Pouring material pipe positioning and distributing equipment for mutual inductor manufacturing

Abstract

The invention discloses pouring material pipe positioning and distributing equipment for mutual inductor manufacturing, and relates to the technical field of mutual inductor pouring. The device comprises a sealing plate, the inner side face of the sealing plate is fixedly connected with the outer side face of a sleeve, the inner side face of a driving assembly is fixedly connected with the outer side face of a connecting pipe, the side, away from the connecting pipe, of the driving assembly is slidably connected with the surface of the sealing plate, and the surface, located in the connecting pipe, of a distributing assembly is rotatably connected with the inner side face of the connecting pipe; the end, away from the sealing plate, of the connecting pipe is connected with pouring equipment, the sealing plate of a wave-shaped structure can change the circular area of the sealing plate, molds with different diameters can be sealed, sealing conditions are provided for pouring, raw materials are gathered from the inner side faces of the molds to the center through the material distributing assembly, gaps are filled with the pouring materials firstly, and the pouring materials can be evenly distributed before negative pressure is eliminated. And complete filling of the gap is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of mutual inductor casting, and in particular to a casting material pipe positioning and distributing device for manufacturing mutual inductors. Background Art

[0002] A transformer is a special transformer, which is mainly used to measure high voltage and high current, and convert high voltage and high current into low voltage and low current, so as to facilitate the use of measuring instruments, protection devices and other equipment, and ensure the safety of operators. Transformers are divided into current transformers and voltage transformers. Current transformers are used to measure high currents and convert them into low currents; voltage transformers are used to measure high voltages and convert them into low voltages. Transformers have the advantages of high precision, strong reliability, small size and light weight, and are widely used in power systems, industrial automation and other fields. During the production of mutual inductors, the coils and iron cores need to be insulated. Usually, the iron core and the coil are placed in a mold, and then the insulating material is injected into the mold to wrap the iron core and the coil to improve the insulation performance and mechanical strength of the mutual inductor. Commonly used casting materials are epoxy resin, polyurethane, etc. After casting, curing and post-processing are required to ensure the performance and reliability of the mutual inductor. During casting, the mold needs to be positioned and the casting material needs to be laid. Therefore, we proposed a casting material pipe positioning and laying equipment for mutual inductor manufacturing. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a casting pipe positioning and material distribution equipment for mutual inductor manufacturing, comprising: A connecting pipe, the connecting pipe is used to connect the pouring equipment, and a sleeve arranged outside the connecting pipe; A material distributing mechanism, which has a sealing structure and is used for sealing materials for molds with different diameters; The outer side surface of the connecting tube and the inner side surface of the sleeve are slidably limited, the inner side surface of the material distribution mechanism is fixedly connected to the outer side surface of the sleeve, and the side of the material distribution mechanism away from the sleeve is fixedly connected to the outer side surface of the connecting tube; Wherein, the material distributing mechanism comprises: A sealing plate, which is configured as a corrugated plate and is used for sealing molds with different diameters; A driving assembly having an umbrella-shaped structure and used for driving the expansion of the sealing plate; A material distribution component, which has a spreading structure and is used to drive the raw materials to converge from the outermost side of the mold to the center; The inner side surface of the sealing plate is fixedly connected to the outer side surface of the sleeve, the inner side surface of the driving assembly is fixedly connected to the outer side surface of the connecting tube located outside the sleeve, the side of the driving assembly away from the connecting tube is slidably connected to the outermost circle surface of the sealing plate, the cloth assembly is arranged on the side of the sealing plate away from the driving assembly, and the side of the cloth assembly close to the sealing plate extends to the inside of the connecting tube, and the surface of the cloth assembly located inside the connecting tube is rotatably connected to the inner side surface of the connecting tube, and the casting equipment is connected through the end of the connecting tube away from the sealing plate, the connecting tube is pressed, and the connecting tube slides inside the sleeve, and at the same time, the umbrella structure of the driving assembly is driven to open, the sealing plate is unfolded, and it is covered to the outside of the circular mold to complete the sealing of the mold, and the mold is evacuated from other positions of the mold. Under the vacuum negative pressure, the sealing plate is sucked and better adheres to the top of the mold to achieve better sealing, and then the casting material is injected from the inside of the connecting tube, and the casting material is spread to the inner side of the mold through the cloth assembly, and During the filling process, it gradually converges to the center and finally covers the iron core, leaving a casting margin to compensate for the shrinkage of the material after curing. When sealing, the sealing plate is flattened at the top of the mold, and the outermost side is covered on the outer side of the top of the mold, so as to locate the casting position. The sealing plate with a corrugated structure can change its own circular area and can seal molds of different diameters to provide sealing conditions for casting. The umbrella-shaped structure of the driving component can drive the sealing plate to unfold evenly, ensure the uniform flattening of the sealing plate, and ensure that the sealing plate can evenly cover the outer side of the top of the mold to avoid gaps and affect the vacuum effect. The cloth component makes the raw materials converge from the inner side of the mold to the center, and presses into the gap between the iron core and the coil from the outermost side under vacuum pressure. Then it covers the iron core to retain the processing margin. As the castable is filled, the negative pressure inside the mold will gradually disappear. Filling the gap first can ensure that the gap is completely filled before the negative pressure is eliminated, avoiding gaps or bubbles in the product.

