Electric wire double-wire stranding equipment and technology
By designing wire double-wire twisting equipment, using drive translation mechanism, lifting and handover switching device and other components, the fully automatic twisting of double-wires and point-wrapped tape is realized, solving the problems of low production efficiency and low quality consistency caused by manual insertion in the prior art, and improving production efficiency and quality consistency.
Patent Information
- Application Number
- CN202510099855.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-01-22
AI Technical Summary
In the prior art, the wire processing process requires manual plugging, resulting in long turnover time, low production efficiency, low quality consistency, and inability to meet production requirements.
A wire double-wire twisting equipment is designed, including a driving translation mechanism, a lifting and handover reversing device, a wire pulling and conveying mechanism, a rotating twisting mechanism and a tape point wrapping mechanism, to realize fully automatic twisting of double wires and point wrapping tape.
It realizes fully automatic twisting of double wires, shortens wire turnover time, improves production efficiency, and can be installed on a fully automatic down-line pressing insertion machine, realizing flexible fully automatic processing of single-wire and twisted pair wires.
Smart Images

Figure CN119763933A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wire processing device, in particular to a wire double-wire twisting device and process. Background Art
[0002] In the automotive wiring harness industry, the processing of wiring harnesses involves major processes such as wire feeding, zero cutting, stripping, rain plug insertion, crimping terminals and plug connectors. Wire harnesses are generally divided into single wires and twisted pair wires. Twisted pair wires are generally made of two wires twisted together at a certain pitch. They have a certain anti-interference effect and can also improve the flexibility of the wires, thereby reducing the risk of wire breakage. At the same time, the cable structure with twisted double wires can improve the wear resistance and corrosion resistance of the wires and extend the service life of the wires.
[0003] In the prior art, the processing of finished wire harnesses containing single wires and twisted pairs can only be done by first completing the main processes of fully automatic wire feeding, zero cutting, stripping, plugging, crimping terminals and plugging connectors for single wires on a fully automatic offline crimping and insertion machine to form a single wire semi-finished wire harness, and then completing the main processes of fully automatic wire feeding, zero cutting, stripping, plugging, crimping terminals, twisting and dot-taping for twisted pairs on a fully automatic offline twisting machine to form a twisted pair semi-finished wire harness, and then circulate to the finished wire harness supplementary insertion area, and manually supplement the twisted pair semi-finished wire harness to the single wire semi-finished wire harness to form a finished wire harness, which has a long turnover time, low production efficiency, and low quality consistency, and cannot meet production requirements. In view of this, it is necessary to provide a wire double-wire twisting device mounted on a fully automatic offline crimping and insertion machine to overcome the above defects, thereby realizing flexible and fully automated processing of single wires and twisted pairs. Summary of the invention
[0004] The technical problem to be solved by the present invention is that, in view of the deficiencies in the prior art, a double-wire twisting device and process is provided, which can realize fully automatic twisting of double wires, shorten the wire turnover time, and improve production efficiency, so as to make up for the defect that the fully automatic offline crimping and insertion machine can only produce single wires, and realize flexible fully automatic processing of single wires and twisted pairs.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions.
[0006] A double-wire twisting device for electric wires, comprising a driving translation mechanism, a lifting and handover reversing device, a left-pulling wire conveying mechanism, a right-pulling wire conveying mechanism, a left-wire storage mechanism, a right-wire storage mechanism, a left-rotating wire twisting mechanism, a right-rotating wire twisting mechanism, a left-tape point-wrapping mechanism, and a right-tape point-wrapping mechanism, wherein: the driving translation mechanism is used to drive the left-pulling wire conveying mechanism, the right-pulling wire conveying mechanism, the left-rotating wire twisting mechanism, and the right-rotating wire twisting mechanism to move left and right, respectively, and the left-tape point-wrapping mechanism and the right-tape point-wrapping mechanism are used to drive the left-pulling wire conveying mechanism, the right-pulling wire conveying mechanism, the left-rotating wire twisting mechanism, and the right-rotating wire twisting mechanism to move left and right, respectively. The point winding mechanism moves synchronously with the left-rotating wire twisting mechanism and the right-rotating wire twisting mechanism respectively; the lifting and lowering handover reversing device is used to receive the wires B1 and B2 delivered by the upward clamping wire conveying device from the handover position a, drive the wires B1 and B2 to move to the handover position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism, drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism, and move the wires B1 and B2 from the left wire pulling conveying mechanism to the right wire pulling conveying mechanism. The left wire pulling conveying mechanism is used to clamp the left ends of the wires B1 and B2 and convey them to the left wire storage mechanism, to receive the left ends of the twisted wires from the left rotating wire twisting mechanism and convey them to the lifting and handover reversing device, and to clamp the left ends of the wires B1 and B2 from the left wire storage mechanism and convey them to the left rotating wire twisting mechanism; the right wire pulling conveying mechanism is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism, to receive the left ends of the twisted wires from the right rotating wire twisting mechanism. The right end of the twisted pair of wires is transported to the lifting, transfer and reversing device, and the right ends of the wires B1 and B2 are clamped from the right wire storage mechanism and transported to the right rotating wire twisting mechanism; the left rotating wire twisting mechanism and the right rotating wire twisting mechanism are used to clamp the left and right ends of the wires B1 and B2 respectively, and synchronously perform rotational motion to twist the wires B1 and B2 into a twisted pair of wires; the left tape point wrapping mechanism and the right tape point wrapping mechanism are used to tape the left and right ends of the twisted pair of wires respectively.
