups of line scan cameras and 8 groups of area array cameras to perform multi-angle detection of the product, and completes the detection of the six major surfaces of the product in sequence.
[0082] The above description only describes the specific implementation mode of the present invention. Various examples do not limit the essential content of the present invention. After reading the description, ordinary technicians in the relevant technical field can modify or deform the specific implementation modes described above without departing from the essence and scope of the invention.
Claims
1. A single-station multi-faceted visual inspection device, characterized in that: It includes a loading and cleaning machine, an AOI inspection machine and a unloading machine; the loading machine includes a loading flow channel assembly, a large surface cleaning assembly, a conveying assembly, a side and R-angle cleaning assembly and a flipping assembly; the large surface cleaning assembly and the side and R-angle cleaning assembly are arranged side by side, the conveying assembly is arranged on the same side of the large surface cleaning assembly and the side and R-angle cleaning assembly, and the product to be cleaned is transported from the large surface cleaning assembly to the side and R-angle cleaning assembly through the conveying assembly in a "C"-shaped path for cleaning; the loading flow channel assembly is arranged in the front of the large surface cleaning assembly, and the flipping assembly is arranged in the back of the side and R-angle cleaning assembly; The AOI inspection machine includes a loading and handling component, a three-movement handling component, a system surface detection component, a side and R-angle detection component, and a user surface detection component; the loading and handling component transports the cleaned product to the system surface detection component to complete the system surface visual inspection; the three-movement handling component includes a first mover handling component, a second mover handling component, and a third mover handling component; the first mover handling component transports the product to the side and R-angle detection component to complete the inspection; the second mover handling component transports the product to the user surface detection component to complete the inspection; the third mover handling component transports the product to the unloading machine for unloading.
2. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The large surface cleaning assembly includes a large surface cleaning grinding head assembly and a cloth rolling mechanism; the large surface cleaning grinding head assembly includes a grinding head mounting plate, a large body cleaning grinding head is arranged at the bottom of the grinding head mounting plate; the grinding head mounting plate has an opening, a Logo cleaning grinding head is arranged in the opening, and a camera cleaning grinding head is also arranged on one side of the mounting plate; the Logo cleaning grinding head and the camera cleaning grinding head are respectively connected to a lifting assembly; when the large surface is wet wiped, the Logo cleaning grinding head and the camera cleaning grinding head are raised by the lifting assembly for avoidance.
3. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The side and R-angle cleaning assembly includes a cloth rolling mechanism and a side cleaning grinding head assembly; the side cleaning grinding head assembly includes a fixed plate, and a side cleaning grinding head is arranged on the fixed plate; the side cleaning grinding head is a long strip with a groove; an alcohol spray head is also arranged on the fixed plate; the alcohol spray head and the side cleaning grinding head are arranged at the same height, and an alcohol tank is also arranged on the fixed plate below the alcohol spray head and the side cleaning grinding head.
4. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The flip assembly includes a lifting Z axis and a flip arm arranged on the lifting Z axis, and a connecting block is arranged on the flip arm; waist grooves are arranged at both ends of the connecting block, and a vacuum suction cup is connected to the waist groove through a threaded rod; a bidirectional nut is provided on the threaded rod, and the threaded rod is locked and connected to the connecting block through the bidirectional nut.
5. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The system surface detection component includes a speaker detection module, an inner wall detection module and a back 16K coaxial detection module; the speaker detection module, the inner wall detection module and the back 16K coaxial detection module are respectively arranged on the corresponding detection stations of the machine through brackets.
6. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The side and R-angle detection components include upper and lower edge detection modules, a camera detection module, a side line scan detection module and an R-angle detection module; the upper and lower edge detection modules, the camera detection module, the side line scan detection module and the R-angle detection module are respectively arranged on the corresponding detection stations of the machine.
7. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The user surface detection component includes a stress mark detection module, a 16k time-sharing detection module, a LOGO detection module and a 4K-LOGO detection module. The stress mark detection module, the 16k time-sharing detection module, the LOGO detection module and the 4K-LOGO detection module are respectively arranged on the corresponding detection stations of the machine.
8. A single-station multi-surface visual inspection device as claimed in claim 1, characterized in that: The unloading machine comprises an unloading flow channel component, an unloading robot component and a material tray circulation component; the unloading robot component places the product on the unloading flow channel component into the material tray circulation component.
9. A single-station multi-surface visual inspection device as claimed in claim 2, characterized in that: The cleaning method of the large surface cleaning component is: first soak the dust-free cloth, then wet-wipe the large surface of the product, while avoiding the LOGO and camera; then dry-wipe the large surface of the product, and finally move to the unloading position to wait for transportation and material collection.
10. A single-station multi-surface visual inspection device as claimed in claim 3, characterized in that: The cleaning method of the side and R corner cleaning component is as follows: the product is moved to the side cleaning carrier through the conveying component, the dust-free cloth is soaked and then wet-wiped the long side of the product, and then the long side is dry-wiped, then the grinding head retracts, the product rotates, and then the grinding head is extended to wet-wipe the two R corners, and then the R corner is dry-wiped, then the grinding head retracts again, the product rotates, and then the grinding head is extended again to wet-wipe the short side, and then the short side is dry-wiped, then the grinding head retracts again, the product rotates again, and then the grinding head is extended again to wet-wipe the R corner, and then the R corner is dry-wiped, and finally it moves to the flipping and picking position to wait for lifting and flipping to pick up materials.
Citation Information
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