[0004] Furthermore, a limiting groove is provided on the outer side surface of the connecting tube, and the limiting groove is set to be trapezoidal, and there are several limiting grooves evenly distributed along the circumference of the connecting tube, and the inner sides of several limiting grooves are slidably connected to the limiting plate, and the side of the limiting plate away from the axis of the connecting tube is threadedly connected to the inner side surface of the sleeve, and the end of the limiting plate away from the driving component is fixedly connected to the side of the cloth component close to the sealing plate, and the connecting tube slides inside the sleeve to drive the driving component to flatten the sealing plate, and by setting the limiting groove and the limiting plate that are slidably adapted, the sliding of the connecting tube and the sleeve can be limited to avoid distortion of the sealing plate and affect the sealing effect, and the connecting tube can slide out of the sleeve, which can facilitate the removal and cleaning of the connecting tube, and under the tension of the elastic force of the sealing plate, the connecting tube can be prevented from sliding out at will.

[0005] Furthermore, a protrusion is fixedly connected to the inner side surface of the sleeve, and the protrusion is arranged inside a plurality of limit grooves. There are a plurality of protrusions, and the plurality of protrusions are spirally distributed. A screw groove is provided on the side of the limit plate away from the axis of the connecting pipe, and the screw groove is arranged as a part of the thread. The limit plate and the sleeve are threadedly connected with the protrusion through the screw groove. The threadedly connected limit plate and sleeve can disassemble the limit plate, and then remove the fabric component fixed to the limit plate, which is convenient for cleaning.

[0006] Furthermore, the driving assembly comprises a fixing ring, the inner side surface of the fixing ring is fixedly connected to the outer side surface of the connecting tube, the outer side surface of the fixing ring is hingedly connected with a rod body, and a plurality of the rod bodies are evenly distributed along the circumference of the fixing ring, and the plurality of the rod bodies are distributed in an umbrella shape, and the ends of the plurality of the rod bodies away from the fixing ring are fixedly connected with a ring body, and the ring body penetrates the outermost circle of the sealing plate, and the surface of the ring body is slidably connected to the inner side surface of the sealing plate, the connecting tube moves downward, driving the fixing ring to descend, thereby driving the rod body hinged thereto to gradually become horizontal, driving the ring body to move, and finally driving the sealing plate to be flattened, and after flattening, the rod body presses against the sealing plate through the sealing plate Leaning against the top of the mold, the connecting tube continues to move, driving the rod body to deform at the abutting position, and then the sealing plate covers the outer side of the mold, and under the elastic force of the contraction of the sealing plate, the top of the mold can be sealed to ensure the vacuum effect, and under the vacuum suction, the top of the mold can be better sealed. As the castable is filled, the vacuum negative pressure disappears, and the removal of the sealing plate will not be affected by the negative pressure. While cooperating with the vacuum environment for better sealing, it is convenient to remove the product after curing, and it is convenient to realize continuous processing. The umbrella-shaped distribution of the rod body can evenly unfold the sealing plate to avoid wrinkles when the sealing plate is unfolded, and avoid affecting the sealing effect of the sealing plate.

[0007] Furthermore, the outer side surface of the sleeve is fixedly connected to a sliding rod, and there are several sliding rods distributed along the circumference of the sleeve. The surface of the sliding rod is slidably connected to a slider, and there are several sliders arranged along the axial direction of the sliding rod. The outer side surface of the slider is fixedly connected to a side of the sealing plate close to the rod body. The sealing plate is unfolded, driving the slider to slide on the surface of the sliding rod and produce a small axial deflection. The deflection of the slider drives the sliding rod to deform slightly. The slider is arranged to slide on the surface of the sliding rod, which can ensure the horizontal unfolding of the sleeve.