[0007] Preferably, the driving translation mechanism includes a first linear motion module, and the left wire conveying mechanism and the right wire conveying mechanism are respectively arranged at two moving ends of the first linear motion module, and the first linear motion module is used to drive the left wire conveying mechanism and the right wire conveying mechanism to approach or move away synchronously.
[0008] Preferably, the driving translation mechanism includes a second linear motion module parallel to the first linear motion module, the left-rotating wire twisting mechanism and the right-rotating wire twisting mechanism are respectively arranged at two moving ends of the second linear motion module, and the second linear motion module is used to drive the left-rotating wire twisting mechanism and the right-rotating wire twisting mechanism to approach or move away synchronously.
[0009] Preferably, the two moving ends of the second linear motion module are respectively provided with a left translation carrier plate and a right translation carrier plate, the left rotating wire twisting mechanism and the left tape point winding mechanism are both arranged on the left translation carrier plate, and the right rotating wire twisting mechanism and the right tape point winding mechanism are both arranged on the right translation carrier plate.
[0010] Preferably, the left wire storage mechanism and the right wire storage mechanism are both fixed on a frame of the driving translation mechanism.
[0011] Preferably, the lifting and transfer reversing device is arranged below the driving translation mechanism.
[0012] A process for twisting two wires of electric wires, which is implemented based on the above-mentioned equipment, and the process comprises the following steps: step S1, the lifting and handover reversing device receives the electric wires B1 and B2 conveyed by the upward clamping wire conveying device from the handover position a; step S2, the lifting and handover reversing device drives the electric wires B1 and B2 to move to the handover position b; step S3, the lifting and handover reversing device drives the left ends of the electric wires B1 and B2 to move to align with the left wire pulling conveying mechanism, and drives the right ends of the electric wires B1 and B2 to move to the left wire pulling conveying mechanism. Move to align with the right wire pulling conveying mechanism; step S4, the left wire pulling conveying mechanism clamps the left ends of the wires B1 and B2, and the right wire pulling conveying mechanism clamps the right ends of the wires B1 and B2; step S5, the left wire pulling conveying mechanism and the right wire pulling conveying mechanism move synchronously, conveying the left ends of the wires B1 and B2 to the left wire storage mechanism, and conveying the right ends of the wires B1 and B2 to the right wire storage mechanism; step S6, the left wire pulling conveying mechanism receives the wires twisted in the previous process from the left rotating wire twisting mechanism The right wire pulling conveying mechanism receives the right end of the twisted pair completed in the previous process from the right rotating twisting mechanism; step S7, the lifting and handover reversing device receives the twisted pair completed in the previous process from the left wire pulling conveying mechanism and the right wire pulling conveying mechanism, and drives the twisted pair to move to the handover position a, so that the upward clamping conveying device can receive the twisted pair; step S8, the left wire pulling conveying mechanism clamps the left ends of the wires B1 and B2 from the left wire storage mechanism and conveys them to the left rotating twisting mechanism, The right wire pulling and conveying mechanism clamps the right ends of the wire B1 and the wire B2 from the right wire storing mechanism and conveys them to the right rotating wire twisting mechanism; step S9, the left rotating wire twisting mechanism and the right rotating wire twisting mechanism respectively clamp the left and right ends of the wire B1 and the wire B2, and the left rotating wire twisting mechanism and the right rotating wire twisting mechanism synchronously perform rotational motion to twist the wire B1 and the wire B2 into a twisted pair; step S10, the left tape point wrapping mechanism and the right tape point wrapping mechanism respectively tape the left and right ends of the twisted pair.
[0013] Preferably, in step S4, after the left wire pulling conveying mechanism and the right wire pulling conveying mechanism clamp the left and right ends of the wire B1 and the wire B2 respectively, the lifting and transfer reversing device moves upward and waits for the execution of step S7; when the execution of step S6 is completed, the lifting and transfer reversing device moves downward to the transfer position b, and then executes step S7.
[0014] Preferably, in step S3, the lifting, transfer and reversing device drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire pulling conveying mechanism, and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire pulling conveying mechanism.
[0015] Preferably, in step S9, according to the lengths of the wires B1 and B2, the left-rotating twisting mechanism clamps the left ends of the wires B1 and B2 and moves to the left initial twisting position, and the right-rotating twisting mechanism clamps the right ends of the wires B1 and B2 and moves to the right initial twisting position, after which the left-rotating twisting mechanism and the right-rotating twisting mechanism synchronously perform rotational motion.