[0008] Furthermore, the cloth assembly includes a cloth plate, which is configured to be conical and is arranged on a side of the sealing plate away from the feed end of the connecting tube. The limit plate is fixedly connected to the surface of the cloth plate away from the feed end of the connecting tube. The castable enters from the feed end of the connecting tube, passes through the connecting tube, reaches the conical surface of the cloth plate, flows along the conical surface of the cloth plate, and finally enters the interior of the mold. The conical cloth plate can be arranged to spread the raw material to a position away from the center of the mold, so that the raw material converges from the inner side of the mold toward the center, and is pressed from the outside into the gap between the iron core and the coil under vacuum pressure, and the gap is filled first. The filling of the gap can be completed before the negative pressure inside the mold disappears, thereby ensuring the complete filling of the gap between the coil and the iron core, and ensuring the insulation effect after curing.

[0009] Furthermore, a rotating shaft is provided inside the connecting tube, and one end of the rotating shaft close to the cloth plate passes through the cloth plate, and the surface of the rotating shaft is rotatably connected to the inner side surface of the cloth plate, and the surface of the rotating shaft located inside the connecting tube is fixedly connected with a stirring blade, and the stirring blade is arranged in a spiral shape, and the outer side surface of the stirring blade is slidingly connected to the inner side surface of the connecting tube, so as to drive the rotating shaft to rotate, thereby driving the stirring blade to rotate, stirring the injected castable, mixing the raw materials, avoiding continuous contact of part of the raw materials with the tube wall, and avoiding the heat of the castable contacting the tube wall to be transferred to the tube wall to solidify, and the spiral stirring blade can prevent the viscous castable from being blocked when rotating.

[0010] Furthermore, a circular plate is fixedly connected to the side of the distribution plate away from the stirring blade, and the surface of the circular plate is fixedly connected to the inner side surface of the distribution plate. A motor is arranged at the interval between the circular plate and the distribution plate, and the motor is fixedly connected to the side of the circular plate close to the distribution plate, and the side of the motor away from the circular plate is fixedly connected to an end of the rotating shaft located inside the distribution plate, and the output end of the motor is fixedly connected to the rotating shaft. When the motor is started, the output end of the motor drives the rotating shaft to rotate. A circular plate is arranged and the motor is placed in the interval between the circular plate and the distribution plate, which can separate the motor from the castable and prevent the castable from entering the motor and affecting the operation of the motor. At the same time, the heat generated by the operation of the motor arranged at the interval is transferred to the distribution plate, and the heat is transferred to the raw materials flowing on the surface of the distribution plate, which can have a certain insulation effect on the raw materials.

[0011] Furthermore, a connecting plate is provided at the interval between the circular plate and the cloth plate, and a plurality of the connecting plates are provided along the circumference of the circular plate. The connecting plate is fixedly connected to a side of the circular plate close to the motor, and an end of the connecting plate away from the circular plate is fixedly connected to the surface of the motor. The connecting plate is provided to further fix the motor to avoid large vibrations and noises during the operation of the motor.

[0012] Furthermore, an isolation sleeve is rotatably connected to the surface of the rotating shaft, and the end surface of the isolation sleeve is fixedly connected to the side of the cloth plate away from the circular plate, and the inner side surface of the isolation sleeve is arranged in a stepped shape. The inner side surface of the isolation sleeve and the surface of the rotating shaft are rotationally limited, and the isolation sleeve is arranged to block the position where the rotating shaft passes through the cloth plate to prevent the casting material from entering its gap, thereby ensuring that the rotation of the rotating shaft is not affected, and the inner side surface of the isolation sleeve is stepped, and the stepped inner side surface can form multiple seals, which can prevent the casting material from entering the gap between the isolation sleeve and the rotating shaft to the greatest extent, thereby further maintaining the rotation of the rotating shaft.

[0013] The present invention has the beneficial effects: 1. The present invention arranges a cloth mechanism, and the sealing plate is flattened on the top of the mold, and the outermost side is covered on the outer side of the top of the mold, so as to locate the casting position. The sealing plate with a corrugated structure can change its own circular area, can seal molds of different diameters, and provide sealing conditions for casting. The umbrella-shaped structure of the driving component can drive the sealing plate to unfold evenly, ensure the uniform flattening of the sealing plate, and ensure that the sealing plate can evenly cover the outer side of the top of the mold to avoid gaps and affect the vacuum effect. The cloth component makes the raw material converge from the inner side of the mold to the center, and under vacuum pressure, it is pressed into the gap between the iron core and the coil from the outermost side, and then it is covered with the iron core to retain the processing allowance. As the casting material is filled, the negative pressure inside the mold will gradually disappear. Filling the gap first can ensure that the gap is completely filled before the negative pressure is eliminated, and avoid gaps or bubbles in the product.

[0014] 2. The present invention sets a limit groove, a slidably adapted limit groove and a limit plate, which can limit the sliding of the connecting pipe and the sleeve, avoid distortion of the sealing plate, and avoid affecting the sealing effect. The connecting pipe can slide out of the sleeve, which can facilitate the removal and cleaning of the connecting pipe. Under the tension of the elastic force of the sealing plate, the connecting pipe can be prevented from sliding out at will. The threadedly connected limit plate and sleeve can be disassembled to disassemble the limit plate, and then the cloth component fixed to the limit plate can be removed to facilitate its cleaning.

[0015] 3. The present invention sets a driving component to drive the sealing plate to cover the outer side surface of the mold, and under the elastic force of the contraction of the sealing plate, the top of the mold can be sealed to ensure the vacuum effect, and under the vacuum suction, the top of the mold can be better sealed. With the filling of the castable, the vacuum negative pressure disappears, and the removal of the sealing plate will not be affected by the negative pressure. While cooperating with the vacuum environment to achieve better sealing, it is convenient to remove the product after curing and facilitate continuous processing. The umbrella-shaped rod body can evenly unfold the sealing plate to avoid wrinkles when the sealing plate is unfolded, and avoid affecting the sealing effect of the sealing plate.

[0016] 4. The present invention arranges a distribution component and a conical distribution plate to spread the raw material to a position away from the center of the mold, so that the raw material converges from the inner side of the mold to the center, and is pressed from the outside to the gap between the iron core and the coil under vacuum pressure, and the gap is filled first. The filling of the gap can be completed before the negative pressure inside the mold disappears, thereby ensuring that the gap between the coil and the iron core is completely filled, and ensuring the insulation effect after curing.

[0017] 5. The present invention arranges stirring blades to stir the injected castable material, so that the raw materials are mixed, and it is prevented that part of the raw materials continuously contact the tube wall, and the heat of the castable contacting the tube wall is prevented from being transferred to the tube wall and solidifying. When the spiral stirring blades rotate, it can prevent the viscous castable from being blocked. At the same time, the heat generated by the operation of the motor is transferred to the distribution plate, and the heat is transferred to the raw materials flowing on the surface of the distribution plate, which can have a certain insulation effect on the raw materials.

[0018] 6. The present invention provides an isolation sleeve to block the position where the shaft passes through the cloth plate, thereby preventing the casting material from entering the gap, ensuring that the rotation of the shaft is not affected, and the inner side surface of the isolation sleeve is stepped. The stepped inner side surface can form multiple seals, which can prevent the casting material from entering the gap between the isolation sleeve and the shaft to the greatest extent, further maintaining the rotation of the shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of a casting material pipe positioning and material distribution device for manufacturing a mutual inductor of the present invention; Figure 2 It is a schematic diagram of the structure of the cloth dispensing mechanism of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of the cloth plate of the present invention; Figure 4 This is a schematic diagram of the assembly of the material distributing mechanism of the present invention; Figure 5 This is a schematic diagram of the structure of the drive assembly of the present invention; Figure 6 This is a schematic diagram of the cross-sectional structure of the connecting pipe of the present invention; Figure 7 This is a schematic diagram of the cross-sectional structure of the cloth plate of the present invention; Figure 8 It is a schematic diagram of the structure of the protective cover of the present invention.