[0016] The double-wire twisting device disclosed in the present invention has the beneficial effect compared with the prior art in that: the present invention realizes the fully automatic twisting process of double wires through the cooperation of driving the translation mechanism, the lifting and transfer reversing device, the left wire pulling conveying mechanism, the right wire pulling conveying mechanism, the left wire storing mechanism, the right wire storing mechanism, the left rotating wire twisting mechanism, the right rotating wire twisting mechanism, the left adhesive tape spot wrapping mechanism and the right adhesive tape spot wrapping mechanism, and has the function of spot wrapping adhesive tape, so that the present invention not only shortens the turnover time of the wires and can effectively improve the production efficiency, but also can be carried on the existing fully automatic down-line crimping and insertion machine to realize the flexible fully automatic processing of single wires and twisted pair wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the equipment for twisting two wires of electric wires;
[0018] Figure 2 It is a structural diagram of the left wire pulling and conveying mechanism, the left wire storing mechanism, the left rotating wire twisting mechanism and the left adhesive tape point winding mechanism;
[0019] Figure 3 It is a structural diagram of a left-rotating twisting wire mechanism and a left-tape point-winding mechanism;
[0020] Figure 4 It is a structural diagram of the lifting and transfer reversing device;
[0021] Figure 5 The structure for clamping the reversing mechanism Figure 1 ;
[0022] Figure 6 The structure for clamping the reversing mechanism Figure 2 ;
[0023] Figure 7 This is an exploded view of the clamping reversing mechanism;
[0024] Figure 8 It is a structural diagram of the first wire clamping assembly and the second wire clamping assembly;
[0025] Fig. 9 is a structural diagram of the third wire clamping assembly and the fourth wire clamping assembly;
[0026] Fig.10 It is a three-dimensional diagram of the left-pull wire conveying mechanism;
[0027] Fig.11 This is an exploded view of the left-pull wire transport mechanism;
[0028] Fig.12 The three-dimensional structure of the left storage line mechanism Figure 1 ;
[0029] Fig.13 The three-dimensional structure of the left storage line mechanism Figure 2 ;
[0030] Fig.14 This is an exploded view of the left deposit line mechanism;
[0031] Fig.15 This is the process flow chart for twisting two wires. DETAILED DESCRIPTION
[0032] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.
[0033] The invention discloses a double-wire twisting device for electric wires, Figures 1 to 14 As shown, it includes a driving translation mechanism 1, a lifting and handover reversing device 2, a left wire pulling conveying mechanism 3, a right wire pulling conveying mechanism 4, a left wire storage mechanism 5, a right wire storage mechanism 6, a left rotating wire twisting mechanism 7, a right rotating wire twisting mechanism 8, a left adhesive tape point wrapping mechanism 9 and a right adhesive tape point wrapping mechanism 10, wherein:
[0034] The driving translation mechanism 1 is used to respectively drive the left wire pulling conveying mechanism 3, the right wire pulling conveying mechanism 4, the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 to move left and right, and the left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10 move synchronously with the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 respectively;
[0035] The lifting and handover reversing device 2 is used to receive the wires B1 and B2 conveyed by the upward clamping wire conveying device from the handover position a, drive the wires B1 and B2 to move to the handover position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism 3, drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism 4, and receive the twisted pair wires from the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4;
[0036] The left-pulling wire conveying mechanism 3 is used to clamp the left ends of the wires B1 and B2 and convey them to the left wire storage mechanism 5, receive the left ends of the twisted pair wires from the left-rotating wire twisting mechanism 7 and convey them to the lifting and transfer reversing device 2, and clamp the left ends of the wires B1 and B2 from the left wire storage mechanism 5 and convey them to the left-rotating wire twisting mechanism 7;
[0037] The right wire pulling and conveying mechanism 4 is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism 6, receive the right ends of the twisted pair wires from the right rotating wire twisting mechanism 8 and convey them to the lifting and handover reversing device 2, and clamp the right ends of the wires B1 and B2 from the right wire storage mechanism 6 and convey them to the right rotating wire twisting mechanism 8;
[0038] The left-rotating twisting mechanism 7 and the right-rotating twisting mechanism 8 are used to clamp the left and right ends of the wire B1 and the wire B2 respectively, and synchronously perform a rotational motion to twist the wire B1 and the wire B2 into a twisted pair;
[0039] The left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10 are used to respectively wrap adhesive tape on the left and right ends of the twisted pair wires.
[0040] During the execution of the above-mentioned device, the lifting transfer reversing device 2 first receives the wires B1 and B2 conveyed by the upward clamping wire conveying device from the transfer position a, and then the lifting transfer reversing device 2 drives the wires B1 and B2 to move to the transfer position b. When the lifting transfer reversing device 2 moves, the left ends of the wires B1 and B2 are driven to move to align with the left wire pulling conveying mechanism 3, and the right ends of the wires B1 and B2 are driven to move to align with the right wire pulling conveying mechanism 4. Then, the left wire pulling conveying mechanism 3 clamps the wires B1 and B2. The left end of the wire B2 is grasped by the right wire pulling conveying mechanism 4, and the right end of the wire B1 and the wire B2 is clamped, and then the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4 are controlled to move synchronously, and the left ends of the wires B1 and B2 are conveyed to the left wire storage mechanism 5, and the right ends of the wires B1 and B2 are conveyed to the right wire storage mechanism 6. After the wire storage is completed, the left wire pulling conveying mechanism 3 receives the left end of the twisted pair (A1&A2) twisted in the previous process from the left rotating wire twisting mechanism 7, and the right wire pulling conveying mechanism 4 receives the left end of the twisted pair (A1&A2) twisted in the previous process from the right rotating wire twisting mechanism 8 receives the right end of the twisted pair (A1 & A2) twisted in the previous process, controls the lifting and handover reversing device 2 to receive the twisted pair from the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4, and drives the twisted pair to move to the handover position a, so that the upward clamping conveying device can receive the twisted pair. For the wires B1 and B2 transported in the current process, the left wire pulling conveying mechanism 3 clamps the left ends of the wires B1 and B2 from the left wire storage mechanism 5 and transports them to the left rotating twisting mechanism 7, and the right wire pulling conveying mechanism 4 holds the left ends of the wires B1 and B2 from the left wire storage mechanism 5 and transports them to the left rotating twisting mechanism 7. The feeding mechanism 4 clamps the right ends of the wires B1 and B2 from the right wire storage mechanism 6 and transports them to the right rotating wire twisting mechanism 8, and then the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 clamp the left and right ends of the wires B1 and B2 respectively, and the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8 synchronously perform rotational motion to twist the wires B1 and B2 into a twisted pair, and then the ends are wound, and the left tape point wrapping mechanism 9 and the right tape point wrapping mechanism 10 are used to respectively wrap tape on the left and right ends of the twisted pair. Compared with the prior art, the present invention realizes the fully automatic twisting process of double electric wires by driving the cooperation of the translation mechanism 1, the lifting and transfer reversing device 2, the left wire pulling conveying mechanism 3, the right wire pulling conveying mechanism 4, the left wire storing mechanism 5, the right wire storing mechanism 6, the left rotating wire twisting mechanism 7, the right rotating wire twisting mechanism 8, the left adhesive tape spot wrapping mechanism 9 and the right adhesive tape spot wrapping mechanism 10, and has the function of spot wrapping adhesive tape, so that the present invention not only shortens the turnover time of the wires and effectively improves the production efficiency, but also can be carried on the existing fully automatic offline crimping and insertion machine to realize flexible and fully automatic processing of single wires and twisted pair wires.
[0041] In order to realize the separate driving control of the rotating wire twisting mechanism and the wire pulling and conveying mechanism, in this embodiment, refer to Figure 1The driving translation mechanism 1 includes a first linear motion module 100, and the left wire conveying mechanism 3 and the right wire conveying mechanism 4 are respectively arranged at the two moving ends of the first linear motion module 100. The first linear motion module 100 is used to drive the left wire conveying mechanism 3 and the right wire conveying mechanism 4 to approach or move away synchronously.
[0042] Furthermore, the driving translation mechanism 1 includes a second linear motion module 101 parallel to the first linear motion module 100, and the left-rotating wire twisting mechanism 7 and the right-rotating wire twisting mechanism 8 are respectively arranged at two moving ends of the second linear motion module 101, and the second linear motion module 101 is used to drive the left-rotating wire twisting mechanism 7 and the right-rotating wire twisting mechanism 8 to approach or move away synchronously.
[0043] In this embodiment, the left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10 respectively move synchronously with the left rotating wire twisting mechanism 7 and the right rotating wire twisting mechanism 8. To achieve the above synchronous movement relationship, please refer to Figure 1 and Figure 2 The two moving ends of the second linear motion module 101 are respectively provided with a left translation carrier 102 and a right translation carrier 103, the left rotating wire twisting mechanism 7 and the left adhesive tape point winding mechanism 9 are both arranged on the left translation carrier 102, and the right rotating wire twisting mechanism 8 and the right adhesive tape point winding mechanism 10 are both arranged on the right translation carrier 103.
[0044] As a preferred embodiment, the left wire storage mechanism 5 and the right wire storage mechanism 6 are both fixed on the frame of the driving translation mechanism 1. The lifting and transfer reversing device 2 is arranged below the driving translation mechanism 1.
[0045] Based on the above equipment, the present invention also proposes a wire double-wire twisting process, see Figure 1 , Figure 2 , Figure 3 and Fig.15 The process is implemented based on the above-mentioned equipment, and the process includes the following steps:
[0046] Step S1, the lifting transfer reversing device 2 receives the wires B1 and B2 conveyed by the upward clamping and conveying device from the transfer position a;
[0047] Step S2, the lifting and handover reversing device 2 drives the wire B1 and the wire B2 to move to the handover position b;
[0048] Step S3, the lifting and handover reversing device 2 drives the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism 3, and drives the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism 4;
[0049] Step S4, the left wire-pulling conveying mechanism 3 clamps the left ends of the wires B1 and B2, and the right wire-pulling conveying mechanism 4 clamps the right ends of the wires B1 and B2;
[0050] Step S5, the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4 move synchronously to convey the left ends of the wires B1 and B2 to the left wire storage mechanism 5, and convey the right ends of the wires B1 and B2 to the right wire storage mechanism 6;
[0051] Step S6, the left wire pulling conveying mechanism 3 receives the left end of the twisted pair (A1 & A2) twisted in the previous process from the left rotating twisting mechanism 7, and the right wire pulling conveying mechanism 4 receives the right end of the twisted pair (A1 & A2) twisted in the previous process from the right rotating twisting mechanism 8;
[0052] Step S7, the lifting and handover reversing device 2 receives the twisted pair wires twisted in the previous process from the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4, and drives the twisted pair wires to move to the handover position a, so that the upward clamping conveying device can receive the twisted pair wires;
[0053] Step S8, the left wire pulling conveying mechanism 3 clamps the left ends of the wires B1 and B2 from the left wire storage mechanism 5 and conveys them to the left rotating wire twisting mechanism 7, and the right wire pulling conveying mechanism 4 clamps the right ends of the wires B1 and B2 from the right wire storage mechanism 6 and conveys them to the right rotating wire twisting mechanism 8;
[0054] Step S9, the left-rotating wire twisting mechanism 7 and the right-rotating wire twisting mechanism 8 clamp the left and right ends of the wire B1 and the wire B2 respectively, and the left-rotating wire twisting mechanism 7 and the right-rotating wire twisting mechanism 8 synchronously perform rotational motion to twist the wire B1 and the wire B2 into a twisted pair;
[0055] Step S10, the left adhesive tape point wrapping mechanism 9 and the right adhesive tape point wrapping mechanism 10 respectively wrap adhesive tapes around the left and right ends of the twisted pair wires.