[0020] In the figure: 1, sleeve; 2, connecting pipe; 3, feeding mechanism; 31, sealing plate; 32, driving assembly; 321, fixing ring; 322, rod body; 323, ring body; 324, sliding rod; 325, sliding block; 33, feeding assembly; 331, feeding plate; 332, rotating shaft; 333, stirring blade; 334, circular plate; 335, motor; 336, connecting plate; 337, isolating sleeve; 34, limiting plate; 35, limiting groove; 36, screw groove; 37, protrusion. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0022] Example 1, please refer to Figure 1-Figure 5 The present invention is a casting pipe positioning and distributing device for manufacturing a mutual inductor, comprising: A connecting pipe 2, the connecting pipe 2 is used to connect the pouring equipment, and a sleeve 1 is arranged outside the connecting pipe 2; A material distributing mechanism 3, which has a sealing structure and is used for sealing materials for molds with different diameters; The outer side surface of the connecting tube 2 is slidably limited with the inner side surface of the sleeve 1, the inner side surface of the material distributing mechanism 3 is fixedly connected with the outer side surface of the sleeve 1, and the side of the material distributing mechanism 3 away from the sleeve 1 is fixedly connected with the outer side surface of the connecting tube 2; Among them, the material distribution mechanism 3 includes: A sealing plate 31, which is configured to be corrugated and is used for sealing molds of different diameters; A driving assembly 32, the driving assembly 32 having an umbrella-shaped structure, and used for driving the sealing plate 31 to unfold; A material distribution component 33, which has a spreading structure and is used to drive the raw materials to converge from the outermost side of the mold to the center; The inner side surface of the sealing plate 31 is fixedly connected to the outer side surface of the sleeve 1, the inner side surface of the driving component 32 is fixedly connected to the outer side surface of the connecting tube 2 located outside the sleeve 1, the side of the driving component 32 away from the connecting tube 2 is slidably connected to the outermost circle surface of the sealing plate 31, the cloth component 33 is arranged on the side of the sealing plate 31 away from the driving component 32, and the side of the cloth component 33 close to the sealing plate 31 extends to the inside of the connecting tube 2, and the surface of the cloth component 33 located inside the connecting tube 2 is rotatably connected to the inner side surface of the connecting tube 2, and the pouring equipment is connected through the end of the connecting tube 2 away from the sealing plate 31, the connecting tube 2 is pressed, and the connecting tube 2 slides inside the sleeve 1, and at the same time, the umbrella-shaped structure of the driving component 32 is driven to open, the sealing plate 31 is unfolded, and covered to the outside of the circular mold to complete the sealing of the mold, and the mold is evacuated from other positions of the mold. Under the vacuum negative pressure, the sealing plate 31 is sucked and better adheres to the top of the mold to achieve better sealing, and then the casting material is injected from the inside of the connecting tube 2, and the casting material is poured into the mold through the cloth component 33 The material is spread on the inner side of the mold, and gradually converges to the center during the filling process, and finally covers the iron core, leaving a casting margin to compensate for the shrinkage of the material after the solidification is completed. When sealing, the sealing plate 31 is flattened at the top of the mold, and the outermost side is covered on the outer side of the top of the mold, so as to locate the casting position. The sealing plate 31 with a corrugated structure can change its own circular area, can seal molds of different diameters, and provide sealing conditions for casting. The umbrella-shaped structure of the driving component 32 can drive the sealing plate 31 to unfold evenly, ensure the uniform flattening of the sealing plate 31, and ensure that the sealing plate 31 can be evenly covered on the outer side of the top of the mold to avoid gaps and affect the vacuum effect. The cloth component 33 makes the raw material converge from the inner side of the mold to the center, and under vacuum pressure, it is pressed from the outermost side to the gap between the iron core and the coil, and then covers the iron core to retain the processing margin. As the casting material is filled, the negative pressure inside the mold will gradually disappear. Filling the gap first can ensure that the gap is completely filled before the negative pressure is eliminated, so as to avoid gaps or bubbles in the product.

[0023] A limiting groove 35 is provided on the outer side of the connecting tube 2. The limiting groove 35 is set to a trapezoidal shape, and there are several limiting grooves 35 evenly distributed along the circumference of the connecting tube 2. The inner sides of the several limiting grooves 35 are slidably connected to the limiting plate 34, and the side of the limiting plate 34 away from the axis of the connecting tube 2 is threadedly connected to the inner side of the sleeve 1, and the end of the limiting plate 34 away from the driving component 32 is fixedly connected to the side of the cloth component 33 close to the sealing plate 31. The connecting tube 2 slides inside the sleeve 1, driving the driving component 32 to flatten the sealing plate 31, and by setting the limiting groove 35 and the limiting plate 34 that are slidably adapted, the sliding of the connecting tube 2 and the sleeve 1 can be limited to avoid distortion of the sealing plate 31 and affect the sealing effect. The connecting tube 2 can slide out of the sleeve 1, which can facilitate the removal and cleaning of the connecting tube 2, and under the tension of the elastic force of the sealing plate 31, the connecting tube 2 can be prevented from sliding out at will.

[0024] A protrusion 37 is fixedly connected to the inner side surface of the sleeve 1, and the protrusion 37 is arranged inside a plurality of limit grooves 35. A plurality of protrusions 37 are provided, and the plurality of protrusions 37 are spirally distributed. A screw groove 36 is provided on the side of the limit plate 34 away from the axis of the connecting pipe 2, and the screw groove 36 is arranged as a part of the thread. The limit plate 34 and the sleeve 1 are threadedly connected through the screw groove 36 and the protrusion 37. The threadedly connected limit plate 34 and sleeve 1 can be disassembled to remove the cloth assembly 33 fixed to the limit plate 34, so as to facilitate its cleaning.