[0056] In the step S4 of the above process, after the left wire conveying mechanism 3 and the right wire conveying mechanism 4 clamp the left and right ends of the wire B1 and the wire B2 respectively, the lifting and handover reversing device 2 moves upward and waits for the execution of the step S7;
[0057] When the step S6 is completed, the lifting and transfer reversing device 2 moves downward to the transfer position b, and then the step S7 is executed.
[0058] Regarding the preferred reversing action of the lifting and transfer reversing device 2, in the step S3 of the present embodiment, the lifting and transfer reversing device 2 drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire pulling conveying mechanism 3, and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire pulling conveying mechanism 4.
[0059] Regarding the specific wire twisting action, in step S9 of the present embodiment, according to the lengths of the wires B1 and B2, the left-rotating wire twisting mechanism 7 clamps the left ends of the wires B1 and B2 and moves to the left initial twisting position, and the right-rotating wire twisting mechanism 8 clamps the right ends of the wires B1 and B2 and moves to the right initial twisting position, after which the left-rotating wire twisting mechanism 7 and the right-rotating wire twisting mechanism 8 synchronously perform rotational motion.
[0060] In a preferred embodiment of the present invention, Figures 4 to 9 As shown, the lifting and transfer reversing device 2 includes a lifting and translational motion component 20, the moving end of the lifting and translational motion component 20 is provided with a reversing support plate 21, the reversing support plate 21 is provided with a left rotating arm 22, a right rotating arm 23, a left reversing drive component 24 and a right reversing drive component 25, the first end of the left rotating arm 22 and the first end of the right rotating arm 23 are respectively rotatably connected to the reversing support plate 21, the second end of the left rotating arm 22 is provided with a first clamping component 220 and a second clamping component 221, the second end of the right rotating arm 23 is provided with a third clamping component 230 and a fourth clamping component 231, the left reversing drive component 24 is used to drive the left rotating arm 22 to rotate a preset angle, and the right reversing drive component 25 is used to drive the right rotating arm 23 to rotate a preset angle, so that the second end of the left rotating arm 22 and the second end of the right rotating arm 23 are close to each other or away from each other. Wherein, the reversing support plate 21 and the components and members thereon constitute a clamping reversing mechanism.
[0061] In the above structure, the lifting and translational motion component 20 is used to drive the reversing support plate 21 to rise, fall or translate forward and backward. When the device transfers the wire from the upward wire clamping and conveying device, the first wire clamping component 220 and the third wire clamping component 230 transfer and clamp the wire B1 to rise and avoid the position, and then the second wire clamping component 221 and the fourth wire clamping component 231 transfer and clamp the wire B2. After that, under the driving action of the left reversing drive component 24 and the right reversing drive component 25, the left rotating arm 22 and the right rotating arm 23 simultaneously rotate in the opposite direction, thereby driving the left ends of the wires B1 and B2 to move to align with the left wire pulling and conveying mechanism, and driving the right ends of the wires B1 and B2 to move to align with the right wire pulling and conveying mechanism. Based on the above principle, the present invention realizes the mutual conversion between U-shaped wire clamping and coaxial wire clamping, which can effectively improve the wire handling efficiency.
[0062] As a preferred embodiment, the first clamping assembly 220 is slidably connected to the left rotating arm 22 in the vertical direction, and the left rotating arm 22 is provided with a left lifting cylinder assembly 222 for driving the first clamping assembly 220 to move up and down. Further, the third clamping assembly 230 is slidably connected to the right rotating arm 23 in the vertical direction, and the right rotating arm 23 is provided with a right lifting cylinder assembly 232 for driving the third clamping assembly 230 to move up and down.
[0063] In actual application, when the lifting and transfer reversing device transfers the wires from the upward wire clamping and conveying device, the first wire clamping assembly 220 and the third wire clamping assembly 230 clamp the wire B1 and then rise to avoid the position, and then the second wire clamping assembly 221 and the fourth wire clamping assembly 231 clamp the wire B2, thereby avoiding the entanglement of the two wires.
[0064] In order to realize good rotational movement of the left rotating arm 22 and the right rotating arm 23, in this embodiment, the reversing support plate 21 is provided with a left bearing seat 210 and a right bearing seat 211 which are symmetrical on the left and right sides. The first end of the left rotating arm 22 is rotatably connected to the left bearing seat 210 through a left bearing 212, and the first end of the right rotating arm 23 is rotatably connected to the right bearing seat 211 through a right bearing 213.
[0065] When the lifting and reversing device receives the wires B1 and B2, the left rotating arm 22 and the right rotating arm 23 are preferably in a state of being close to each other. In this regard, in the present embodiment, the reversing support plate 21 is provided with a left accommodating opening 214 and a right accommodating opening 215 which are symmetrical on both sides. The left rotating arm 22, the first wire clamping assembly 220, the second wire clamping assembly 221 and the left lifting cylinder assembly 222 are located in the left accommodating opening 214, and the right rotating arm 23, the third wire clamping assembly 230, the fourth wire clamping assembly 231 and the right lifting cylinder assembly 232 are located in the right accommodating opening 215.