[0025] The driving assembly 32 includes a fixing ring 321, the inner side surface of the fixing ring 321 is fixedly connected to the outer side surface of the connecting pipe 2, the outer side surface of the fixing ring 321 is hingedly connected to a rod body 322, and a plurality of rod bodies 322 are evenly distributed along the circumference of the fixing ring 321, and the plurality of rod bodies 322 are distributed in an umbrella shape, and the ends of the plurality of rod bodies 322 away from the fixing ring 321 are fixedly connected to a ring body 323, and the ring body 323 penetrates the outermost circle of the sealing plate 31, and the surface of the ring body 323 is slidably connected to the inner side surface of the sealing plate 31, and the connecting pipe 2 moves downward, driving the fixing ring 321 to descend, thereby driving the rod body 322 hinged thereto to gradually level, driving the ring body 323 to move, and finally driving the sealing plate 31 to flatten, and after flattening, the rod body 3 The sealing plate 31 is then covered with a plastic bag 20 which is then sealed to prevent the top of the mold from being damaged. The sealing plate 31 is then covered with a plastic bag 20 which is then sealed to prevent the top of the mold from being damaged.

[0026] The outer side surface of the sleeve 1 is fixedly connected to a sliding rod 324, and there are several sliding rods 324 distributed along the circumference of the sleeve 1. The surface of the sliding rod 324 is slidably connected to a slider 325, and there are several sliders 325 arranged along the axial direction of the sliding rod 324. The outer side surface of the slider 325 is fixedly connected to the side of the sealing plate 31 close to the rod body 322. When the sealing plate 31 is unfolded, the slider 325 is driven to slide on the surface of the sliding rod 324 and produce a small axial deflection. The slider 325 is deflected, driving the sliding rod 324 to deform slightly. The slider 325 is set to slide on the surface of the sliding rod 324, which can ensure the horizontal unfolding of the sleeve 1.

[0027] Example 2, please refer to Figure 1-Figure 8The material distribution component 33 includes a material distribution plate 331, which is set to a cone shape. The material distribution plate 331 is set on the side of the sealing plate 31 away from the feeding end of the connecting pipe 2. The limiting plate 34 is fixedly connected to the surface of the material distribution plate 331 away from the feeding end of the connecting pipe 2. The casting material enters from the feeding end of the connecting pipe 2, passes through the connecting pipe 2, reaches the conical surface of the material distribution plate 331, flows along the conical surface of the material distribution plate 331, and finally enters the mold. The conical material distribution plate 331 is set to spread the raw material to a position away from the center of the mold, so that the raw material converges from the inner side of the mold to the center, and is pressed from the outside to the gap between the iron core and the coil under vacuum pressure, and the gap is filled first. The gap can be filled before the negative pressure inside the mold disappears, thereby ensuring that the gap between the coil and the iron core is completely filled, and ensuring the insulation effect after curing.

[0028] A rotating shaft 332 is provided inside the connecting tube 2. One end of the rotating shaft 332 close to the distribution plate 331 passes through the distribution plate 331, and the surface of the rotating shaft 332 is rotatably connected to the inner side surface of the distribution plate 331. The surface of the rotating shaft 332 located inside the connecting tube 2 is fixedly connected with a stirring blade 333. The stirring blade 333 is set in a spiral shape, and the outer side surface of the stirring blade 333 is slidably connected to the inner side surface of the connecting tube 2. The rotating shaft 332 is driven to rotate, which drives the stirring blade 333 to rotate, stirs the injected casting material, mixes the raw materials, avoids part of the raw materials from continuously contacting the tube wall, and avoids the heat of the casting material contacting the tube wall from being transferred to the tube wall to solidify. When the spiral stirring blade 333 rotates, it can prevent the viscous casting material from being blocked.

[0029] A circular plate 334 is fixedly connected to the side of the distribution plate 331 away from the stirring blade 333, and the surface of the circular plate 334 is fixedly connected to the inner side of the distribution plate 331. A motor 335 is arranged at the interval between the circular plate 334 and the distribution plate 331. The motor 335 is fixedly connected to the side of the circular plate 334 close to the distribution plate 331, and the side of the motor 335 away from the circular plate 334 is fixedly connected to the end of the rotating shaft 332 located inside the distribution plate 331, and the output end of the motor 335 is fixedly connected to the rotating shaft 332, so that the distribution plate 331 can be started. The motor 335 is driven, and the output end of the motor 335 drives the rotating shaft 332 to rotate. A circular plate 334 is set, and the motor 335 is placed in the gap between the circular plate 334 and the cloth plate 331, which can separate the motor 335 from the castable material, and prevent the castable material from entering the motor 335 and affecting the operation of the motor 335. At the same time, the heat generated by the operation of the motor 335 set in the gap is transferred to the cloth plate 331, and the heat is transferred to the raw materials flowing on the surface of the cloth plate 331, which can have a certain insulation effect on the raw materials.

[0030] A connecting plate 336 is provided at the interval between the circular plate 334 and the cloth plate 331. A plurality of connecting plates 336 are provided along the circumference of the circular plate 334. The connecting plate 336 is fixedly connected to the side of the circular plate 334 close to the motor 335. The end of the connecting plate 336 away from the circular plate 334 is fixedly connected to the surface of the motor 335. The connecting plate 336 is provided to further fix the motor 335 to avoid large vibrations and noises during the operation of the motor 335.

[0031] The surface of the rotating shaft 332 is rotatably connected with an isolation sleeve 337, the end surface of the isolation sleeve 337 is fixedly connected to the side of the cloth plate 331 away from the circular plate 334, and the inner side surface of the isolation sleeve 337 is arranged in a stepped shape, the inner side surface of the isolation sleeve 337 and the surface of the rotating shaft 332 are rotationally limited, and the isolation sleeve 337 is arranged to block the position where the rotating shaft 332 passes through the cloth plate 331 to prevent the casting material from entering its gap, thereby ensuring that the rotation of the rotating shaft 332 is not affected, and the inner side surface of the isolation sleeve 337 is stepped, and the stepped inner side surface can form multiple seals, which can prevent the casting material from entering the gap between the isolation sleeve 337 and the rotating shaft 332 to the greatest extent, thereby further maintaining the rotation of the rotating shaft 332.

[0032] When in use, the connecting tube 2 is pressed, and the connecting tube 2 slides inside the sleeve 1, driving the fixing ring 321 to descend, thereby driving the rod body 322 hinged therewith to gradually become horizontal, driving the ring body 323 to move, and finally driving the sealing plate 31 to flatten, and the sealing plate 31 to unfold, driving the slider 325 to slide on the surface of the sliding rod 324, and causing a small axial deflection, the slider 325 deflects, driving the sliding rod 324 to deform slightly, and after flattening, the rod body 322 abuts against the top of the mold through the sealing plate 31, and the connecting tube 2 continues to move, driving the rod body 322 to deform at the abutting position, and then the sealing plate 31 covers the outer side surface of the mold, and Under the elastic force of the contraction of the sealing plate 31, the top of the mold can be sealed, and the mold can be evacuated from other positions of the mold. Under the vacuum negative pressure, the sealing plate 31 is sucked and better adheres to the top of the mold to achieve better sealing. Then, the casting material is injected from the inside of the connecting pipe 2. The casting material passes through the connecting pipe 2 and reaches the conical surface of the distribution plate 331, flows along the conical surface of the distribution plate 331, and finally enters the mold. While pouring, the motor 335 is started, and the output end of the motor 335 drives the rotating shaft 332 to rotate, drives the stirring blade 333 to rotate, stirs the injected casting material, and finally completes the pouring.

[0033] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A casting pipe positioning and material distribution equipment for mutual inductor manufacturing, characterized in that: include: A connecting pipe (2), the connecting pipe (2) being used to connect a casting device, and a sleeve (1) arranged outside the connecting pipe (2); A material distributing mechanism (3), the material distributing mechanism (3) having a sealing structure, and used for sealing material distributing of moulds with different diameters; The outer side surface of the connecting tube (2) and the inner side surface of the sleeve (1) are slidably limited, the inner side surface of the material distribution mechanism (3) is fixedly connected to the outer side surface of the sleeve (1), and the side of the material distribution mechanism (3) away from the sleeve (1) is fixedly connected to the outer side surface of the connecting tube (2); Wherein, the material distributing mechanism (3) comprises: A sealing plate (31), the sealing plate (31) being configured in a corrugated shape and being used for sealing molds of different diameters; A driving assembly (32), the driving assembly (32) having an umbrella-shaped structure, and being used to drive the sealing plate (31) to unfold; A material distribution component (33), the material distribution component (33) having a spreading structure, used to drive the raw materials to converge from the outermost side of the mold to the center; The inner side surface of the sealing plate (31) is fixedly connected to the outer side surface of the sleeve (1); the inner side surface of the driving assembly (32) is fixedly connected to the outer side surface of the connecting tube (2) located outside the sleeve (1); the side of the driving assembly (32) away from the connecting tube (2) is slidably connected to the outermost ring surface of the sealing plate (31); the material distribution assembly (33) is arranged on the side of the sealing plate (31) away from the driving assembly (32); the side of the material distribution assembly (33) close to the sealing plate (31) extends into the interior of the connecting tube (2); and the surface of the material distribution assembly (33) located inside the connecting tube (2) is rotatably connected to the inner side surface of the connecting tube (2).