[0066] As a preferred embodiment, the angle at which the left reversing drive assembly 24 drives the left rotating arm 22 to rotate and the angle at which the right reversing drive assembly 25 drives the right rotating arm 23 to rotate are both 90°. However, in actual applications, the rotation angles of the left rotating arm 22 and the right rotating arm 23 are not limited to right angles.
[0067] In this embodiment, a linkage mechanism consisting of a cylinder, a pendulum block, a connecting rod and a universal joint is preferably used to drive the rotating arm to rotate. Specifically, the left reversing drive assembly 24 includes a left reversing drive cylinder 240 and a left reversing pendulum block 241, and the left reversing pendulum block 241 is connected between the telescopic rod of the left reversing drive cylinder 240 and the left rotating arm 22. Similarly, the right reversing drive assembly 25 includes a right reversing drive cylinder 250 and a right reversing pendulum block 251, and the right reversing pendulum block 251 is connected between the telescopic rod of the right reversing drive cylinder 250 and the right rotating arm 23.
[0068] In this embodiment, the lifting and translational motion assembly 20 can realize lifting and translational drive through a linear module. Specifically, the lifting and translational motion assembly 20 includes a linear lifting module 200, a bearing plate 201 is provided at the moving end of the linear lifting module 200, and the bearing plate 201 is slidably connected with a slide rail assembly 202. The reversing support plate 21 is fixed to the end of the slide rail assembly 202, and a motor drive assembly 203 for driving the slide rail assembly 202 to translate is provided on the bearing plate 201. Furthermore, the motor drive assembly 203 and the slide rail assembly 202 are connected by a belt assembly 204.
[0069] In another preferred embodiment of the present invention, a translational wire pulling and storing device is included, combined with Figures 10 to 14As shown, the translational wire pulling and storing device comprises a driving translation mechanism 1, a left wire pulling conveying mechanism 3, a right wire pulling conveying mechanism 4 having the same structure as the left wire pulling conveying mechanism 3, a left wire storing mechanism 5 corresponding to the left wire pulling conveying mechanism 3 and a right wire storing mechanism 6 corresponding to the right wire pulling conveying mechanism 4, wherein the left wire storing mechanism 5 has the same structure as the right wire storing mechanism 6, the left wire pulling conveying mechanism 3 and the right wire pulling conveying mechanism 4 are respectively arranged at the translation movement end of the driving translation mechanism 1, and the left wire storing mechanism 5 corresponds to the left wire pulling conveying mechanism 3 and the right wire storing mechanism 6 corresponds to the right wire pulling conveying mechanism 4. The left wire storage mechanism 5 and the right wire storage mechanism 6 are both fixed on the frame of the driving translation mechanism 1. The left wire conveying mechanism 3 includes a left wire conveying support 30. The left wire conveying support 30 is provided with a left wire conveying slider 31 and a left wire conveying driving motor assembly 32. The side of the left wire conveying slider 31 is provided with an upper slider 33, a lower slider 34 and a wire clamping driving cylinder 35. The upper slider 33 is fixedly connected to an upper clamping jaw 330, and the lower slider 34 is fixedly connected to a lower clamping jaw 340. The upper clamping jaw 330 is fixedly connected to the lower slider 340. The lower clamping jaw 340 is aligned up and down, and the clamping line driving cylinder 35 is used to drive the upper slider 33 and the lower slider 34 to move up and down relative to each other, thereby driving the upper clamping jaw 330 and the lower clamping jaw 340 to perform a clamping action. The left wire storage mechanism 5 includes a left wire storage fixing plate 50, and the left wire storage fixing plate 50 is provided with a left wire storage movement mechanism 51. The moving end of the left wire storage movement mechanism 51 is provided with a left wire storage driving cylinder 52, and the two moving ends of the left wire storage driving cylinder 52 are respectively provided with a first clamping A first clamp 520 and a second clamp 521, the first clamp 520 is provided with a first wire storage jaw 522 and a second wire storage jaw 523, the second clamp 521 is provided with a third wire storage jaw 524 and a fourth wire storage jaw 525, the first clamp 520 and the second clamp 521 are alternately arranged, a first clamping opening 526 is formed between the first wire storage jaw 522 and the third wire storage jaw 524, and a second clamping opening 527 is formed between the second wire storage jaw 523 and the fourth wire storage jaw 525;
[0070] The left-pull wire conveying driving motor assembly 32 is used to drive the left-pull wire conveying slider 31 to move forward and backward, thereby conveying the left ends of the wires B1 and B2 clamped between the upper clamping jaw 330 and the lower clamping jaw 340 to a preset wire storage position;
[0071] The left wire storage movement mechanism 51 is used to drive the left wire storage driving cylinder 52 to move until the left ends of the wire B1 and the wire B2 are respectively placed in the first clamp 526 and the second clamp 527, and then the left wire storage driving cylinder 52 is used to drive the first clamp 520 and the second clamp 521 to move relative to each other, thereby clamping the left ends of the wire B1 and the wire B2.
[0072] In the above device, the wire B1 and the wire B2 are clamped between the upper clamp 330 and the lower clamp 340 at the same time. When the driving translation mechanism 1 drives the left wire pulling conveying mechanism 3 to translate left and right, then the left wire pulling conveying driving motor assembly 32 moves to drive the left wire pulling conveying slider 31 to translate forward and backward. This process can convey the left ends of the wires B1 and B2 clamped between the upper clamp 330 and the lower clamp 340 to a preset wire storage position. When storing the wires, the left wire storage movement mechanism 51 drives the left wire storage driving cylinder 52 to move, so that the left ends of the wires B1 and B2 are placed in the first clamp 526 and the second clamp 527 respectively. Then, the left wire storage driving cylinder 52 drives the first clamp 520 and the second clamp 521 to move relative to each other, and clamps the left ends of the wires B1 and B2 by performing a clamping action; the same applies to the right ends. This completes the functions of pulling and storing wires in a forward, backward, left, and right manner, which can effectively improve the efficiency of wire handling.
[0073] As a preferred embodiment, the upper clamping jaw 330 and the lower clamping jaw 340 are both L-shaped clamping jaws extending in the same direction. A wider clamping area is provided between the upper and lower clamping jaws extending in an L shape, and when the left ends of the wire B1 and the wire B2 are placed between the upper clamping jaw 330 and the lower clamping jaw 340 at the same time, the left ends of the wire B1 and the wire B2 can be clamped synchronously by the upper clamping jaw 330 and the lower clamping jaw 340.
[0074] In order to improve the reliability of wire clamping, in this embodiment, the lower end surface of the upper clamping jaw 330 is provided with an upper anti-slip pad 331, and the upper end surface of the lower clamping jaw 340 is provided with a lower anti-slip pad 341, and the upper anti-slip pad 331 and the lower anti-slip pad 341 are aligned vertically.
[0075] Regarding the preferred transmission method between the driving translation mechanism 1 and the left-pull wire conveying support 30, in the present embodiment, the left-pull wire conveying support 30 is fixedly connected with a first vertical plate 36, and a follower assembly 37 is provided at the upper end of the first vertical plate 36, and the follower assembly 37 is transmission-connected with the translational motion end of the driving translation mechanism 1.
[0076] Regarding the preferred structure of the left wire storage movement mechanism 51, in this embodiment, the left wire storage movement mechanism 51 includes a wire storage lifting slider 510 that is slidably matched with the left wire storage fixing plate 50, and the left wire storage fixing plate 50 is provided with a wire storage lifting driving cylinder 511 for driving the wire storage lifting slider 510 to move up and down, and the wire storage lifting slider 510 is slidably connected with a wire storage translation slider 512, and the wire storage lifting slider 510 is provided with a wire storage translation cylinder 513 for driving the wire storage translation slider 512 to move in translation, and the left wire storage driving cylinder 52 is fixed on the wire storage translation slider 512. In the above structure, it is preferred to adopt a multiple cylinder linkage mode, so that the left wire storage movement mechanism can achieve reliable lifting and translational movement.
[0077] In this embodiment, the right wire pulling conveying mechanism 4 has the same structure as the left wire pulling conveying mechanism 3, and the right wire storing mechanism 6 has the same structure as the left wire storing mechanism 5, so the specific structures of the right wire pulling conveying mechanism 4 and the right wire storing mechanism 6 are not described in detail.
[0078] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the technical scope of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pair-twisting device for electric wires, characterized in that: The invention comprises a driving translation mechanism (1), a lifting and handover reversing device (2), a left wire pulling and conveying mechanism (3), a right wire pulling and conveying mechanism (4), a left wire storage mechanism (5), a right wire storage mechanism (6), a left rotating wire twisting mechanism (7), a right rotating wire twisting mechanism (8), a left adhesive tape point wrapping mechanism (9) and a right adhesive tape point wrapping mechanism (10), wherein: The driving translation mechanism (1) is used to respectively drive the left wire pulling conveying mechanism (3), the right wire pulling conveying mechanism (4), the left rotating wire twisting mechanism (7) and the right rotating wire twisting mechanism (8) to move left and right, and the left adhesive tape point wrapping mechanism (9) and the right adhesive tape point wrapping mechanism (10) respectively move synchronously with the left rotating wire twisting mechanism (7) and the right rotating wire twisting mechanism (8); The lifting and transfer reversing device (2) is used to receive the wires B1 and B2 transported by the upward clamping wire conveying device from the transfer position a, drive the wires B1 and B2 to move to the transfer position b, drive the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism (3), drive the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism (4), and receive the twisted pair wires from the left wire pulling conveying mechanism (3) and the right wire pulling conveying mechanism (4); The left-pulling wire conveying mechanism (3) is used to clamp the left ends of the wires B1 and B2 and convey them to the left wire storage mechanism (5), to receive the left ends of the twisted pair wires from the left-rotating wire twisting mechanism (7) and convey them to the lifting and transfer reversing device (2), and to clamp the left ends of the wires B1 and B2 from the left wire storage mechanism (5) and convey them to the left-rotating wire twisting mechanism (7); The right wire pulling and conveying mechanism (4) is used to clamp the right ends of the wires B1 and B2 and convey them to the right wire storage mechanism (6), to receive the right ends of the twisted pair wires from the right rotating wire twisting mechanism (8) and convey them to the lifting and handover reversing device (2), and to clamp the right ends of the wires B1 and B2 from the right wire storage mechanism (6) and convey them to the right rotating wire twisting mechanism (8); The left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) are used to clamp the left and right ends of the wire B1 and the wire B2 respectively, and to synchronously perform a rotational motion to twist the wire B1 and the wire B2 into a twisted pair; The left adhesive tape point wrapping mechanism (9) and the right adhesive tape point wrapping mechanism (10) are used to respectively wrap adhesive tape on the left and right ends of the twisted pair of wires.