2. The casting pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 1 is characterized in that: The outer side surface of the connecting tube (2) is provided with a limiting groove (35), the limiting groove (35) is arranged in a trapezoidal shape, and a plurality of the limiting grooves (35) are evenly distributed along the circumference of the connecting tube (2), the inner sides of the plurality of limiting grooves (35) are slidably connected to a limiting plate (34), and a side of the limiting plate (34) away from the axis of the connecting tube (2) is threadedly connected to an inner side surface of the sleeve (1), and an end of the limiting plate (34) away from the driving assembly (32) is fixedly connected to a side of the material distribution assembly (33) close to the sealing plate (31).

3. The casting pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 2 is characterized in that: A protrusion (37) is fixedly connected to the inner side surface of the sleeve (1), and the protrusion (37) is arranged inside a plurality of limiting grooves (35). A plurality of protrusions (37) are provided, and the plurality of protrusions (37) are spirally distributed. A screw groove (36) is provided on one side of the limiting plate (34) away from the axis of the connecting pipe (2), and the screw groove (36) is arranged as a part of the thread. The limiting plate (34) and the sleeve (1) are threadedly connected via the screw groove (36) and the protrusion (37).

4. The casting pipe positioning and distributing equipment for mutual inductor manufacturing according to claim 3 is characterized in that: The driving assembly (32) comprises a fixing ring (321), the inner side surface of the fixing ring (321) being fixedly connected to the outer side surface of the connecting pipe (2), the outer side surface of the fixing ring (321) being hingedly connected to a rod body (322), and a plurality of the rod bodies (322) being evenly distributed along the circumference of the fixing ring (321), and the plurality of the rod bodies (322) being distributed in an umbrella shape, and a ring body (323) being fixedly connected to one end of the plurality of the rod bodies (322) away from the fixing ring (321), and the ring body (323) penetrating the outermost circle of the sealing plate (31), and the surface of the ring body (323) being slidably connected to the inner side surface of the sealing plate (31).

5. The casting pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 4 is characterized in that: The outer side surface of the sleeve (1) is fixedly connected to a sliding rod (324), and a plurality of the sliding rods (324) are distributed along the circumference of the sleeve (1). The surface of the sliding rod (324) is slidably connected to a slider (325), and a plurality of the sliders (325) are arranged along the axial direction of the sliding rod (324). The outer side surface of the slider (325) is fixedly connected to a side of the sealing plate (31) close to the rod body (322).

6. The casting material pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 5, characterized in that: The material distribution assembly (33) comprises a material distribution plate (331), the material distribution plate (331) being arranged in a conical shape, the material distribution plate (331) being arranged on a side of the sealing plate (31) away from the feeding end of the connecting pipe (2), and the limiting plate (34) being fixedly connected to a surface of the material distribution plate (331) on a side away from the feeding end of the connecting pipe (2).

7. The casting material pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 6 is characterized in that: A rotating shaft (332) is arranged inside the connecting tube (2); one end of the rotating shaft (332) close to the distribution plate (331) passes through the distribution plate (331); the surface of the rotating shaft (332) is rotatably connected to the inner side surface of the distribution plate (331); a stirring blade (333) is fixedly connected to the surface of the rotating shaft (332) located inside the connecting tube (2); the stirring blade (333) is arranged in a spiral shape, and the outer side surface of the stirring blade (333) is slidably connected to the inner side surface of the connecting tube (2).

8. The casting pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 7 is characterized in that: A circular plate (334) is fixedly connected to a side of the distribution plate (331) away from the stirring blade (333); a surface of the circular plate (334) is fixedly connected to an inner side surface of the distribution plate (331); a motor (335) is provided at a distance between the circular plate (334) and the distribution plate (331); the motor (335) is fixedly connected to a side of the circular plate (334) close to the distribution plate (331); a side of the motor (335) away from the circular plate (334) is fixedly connected to an end of the rotating shaft (332) located inside the distribution plate (331); and an output end of the motor (335) is fixedly connected to the rotating shaft (332).

9. The casting material pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 8, characterized in that: A connecting plate (336) is provided at the interval between the circular plate (334) and the cloth plate (331); a plurality of connecting plates (336) are provided along the circumference of the circular plate (334); the connecting plate (336) is fixedly connected to a side of the circular plate (334) close to the motor (335); and an end of the connecting plate (336) away from the circular plate (334) is fixedly connected to the surface of the motor (335).

10. The casting material pipe positioning and material distribution equipment for mutual inductor manufacturing according to claim 9, characterized in that: An isolation sleeve (337) is rotatably connected to the surface of the rotating shaft (332); an end surface of the isolation sleeve (337) is fixedly connected to a side of the material distribution plate (331) away from the circular plate (334); an inner side surface of the isolation sleeve (337) is arranged in a stepped shape; and the inner side surface of the isolation sleeve (337) is rotationally limited with the surface of the rotating shaft (332).

Images