2. The electric wire pair twisting device according to claim 1, characterized in that: The driving translation mechanism (1) comprises a first linear motion module (100), the left wire-pulling conveying mechanism (3) and the right wire-pulling conveying mechanism (4) are respectively arranged at two moving ends of the first linear motion module (100), and the first linear motion module (100) is used to drive the left wire-pulling conveying mechanism (3) and the right wire-pulling conveying mechanism (4) to move closer or farther away synchronously.
3. The electric wire pair twisting device according to claim 2, characterized in that: The driving translation mechanism (1) comprises a second linear motion module (101) parallel to the first linear motion module (100); the left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) are respectively arranged at two moving ends of the second linear motion module (101); and the second linear motion module (101) is used to drive the left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) to move toward or away from each other synchronously.
4. The electric wire pair twisting device according to claim 3, characterized in that: The two moving ends of the second linear motion module (101) are respectively provided with a left translation carrier (102) and a right translation carrier (103); the left rotating wire twisting mechanism (7) and the left adhesive tape point-wrapping mechanism (9) are both arranged on the left translation carrier (102); and the right rotating wire twisting mechanism (8) and the right adhesive tape point-wrapping mechanism (10) are both arranged on the right translation carrier (103).
5. The electric wire pair twisting device according to claim 1, characterized in that: The left wire storage mechanism (5) and the right wire storage mechanism (6) are both fixed on the frame of the driving translation mechanism (1).
6. The electric wire pair twisting device according to claim 1, characterized in that: The lifting and transfer reversing device (2) is arranged below the driving translation mechanism (1).
7. A process for twisting two wires of electric wires, characterized in that: The process is implemented based on the device according to claim 1, and the process comprises the following steps: Step S1, the lifting and transfer reversing device (2) receives the wires B1 and B2 conveyed by the upward clamping and conveying device from the transfer position a; Step S2, the lifting and transfer reversing device (2) drives the wire B1 and the wire B2 to move to the transfer position b; Step S3, the lifting and transfer reversing device (2) drives the left ends of the wires B1 and B2 to move to align with the left wire pulling conveying mechanism (3), and drives the right ends of the wires B1 and B2 to move to align with the right wire pulling conveying mechanism (4); Step S4, the left wire-pulling conveying mechanism (3) clamps the left ends of the wires B1 and B2, and the right wire-pulling conveying mechanism (4) clamps the right ends of the wires B1 and B2; Step S5, the left wire pulling conveying mechanism (3) and the right wire pulling conveying mechanism (4) move synchronously to convey the left ends of the wires B1 and B2 to the left wire storage mechanism (5), and convey the right ends of the wires B1 and B2 to the right wire storage mechanism (6); Step S6, the left-hand wire-pulling conveying mechanism (3) receives the left end of the twisted pair wire twisted in the previous process from the left-hand rotating wire-twisting mechanism (7), and the right-hand wire-pulling conveying mechanism (4) receives the right end of the twisted pair wire twisted in the previous process from the right-hand rotating wire-twisting mechanism (8); Step S7, the lifting and handover reversing device (2) receives the twisted pair wires twisted in the previous process from the left wire pulling conveying mechanism (3) and the right wire pulling conveying mechanism (4), and drives the twisted pair wires to move to the handover position a, so that the upward clamping conveying device can receive the twisted pair wires; Step S8, the left wire pulling conveying mechanism (3) clamps the left ends of the wires B1 and B2 from the left wire storage mechanism (5) and conveys them to the left rotating wire twisting mechanism (7), and the right wire pulling conveying mechanism (4) clamps the right ends of the wires B1 and B2 from the right wire storage mechanism (6) and conveys them to the right rotating wire twisting mechanism (8); Step S9, the left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) respectively clamp the left and right ends of the wire B1 and the wire B2, and the left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) synchronously perform rotational motion to twist the wire B1 and the wire B2 into a twisted pair; Step S10, the left adhesive tape point wrapping mechanism (9) and the right adhesive tape point wrapping mechanism (10) respectively wrap adhesive tape around the left and right ends of the twisted pair of cables.
8. The wire double-wire twisting process according to claim 7, characterized in that: In the step S4, after the left wire pulling conveying mechanism (3) and the right wire pulling conveying mechanism (4) respectively clamp the left and right ends of the wire B1 and the wire B2, the lifting and transfer reversing device (2) moves upward and waits for the execution of the step S7; When step S6 is completed, the lifting and transfer reversing device (2) moves downward to the transfer position b, and then step S7 is executed.
9. The wire double-wire twisting process according to claim 7, characterized in that: In step S3, the lifting, transfer and reversing device (2) drives the left ends of the wires B1 and B2 to rotate at a preset angle and then align with the left wire pulling conveying mechanism (3), and at the same time drives the right ends of the wires B1 and B2 to rotate at a preset angle and then align with the right wire pulling conveying mechanism (4).
10. The wire double-wire twisting process according to claim 7, characterized in that: In step S9, according to the lengths of the wires B1 and B2, the left-rotating wire twisting mechanism (7) clamps the left ends of the wires B1 and B2 and moves to the left initial twisting position, and the right-rotating wire twisting mechanism (8) clamps the right ends of the wires B1 and B2 and moves to the right initial twisting position, after which the left-rotating wire twisting mechanism (7) and the right-rotating wire twisting mechanism (8) synchronously perform rotational motion.
Citation Information
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